A ceramic toilet production detection integrated production system

Abstract

The application provides a ceramic toilet production detection integrated production system, and relates to the technical field of ceramic toilet production. The system comprises a production mechanism, which comprises a conveying component and a trimming component. The trimming component comprises a cutting assembly, an adjusting assembly, a suction assembly and a repairing assembly. The adjusting assembly is arranged in the cutting assembly, the suction assembly is connected with the cutting assembly, the repairing assembly is connected with the adjusting assembly, the suction assembly is connected with the repairing assembly, and the repairing assembly is connected with the cutting assembly. The application can fill the pores and joint gaps of the blank, cut off the protruding mud and flash and burrs caused by filling, cut and open different size hole positions such as mounting holes on the blank, suck and store the cut mud, complete multiple processes required for trimming the blank in one station, improve the trimming efficiency of the blank, and avoid unnecessary damage caused by the back and forth transfer of the blank between multiple stations.

Description

Technical Field

[0001] This invention relates to the field of ceramic toilet production technology, and in particular to an integrated production system for ceramic toilet production and testing. Background Technology

[0002] Ceramic toilets are sanitary ware made primarily from clay and other inorganic non-metallic minerals, through molding and high-temperature firing. They are a basic feature of modern bathrooms, and their core performance indicators include flushing function, water conservation, and hygiene.

[0003] The production of ceramic toilets involves six major stages: raw material preparation, molding, trimming, glazing, firing, inspection, and assembly. When the ceramic toilet blank is removed from the molding mold, the burrs and flash of the blank need to be removed, air holes and seams need to be repaired, and the mounting holes need to be drilled.

[0004] Existing technology requires the ceramic toilet blank to undergo multiple different processes, such as removing burrs and flash, repairing air holes and seams, and drilling mounting holes. However, the blank is wet and soft at this time, making it very easy to deform and be damaged during the transfer of multiple processing steps. Moreover, multiple processing steps lead to excessive time required for blank finishing, excessive space required, and affect the finishing efficiency of blank finishing. At the same time, during the blank finishing process, the removed clay material is easy to fall onto the blank, causing wrinkles and damage to the blank surface, requiring the blank surface to be finished again, which increases the time required for blank finishing. Summary of the Invention

[0005] To address the technical problems of existing ceramic toilet blank trimming processes requiring multiple steps, the blanks being easily damaged during process transfers, and the clay material being removed during trimming falling onto the blank surface and causing damage, this invention provides an integrated production system for ceramic toilet production and testing.

[0006] The technical solutions provided by the embodiments of the present invention are as follows:

[0007] This invention provides an integrated production system for ceramic toilet production and testing, comprising: a production mechanism, which includes a conveying component and a trimming component;

[0008] The trimming components include a cutting component, an adjusting component, a suction component, and a repair component;

[0009] The adjustment component is disposed inside the resection component; the suction component is connected to the resection component; the repair component is connected to the adjustment component; the suction component is connected to the repair component; and the repair component is connected to the resection component.

[0010] The excision assembly includes a robotic arm, a vision sensor, a sleeve, a drive motor, an electric push rod, a planar spiral disk, a connecting frame, an annular groove, a ball bearing, a connector, a connecting shell, a first scraper, a second scraper, a dividing blade, and a connecting plate.

[0011] The vision sensor is fixedly installed on the outer wall of the output end of the robotic arm, the sleeve is fixedly installed at the end of the output end of the robotic arm, and the drive motor and electric push rod are fixedly installed inside the sleeve.

[0012] The cutting component can remove the burrs, flash, and excess mud from the outer wall of the blank after repairing air holes and seams, ensuring that the blank surface is smooth and free of abnormal protrusions. It can also open holes of different sizes, such as mounting holes, on the blank.

[0013] Optionally, the planar spiral disk is fixedly connected to the output shaft of the drive motor, and the connecting frame has a slot inside that matches the outer contour of the planar spiral disk. The planar spiral disk is inserted into the slot of the connecting frame, so that the connecting frame can both center the rotation of the planar spiral disk and slide relative to the planar spiral disk along the inside of the sleeve.

[0014] Optionally, the connecting plate is fixedly installed at the bottom of the connecting frame, the annular groove is opened at the top of the connecting frame, the ball bearing is slidably inserted into the inside of the annular groove, the ball bearing is fixedly installed at the inner rod end of the electric push rod, and the connecting frame is inserted into the inside of the sleeve.

