A large cruise ship window washing machine track construction tool and method

Abstract

The embodiment of the present application provides a large cruise ship window washing machine track construction tool and method, the construction tool includes a support column, which is vertically arranged, and the bottom end is fixedly provided with an attachment assembly and is fixed on the glass curtain wall column through the attachment assembly; a horizontal joist is horizontally arranged, one end of which is fixed to the top end of the support column, the other end extends to the outside of the glass curtain wall column, and the top end surface of the horizontal joist forms a temporary supporting surface for placing the window washing machine track. The construction tool installed in advance is used as a preliminary positioning supporting assembly of the window washing machine track, which effectively reduces the installation difficulty of the window washing machine track, improves the installation efficiency and installation precision of the window washing machine track, and greatly reduces the risk coefficient of high-altitude operation, thereby achieving the purpose of reducing cost and increasing efficiency.

Description

Technical Field

[0001] This invention relates to the field of track installation technology for large cruise ship window washer machines, and in particular to a construction tooling and method for the track of a large cruise ship window washer machine. Background Technology

[0002] The domestically produced large cruise ship window washer's upper track is 5.8 meters long and weighs approximately 35 kilograms. It is installed on the outer side of the glass curtain wall columns along the ship's hull, about 30 meters above the dock bottom. Traditionally, the window washer track is installed manually with ropes, aided by fine-tuning. However, this traditional method suffers from high labor costs, low installation efficiency, and the risk of falling objects during installation (especially fine-tuning), threatening the lives and property of workers. Summary of the Invention

[0003] In view of the above-mentioned problems existing in the prior art, the present invention provides a large cruise ship window washing machine track construction tooling and method to solve the technical problems of low construction efficiency, low construction accuracy, high cost and low operation safety factor existing in the prior art.

[0004] This invention provides a tooling and method for constructing the track of a large cruise ship window washer, comprising: The support column is set vertically, and an attachment component is fixedly installed at its bottom end, and it is fixed to the glass curtain wall column through the attachment component; The horizontal support beam is installed horizontally, with one end fixed to the top of the support column and the other end extending to the outside of the glass curtain wall column. The top surface of the horizontal support beam forms a support surface for temporarily placing the window washer track.

[0005] In one embodiment, it also includes, The anti-detachment block is fixedly installed at the top surface of the horizontal support beam at the cantilever end of the horizontal support beam.

[0006] In one embodiment, the attachment component includes, The attachment plate has a surface that matches the facade of the glass curtain wall column near the supporting column. The plate is set vertically and fixedly installed at the bottom of the supporting column near the glass curtain wall column. The U-shaped hoop matches the outer contour of the glass curtain wall column. The hoop is fitted onto the glass curtain wall column, and its open end passes through the through hole of the attachment plate. The attachment plate is pressed and fixed onto the glass curtain wall column by the matching nut.

[0007] In one embodiment, the attachment plate is also provided with a positioning notch to facilitate the insertion of a U-shaped hoop. When the positioning notch is aligned with the outer edge of the glass curtain wall column, the through holes on the attachment plate for inserting the U-shaped hoop are distributed outside the projection range of the glass curtain wall column on the attachment plate.

[0008] In one embodiment, protective pads are provided at the contact surfaces of the U-shaped hoop and the glass curtain wall column, and at the contact surfaces of the attachment plate and the glass curtain wall column.

[0009] In one embodiment, the protective pad is fixed to the attachment plate by adhesive.

[0010] In one embodiment, the protective pad is fixed to the U-shaped hoop by means of a sleeve.

[0011] In one embodiment, the exposed parts of the construction tooling are coated with protective paint.

[0012] In one embodiment, the horizontal support beam is also provided with a fine-tuning hole for installing a small-sized jack.

