Condenser support positioning device and positioning method thereof

Abstract

The application provides a condenser support positioning device and a positioning method thereof. The condenser support positioning device and the positioning method thereof comprise: a lifting assembly installed on the top of a base, a support plate installed on the top of the lifting assembly, a plurality of shock absorption assemblies installed on the top of the support plate, and a bubble level structure installed on the front and one side of the support plate. The condenser support positioning device and the positioning method thereof greatly improve the shock absorption effect, and form omnidirectional circumferential constraint through the side limiting assembly installed by the adjusting assembly and the top limiting assembly assembled with the fixing frame, thereby making up for the defects of traditional single-point limiting and insufficient constraint. The pure mechanical self-adaptive structure can closely fit the deformation of the condenser body shell, avoid local extrusion damage, effectively prevent bolt loosening and positioning deviation, greatly reduce the cracking probability of the condensing pipe welding point, slow down the equipment wear and aging, and significantly improve the stability and service life of the condenser during long-term operation.

Description

Technical Field

[0001] This invention relates to the field of condenser technology, and in particular to a condenser support and positioning device and its positioning method. Background Technology

[0002] Condensers are a type of commonly used heat exchange equipment, widely used in refrigeration, HVAC, and industrial production. Their core function is to cool and liquefy gaseous working fluids. High-temperature and high-pressure gaseous media circulate inside the equipment, while cooling media are supplied externally. Heat transfer is completed through the pipe walls, dissipating the heat carried by the working fluid to the outside, causing the gaseous substance to condense into a liquid state. The overall structure is compact, with sufficient heat exchange area, and can stably complete the phase change heat dissipation cycle, ensuring the continuous and stable operation of the entire thermal system.

[0003] Condenser support positioning refers to the installation structure design that uses specialized mechanical support components to fix and calibrate the overall condenser, heat exchange tube bundle, and shell. Relying on components such as supports, brackets, and limit blocks to constrain equipment displacement, buffer operational vibrations and deformation caused by thermal expansion and contraction, and accurately lock the installation position and horizontal spacing, it can not only bear the weight of the equipment and the operating load, avoiding displacement, shaking, and pipe pulling, but also ensure the stability of the heat exchange structure, extend the service life of the equipment, and meet the long-term safe operation requirements of industrial units.

[0004] Traditional condensers typically use rigid brackets and bolts for direct locking and support. During operation, the flow of the medium and the linkage of the unit will generate continuous vibration. Rigid connections cannot buffer deformation stress. The condenser shell has processing errors and thermal expansion deformation. The fixing structure cannot adaptively adjust and fit, which can easily lead to local extrusion deformation, positioning misalignment and bolt loosening. A single rigid limit can only fix a single point and is insufficient in circumferential constraint. Long-term operation can easily lead to cracking of the condenser pipe welds, accelerating equipment wear and aging damage.

[0005] Therefore, it is necessary to provide a condenser support positioning device and its positioning method to solve the above-mentioned technical problems. Summary of the Invention

[0006] This invention provides a condenser support and positioning device and its positioning method, which solves the problems of traditional condensers being rigidly fixed without buffering, difficult to adapt to thermal deformation, insufficient limiting, and easy to deform, loosen, and damage the equipment structure.

[0007] To solve the above-mentioned technical problems, the condenser support and positioning device and its positioning method provided by the present invention include: a base;

[0008] A lifting assembly is mounted on top of the base, and a support plate is mounted on the top of the lifting assembly;

[0009] Multiple shock-absorbing components are mounted on top of a support plate, and the support plate has horizontal bubble structures mounted on its front and one side.

[0010] An arc-shaped support is installed on top of multiple shock-absorbing components. An adjustment component is installed at the bottom of the arc-shaped support. Side limiting components are installed at both movable ends of the adjustment component. A condenser body is installed on top of the arc-shaped support. Fixing frames are installed on the front and back of the arc-shaped support. A self-locking component is installed at one end of the adjustment component.

[0011] A top limiting assembly, which is mounted on top of two fixing brackets;

[0012] The bubble leveling structure is used to monitor whether the support plate is level. The top limiting component is used to cover the top of the condenser body. The lifting component is neatly installed on the top of the base at the preset installation point. Before installation, the installation plane of the base must be calibrated to ensure that the contact surface is clean and free of debris, protrusions and depressions. The mating surfaces must be completely aligned. The installation is completed by fastening with standard fasteners to ensure that the overall installation base is flat. The support plate is fixed horizontally on the top of the lifting component. During assembly, the connection holes must be accurately aligned. All fastening accessories must be installed and locked in place.