[0015] Optionally, the top of the connector is slidably connected to the bottom of the planar spiral disk, and the bottom of the connecting frame is provided with a groove to prevent the connector from shifting. The connector is slidably connected inside the groove of the connecting frame to guide and limit the displacement of the connector driven by the motor through the planar spiral disk. The connecting shell is fixedly installed at the end of the connector away from the planar spiral disk. The first scraper and the second scraper are fixedly installed inside the connecting shell, and the dividing blade is fixedly installed on the outer wall of the first scraper and the second scraper.

[0016] Optionally, the conveying component includes a support frame, a support guide shell, a rotary motor, a rotating component, a connector, a tray, a connecting ring, and a chain;

[0017] The support frame has a clearance groove for the rotation of the planar spiral disk. The support guide shell is fixedly installed inside the support frame. The rotary motor is fixedly installed inside the support guide shell. The rotating component is fixedly installed at the end of the output shaft of the rotary motor. The rotating component is inserted into the inside of the connector. The connector is fixedly installed at the bottom of the tray. The tray is set on the top of the support frame. When the tray moves to the clearance groove of the support frame, the tray and the rotary motor are connected through the connector and the rotating component, allowing the rotary motor to drive the tray to rotate, and cooperate with the trimming component to trim the blank on the tray.

[0018] Optionally, the pallet is rotatably connected to the top of the connecting ring, and a connector connected to the connecting ring is fixedly installed on the chain. The chain is fixedly connected to the connecting ring through the connector, so as to drive the pallet to follow the chain displacement through the connecting ring. The chain meshes with the sprocket on the outer wall of the support frame drive roller, and the robotic arm is fixedly installed at the bottom of the gantry of the support frame.

[0019] Optionally, the adjusting assembly includes a sliding sleeve, a pressing element, a helical rod, a gear, and a rack;

[0020] The sliding sleeve is fixedly installed inside the connecting shell, the extrusion member is slidably connected inside the sliding sleeve, the spiral rod is fixedly installed inside the extrusion member, the spiral rod is threadedly connected inside the gear, the gear is rotatably connected inside the connecting shell, the rack meshes with the outer wall of the gear, the bottom of the connecting frame is provided with a limiting groove adapted to the rack, and the rack is slidably connected inside the limiting groove of the connecting frame.

[0021] Optionally, the repair assembly includes a mud discharge pipe, a first sealing rotating ring, a mud discharge ring, and a mud inlet pipe;

[0022] The mud discharge pipe is fixedly installed inside the extrusion component. The end of the mud discharge pipe away from the extrusion component passes through the connecting shell and the connecting component in sequence and is fixedly connected to the inner wall of the first sealing ring. The first sealing ring is rotatably connected to the inside of the mud discharge ring. The mud inlet pipe is fixedly connected to the outer wall of the mud discharge ring.

[0023] Optionally, the suction assembly includes a suction tube, a second sealing ring, a suction ring, and an air tube;

[0024] One end of the suction tube is fixedly connected to the inner wall of the second sealing ring. The end of the suction tube away from the second sealing ring is duckbill-shaped and fixedly connected to the top of the connecting shell. The second sealing ring is rotatably connected to the inside of the suction ring. The air tube is fixedly connected to the outer wall of the suction ring.

[0025] Optionally, the first sealing ring and the second sealing ring are slidably connected to the outer wall of the connecting plate, the mud discharge ring is fixedly connected to the bottom of the sleeve, and the suction ring is fixedly connected to the bottom of the mud discharge ring.

[0026] The beneficial effects of the technical solutions provided in the embodiments of the present invention include at least the following:

[0027] In this invention, air holes and splicing gaps in the blank can be filled, and abnormally protruding clay material, mold flash, and burrs caused by filling can be removed together. Holes of different sizes, such as mounting holes, on the blank can be cut and opened. The removed clay material can be absorbed and stored, so as to achieve the effect of completing multiple processes required for blank trimming in one station, improving the trimming efficiency of the blank, avoiding unnecessary damage caused by the blank being transferred back and forth between multiple stations, and reducing the floor space required for blank trimming work. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the structure of an integrated production system for ceramic toilet production and testing provided in an embodiment of the present invention.

[0030] Figure 2 This is a partial structural diagram of a conveying component in an integrated production system for ceramic toilet production and testing, provided as an embodiment of the present invention.

