Method for manufacturing frame hanger, frame anodizing process, equipment and medium
Patent Information
- Application Number
- CN202610986208.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-03
- Publication Date
- 2026-10-16
AI Technical Summary
但锁螺丝的缝隙容易藏酸,滴落在产品上会出现漏白不良;且每一轮边框挂具阳极氧化出来后需要通过浸泡化学药水退镀掉铝齿上的氧化膜后才能进行再次使用,每次通过浸泡化学药水退镀掉铝齿上的氧化膜的工艺都会进一步增加铝齿的消耗,从而使得铝齿换新频率高,而且通过浸泡化学药水退镀掉铝齿上氧化膜的工艺对于生产时间和化学药水的消耗大,导致生产效率低
[0006]本发明第一方面的有益效果包括:通过边框挂具将待氧化边框挂起后移送至氧化池,其中,所述边框挂具与所述待氧化边框的接触面焊接有金属钨;通过所述氧化池对所述待氧化边框进行阳极氧化处理后得到一次边框;通过所述边框挂具将所述一次边框放入封孔剂中进行封孔处理后得到二次边框;对所述二次边框进行干燥处理后得到目标边框。本申请通过在边框挂具上焊接金属钨,由于金属钨不易被氧化,从而在作业前无需进行退膜处理,提高了边框的氧化效率,且通过将金属钨焊接在边框挂具上,使得边框挂具上不存在额外的缝隙来藏匿残液,进而避免了边框在氧化完成后出现漏白不良的问题。
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Figure CN122918672A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to, but is not limited to, the field of metal processing technology, and particularly to a method for manufacturing frame hangers, a frame anodizing process, equipment, and medium. Background Technology
[0002] Currently, the frame mounting brackets used for anodizing frame components employ screws to fasten aluminum teeth, thereby enhancing the product's conductivity, ensuring the oxide film meets standards, and reducing poor conductivity. However, the gaps in the screws can easily trap acid, which can drip onto the product and cause whitening defects. Furthermore, after each round of anodizing, the frame mounting brackets need to be soaked in a chemical solution to remove the oxide film from the aluminum teeth before they can be reused. Each time the aluminum teeth are soaked in a chemical solution to remove the oxide film, the consumption of aluminum teeth increases, resulting in a high frequency of aluminum tooth replacement. Moreover, the process of soaking in a chemical solution to remove the oxide film from the aluminum teeth is time-consuming and chemically resource-intensive, leading to low production efficiency. Summary of the Invention
[0003] The following is an overview of the subject matter described in detail herein. This overview is not intended to limit the scope of the claims.
[0004] The main objective of this invention is to provide a frame mounting method, frame anodizing process, equipment, and medium that can precisely manufacture frame mountings, reduce mounting consumption during frame anodizing, and improve the anodizing efficiency of the frame.
[0005] In a first aspect, embodiments of the present invention provide a border anodizing process, including: The frame to be oxidized is hung up by a frame hanger and then transferred to the oxidation tank. The contact surface between the frame hanger and the frame to be oxidized is welded with tungsten metal. The frame to be oxidized is obtained by anodizing the frame in the oxidation pool; The primary border is sealed with a sealing agent using the border hanger to obtain the secondary border. The target border is obtained after the secondary border is dried.
[0006] The beneficial effects of the first aspect of this invention include: a frame to be oxidized is hung up using a frame hanger and then transferred to an oxidation tank, wherein tungsten metal is welded to the contact surface between the frame hanger and the frame to be oxidized; the frame to be oxidized is anodized in the oxidation tank to obtain a primary frame; the primary frame is then placed in a sealing agent using the frame hanger to obtain a secondary frame; and the secondary frame is dried to obtain the target frame. This application improves the oxidation efficiency of the frame by welding tungsten metal onto the frame hanger, as tungsten is not easily oxidized, thus eliminating the need for film stripping before operation. Furthermore, by welding tungsten metal onto the frame hanger, there are no additional gaps on the frame hanger to trap residual liquid, thereby avoiding the problem of white leakage after oxidation.
[0007] In some optional embodiments, before the frame to be oxidized is hung up by the frame hanger and transferred to the oxidation tank, the method further includes: The frame hanger is then degreased and washed with water in sequence.
[0008] In some optional embodiments, the frame hanger is provided with hanging teeth, the frame to be oxidized is provided with hanging holes, and tungsten metal is welded onto the hanging teeth. The frame to be oxidized is hung by inserting the hanging teeth into the hanging holes.
[0009] In some alternative embodiments, the teeth are made of titanium.