[0013] Preferably, the arc-shaped support includes a support body, a flow port, and a perforated buffer pad, wherein the perforated buffer pad is installed on the top of the support body, and the flow port is opened on the top and both sides of the support body.

[0014] Preferably, the top limiting assembly includes a fixing structure, a support pad, and a limiting frame. The fixing structure is used to fix both ends of the limiting frame to the top of the fixing frame, and the support pad is installed on the inner surface of the limiting frame.

[0015] The support pad is in contact with the outer surface of the condenser body.

[0016] Preferably, the lifting assembly includes multiple hollow tubes, multiple adjusting nuts, a stabilizer frame, and multiple external screws. The multiple hollow tubes are installed on the top of the base, the adjusting nuts are rotatably connected to the bottom of the hollow tubes, and the adjusting nuts are installed on the bottom of the stabilizer frame.

[0017] Preferably, the side limiting assembly includes a stabilizing plate and a side buffer pad. The stabilizing plate is used to install the side buffer pad on the movable end of the adjusting assembly. The self-locking assembly includes a limiting rod, a pull head, and a spring component. The spring component is used to install the pull head on the adjusting end of the adjusting assembly, and the limiting rod is installed on one end of the pull head.

[0018] The limit rod passes through the adjustment disc and is inserted into a ring of holes at one end of one of the rotating frames, which can lock the adjustment disc. The side buffer pad contacts the condenser body.

[0019] Preferably, the adjustment assembly includes a slide rod, a bidirectional adjusting screw, two internal threaded brackets, two supports, an adjustment disc, and two rotating brackets. The two rotating brackets are used to mount the bidirectional adjusting screw and the slide rod at the bottom of the arc-shaped support. The two internal threaded brackets are mounted on the outer surface of the bidirectional adjusting screw and the slide rod. The two supports are mounted on one side of the two internal threaded brackets. The adjustment disc is mounted on one end of the bidirectional adjusting screw.

[0020] Preferably, the shock-absorbing assembly includes a buffer spring, a shock-absorbing component, a plurality of first buffer pads, and a second buffer pad. The plurality of first buffer pads are installed between the two ends of the buffer spring and the bottom of the arc-shaped support, the second buffer pads are installed between the buffer spring and the support plate, and the shock-absorbing component is installed between the groove of the buffer spring and the arc-shaped support.

[0021] The shock-absorbing components use springs with dampers, which can relieve stress and prevent rapid rebound.

[0022] Preferably, the top, front and back of the limiting frame are provided with threaded holes, and each threaded hole is threaded with a positioning component.

[0023] The positioning component replaces the support pad of fixed thickness.

[0024] Preferably, the positioning assembly includes an adjusting head, an adjusting screw, a contact bolt, and a base. The adjusting head is mounted on one end of the adjusting screw, and the contact bolt is mounted on the other end of the adjusting screw via the base.

[0025] A positioning method for a condenser support positioning device, wherein the condenser support positioning device requires a positioning method during positioning, and includes the following steps:

[0026] S1: The support plate is assembled and installed on the top of the base using the lifting assembly. According to the reference height and ground flatness requirements of the installation site, the adjustment assembly is adjusted to precisely adjust the installation height of the support plate. After the overall support structure is leveled, it is fixed to ensure that the subsequent support is evenly stressed and adaptable to different construction site installation conditions.

[0027] S2: Install multiple sets of damping components evenly between the support plate and the arc-shaped support, and assemble the buffer spring, damping components and buffer pads at the connection position in sequence to complete the overall pre-assembly of the vertical buffer structure, providing a buffer assembly foundation for the subsequent installation of the condenser body.

[0028] S3: Place the condenser body stably on the arc-shaped support, and use the arc-shaped structure of the arc-shaped support to fit the bottom arc surface of the condenser body to complete the vertical bottom support and positioning of the condenser body, and initially fix the vertical installation position of the condenser body.