[0031] Figure 3 This is a first-view partial structural diagram of a processing component of an integrated production system for ceramic toilet production and testing, provided in an embodiment of the present invention.

[0032] Figure 4 This is a second-view partial structural cross-sectional view of a processing component of an integrated production system for ceramic toilet production and testing, provided in an embodiment of the present invention.

[0033] Figure 5 This is a third-view partial structural cross-sectional view of a processing component of an integrated production system for ceramic toilet production and testing, provided in an embodiment of the present invention.

[0034] Figure 6 This is an exploded structural diagram of a processing component in an integrated production system for ceramic toilet production and testing, provided in an embodiment of the present invention.

[0035] Reference numerals: 101, support frame; 102, support guide shell; 103, rotary motor; 104, rotating component; 105, connector; 106, tray; 107, connecting swivel; 108, chain;

[0036] 201. Robotic arm; 202. Vision sensor; 203. Sleeve; 204. Drive motor; 205. Electric push rod; 206. Planar spiral disk; 207. Connecting frame; 208. Annular groove; 209. Ball bearing; 210. Connector; 211. Connecting shell; 212. First scraper; 213. Second scraper; 214. Dividing blade; 215. Connecting plate;

[0037] 301. Sliding sleeve; 302. Extruded part; 303. Helical rod; 304. Gear; 305. Rack;

[0038] 401. Sludge discharge pipe; 402. First sealing ring; 403. Sludge discharge ring; 404. Sludge inlet pipe;

[0039] 501. Suction tube; 502. Second sealing ring; 503. Suction ring; 504. Air tube.

[0040] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0041] The technical solutions of the present invention will now be described with reference to the accompanying drawings. It should also be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some well-known technologies. Furthermore, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0042] like Figures 1 to 6 As shown, an embodiment of the present invention provides an integrated production system for ceramic toilet production and testing, comprising: a production mechanism, which includes a conveying component and a trimming component.

[0043] The trimming components include the cutting component, the adjustment component, the suction component, and the repair component.

[0044] The adjustment component is located inside the excision component, the suction component is connected to the excision component, the repair component is connected to the adjustment component, the suction component is connected to the repair component, and the repair component is connected to the excision component.

[0045] The cutting assembly includes a robotic arm 201, a vision sensor 202, a sleeve 203, a drive motor 204, an electric push rod 205, a planar spiral disk 206, a connecting frame 207, an annular groove 208, a ball bearing 209, a connector 210, a connecting shell 211, a first scraper 212, a second scraper 213, a dividing blade 214, and a connecting plate 215.

[0046] The vision sensor 202 is fixedly installed on the outer wall of the output end of the robotic arm 201, the sleeve 203 is fixedly installed at the end of the output end of the robotic arm 201, and the drive motor 204 and the electric push rod 205 are fixedly installed inside the sleeve 203.

[0047] It should be noted that the cutting component of the present invention can remove the burrs, flash, and excess mud material after repairing air holes and seam gaps on the outer wall of the blank, ensuring that the surface of the blank is smooth and free of abnormal protrusions, and can open holes of different sizes such as mounting holes of the blank.

[0048] Furthermore, the planar spiral disk 206 is fixedly connected to the output shaft of the drive motor 204, and the connecting frame 207 has a slot inside that matches the outer contour of the planar spiral disk 206. The planar spiral disk 206 is inserted into the slot of the connecting frame 207, so that the connecting frame 207 can both center the rotation of the planar spiral disk 206 and slide relative to the planar spiral disk 206 along the inside of the sleeve 203.

[0049] The connecting plate 215 is fixedly installed at the bottom of the connecting frame 207, the annular groove 208 is opened at the top of the connecting frame 207, the ball bearing 209 is slidably inserted into the inside of the annular groove 208, the ball bearing 209 is fixedly installed at the inner end of the electric push rod 205, and the connecting frame 207 is inserted into the inside of the sleeve 203.

[0050] The top of the connector 210 is slidably connected to the bottom of the planar spiral disk 206. The bottom of the connecting frame 207 is provided with a groove to prevent the connector 210 from shifting. The connector 210 is slidably connected inside the groove of the connecting frame 207, which guides and limits the displacement of the connector 210 driven by the drive motor 204 through the planar spiral disk 206. The connecting shell 211 is fixedly installed at the end of the connector 210 away from the planar spiral disk 206. The first scraper 212 and the second scraper 213 are fixedly installed inside the connecting shell 211. The dividing blade 214 is fixedly installed on the outer wall of the first scraper 212 and the second scraper 213 to divide the mud cut by the first scraper 212 and the second scraper 213 into strips so that they can be extracted and collected by the extraction component, avoiding the mud from getting stuck inside the extraction component and affecting the normal operation of the extraction component.