[0010] Secondly, embodiments of the present invention provide a method for manufacturing a frame hanger, for manufacturing the aforementioned frame hanger, comprising: Obtain the border information of the frame to be oxidized, wherein the border information represents the hanging hole shape information, hanging hole size information, border material information, and border size information of the frame to be oxidized; The frame hanger is cut according to the frame information to obtain the hanging teeth; Obtain anodizing information, wherein the anodizing information characterizes oxidation current information and oxidation thickness information; The target welding position, target welding area, and welding thickness for welding tungsten metal onto the tooth are determined based on the oxidation current information, the oxidation thickness information, and the border information. A frame hanger is obtained by welding a piece of tungsten metal with the target welding area and the welding thickness at the target welding position.
[0011] The beneficial effects of the second aspect of this invention include: obtaining frame information of the frame to be oxidized, wherein the frame information represents the shape information of the hanging hole, the size information of the hanging hole, the material information of the frame, and the size information of the frame; cutting the frame hanger according to the frame information to obtain hanging teeth; obtaining anodizing information, wherein the anodizing information represents the oxidation current information and the oxidation thickness information; determining the target welding position, target welding area, and welding thickness of tungsten metal on the hanging teeth according to the oxidation current information, the oxidation thickness information, and the frame information; and welding tungsten metal with the target welding area and the welding thickness at the target welding position to obtain the frame hanger. By accurately determining the welding position, welding thickness, and welding area of tungsten metal using the frame information and anodizing information, the frame hanger can be precisely adapted to the oxidation process, thereby reducing hanger consumption during frame oxidation and improving the oxidation efficiency of the frame; and by welding tungsten metal onto the frame hanger, there are no additional gaps on the frame hanger to hide residual liquid, thus avoiding the problem of white leakage after the frame is oxidized.
[0012] In some optional embodiments, the step of cutting the frame hanger according to the frame information to obtain the hanging teeth includes: The second number of hanging teeth is determined based on the first number of hanging holes indicated by the border information; The size information of the hanging teeth is determined based on the size information of the hanging hole indicated by the border information and the distance between the hanging hole and the edge of the border. The center coordinates of the hanging teeth are determined based on the shape information of the hanging holes and the coordinates of the hanging holes indicated by the border information; The tooth cutting area is determined based on the tooth size information, the second quantity, and the tooth center coordinates. The hanging teeth are obtained by cutting the area of the hanging teeth on the frame hanger.
[0013] In some optional embodiments, determining the target welding position, target welding area, and welding thickness of the tungsten metal welded on the mounting teeth based on the oxidation current information, the oxidation thickness information, and the border information includes: The target welding position is determined based on the hanging hole shape information, the hanging hole size information, and the frame size information; The target welding area is determined based on the oxidation current information, the frame material information, and the second number of hanging teeth. The welding thickness is determined based on the oxidation thickness information, the frame material information, and the contact information, wherein the contact information indicates the fitting method between the hanging teeth and the hanging holes.
[0014] In some optional embodiments, determining the target welding area based on the oxidation current information, the frame material information, and the second number of the hanging teeth includes: The conductive area of a single tooth is determined based on the oxidation current information, the preset current carrying density, and the second quantity. The area correction coefficient is determined based on the border material information and the preset correction coefficient table, wherein the preset correction coefficient table is used to indicate the correspondence between different border materials and the area correction coefficient. The target welding area is obtained by correcting the conductive area according to the area correction factor.
[0015] Thirdly, embodiments of the present invention provide a manufacturing apparatus for a frame hanger, comprising: a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the frame hanger manufacturing method described in the second aspect.
[0016] Fourthly, embodiments of the present invention provide a computer storage medium storing computer-executable instructions, which are used to execute the frame mounting manufacturing method described in the second aspect. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of a system platform architecture for performing a frame mounting manufacturing method according to an embodiment of the present invention; Figure 2 This is a schematic diagram of a frame hanger using existing technology; Figure 3 This is a schematic diagram of a frame hanger provided in one embodiment of the present invention; Figure 4 This is a flowchart of the steps of a frame hanger manufacturing method provided in an embodiment of the present invention.
[0018] Figure reference numerals: System platform architecture 1000, processor 1100, memory 1200; Frame hanger 100, screw 200, aluminum teeth 300, tungsten metal 400. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0020] It should be noted that although functional modules are divided in the device schematic diagram and a logical order is shown in the flowchart, in some cases, the steps shown or described may be performed in a different order than the module division in the device or the order in the flowchart. The terms "first," "second," etc., in the specification, claims, or the aforementioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
[0021] The embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0022] like Figure 1 As shown, Figure 1 This is a schematic diagram of a system platform architecture for performing a frame mounting method according to an embodiment of the present invention.