[0029] S4: The adjustment component drives the two sets of opening and closing side limiting components to clamp and position the condenser body from the left and right sides. Then, in conjunction with the top limiting component installed on the fixing frame, the top of the condenser body is limited, forming an all-round preliminary limit in the circumference and top. Subsequently, the adjustment component is locked and fixed by the self-locking component to prevent the adjustment component from loosening and shifting.

[0030] S5: Using the threaded holes on the top, front and back of the limit frame, multiple sets of positioning components are assembled into the corresponding positions of the limit frame through the threaded holes to complete the assembly of the multi-angle adjustable positioning structure and ensure that the positioning components can flexibly adjust the extension and retraction length.

[0031] S6: Rotate the adjusting heads of each group of positioning components in sequence to drive the adjusting screws to extend and retract stably based on the base, adjust the extension length of the contact bolts, and make multiple contact bolts fit and press against the top, front and back outer walls of the condenser body respectively. By comparing the extension length of the adjusting screws at each location, fine-tune and correct the position of the condenser body, and finally complete the precise centering and fixing installation of the condenser body.

[0032] Compared with related technologies, the condenser support positioning device and positioning method provided by the present invention have the following beneficial effects:

[0033] This invention provides a condenser support and positioning device. This design effectively solves various operational hazards caused by the bolt locking of traditional rigid condenser supports. An adjustable support plate adapts to different installation sites, ensuring uniform support force. The shock-absorbing component between the support plate and the arc-shaped support can absorb operational vibrations and buffer deformation stress in all directions, replacing the traditional rigid connection. The buffer spring, shock-absorbing component, first buffer pad, and second buffer pad work together to significantly improve the shock absorption effect. Simultaneously, the side limiting component installed on the adjustable component, combined with the top limiting component assembled on the fixed frame, forms a comprehensive circumferential constraint, compensating for the shortcomings of traditional single-point limiting and insufficient constraint. Relying on a purely mechanical adaptive structure, it can closely fit the deformation changes of the condenser body shell, avoiding local compression damage, effectively preventing bolt loosening and positioning misalignment, significantly reducing the probability of weld cracking in the condenser pipes, slowing down equipment wear and aging, and significantly improving the long-term stability and service life of the condenser. Attached Figure Description

[0034] Figure 1 A schematic diagram of the structure of a first embodiment of the condenser support and positioning device provided by the present invention;

[0035] Figure 2 A structural schematic diagram of the lifting assembly is provided for this invention;

[0036] Figure 3 Provided for the present invention Figure 1 An enlarged view of point A shown;

[0037] Figure 4 Provided for the present invention Figure 2 An enlarged view of point B shown;

[0038] Figure 5 Provided for the present invention Figure 2 An enlarged view of point C shown;

[0039] Figure 6 Provided for the present invention Figure 2 An enlarged view of point D is shown below;

[0040] Figure 7 A schematic diagram of the second embodiment of the condenser support and positioning device provided by the present invention;

[0041] Figure 8 Provided for the present invention Figure 7 A magnified view of point F shown.

[0042] Numbered in the diagram: 1. Base; 2. Lifting assembly; 201. Hollow tube; 202. Adjusting nut; 203. Stabilizer; 204. External screw; 3. Adjusting assembly; 301. Slide rod; 302. Bidirectional adjusting screw; 303. Internal threaded bracket; 304. Support; 305. Adjusting disc; 306. Rotating frame; 4. Shock absorption assembly; 401. Buffer spring; 402. Shock absorption component; 403. First buffer pad; 404. Second buffer pad; 5. Arc-shaped support; 501. Support body; 502. Flow port; 50 3. Perforated buffer pad; 6. Condenser body; 7. Side limiting assembly; 701. Stabilizing plate; 702. Side buffer pad; 8. Top limiting assembly; 801. Fixing structure; 802. Support pad; 803. Limiting frame; 9. Bubble horizontal structure; 10. Support plate; 11. Self-locking assembly; 111. Limiting rod; 112. Pull head; 113. Elastic component; 12. Fixing frame; 13. Positioning assembly; 131. Adjusting head; 132. Adjusting screw; 133. Contact bolt; 134. Base; 14. Threaded hole. Detailed Implementation

[0043] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0044] First Embodiment