[0013] In addition, embodiments of the present invention also provide a method for constructing the track of a large cruise ship window washer, based on the construction fixture for the track of a large cruise ship window washer as described in any embodiment of the present invention, including the following steps: Step S1, tooling assembly: Assemble all components of the construction tooling on the work surface in advance, and check the firmness of the welding points and connections. Step S2, tooling installation: Fix the construction tooling to the glass curtain wall column. The "two-person collaboration" method is adopted. One person is responsible for initially tightening the connecting bolts between the construction tooling and the glass curtain wall column, while the other person uses a spirit level to monitor the levelness of the horizontal support beam of the construction tooling in real time to ensure that the tooling is installed flat. Step S3: Track positioning. Lift the window washer track onto the horizontal support beam of the construction tool. First, align the two ends of the window washer track, then use a small-sized jack for precise positioning. Finally, tighten the track fixing bolts and weld the fixing elbow plate between the glass curtain wall column and the window washer track to install the window washer track in place.

[0014] Compared with the prior art, the beneficial effects of the construction tooling and method for a large cruise ship window washer track provided by the embodiments of the present invention are as follows: the embodiments of the present invention use the pre-installed construction tooling as the initial positioning support component for the window washer track, which effectively reduces the installation difficulty of the window washer track, improves the installation efficiency and accuracy of the window washer track, and at the same time, significantly reduces the risk factor of high-altitude operations, thus achieving the purpose of cost reduction and efficiency improvement. Attached Figure Description

[0015] Figure 1A schematic diagram of the structure of a large cruise ship window washing machine track construction tool provided in an embodiment of the present invention; Figure 2 A physical illustration of a track construction fixture for a large cruise ship window washer provided in an embodiment of the present invention. Figure 1 ; Figure 3 A physical illustration of a track construction fixture for a large cruise ship window washer provided in an embodiment of the present invention. Figure 2 ; Figure 4 A schematic diagram of the track construction tooling for a large cruise ship window washer provided in this embodiment of the invention, in use. Figure 1 ; Figure 5 A schematic diagram of the track construction tooling for a large cruise ship window washer provided in this embodiment of the invention, in use. Figure 2 ; Figure 6 A schematic diagram of the track construction tooling for a large cruise ship window washer provided in this embodiment of the invention, in use. Figure 3 .

[0016] Figure label: 1. Support column; 2. Horizontal support beam; 3. Anti-detachment block; 4. Attachment component; 401. Attachment plate; 402. U-shaped hoop; 403. Positioning notch. Detailed Implementation

[0017] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0018] Various embodiments and features of this application are described herein with reference to the accompanying drawings.

[0019] These and other features of this application will become apparent from the following description of preferred forms of embodiments given as non-limiting examples, with reference to the accompanying drawings.

[0020] It should also be understood that although this application has been described with reference to some specific examples, those skilled in the art can certainly implement many other equivalent forms of this application, which have the features described in the claims and are therefore all within the scope of protection defined herein.

[0021] The above and other aspects, features and advantages of this application will become more apparent when taken in conjunction with the accompanying drawings and in view of the following detailed description.

[0022] Specific embodiments of this application are described below with reference to the accompanying drawings; however, it should be understood that the claimed embodiments are merely examples of this application, which can be implemented in various ways. Well-known and / or repeated functions and structures are not described in detail to ascertain the true intent based on the user's historical operations, and to avoid unnecessary or redundant details that would obscure this application. Therefore, the specific structural and functional details claimed herein are not intended to be limiting, but merely serve as the basis and representative basis for the claims to teach those skilled in the art to use this application in various ways with substantially any suitable detailed structure.

[0023] This specification may use the phrases “in one embodiment,” “in another embodiment,” “in yet another embodiment,” or “in other embodiments,” all of which may refer to one or more of the same or different embodiments according to this application.

[0024] The principles and features of the present invention are described below with reference to the accompanying drawings. The embodiments described are for illustrative purposes only and are not intended to limit the scope of the invention. The following description, in conjunction with... Figure 1-6 The preferred embodiments of the present invention will be described in further detail below: like Figure 1-6 As shown, an embodiment of the present invention provides a construction fixture for the track of a large cruise ship window washer, comprising: The support column 1 is set vertically, and an attachment component 4 is fixedly installed at its bottom end and fixed to the glass curtain wall column through the attachment component 4. The horizontal support beam 2 is set horizontally, with one end fixed to the top of the support column 1 and the other end extending to the outside of the glass curtain wall column. The top surface of the horizontal support beam 2 forms a support surface for temporarily placing the window washer track.