[0023] exist Figure 1 In the example, the system platform architecture 1000 includes a processor 1100 and a memory 1200, which can be connected via a bus or other means. Figure 1 Taking the example of a connection between China and Israel via a bus.
[0024] Memory 1200, as a non-transitory computer-readable storage medium, can be used to store non-transitory software programs and non-transitory computer-executable programs. Furthermore, memory 1200 may include high-speed random access memory and may also include non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid-state storage device. In some embodiments, memory 1200 may optionally include memory remotely located relative to processor 1100, and these remote memories can be connected to the processing equipment via a network. Examples of such networks include, but are not limited to, the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.
[0025] Those skilled in the art will understand that the system platform architecture 1000 can be applied to 5G communication network systems and subsequent evolved mobile communication network systems, etc., and this embodiment does not specifically limit it.
[0026] It will be understood by those skilled in the art that Figure 1 The system platform architecture 1000 shown does not constitute a limitation on the embodiments of the present invention. It may include more or fewer components than shown, or combine certain components, or have different component arrangements.
[0027] Reference Figure 2Currently, the frame hanger 100 used for anodizing the frame uses screws 200 to lock the aluminum teeth 300, thereby enhancing the product's conductivity, ensuring the oxide film meets standards, and reducing poor conductivity. However, the gaps in the screws 200 can easily trap acid, which can drip onto the product and cause whitening defects. Furthermore, after each round of anodizing, the oxide film on the aluminum teeth 300 needs to be stripped before reuse, increasing the consumption of aluminum teeth 300. The high replacement frequency of aluminum teeth 300 leads to low production efficiency.
[0028] Reference Figure 3 The frame hanger 100 of this application fits snugly against the hanging holes on the frame, and tungsten 400 metal is tightly welded at the fitting point, thereby increasing the fit and improving conductivity. Furthermore, the tungsten 400 metal facilitates anodizing, reducing oxidation of the hanging teeth during oxidation. This eliminates the need for oxide film stripping in the next oxidation cycle, reducing hanger and stripping solution waste and improving overall production efficiency. Moreover, the tungsten 400 metal is directly welded to the hanger, eliminating gaps that trap acid and reducing white spots on the product, resulting in high-quality oxidation.
[0029] Reference Figure 4 , Figure 4 A flowchart illustrating the steps of a frame hanger manufacturing method provided by the present invention; used to manufacture the frame hanger 100, the frame hanger manufacturing method of the present invention includes: Step S100: Obtain the border information of the border to be oxidized. The border information represents the hanging hole shape information, hanging hole size information, border material information, and border size information of the border to be oxidized.
[0030] Specifically, the frame information of the frame to be oxidized is collected through visual inspection, dimensional measurement, and material inspection. The frame information includes: hanging hole shape information, which characterizes the specific shape of the hanging holes on the frame to be oxidized, such as circular, rectangular, square, irregular, etc.; hanging hole size information, which quantifies the size of the hanging holes, including the diameter (circular hanging holes), length and width (rectangular / square hanging holes), hole edge distance, spacing between the centers of the hanging holes, and distance from the hanging hole to the edge of the frame; frame material information, which characterizes the substrate type of the frame to be oxidized; and frame size information, which characterizes the overall external dimensions of the frame to be oxidized, including the length, width, thickness, and overall outline dimensions of the frame.
[0031] Step S200: Cut the frame hanger 100 according to the frame information to obtain the hanging teeth.
[0032] Specifically, based on the hanging hole shape and size information, as well as the frame size information, the design parameters of the hanging teeth are determined, including the number, size (width, length, thickness), and distribution position of the teeth. Combined with the frame material information, suitable cutting processes and parameters are matched to ensure that the cutting process does not damage the fixture substrate or affect subsequent conductivity and clamping performance. Before cutting, the frame information is entered into a CNC cutting machine (such as a laser cutter or CNC milling machine). The machine determines the appropriate shape of the hanging teeth based on the hanging hole shape information, determines the matching specifications between the teeth and the hanging holes based on the hanging hole size information, ensuring that the teeth can accurately contact the hanging holes on the frame, and determines the distribution spacing and overall layout of the teeth on the fixture based on the frame size information, ensuring that the teeth are symmetrically and evenly distributed along the frame and located in non-appearance, non-functional areas of the frame. Subsequently, the cutting equipment is started, and the frame hanger 100 is precisely cut according to the preset cutting path and parameters. After the cutting is completed, the cut hanger teeth are deburred and cleaned to remove burrs, oxide layers and impurities from the edges of the hanger teeth, ensuring that the surface of the hanger teeth is flat and undamaged, so as to obtain hanger teeth that meet the frame adaptation requirements and can achieve stable clamping and conductivity.