[0051] In one possible implementation, the conveying components include a support frame 101, a support guide shell 102, a rotary motor 103, a rotating component 104, a plug-in component 105, a tray 106, a connecting ring 107, and a chain 108.

[0052] The support frame 101 has a clearance groove for the rotation of the planar spiral disk 206. The support guide shell 102 is fixedly installed inside the support frame 101. The rotary motor 103 is fixedly installed inside the support guide shell 102. The rotating component 104 is fixedly installed at the end of the output shaft of the rotary motor 103. The rotating component 104 is inserted into the inside of the connector 105. The connector 105 is fixedly installed at the bottom of the tray 106. The tray 106 is set on the top of the support frame 101. When the tray 106 moves to the clearance groove of the support frame 101, the tray 106 is connected to the rotary motor 103 through the connector 105 and the rotating component 104, so that the rotary motor 103 can drive the tray 106 to rotate, and cooperate with the trimming component to trim the blank on the tray 106.

[0053] The pallet 106 is rotatably connected to the top of the connecting ring 107. A connector connected to the connecting ring 107 is fixedly installed on the chain 108. The chain 108 is fixedly connected to the connecting ring 107 through the connector, so as to drive the pallet 106 to move with the chain 108 through the connecting ring 107. The chain 108 is engaged with the sprocket on the outer wall of the drive roller of the support frame 101. The robotic arm 201 is fixedly installed at the bottom of the gantry of the support frame 101.

[0054] It should be noted that the conveying assembly of the present invention can convey the ceramic toilet blank taken out from the mold and drive the blank to rotate when it is conveyed to the processing station, so that the rotating blank can cooperate with the cutting assembly and the repair assembly to trim and fill the blank.

[0055] In one possible implementation, the adjusting assembly includes a sliding sleeve 301, a pressing member 302, a screw rod 303, a gear 304, and a rack 305.

[0056] The sliding sleeve 301 is fixedly installed inside the connecting shell 211. The extrusion member 302 is slidably connected inside the sliding sleeve 301. The spiral rod 303 is fixedly installed inside the extrusion member 302. The spiral rod 303 is threadedly connected inside the gear 304. The gear 304 is rotatably connected inside the connecting shell 211. The rack 305 meshes with the outer wall of the gear 304. The bottom of the connecting frame 207 is provided with a limiting groove that matches the rack 305. The rack 305 is slidably connected inside the limiting groove of the connecting frame 207.

[0057] It should be noted that the adjustment component of the present invention can adjust the repair component, so that the repair component and the adjustment component cooperate and repair the pores and gaps according to the detection results of the vision sensor 202, so as to adapt to pores and gaps of different depths and sizes.

[0058] In one possible implementation, the repair assembly includes a mud discharge pipe 401, a first sealing swivel ring 402, a mud discharge ring 403, and a mud inlet pipe 404.

[0059] The mud discharge pipe 401 is fixedly installed inside the extrusion piece 302. The end of the mud discharge pipe 401 away from the extrusion piece 302 passes through the connecting shell 211 and the connecting piece 210 in sequence and is fixedly connected to the inner wall of the first sealing ring 402. The first sealing ring 402 is rotatably connected to the inside of the mud discharge ring 403. The mud inlet pipe 404 is fixedly connected to the outer wall of the mud discharge ring 403. The end of the mud inlet pipe 404 away from the mud discharge ring 403 is connected to the discharge port (not shown) of the mud conveying pump, so that the mud conveying pump can provide mud when repairing the billet.

[0060] In one possible implementation, the suction assembly includes a suction tube 501, a second sealing ring 502, a suction ring 503, and an air tube 504.