[0025] In one embodiment, the construction fixture further includes, The anti-slip block 3 is fixedly installed at the top surface of the horizontal support beam 2 at the cantilever end of the horizontal support beam 2. The anti-slip block 3 installed at the end of the horizontal support beam 2 can effectively prevent the track from accidentally slipping during construction or fine adjustment. Of course, for a higher level of safety considerations, anti-slip blocks 3 can also be installed at both ends of the horizontal support beam 2.

[0026] In one embodiment, the attachment component 4 includes, The attachment plate 401 has a surface that matches the facade of the glass curtain wall column near the supporting column 1. The surface of the plate is set vertically and fixedly installed at the bottom of the supporting column 1 near the glass curtain wall column. The U-shaped hoop 402 matches the outer contour of the glass curtain wall column. The hoop is fitted onto the glass curtain wall column, and the open end of the hoop passes through the through hole of the attachment plate 401. The attachment plate 401 is pressed and fixed onto the glass curtain wall column by the matching nut.

[0027] In one embodiment, the attachment plate 401 is also provided with a positioning notch 403 to facilitate the insertion of the U-shaped hoop 402. When the positioning notch 403 is aligned with the outer edge of the glass curtain wall column, the through holes on the attachment plate 401 for inserting the U-shaped hoop 402 are distributed outside the projection range of the glass curtain wall column on the attachment plate 401.

[0028] In one embodiment, protective pads are provided at the contact surfaces of the U-shaped hoop 402 and the glass curtain wall column, and at the contact surfaces of the attachment plate 401 and the glass curtain wall column. The protective pads can effectively prevent the attachment components 4 from causing bumps and damage to the paint on the surface of the glass curtain wall column during installation.

[0029] In one embodiment, the protective pad is fixed to the attachment plate 401 by adhesive.

[0030] In one embodiment, the protective pad is fixed to the U-shaped hoop 402 by means of a sleeve.

[0031] In one embodiment, the exposed parts of the construction tooling are coated with protective paint to extend the service life of the construction tooling.

[0032] In one embodiment, the horizontal support beam 2 is also provided with a fine-tuning hole for installing a small-sized jack.

[0033] In addition, embodiments of the present invention also provide a method for constructing the track of a large cruise ship window washer, based on the construction fixture for the track of a large cruise ship window washer as described in any embodiment of the present invention, including the following steps: Step S1, tooling assembly: Assemble all components of the construction tooling on the work surface in advance, and check the firmness of the welding points and connections. Step S2, tooling installation: The construction tooling is fixedly installed on the glass curtain wall column. A "dual-person collaboration" method is adopted. One person is responsible for initially tightening the connecting bolts between the construction tooling and the glass curtain wall column, while the other person uses a spirit level to monitor the levelness of the horizontal support beam 2 of the construction tooling in real time to ensure that the tooling is installed flat. At the same time, a safety net can be further suspended at the bottom of the tooling. Even if small tools or parts fall off, they can be caught by the net, completely eliminating the risk of falling objects from height and further protecting the life and property safety of construction personnel. Step S3: Track positioning. Lift the window washer track onto the horizontal support beam 2 of the construction fixture. First, roughly align the two ends of the window washer track. Then, use a small-sized jack to accurately position it through the micro-adjustment holes reserved in the fixture. Finally, tighten the track fixing bolts and weld the fixing elbow plate between the glass curtain wall column and the window washer track to install the window washer track in place.