[0033] In some optional embodiments, the step of cutting the frame hanger 100 according to the frame information to obtain the hanging teeth includes: S210, determine the second number of hanging teeth based on the first number of hanging holes indicated by the frame information; Specifically, the number of hanging holes is directly proportional to the number of hanging teeth. To ensure stable clamping and a uniform and reliable conductive path, the number of hanging teeth and the number of hanging holes are in a fixed ratio, such as 1:1 or 1:2. The specific ratio is set according to actual needs.
[0034] S220, determine the hanging tooth size information based on the hanging hole size information indicated by the border information and the distance between the hanging hole and the edge of the border; Specifically, the dimensions of the hanging hole include parameters such as hole diameter, length, and width. The width of the hanging teeth matches the size of the hanging hole to ensure a reliable fit. The length of the hanging teeth is determined based on the distance from the hanging hole to the edge of the frame, ensuring that the teeth can extend into the vicinity of the hanging hole and form a stable contact point, while avoiding being too long to exceed the processing area or too short to achieve a proper fit. The resulting hanging tooth dimension information, including tooth width, tooth length, and tooth thickness, provides a clear basis for subsequent cutting. S230, determine the center coordinates of the hanging teeth according to the shape information of the hanging hole and the coordinates of the hanging hole indicated by the border information; Specifically, the shapes of the hanging holes include circular, rectangular, square, and irregular shapes. Different shapes and the coordinates of the hanging holes determine the center position and shape of the hanging teeth. The center of the hanging teeth coincides with the center of the hanging holes, and the cross-section of the hanging teeth matches the diameter of the hanging holes. Combined with the specific coordinates of the hanging holes, the center position of each hanging tooth on the frame hanger 100 is accurately calculated, so that the position of the hanging teeth corresponds one-to-one with the hanging holes, achieving precise positioning and stable clamping.
[0035] S240, determine the tooth cutting area based on the tooth size information, the second quantity, and the tooth center coordinates; Specifically, taking the center coordinates of each hanging tooth as a reference point, the cutting range of a single hanging tooth is symmetrically extended to both sides of the reference point according to the width and length corresponding to the size information of the hanging tooth. The cutting range of all hanging teeth is determined in sequence according to the second quantity, and the cutting areas of each hanging tooth are kept at a preset distance and do not overlap. At the same time, it is ensured that all the cutting areas of the hanging teeth are located within the effective processing area of the frame hanger 100 and do not interfere with the main structure of the hanger and the installation area, so as to obtain a complete and reasonably distributed hanging tooth cutting area.
[0036] S250, the tooth cutting area on the frame hanger 100 is cut to obtain the tooth.
[0037] Specifically, the frame hanger 100 is cut and processed according to the determined hanging tooth cutting area to remove the cutting area and form a hanging tooth structure that matches the position, size and shape of the hanging hole. After the cutting is completed, the hanging teeth that meet the requirements of clamping and conductivity are obtained.
[0038] Step S300: Obtain anodizing information, wherein the anodizing information characterizes oxidation current information and oxidation thickness information.
[0039] Specifically, anodizing information characterizing the anodizing process parameters of the border to be oxidized is obtained through a preset parameter table for the anodizing process. This anodizing information includes: oxidation current information, used to characterize the magnitude of the applied current and the current stability requirements during the anodizing process; and oxidation thickness information, used to characterize the oxide film thickness that needs to be formed on the border after anodizing.
[0040] Step S400: Determine the target welding position, target welding area, and welding thickness of the tungsten metal 400 welded on the mounting teeth based on the oxidation current information, the oxidation thickness information, and the border information.
[0041] Specifically, the target welding position of tungsten 400 on the hanging teeth is accurately located based on the frame information to ensure that the welding position is compatible with the hanging hole and coordinated with the overall layout of the frame, and is located in a non-appearance, non-functional area to ensure stable contact and uniform conductivity.
[0042] Based on the oxidation current information, the current load during the anodizing process is determined. Combined with the conductivity characteristics indicated by the border information and the second number of teeth, the current carrying requirements are reasonably allocated, the target welding area of tungsten 400 is determined, and the tungsten 400 can stably carry the corresponding current to avoid local current concentration, ablation or poor contact.