[0061] One end of the suction tube 501 is fixedly connected to the inner wall of the second sealing ring 502. The end of the suction tube 501 away from the second sealing ring 502 is duckbill-shaped and fixedly connected to the top of the connecting shell 211. The second sealing ring 502 is rotatably connected to the inside of the suction ring 503. The air pipe 504 is fixedly connected to the outer wall of the suction ring 503. The end of the air pipe 504 away from the suction ring 503 is connected to the air inlet of the storage box (not shown) with an air pump. This allows the air pump to draw the cut clay into the storage box for storage when trimming and drilling the blank, preventing the clay from falling onto the blank and damaging the surface of the blank, which would require secondary cleaning. After accumulating enough clay in the storage box, the clay inside the storage box can be recycled to the raw material preparation stage for reuse.

[0062] The first sealing ring 402 and the second sealing ring 502 are slidably connected to the outer wall of the connecting plate 215, the mud discharge ring 403 is fixedly connected to the bottom of the sleeve 203, and the suction ring 503 is fixedly connected to the bottom of the mud discharge ring 403.

[0063] It should be noted that the rotational sealing of the first sealing ring 402 and the second sealing ring 502 with the corresponding mud discharge ring 403 and suction ring 503 is a common technology in the prior art, so it will not be described in detail.

[0064] Working principle: After the ceramic toilet blank is removed from the mold and placed on the tray 106, the chain 108 driven by the motor and sprocket will move the blank on the tray 106 to the processing station through the connecting ring 107. At this time, the motor stops and drives the chain 108 to rotate through the sprocket. The plug 105 at the bottom of the tray 106 moves to the outer wall of the rotating part 104, so that the rotary motor 103 drives the plug 105, the tray 106 and the blank on it to rotate through the rotating part 104. The robotic arm 201 drives the vision sensor 202 to move to detect defects in the blank, determine which parts of the blank need to be repaired, and send the detection results to the controller of the repair component. Then, the repair component works according to the received detection results to cut off the excess mold-closing flash and burrs on the blank, fill the air holes and seam gaps, and finally open the mounting holes and other holes.

[0065] When removing the burrs and flash from the mold, the drive motor 204 first drives the flat spiral disk 206 to rotate, causing the connector 210 to slide along the inside of the connecting frame 207 under the drive of the flat spiral disk 206. This causes the connecting frame 207 to move together with the connecting shell 211 and its internal components, allowing the connecting shell 211 to move from the center of the sleeve 203 to the outer wall of the sleeve 203. At this time, the second scraper 213 can be moved by the robotic arm 201 to the burrs and flash detected by the vision sensor 202 and remove them.

[0066] When filling pores and joint gaps, the mud inlet pipe 404, under the action of the mud conveying pump, discharges mud through the mud inlet pipe 404 and the mud discharge ring 403 into the mud discharge pipe 401, so that the mud is discharged onto the pores and joint gaps on the blank. Then, the extruder 302 evenly squeezes the mud into the pores and joint gaps of the blank. Subsequently, the second scraper 213 cuts off the excess mud after filling, ensuring that there are no abnormal protrusions on the surface of the blank after filling, and ensuring the repair effect of the blank.

[0067] When drilling holes such as mounting holes, the distance between the connecting shell 211 and the central axis of the sleeve 203 can be changed according to the size of the hole. When the connecting shell 211 is driven to rotate around the central axis of the sleeve 203, the first scraper 212 on the connecting shell 211 will cut a circular hole in the blank. When the drive motor 204 drives the connecting piece 210 to move under the guidance of the connecting frame 207 through the flat spiral disk 206, the diameter of the hole cut by the first scraper 212 on the connecting shell 211 is changed. Then, the electric push rod 205 extends and pushes the ball 209 to move. The ball 209 squeezes the connecting frame 207 through the annular groove 208 and slides down along the inside of the sleeve 203. At this time, the connecting frame 207 will press against the outer wall of the flat spiral disk 206, so that sufficient extrusion is generated between the connecting frame 207 and the flat spiral disk 206. Due to friction, when the drive motor 204 drives the flat spiral disk 206 to rotate, the flat spiral disk 206 will drive the connecting frame 207 to rotate together, so that the flat spiral disk 206 and the connecting frame 207 cooperate to drive the connecting piece 210 to rotate. During this process, the connecting frame 207 will drive the first sealing ring 402 and the second sealing ring 502 to move together through the connecting plate 215, so that the first sealing ring 402 and the second sealing ring 502 drive the corresponding mud discharge pipe 401 and suction pipe 501 to rotate together with the connecting piece 210, so as to prevent the mud discharge pipe 401 and suction pipe 501 from being wound on the outer wall of the connecting piece 210 and getting stuck. The rotation of the connecting piece 210 will drive the first scraper 212 on the connecting shell 211 to rotate, and then the robotic arm 201 will drive the rotating connecting shell 211 to open holes at the hole positions of the blank.