[0034] By optimizing the installation method, the risk of falling objects from heights during construction has been greatly reduced. Based on the labor cost calculation method, the original workforce required was 8 people. 60 days = 480 man-days; current man-day requirement: 4 people 37.5 days = 150 man-days (original man-days - current man-days) 450 yuan / day = 330 laborers 450 yuan / day = 148,500 yuan. This saves 148,500 yuan in labor costs. It also shortens the construction period and reduces overlap work time by 22.5 days, lowers the risk of falling objects from heights, and ensures safer operations.

[0035] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within its spirit and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present invention.

Claims

1. A construction tooling for the track of a large cruise ship window washer, characterized in that, include: The support column (1) is set vertically, and an attachment component (4) is fixedly installed at its bottom end and fixed to the glass curtain wall column through the attachment component (4); The horizontal support beam (2) is set horizontally, with one end fixed to the top of the support column (1) and the other end extending to the outside of the glass curtain wall column. The top surface of the horizontal support beam (2) forms a support surface for temporarily placing the window washing machine track.

2. The construction fixture for the track of a large cruise ship window washer as described in claim 1, characterized in that: It also includes, The anti-detachment block (3) is fixedly installed at the top surface of the horizontal support beam (2) at the cantilever end of the horizontal support beam (2).

3. The construction fixture for the track of a large cruise ship window washer as described in claim 1, characterized in that: The attachment component (4) includes, The attachment plate (401) has a surface that matches the facade of the glass curtain wall column near the supporting column (1). The plate is set vertically and fixedly installed at the bottom of the supporting column (1) near the glass curtain wall column. The U-shaped hoop (402) matches the outer contour of the glass curtain wall column. The hoop is fitted onto the glass curtain wall column, and the open end of the hoop passes through the through hole of the attachment plate (401). The attachment plate (401) is pressed and fixed onto the glass curtain wall column by the matching nut.

4. The construction fixture for the track of a large cruise ship window washer according to claim 3, characterized in that: The attachment plate (401) is also provided with a positioning notch (403) to facilitate the insertion of the U-shaped hoop (402). When the positioning notch (403) is aligned with the outer edge of the glass curtain wall column, the through holes on the attachment plate (401) for inserting the U-shaped hoop (402) are distributed outside the projection range of the glass curtain wall column on the attachment plate (401).

5. The construction fixture for the track of a large cruise ship window washer according to claim 3, characterized in that: Protective pads are provided at the contact surfaces of the U-shaped hoop (402) and the glass curtain wall column, and at the contact surfaces of the attachment plate (401) and the glass curtain wall column.

6. The construction fixture for the track of a large cruise ship window washer according to claim 5, characterized in that: The protective pad is fixed to the attachment plate (401) by adhesive.

7. The construction fixture for the track of a large cruise ship window washer according to claim 5, characterized in that: The protective pad is fixed to the U-shaped hoop (402) by means of a sleeve.

8. The construction fixture for the track of a large cruise ship window washer according to claim 1, characterized in that: All exposed parts of the construction tools are coated with protective paint.

9. The construction fixture for the track of a large cruise ship window washer according to claim 1, characterized in that: The horizontal support beam (2) is also provided with a fine adjustment hole for installing a small-sized jack.

10. A method for constructing the track of a large cruise ship window washer, based on the construction fixture for the track of a large cruise ship window washer as described in any one of claims 1 to 9, characterized in that, Includes the following steps: Step S1, tooling assembly: Assemble all components of the construction tooling on the work surface in advance, and check the firmness of the welding points and connections. Step S2, tooling installation: The construction tooling is fixedly installed on the glass curtain wall column. The "dual personnel collaboration" method is adopted. One person is responsible for initially tightening the connecting bolts between the construction tooling and the glass curtain wall column, while the other person uses a spirit level to monitor the levelness of the horizontal support beam (2) of the construction tooling in real time to ensure that the tooling is installed flat. Step S3, track positioning: lift the window washing machine track onto the horizontal support beam (2) of the construction tool, first align the two ends of the window washing machine track, then use a small-sized jack for precise positioning, finally tighten the track fixing bolts, and further weld the fixing elbow plate between the glass curtain wall column and the window washing machine track to install the window washing machine track in place.

Images