[0043] Based on the oxide thickness information, the process duration and current load of anodizing are determined. Combined with the frame material indicated by the frame information, the welding thickness of the tungsten 400 is determined, so that the welded tungsten 400 has sufficient structural strength, wear resistance and fit, and can adapt to the process requirements of different oxide thicknesses.
[0044] In some optional embodiments, determining the target welding position, target welding area, and welding thickness of the tungsten 400 welded on the mounting teeth based on the oxidation current information, the oxidation thickness information, and the border information includes: S410, determine the target welding position based on the hanging hole shape information, the hanging hole size information, and the frame size information; Specifically, based on the specific shape of the hanging hole (such as round or square), the specific size of the hanging hole (such as hole diameter, length, width, hole edge distance, etc.), and the overall size and layout of the frame, the target welding position is set in the area where the hanging teeth and the hanging holes of the frame can make stable contact, ensuring that the welding position is compatible with the hanging hole, evenly distributed, and located in the non-appearance and non-functional area of the frame, so as not to affect the clamping stability and electrical reliability.
[0045] S420, determine the target welding area based on the oxidation current information, the frame material information, and the second number of hanging teeth; Specifically, the total current load during the anodizing process is determined based on the oxidation current information. Combined with the conductivity characteristics of the frame material (such as pure titanium or titanium alloy), the total current is evenly distributed to the contact surface between the tungsten 400 metal on each tooth and the frame. The minimum conductive area required for the tungsten 400 metal on a single tooth is calculated, and the target welding area is finally determined to ensure that the tungsten 400 metal can stably carry the corresponding current and avoid local current concentration, ablation, or poor contact.
[0046] S430, the welding thickness is determined based on the oxidation thickness information, the frame material information, and the contact information, wherein the contact information indicates the fitting method between the hanging teeth and the hanging holes.
[0047] Specifically, the anodizing process duration and current load are determined by combining the anodizing thickness information and adapting to the characteristics of the frame material. At the same time, the welding thickness of the tungsten 400 is determined according to the fitting method of the hanging teeth and hanging holes. This ensures that the welded tungsten 400 has sufficient structural strength, wear resistance and fit, meets the process requirements of different anodizing thicknesses, and ensures long-term clamping and electrical conductivity stability.
[0048] In some optional embodiments, determining the target welding area based on the oxidation current information, the frame material information, and the second number of the hanging teeth includes: S421, determine the conductive area of a single hanging tooth based on the oxidation current information, the preset current carrying density, and the second quantity; Specifically, the total oxidation current is evenly distributed according to the number of teeth and the preset safe carrying density to obtain the conductive area of a single tooth that meets the basic conductivity requirements. Specifically, the total current is evenly distributed to each tooth, and the current density on the tooth is less than or equal to the preset safe carrying density, so as to calculate the corresponding conductive area (the minimum conductive area is calculated when the current density is equal to the preset safe carrying density).
[0049] S422, determine the area correction coefficient according to the border material information and the preset correction coefficient table, wherein the preset correction coefficient table is used to indicate the correspondence between different border materials and the area correction coefficient; Specifically, based on the border material information, the corresponding area correction coefficient is queried in the preset correction coefficient table. The preset correction coefficient table establishes and stores the correspondence between different border materials and area correction coefficients in advance to adapt to the differences in conductivity of different materials.
[0050] S423, the target welding area is obtained by correcting the conductive area according to the area correction coefficient.
[0051] Specifically, the conductive area is corrected according to the area correction factor. That is, the basic conductive area is calculated with the area correction factor to obtain the target welding area that is suitable for the corresponding frame material. This ensures that the welding area of tungsten 400 can meet the current carrying requirements and avoid poor contact or current concentration due to material conductivity differences.
[0052] Step S500: After welding a piece of tungsten metal 400 with the target welding area and the welding thickness at the target welding position, a frame hanger is obtained.
[0053] Specifically, at the target welding position of the hanging teeth, a suitable welding process (such as argon arc welding or laser welding) is used to precisely weld tungsten 400 metal with the target welding area and thickness. After welding, the welding area is cleaned and deburred to remove welding residue, oxide layer and burrs, ensuring that the surface of tungsten 400 metal is flat and has good conductivity, resulting in a frame hanger for hanging the frame.