[0068] It should be noted that the sliding connection between the first sealing ring 402 and the second sealing ring 502 and the connecting plate 215 is an up-and-down sliding connection along the axis of the sleeve 203, so that the connecting frame 207 can drive the first sealing ring 402 and the second sealing ring 502 to rotate together through the connecting plate 215, while the connecting plate 215 can slide relative to the first sealing ring 402 and the second sealing ring 502.

[0069] It should be noted that the electric push rod 205 and the ball bearing 209 are rotatably connected in all directions. When the connecting frame 207 is driven to move together, the ball bearing 209 inside the annular groove 208 can roll without getting stuck.

[0070] It should be noted that when the electric push rod 205 pushes the connecting frame 207 to move through the ball bearing 209, the connecting frame 207 will drive the rack 305 to move together, so that the rack 305 drives the gear 304 to rotate through its teeth, and the gear 304 drives the extruder 302 to slide along the inside of the sliding sleeve 301 through the spiral rod 303, changing the position of the extruder 302 inside the connecting shell 211. Thus, without changing the contact area between the second scraper 213 and the surface of the blank, the extruder 302 changes the extrusion force of the mud discharged from the mud discharge pipe 401, so as to adapt to holes and joints of different sizes and depths.

[0071] It should be noted that during the process of the first scraper 212 and the second scraper 213 removing excess clay from the surface of the blank, the air pump will draw gas from the air pipe 504 through the storage box, and the air pipe 504 will draw gas from the suction pipe 501 through the suction ring 503. The suction pipe 501 will then draw gas from the area removed by the first scraper 212 and the second scraper 213 through the connecting shell 211. The removed clay will be drawn into the suction pipe 501 and discharged into the storage box through the suction pipe 501, the suction ring 503, and the air pipe 504 to prevent the clay from falling onto the blank and requiring cleaning again. During the process of the removed clay being drawn, the clay will pass through the dividing blade 214, which will cut the removed clay into smaller pieces to prevent the removed clay from being too large and clogging the suction assembly.

[0072] In summary, the integrated production and testing system for ceramic toilets designed in this invention can not only remove burrs and flash from the mold-closing edge of the blank, but also fill the air holes and splicing gaps on the surface of the blank, and open holes such as mounting holes in the blank. It can also absorb and hold the mud generated by cutting and opening, so as to prevent the mud from falling onto the blank and causing damage to the surface of the blank, which would require re-trimming and mud removal.

[0073] The beneficial effects of the technical solutions provided in the embodiments of the present invention include at least the following:

[0074] In this invention, air holes and splicing gaps in the blank can be filled, and abnormally protruding clay material, mold flash, and burrs caused by filling can be removed together. Holes of different sizes, such as mounting holes, on the blank can be cut and opened. The removed clay material can be absorbed and stored, so as to achieve the effect of completing multiple processes required for blank trimming in one station, improving the trimming efficiency of the blank, avoiding unnecessary damage caused by the blank being transferred back and forth between multiple stations, and reducing the floor space required for blank trimming work.

[0075] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the preferred embodiments, while those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0076] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. An integrated production system for ceramic toilet production and testing, characterized in that, include: The production mechanism includes a conveying component and a trimming component; The trimming components include a cutting component, an adjusting component, a suction component, and a repair component; The adjustment component is disposed inside the resection component; the suction component is connected to the resection component; the repair component is connected to the adjustment component; the suction component is connected to the repair component; and the repair component is connected to the resection component. The excision assembly includes a robotic arm, a vision sensor, a sleeve, a drive motor, an electric push rod, a planar spiral disk, a connecting frame, an annular groove, a ball bearing, a connector, a connecting shell, a first scraper, a second scraper, a dividing blade, and a connecting plate. The vision sensor is fixedly installed on the outer wall of the output end of the robotic arm, the sleeve is fixedly installed at the end of the output end of the robotic arm, and the drive motor and electric push rod are fixedly installed inside the sleeve.

2. The integrated production and testing system for ceramic toilets according to claim 1, characterized in that, The planar spiral disk is fixedly connected to the output shaft of the drive motor. The inside of the connecting frame is provided with a slot that matches the outer contour of the planar spiral disk. The planar spiral disk is inserted into the slot of the connecting frame, so that the connecting frame can both center the rotation of the planar spiral disk and slide relative to the planar spiral disk along the inside of the sleeve.