[0045] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of the condenser support and positioning device provided by the present invention; Figure 2 A schematic diagram of the adjustment component is provided for this invention; Figure 3 Provided for the present invention Figure 1 An enlarged view of point A shown; Figure 4 Provided for the present invention Figure 2 An enlarged view of point B shown; Figure 5 Provided for the present invention Figure 2 An enlarged view of point C shown; Figure 6 Provided for the present invention Figure 2 The enlarged view at point D is shown. The condenser support and positioning device and its positioning method include: base 1;

[0046] Lifting assembly 2 is installed on the top of base 1, and a support plate 10 is installed on the top of lifting assembly 2;

[0047] Multiple shock-absorbing components 4 are installed on the top of the support plate 10, and bubble horizontal structures 9 are installed on the front and one side of the support plate 10.

[0048] Arc-shaped support 5 is installed on top of multiple shock-absorbing components 4. An adjustment component 3 is installed at the bottom of the arc-shaped support 5. Side limiting components 7 are installed at both movable ends of the adjustment component 3. A condenser body 6 is installed on the top of the arc-shaped support 5. Fixing brackets 12 are installed on the front and back of the arc-shaped support 5. A self-locking component 11 is installed at one end of the adjustment component 3.

[0049] Top limiting component 8 is installed on top of the two fixing brackets 12;

[0050] The bubble leveling structure 9 is used to monitor whether the support plate 10 is level. The top limiting component 8 is used to cover the top of the condenser body 6. The lifting component 2 is neatly installed on the top of the base 1 at the preset installation point. Before installation, the installation plane of the base 1 needs to be calibrated to ensure that the contact surface is clean and free of debris, protrusions and depressions. The mating surfaces need to be completely aligned. The installation is completed by fastening with standard fasteners to ensure that the overall installation base is flat. The support plate 10 is horizontally fixed to the top of the lifting component 2. During assembly, the connection holes need to be accurately aligned. All fasteners need to be installed completely and locked in place. Multiple shock-absorbing components 4 need to be evenly arranged and installed on the top surface of the support plate 10 according to the preset spacing. The installation position must strictly correspond to the preset point and must not be... The number of components may be adjusted arbitrarily. The bubble horizontal structure 9 assembled on the front and one side of the support plate 10 must be fixed to the plate surface. After installation, the structure should be kept intact and free from damage. The adjustment component 3 should be neatly assembled at the bottom of the arc-shaped support 5. Its two movable ends should be precisely aligned with the side limit component 7. During assembly, ensure that the connecting ends of the components are straight. The condenser body 6 should be placed stably on the top surface of the arc-shaped support 5. The fixing brackets 12 on both sides of the arc-shaped support 5 should be installed symmetrically. The accessories should be installed in a uniform and standardized manner. The top limit component 8 should be horizontally mounted on the top of the two sets of fixing brackets 12. All component numbers should be accurately matched throughout the assembly process. Incorrect or missing installation is strictly prohibited. All assembly procedures must be carried out in a standardized manner. Forceful installation is prohibited. Protect the structural integrity of each component.

[0051] Please refer to Figure 1 and Figure 2 The arc-shaped support 5 includes a support body 501, a flow port 502, and a perforated buffer pad 503. The perforated buffer pad 503 is installed on the top of the support body 501, and the flow port 502 is opened on the top and both sides of the support body 501.

[0052] The buffer pads, support pads, or support bolts that come into contact with the condenser body 6 are all made of modified high-density heat-resistant silicone composite nitrile rubber material, and the flow port 502 is for auxiliary heat dissipation.

[0053] Please refer to Figure 2 and Figure 3 The top limiting component 8 includes a fixing structure 801, a support pad 802, and a limiting frame 803. The fixing structure 801 is used to fix both ends of the limiting frame 803 to the top of the fixing frame 12, and the support pad 802 is installed on the inner surface of the limiting frame 803.

[0054] The support pad 802 is in contact with the outer surface of the condenser body 6.

[0055] Please refer to Figure 2 and Figure 4The lifting assembly 2 includes multiple hollow tubes 201, multiple adjusting nuts 202, a stabilizer 203 and multiple external screws 204. The multiple hollow tubes 201 are installed on the top of the base 1, the adjusting nuts 202 are rotatably connected to the bottom of the hollow tubes 201, and the adjusting nuts 202 are installed on the bottom of the stabilizer 203.