[0054] In some embodiments, electrolytic oxidation experiments were conducted on the frame using the tungsten metal hanger of this application and a traditional aluminum tooth hanger. This yielded different frame oxide layer thicknesses and the number of uses for the tungsten metal hanger and aluminum tooth hanger under the same electrolytic environment (14V electrolytic voltage, continuous immersion time 60 minutes, immersion environment sulfuric acid 200g / L). Specifically, electrolytic experiments were conducted on five groups of products to obtain the oxide film thicknesses on the corresponding frame B-side (outer side) and D-side (inner side). Specific experimental data are shown in the table below: Table 1. Experimental data on the electrolytic oxidation of tungsten metal teeth.
[0055] Table 2. Experimental data on the electrolytic oxidation of aluminum teeth.
[0056] Based on the above experimental data, it can be seen that the tungsten metal teeth of this application can provide better electrolysis efficiency in the same electrolysis environment, have a high oxide layer thickness after electrolysis oxidation, and have a high number of uses, reducing the need for tooth replacement and resulting in high production efficiency.
[0057] The implementation of this invention has the following beneficial effects: Obtaining frame information of the frame to be oxidized, wherein the frame information represents the shape information, size information, material information, and size information of the hanging holes of the frame to be oxidized; cutting the frame hanger 100 according to the frame information to obtain hanging teeth; obtaining anodizing information, wherein the anodizing information represents oxidation current information and oxidation thickness information; determining the target welding position, target welding area, and welding thickness of tungsten 400 on the hanging teeth according to the oxidation current information, the oxidation thickness information, and the frame information; and welding tungsten 400 with the target welding area and welding thickness at the target welding position to obtain the frame hanger. By obtaining the frame information and precisely cutting the hanger, a hanger adapted to the frame is obtained; by determining the specific welding area, welding position, and welding thickness of tungsten 400 on the hanging teeth through the frame oxidation current, oxidation thickness, and frame information, the tungsten 400 is precisely welded, improving the conductivity of the tungsten 400, thereby improving the oxidation efficiency and quality of the frame.
[0058] In a second aspect, embodiments of the present invention provide a border anodizing process, including: The frame to be oxidized is hung up by the frame hanger 100 and then transferred to the oxidation tank. The frame hanger 100 and the contact surface between the frame to be oxidized are welded with tungsten 400. The frame to be oxidized is obtained by anodizing the frame in the oxidation pool; The primary frame is sealed in a sealing agent using the frame hanger 100 to obtain the secondary frame. The target border is obtained after the secondary border is dried.
[0059] Specifically, the process steps of this application include: First, the frame to be oxidized is hung up using a frame hanger 100. Tungsten 400 is pre-welded to the part of the frame hanger 100 that contacts the frame to be oxidized. The welding position, welding area, and welding thickness of the tungsten 400 are adapted to the structure of the frame to be oxidized and the requirements of the anodizing process, enabling stable clamping and uniform conductivity between the frame hanger 100 and the frame to be oxidized. After hanging, the frame hanger 100 with the frame to be oxidized is transferred to a pre-set oxidation tank, ensuring that the frame to be oxidized is completely immersed in the electrolyte in the oxidation tank, and that all surfaces of the frame are in full contact with the electrolyte, without obstruction or dead corners. Furthermore, the tungsten 400 is welded to the hanger without any additional gaps, reducing the possibility of residual liquid dripping onto the frame, preventing white spots on the frame, and improving the oxidation quality of the frame.
[0060] The second step is to start the anodizing equipment in the oxidation tank and perform anodizing treatment on the frame to be oxidized in the electrolyte through the oxidation tank according to the preset anodizing process parameters (including oxidation current, oxidation temperature, oxidation time, etc.), so that a uniform oxide film is formed on the surface of the frame to be oxidized. After the oxidation is completed, a frame is obtained. During the anodizing process, the tungsten metal 400 on the frame hanger 100 plays a role in stabilizing the conductivity and avoiding current concentration, thus preventing defects such as ablation and uneven film layer on the frame surface.
[0061] The third step involves removing the primary frame from the oxidation tank using the frame hanger 100 and quickly transferring it to a container filled with sealing agent. This ensures the primary frame is fully immersed in the sealing agent, and the sealing process is performed according to the preset sealing parameters (including sealing temperature and sealing time). This seals the micropores on the oxide film surface, improving the density, corrosion resistance, and wear resistance of the oxide film. After the sealing process, a secondary frame is obtained. During the sealing process, a stable connection is maintained between the frame hanger 100 and the secondary frame to prevent collisions and scratches on the secondary frame.
[0062] The fourth step is to remove the secondary frame from the sealing agent using the frame hanger 100, remove excess sealing agent from the frame surface, and then transfer the secondary frame to the drying equipment. The secondary frame is dried using a preset drying process (including drying temperature and drying time) to ensure that there is no moisture or residual sealing agent on the surface of the secondary frame. After drying, a target frame with a uniform surface oxide film and qualified performance is obtained.