3. The integrated production and testing system for ceramic toilets according to claim 2, characterized in that, The connecting plate is fixedly installed at the bottom of the connecting frame, the annular groove is opened at the top of the connecting frame, the ball bearing is slidably inserted into the inside of the annular groove, the ball bearing is fixedly installed at the inner end of the electric push rod, and the connecting frame is inserted into the inside of the sleeve.

4. The integrated production system for ceramic toilet production and testing according to claim 3, characterized in that, The top of the connector is slidably connected to the bottom of the planar spiral disk. The bottom of the connecting frame is provided with a groove to prevent the connector from shifting. The connector is slidably connected inside the groove of the connecting frame to guide and limit the displacement of the connector driven by the motor through the planar spiral disk. The connecting shell is fixedly installed at the end of the connector away from the planar spiral disk. The first scraper and the second scraper are fixedly installed inside the connecting shell. The dividing blade is fixedly installed on the outer wall of the first scraper and the second scraper.

5. The integrated production system for ceramic toilet production and testing according to claim 1, characterized in that, The conveying components include a support frame, a support guide shell, a rotary motor, a rotating component, a connector, a tray, a connecting ring, and a chain; The support frame has a clearance groove for the rotation of the planar spiral disk. The support guide shell is fixedly installed inside the support frame. The rotary motor is fixedly installed inside the support guide shell. The rotating component is fixedly installed at the end of the output shaft of the rotary motor. The rotating component is inserted into the inside of the connector. The connector is fixedly installed at the bottom of the tray. The tray is set on the top of the support frame. When the tray moves to the clearance groove of the support frame, the tray and the rotary motor are connected through the connector and the rotating component, allowing the rotary motor to drive the tray to rotate, and cooperate with the trimming component to trim the blank on the tray.

6. The integrated production system for ceramic toilet production and testing according to claim 5, characterized in that, The pallet is rotatably connected to the top of the connecting ring. A connector is fixedly installed on the chain and connected to the connecting ring. The chain is fixedly connected to the connecting ring through the connector and is used to drive the pallet to follow the chain displacement through the connecting ring. The chain meshes with the sprocket on the outer wall of the support frame drive roller. The robotic arm is fixedly installed at the bottom of the gantry of the support frame.

7. The integrated production system for ceramic toilet production and testing according to claim 3, characterized in that, The adjusting assembly includes a sliding sleeve, a pressing element, a spiral rod, a gear, and a rack; The sliding sleeve is fixedly installed inside the connecting shell, the extrusion member is slidably connected inside the sliding sleeve, the spiral rod is fixedly installed inside the extrusion member, the spiral rod is threadedly connected inside the gear, the gear is rotatably connected inside the connecting shell, the rack meshes with the outer wall of the gear, the bottom of the connecting frame is provided with a limiting groove adapted to the rack, and the rack is slidably connected inside the limiting groove of the connecting frame.

8. The integrated production and testing system for ceramic toilets according to claim 7, characterized in that, The repair assembly includes a mud discharge pipe, a first sealing rotating ring, a mud discharge ring, and a mud inlet pipe; The mud discharge pipe is fixedly installed inside the extrusion component. The end of the mud discharge pipe away from the extrusion component passes through the connecting shell and the connecting component in sequence and is fixedly connected to the inner wall of the first sealing ring. The first sealing ring is rotatably connected to the inside of the mud discharge ring. The mud inlet pipe is fixedly connected to the outer wall of the mud discharge ring.

9. The integrated production system for ceramic toilet production and testing according to claim 8, characterized in that, The suction assembly includes a suction tube, a second sealing ring, a suction ring, and an air tube; One end of the suction tube is fixedly connected to the inner wall of the second sealing ring. The end of the suction tube away from the second sealing ring is duckbill-shaped and fixedly connected to the top of the connecting shell. The second sealing ring is rotatably connected to the inside of the suction ring. The air tube is fixedly connected to the outer wall of the suction ring.

10. The integrated production system for ceramic toilet production and testing according to claim 9, characterized in that, The first sealing ring and the second sealing ring are slidably connected to the outer wall of the connecting plate, the mud discharge ring is fixedly connected to the bottom of the sleeve, and the suction ring is fixedly connected to the bottom of the mud discharge ring.

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