[0056] Hollow tube 201 is installed on the top of base 1 near the four corners. External screw 204 is threaded through adjusting nut 202 and inserted into the interior of hollow tube 201. Stabilizer 203 is X-shaped, and external screw 204 is located at the bottom of stabilizer 203 near the four corners.

[0057] Please refer to Figure 2 and Figure 5 The side limiting component 7 includes a stabilizing plate 701 and a side buffer pad 702. The stabilizing plate 701 is used to install the side buffer pad 702 on the movable end of the adjusting component 3. The self-locking component 11 includes a limiting rod 111, a pull head 112, and a spring component 113. The spring component 113 is used to install the pull head 112 on the adjusting end of the adjusting component 3, and the limiting rod 111 is installed on one end of the pull head 112.

[0058] The limiting rod 111 passes through the adjusting plate 305 and is inserted into a ring of holes at one end of one of the rotating brackets 306, which can lock the adjusting plate 305. The side buffer pad 702 is in contact with the condenser body 6.

[0059] Please refer to Figure 2 and Figure 5 The adjustment assembly 3 includes a slide rod 301, a bidirectional adjustment screw 302, two internal threaded brackets 303, two supports 304, an adjustment disc 305, and two rotating brackets 306. The two rotating brackets 306 are used to install the bidirectional adjustment screw 302 and the slide rod 301 at the bottom of the arc-shaped support 5. The two internal threaded brackets 303 are installed on the outer surface of the bidirectional adjustment screw 302 and the slide rod 301. The two supports 304 are installed on one side of the two internal threaded brackets 303. The adjustment disc 305 is installed at one end of the bidirectional adjustment screw 302.

[0060] The internal threaded bracket 303 is threaded and slidably connected to the bidirectional adjusting screw 302 and the slide bar 301, respectively. The top and side limiting components 7 of the bracket 304 are connected. The rotation of the bidirectional adjusting screw 302 can make the two internal threaded brackets 303 move closer or further apart.

[0061] Please refer to Figure 2 and Figure 6The shock-absorbing component 4 includes a buffer spring 401, a shock-absorbing component 402, a plurality of first buffer pads 403, and a second buffer pad 404. The plurality of first buffer pads 403 are installed between the two ends of the buffer spring 401 and the bottom of the arc-shaped support 5. The second buffer pads 404 are installed between the buffer spring 401 and the support plate 10. The shock-absorbing component 402 is installed between the groove of the buffer spring 401 and the arc-shaped support 5.

[0062] The shock-absorbing component 402 uses a spring with a damper, which can relieve stress and prevent rapid rebound.

[0063] A positioning method for a condenser support positioning device, which requires the use of the condenser support positioning device positioning method during positioning, includes the following steps:

[0064] S1: The support plate 10 is assembled and installed on the top of the base 1 using the lifting assembly 2. According to the reference height and ground flatness requirements of the on-site installation site, the lifting assembly 2 is adjusted to precisely adjust the installation height of the support plate 10. After the overall support structure is horizontally calibrated, it is fixed to ensure that the subsequent support is evenly stressed and adaptable to different construction site installation conditions.

[0065] S2: Multiple sets of damping components 4 are evenly installed between the support plate 10 and the arc-shaped support 5. The buffer spring 401, damping component 402 and the buffer pad at the connection position are assembled in sequence to complete the overall pre-assembly of the vertical buffer structure and provide a buffer assembly foundation for the subsequent installation of the condenser body 6.

[0066] S3: Place the condenser body 6 stably on the arc-shaped support 5, and use the arc-shaped structure of the arc-shaped support 5 to fit the bottom arc surface of the condenser body 6 to complete the vertical bottom support and positioning of the condenser body 6, and initially fix the vertical installation position of the condenser body 6.

[0067] S4: The two sets of opening and closing side limiting components 7 are driven by the adjusting component 3 to clamp and position the condenser body 6 from the left and right sides. Then, the top limiting component 8 installed on the fixing frame 12 limits the top of the condenser body 6, forming an all-round preliminary limit in the circumferential and top directions. Subsequently, the adjusting component 3 is locked and fixed by the self-locking component 11 to prevent the adjusting component 3 from loosening and shifting.