[0063] After the drying process is completed, the target frame is removed from the frame hanger 100, and the frame hanger 100 is cleaned and maintained for subsequent reuse.
[0064] In some optional embodiments, before the frame to be oxidized is hung up by the frame hanger 100 and transferred to the oxidation tank, the method further includes: The frame hanger 100 is then degreased and washed with water in sequence.
[0065] Specifically, before the frame to be oxidized is transferred to the oxidation tank after being hung up by the frame hanger 100, the frame hanger 100 is subjected to degreasing and water washing treatments in sequence. The degreasing treatment is used to remove oil, metal shavings, dust and other impurities attached to the surface of the frame hanger 100 and the parts where the tungsten metal 400 is welded, so as to avoid impurities affecting the stability of subsequent clamping and the uniformity of anodizing; after degreasing, the residual degreasing agent and impurities on the surface of the hanger are removed by water washing treatment.
[0066] In some optional embodiments, the frame hanger 100 is provided with hanging teeth, the frame to be oxidized is provided with hanging holes, and tungsten 400 metal is welded onto the hanging teeth. The frame to be oxidized is hung by inserting the hanging teeth into the hanging holes.
[0067] Specifically, the frame hanger 100 is equipped with hanging teeth, and the frame to be oxidized is equipped with corresponding hanging holes. Tungsten 400 metal is welded onto the hanging teeth. During installation, the hanging teeth of the frame hanger 100 are inserted into the hanging holes of the frame to be oxidized to achieve a precise fit between the hanging teeth and the hanging holes, thereby hanging the frame to be oxidized. After installation, the frame hanger 100 with the frame to be oxidized is transferred to the preset oxidation tank to ensure that the frame to be oxidized is completely immersed in the electrolyte in the oxidation tank, and that all surfaces of the frame can fully contact the electrolyte without obstruction or dead corners.
[0068] In some alternative embodiments, the gear teeth are made of titanium.
[0069] Specifically, by using titanium to manufacture the hanging teeth, the conductivity is increased and the oxidation of the teeth is reduced, thereby extending the service life of the hanging fixture.
[0070] The implementation of this invention has the following beneficial effects: After the frame to be oxidized is hung by the frame hanger 100, it is transferred to the oxidation tank. The contact surface between the frame hanger 100 and the frame to be oxidized is welded with tungsten 400. The frame to be oxidized is then anodized in the oxidation tank to obtain a primary frame. The primary frame is then sealed with a sealing agent using the frame hanger 100 to obtain a secondary frame. The secondary frame is then dried to obtain the target frame. This application improves the oxidation efficiency of the frame by welding tungsten 400 onto the frame hanger 100. Since tungsten 400 is not easily oxidized, no film removal is required before operation. Furthermore, by welding tungsten 400 onto the frame hanger 100, there are no additional gaps on the frame hanger 100 to trap residual liquid, thus avoiding the problem of white leakage after oxidation.
[0071] In addition, one embodiment of the present invention provides a manufacturing apparatus for a frame hanger 100, the apparatus including: a memory, a processor, and a computer program stored in the memory and executable on the processor.
[0072] The processor and memory can be connected via a bus or other means.
[0073] It should be noted that the computer in this embodiment may correspond to, for example, including, Figure 1 The memory and processor in the illustrated embodiment can constitute Figure 1 The system architecture platform shown in the embodiment is part of the same inventive concept, and therefore has the same implementation principle and beneficial effects, which will not be described in detail here.
[0074] The non-transitory software program and instructions required to implement the frame mounting method of the above embodiments are stored in memory. When executed by a processor, the frame mounting method of the above embodiments is executed, for example, the method described above is executed. Figure 4 Method steps S100 to S500.
[0075] Furthermore, one embodiment of the present invention also provides a computer-readable storage medium storing computer-executable instructions, which, when used to execute the aforementioned method for manufacturing the frame fixture of the metal casing processing equipment, for example, execute the above-described method... Figure 4 Method steps S100 to S500.
[0076] It will be understood by those skilled in the art that all or some of the steps and systems in the methods disclosed above can be implemented as software, firmware, hardware, and suitable combinations thereof. Some or all of the physical components can be implemented as processors, such as central processing units, digital signal processors, or microprocessors executing software, or as hardware, or as integrated circuits, such as application-specific integrated circuits. Such software can be distributed on a computer-readable medium, which can include computer storage media (or non-transitory media) and communication media (or transient media). As is known to those skilled in the art, the term computer storage media includes volatile and non-volatile, removable and non-removable media implemented in any method or technology for storing information (such as computer-readable instructions, data structures, program modules, or other data). Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technologies, CD-ROM, digital versatile disc (DVD) or other optical disc storage, magnetic cartridges, magnetic tape, disk storage or other magnetic storage devices, or any other medium that can be used to store desired information and is accessible to a computer. Furthermore, as is known to those skilled in the art, communication media typically include computer-readable instructions, data structures, program modules, or other data in modulated data signals such as carrier waves or other transmission mechanisms, and may include any information delivery medium.
[0077] The above provides a detailed description of the preferred embodiments of the present invention. However, the present invention is not limited to the above embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of the present invention.
Claims
1. A method for manufacturing a frame hanger, characterized in that, include: Obtain the border information of the frame to be oxidized, wherein the border information represents the hanging hole shape information, hanging hole size information, border material information, and border size information of the frame to be oxidized; The frame hanger is cut according to the frame information to obtain the hanging teeth; Obtain anodizing information, wherein the anodizing information characterizes oxidation current information and oxidation thickness information; The target welding position, target welding area, and welding thickness for welding tungsten metal onto the tooth are determined based on the oxidation current information, the oxidation thickness information, and the border information. A frame hanger is obtained by welding a piece of tungsten metal with the target welding area and the welding thickness at the target welding position.
2. The method for manufacturing a frame hanger according to claim 1, characterized in that, The step of cutting the frame hanger according to the frame information to obtain the hanging teeth includes: The second number of hanging teeth is determined based on the first number of hanging holes indicated by the border information; The size information of the hanging teeth is determined based on the size information of the hanging hole indicated by the border information and the distance between the hanging hole and the edge of the border. The center coordinates of the hanging teeth are determined based on the shape information of the hanging holes and the coordinates of the hanging holes indicated by the border information; The tooth cutting area is determined based on the tooth size information, the second quantity, and the tooth center coordinates. The hanging teeth are obtained by cutting the area of the hanging teeth on the frame hanger.
3. The method for manufacturing a frame hanger according to claim 2, characterized in that, The step of determining the target welding position, target welding area, and welding thickness of tungsten metal on the mounting teeth based on the oxidation current information, the oxidation thickness information, and the border information includes: The target welding position is determined based on the hanging hole shape information, the hanging hole size information, and the frame size information; The target welding area is determined based on the oxidation current information, the frame material information, and the second number of hanging teeth. The welding thickness is determined based on the oxidation thickness information, the frame material information, and the contact information, wherein the contact information indicates the fitting method between the hanging teeth and the hanging holes.
4. The method for manufacturing a frame hanger according to claim 3, characterized in that, The step of determining the target welding area based on the oxidation current information, the frame material information, and the second number of hanging teeth includes: The conductive area of a single tooth is determined based on the oxidation current information, the preset current carrying density, and the second quantity. The area correction coefficient is determined based on the border material information and the preset correction coefficient table, wherein the preset correction coefficient table is used to indicate the correspondence between different border materials and the area correction coefficient. The target welding area is obtained by correcting the conductive area according to the area correction factor.
5. A frame anodizing process for a frame hanger according to any one of claims 1-4, characterized in that, include: The frame to be oxidized is hung up by the frame hanger and then transferred to the oxidation tank. Tungsten metal is welded to the contact surface between the frame hanger and the frame to be oxidized. The frame to be oxidized is obtained by anodizing the frame in the oxidation pool; The primary border is sealed with a sealing agent using the border hanger to obtain the secondary border. The target border is obtained after the secondary border is dried.
6. The frame anodizing process according to claim 5, characterized in that, Before transferring the frame to be oxidized to the oxidation tank after hanging it up using the frame hanger, the process also includes: The frame hanger is then degreased and washed with water in sequence.
7. The frame anodizing process according to claim 1, characterized in that, The frame hanger is provided with hanging teeth, and the frame to be oxidized is provided with hanging holes. Tungsten metal is welded onto the hanging teeth. The frame to be oxidized is hung by inserting the hanging teeth into the hanging holes.
8. The frame anodizing process according to claim 7, characterized in that, The teeth are made of titanium.
9. A manufacturing device for a frame hanger, characterized in that, include: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor, when executing the computer program, implements the frame mounting method according to any one of claims 1-4.
10. A computer storage medium, characterized in that, The computer storage medium stores computer-executable instructions, which are used to execute the frame hanger manufacturing method according to any one of claims 1-4.