[0068] S5: Using the threaded holes 14 on the top, front and back of the limit frame 803, multiple sets of positioning components 13 are assembled into the corresponding positions of the limit frame 803 through the threaded holes 14 to complete the assembly of the multi-angle adjustable positioning structure and ensure that the positioning components 13 can flexibly adjust the extension length.

[0069] S6: Rotate the adjusting heads 131 of each group of positioning components 13 in sequence, drive the adjusting screws 132 to extend and retract stably based on the base 134, adjust the extension length of the contact bolts 133, so that multiple contact bolts 133 respectively fit and press against the top, front and back outer walls of the condenser body 6. By comparing the extension length of the adjusting screws 132 at each place, fine-tune and correct the position of the condenser body 6, and finally complete the precise centering and fixing installation of the condenser body 6.

[0070] The working principle of the condenser support positioning device and positioning method provided by the present invention is as follows:

[0071] First, the support plate 10 is installed on top of the base 1 via the lifting assembly 2. The height of the support plate 10 can be adjusted as needed to suit different sites. Multiple shock-absorbing components 4 are installed between the support plate 10 and the arc-shaped support 5. The buffer springs 401, shock-absorbing components 402, and buffer pads at the connection points absorb vibrations, increasing the stability of the condenser operation. The side limiting components 7 installed via the adjusting assembly 3 and the top limiting components 8 installed via the fixing bracket 12 limit the sides and top of the condenser body 6, while allowing for thermal expansion and contraction space during operation, increasing the accuracy and stability of the support positioning. During installation, the installation height of the support plate 10 is finely adjusted via the lifting assembly 2 based on the on-site installation benchmark. After horizontal calibration, it is fixed to ensure uniform force distribution on the overall support. Then, the condenser body is installed... The condenser is placed stably on the arc-shaped support 5. The arc-shaped support 5 fits against the bottom arc surface of the condenser to complete the vertical load-bearing support. Then, the adjustment component 3 drives two sets of opening and closing side limiting components 7 to position from the left and right sides of the condenser body 6. Together with the top limiting component 8, they form circumferential and top all-round limiting. Then, the self-locking component 11 locks the adjustment component 3 to prevent loosening and displacement. During the operation of the equipment, the vibration and slight deformation of the condenser body 6 generated by thermal expansion and contraction can be offset and absorbed by the elastic deformation of the buffer spring 401, the damping component 402 and the buffer pad of the shock-absorbing component 4, effectively attenuating the vibration transmission and releasing the thermal deformation stress. At the same time, the side limiting component 7 and the top limiting component 8 continuously limit the radial displacement and circumferential rotation of the equipment. The entire process relies on the self-adjustment of the pure mechanical structure to ensure the positioning accuracy and structural stability of the condenser during long-term operation.

[0072] Compared with related technologies, the condenser support positioning device and positioning method provided by the present invention have the following beneficial effects:

[0073] To achieve proper fit and positioning of the condenser shell, vertical load-bearing support, and vibration damping, and to accommodate thermal expansion of the condenser, the support plate 10 is first installed on top of the base 1 via the lifting assembly 2. The height of the support plate 10 can be adjusted as needed to suit different locations. Multiple vibration damping components 4 are installed between the support plate 10 and the arc-shaped support 5. Buffer springs 401, vibration damping components 402, and buffer pads at the connection points absorb vibrations, increasing the stability of the condenser operation. Side limiting components 7 installed via the adjusting assembly 3 and top limiting components 8 installed via the fixing frame 12 limit the sides and top of the condenser, increasing the accuracy and stability of the support positioning. This design effectively solves various operational hazards caused by the bolt-locking of traditional rigid condenser supports, and the adjustable support plate 10 adapts to different installation sites. To ensure uniform stress distribution, the shock-absorbing component 4 between the support plate 10 and the arc-shaped support 5 can absorb operational vibrations and buffer deformation stress in all directions, replacing the traditional rigid connection. The buffer spring 401, shock-absorbing component 402, first buffer pad 403 and second buffer pad 404 work together to significantly improve the shock absorption effect. At the same time, by adjusting the side limiting component 7 installed on the component 3 and matching the top limiting component 8 assembled on the fixed frame 12, a full-range circumferential constraint is formed, which makes up for the shortcomings of traditional single-point limiting and insufficient constraint. Relying on the pure mechanical self-adaptive structure, it can closely fit the deformation changes of the condenser body 6 shell, avoid local squeezing damage, effectively prevent bolt loosening and positioning misalignment, significantly reduce the probability of cracking of condenser pipe welds, slow down equipment wear and aging, and significantly improve the long-term stability and service life of the condenser.

[0074] Second Embodiment

[0075] Please refer to the following: Figures 7-8 , Figure 7 A schematic diagram of the second embodiment of the condenser support and positioning device provided by the present invention; Figure 8 Provided for the present invention Figure 7 The enlarged view at point F shows a condenser support positioning device and positioning method based on the first embodiment of this application. The second embodiment of this application proposes another condenser support positioning device and positioning method. The second embodiment is merely a preferred embodiment of the first embodiment, and its implementation will not affect the independent implementation of the first embodiment.

[0076] Specifically, the difference between the condenser support positioning device and its positioning method provided in the second embodiment of this application is that, please refer to... Figure 7 and Figure 8 The limit frame 803 has threaded holes 14 on its top, front and back, and each threaded hole 14 is threaded with a positioning component 13.

[0077] The positioning component 13 replaces the fixed-thickness support pad 802.

[0078] Please refer to Figure 7 and Figure 8 The positioning assembly 13 includes an adjusting head 131, an adjusting screw 132, a contact bolt 133, and a base 134. The adjusting head 131 is installed at one end of the adjusting screw 132, and the contact bolt 133 is installed at the other end of the adjusting screw 132 via the base 134.

[0079] The adjusting screw 132 is threadedly connected to the threaded hole 14.

[0080] Compared with related technologies, the condenser support positioning device and positioning method provided by the present invention have the following beneficial effects:

[0081] To increase the applicability and centering accuracy of the top limiting component 8, a threaded hole 14 is made on the top, front, and back of the limiting frame 803. Subsequently, multiple sets of positioning components 13 are assembled and fixed at corresponding positions on the limiting frame 803 through the threaded holes 14, achieving a multi-angle adjustable positioning structure. After the top limiting component 8, in conjunction with the side limiting component 7, initially limits and fixes the condenser body 6 to the top of the arc-shaped support 5, the extension and retraction stroke of the screw is controlled by the adjusting head 131 to precisely adjust the extension length of the contact bolts 133 at each position, ensuring that the contact bolts 133 respectively fit tightly against the top, front, and back outer walls of the condenser body 6. Operators can then compare the results. The extension length of the adjusting screws 132 at various locations is adjusted in real time to correct the installation position of the equipment and accurately achieve the centered and fixed installation of the condenser body 6. This effectively improves the problems of poor centering accuracy and weak adaptability of traditional limiting structures. At the same time, the contact bolt 133 adopts the same flexible adaptable material as the support pad 802, which has good deformation adaptability and can closely fit the outer wall of the condenser body 6. When the equipment expands and contracts due to thermal expansion and contraction during operation, it can adaptively adjust the fitting state accordingly. This ensures the strength of the limiting constraint and reserves a reasonable deformation margin to avoid damage to the shell caused by rigid compression. This greatly improves the adaptability, centering accuracy and equipment operation stability of the top limiting component 8.

[0082] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A condenser support and positioning device, characterized in that, include: Base; A lifting assembly is mounted on top of the base, and a support plate is mounted on the top of the lifting assembly; A shock-absorbing assembly is installed on top of a support plate, and the support plate has horizontal bubble structures installed on its front and one side. An arc-shaped support is installed on top of the shock-absorbing assembly. An adjustment assembly is installed at the bottom of the arc-shaped support. Side limiting assemblies are installed on the movable ends of the adjustment assembly. A condenser body is installed on top of the arc-shaped support. Fixing frames are installed on both the front and back of the arc-shaped support. A self-locking assembly is installed at one end of the adjustment assembly. A top limiting assembly is mounted on the top of the mounting bracket.

2. The condenser support and positioning device according to claim 1, characterized in that, The arc-shaped support includes a support body, a flow port, and a perforated buffer pad. The perforated buffer pad is installed on the top of the support body, and the flow port is located on the top and both sides of the support body.

3. The condenser support and positioning device according to claim 1, characterized in that, The top limiting assembly includes a fixing structure, a support pad, and a limiting frame. The fixing structure is used to fix both ends of the limiting frame to the top of the fixing frame, and the support pad is installed on the inner surface of the limiting frame.

4. The condenser support and positioning device according to claim 1, characterized in that, The lifting assembly includes a hollow tube, an adjusting nut, a stabilizing frame, and an external screw. The hollow tube is installed on the top of the base, the adjusting nut is rotatably connected to the bottom of the hollow tube, and the adjusting nut is installed on the bottom of the stabilizing frame.

5. The condenser support and positioning device according to claim 1, characterized in that, The side limiting assembly includes a stabilizing plate and a side buffer pad. The stabilizing plate is used to install the side buffer pad on the movable end of the adjusting assembly. The self-locking assembly includes a limiting rod, a pull head, and a spring component. The spring component is used to install the pull head on the adjusting end of the adjusting assembly, and the limiting rod is installed on one end of the pull head.

6. The condenser support and positioning device according to claim 1, characterized in that, The adjustment assembly includes a slide rod, a bidirectional adjusting screw, an internal threaded bracket, a support, an adjustment disc, and a rotating frame. The rotating frame is used to install the bidirectional adjusting screw and the slide rod at the bottom of the arc-shaped support. The internal threaded bracket is installed on the outer surface of the bidirectional adjusting screw and the slide rod. The support is installed on one side of the internal threaded bracket, and the adjustment disc is installed at one end of the bidirectional adjusting screw.

7. The condenser support and positioning device according to claim 1, characterized in that, The shock-absorbing assembly includes a buffer spring, a shock-absorbing component, a first buffer pad, and a second buffer pad. The first buffer pad is installed between the two ends of the buffer spring and the bottom of the arc-shaped support. The second buffer pad is installed between the buffer spring and the support plate. The shock-absorbing component is installed between the groove of the buffer spring and the arc-shaped support.

8. The condenser support and positioning device according to claim 3, characterized in that, The limiting frame has threaded holes on its top, front, and back sides, and positioning components are threaded into the interior of each threaded hole.

9. The condenser support and positioning device according to claim 8, characterized in that, The positioning assembly includes an adjusting head, an adjusting screw, a contact bolt, and a base. The adjusting head is mounted on one end of the adjusting screw, and the contact bolt is mounted on the other end of the adjusting screw via the base.

10. A positioning method for a condenser support positioning device, characterized in that, The condenser support positioning device includes any one of the following claims: 1-9. The condenser support positioning device requires a positioning method during positioning, comprising the following steps: S1: The support plate is assembled and installed on the top of the base using the lifting assembly. According to the reference height and ground flatness requirements of the installation site, the adjustment assembly is adjusted to precisely adjust the installation height of the support plate. After the overall support structure is leveled, it is fixed to ensure that the subsequent support is evenly stressed and adaptable to different construction site installation conditions. S2: Install multiple sets of damping components evenly between the support plate and the arc-shaped support, and assemble the buffer spring, damping components and buffer pads at the connection position in sequence to complete the overall pre-assembly of the vertical buffer structure, providing a buffer assembly foundation for the subsequent installation of the condenser body. S3: Place the condenser body stably on the arc-shaped support, and use the arc-shaped structure of the arc-shaped support to fit the bottom arc surface of the condenser body to complete the vertical bottom support and positioning of the condenser body, and initially fix the vertical installation position of the condenser body. S4: The adjustment component drives the two sets of opening and closing side limiting components to clamp and position the condenser body from the left and right sides. Then, in conjunction with the top limiting component installed on the fixing frame, the top of the condenser body is limited, forming an all-round preliminary limit in the circumference and top. Subsequently, the adjustment component is locked and fixed by the self-locking component to prevent the adjustment component from loosening and shifting. S5: Using the threaded holes on the top, front and back of the limit frame, multiple sets of positioning components are assembled into the corresponding positions of the limit frame through the threaded holes to complete the assembly of the multi-angle adjustable positioning structure and ensure that the positioning components can flexibly adjust the extension and retraction length. S6: Rotate the adjusting heads of each group of positioning components in sequence to drive the adjusting screws to extend and retract stably based on the base, adjust the extension length of the contact bolts, and make multiple contact bolts fit and press against the top, front and back outer walls of the condenser body respectively. By comparing the extension length of the adjusting screws at each location, fine-tune and correct the position of the condenser body, and finally complete the precise centering and fixing installation of the condenser body.

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