A paver wear flight measuring device

CN122921054APending Publication Date: 2026-10-16JIANGSU HONGDA SPECIAL STEEL MASCH PLANT CO LTD
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Patent Information

Application Number
CN202611419354.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-09-14
Publication Date
2026-10-16

AI Technical Summary

Technical Problem

现有施工现场对该类螺旋叶片的轮廓检测,大多需要将螺旋叶片整体拆卸后转运至实验室,依托固定式激光轮廓仪开展检测,拆装工序繁琐,无法实现现场原位检测

Benefits of technology

本发明通过第一电机、第二电机分别驱动第一圆杆、第二圆杆转动,实现第二U板与支板的双轴角度调节,可根据施工现场不平整地面导致的摊铺机倾斜状态,自适应匹配耐磨螺旋叶片的空间倾斜姿态与螺旋倾角。相较于现有传统测量设备多为固定检测姿态、无法适配叶片倾斜工况的缺陷,本发明可实现清理组件与激光测量组件整体姿态的同步适配,彻底解决了传统设备因姿态不匹配,导致的清理死角、激光测量偏位、检测基准不统一的问题。同时配合各电动伸缩杆、回转电机对清理刮板、激光测量传感器的细微姿态调节,可精准适配叶片侧壁、端部的曲面结构,大幅提升设备对施工现场复杂工况的适配能力,保障作业全程的贴合度与适配性。

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Abstract

The application discloses a kind of paver wear-resistant spiral blade measuring equipment, the present application relates to spiral blade measuring technical field, including bottom plate, the bottom of bottom plate is equipped with moving assembly, the top side wall of bottom plate is fixedly connected with detection angle adjusting assembly, wear-resistant spiral blade surface soil cleaning assembly is provided above detection angle adjusting assembly, wear-resistant spiral blade profile measurement assembly is provided above detection angle adjusting assembly.The whole posture of cleaning assembly and laser measuring assembly can be realized by the device Synchronous adaptation, completely solve the problem of cleaning dead angle, laser measurement offset, detection reference is not unified due to the posture mismatch of traditional equipment, while cooperating with each electric telescopic rod, the fine posture adjustment of rotary motor to cleaning scraper, laser measurement sensor, can accurately adapt the curved surface structure of blade side wall, end, greatly improve the adaptation ability of equipment to complex working conditions of construction site, guarantee the degree of fit and adaptability of whole operation.
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Description

Technical Field

[0001] This application relates to the field of helical blade measurement technology, and in particular to a measurement device for wear-resistant helical blades of pavers. Background Technology

[0002] As a core, easily damaged component of pavers, the wear-resistant auger blades are in constant contact with aggregate mixtures. The blade sidewalls and ends are prone to wear and deformation, requiring periodic acquisition of profile data to assess their wear condition. Currently, most on-site profilometry for these auger blades requires complete disassembly and transport to a laboratory for testing using a fixed laser profilometer. This cumbersome disassembly and assembly process makes in-situ on-site testing impossible.

[0003] The few laser measurement devices available for on-site use mostly employ a preset, fixed detection posture. Due to uneven ground conditions at construction sites, the auger blades tend to tilt after the paver is parked. Traditional devices struggle to adjust the overall posture of the measurement actuator, leading to a misalignment of the laser detection reference and directly distorting the contour scan data. Furthermore, after operation, the surface of the paver auger blades is often covered with dirt, gravel, and other impurities. Most existing on-site laser detection equipment lacks a pre-cleaning mechanism, causing the measured surface to be obscured by these deposits. Consequently, the laser sensor captures the outer contour of the impurities rather than the true contour of the blade itself, introducing significant measurement errors. Furthermore, existing on-site testing equipment cannot simultaneously cover the tip and both sides of the helical blade's curved surface, often only able to complete sampling measurements of localized areas, leading to missed detections and an inability to obtain complete contour information of the entire blade area. Manually cleaning debris from the blade surface beforehand is not only labor-intensive and the cleaning effectiveness is affected by the operator's skill level, but it also increases auxiliary testing time, hindering the efficiency of on-site helical blade wear testing. Summary of the Invention

[0004] Therefore, it is necessary to provide a device for measuring the wear-resistant auger blades of pavers to address the aforementioned technical problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a paver wear-resistant auger blade measuring device, comprising a base plate, a movable component provided at the bottom of the base plate, a detection angle adjustment component fixedly connected to the top side wall of the base plate, a wear-resistant auger blade surface soil cleaning component provided above the detection angle adjustment component, and a wear-resistant auger blade contour measuring component provided above the detection angle adjustment component. The moving component is used to move the base plate and the upper component. The detection angle adjustment component is used to adjust the overall angle of the wear-resistant spiral blade surface dirt cleaning component and the wear-resistant spiral blade contour measuring component so that they are the same as the overall angle of the wear-resistant spiral blade. The wear-resistant spiral blade surface dirt cleaning component is used to clean the dirt on the surface of the wear-resistant spiral blade. The wear-resistant spiral blade contour measuring component is used to detect the surface contour of the wear-resistant spiral blade.

[0006] Preferably, the movable component includes a first groove at each of the four corners of the bottom of the base plate, a first electric telescopic rod is fixedly connected to the inner wall of the top of each of the first grooves, and a universal wheel is fixedly connected to the telescopic end of each of the first electric telescopic rods.

[0007] Preferably, the detection angle adjustment assembly includes a first U-plate fixedly connected to the top side wall of the base plate, a first round rod rotatably connected to the inner wall of the first U-plate, a first motor fixedly connected to the side wall of the first U-plate, the output end of the first motor passing through the side wall of the first U-plate and fixedly connected to one end of the first round rod, and a second U-plate fixedly connected to the rod wall of the first round rod.

[0008] Preferably, a second round rod is rotatably connected to the inner wall of the second U-plate, a second motor is fixedly connected to the side wall of the second U-plate, the output end of the second motor passes through the side wall of the second U-plate and is fixedly connected to one end of the second round rod, and a support plate is fixedly connected to the rod wall of the second round rod.

[0009] Preferably, a mounting plate is fixedly connected to the top side wall of the support plate, and a first electric slide rail is fixedly connected to the inner wall of the mounting plate. Two first sliding plates are slidably connected to the top side wall of the first electric slide rail.

[0010] Preferably, the wear-resistant spiral blade surface dirt cleaning assembly includes a second electric telescopic rod fixedly connected to the top side wall of a first sliding plate, a first side plate fixedly connected to the telescopic end of the second electric telescopic rod, a third electric telescopic rod rotatably connected to the side wall of the first side plate, a cleaning plate fixedly connected to the telescopic end of the third electric telescopic rod, a third motor fixedly connected to the side wall of the first side plate, and the output end of the third motor passing through the side wall of the first side plate and fixedly connected to one end of the third electric telescopic rod.

[0011] Preferably, two second grooves are symmetrically formed on the inner walls of both ends of the cleaning plate, and a first rotating rod is rotatably connected to the inner wall of the second groove. Two fourth motors are symmetrically fixedly connected to the top side wall of the cleaning plate. The output end of the fourth motor passes through the side wall of the cleaning plate and is fixedly connected to one end of the corresponding first rotating rod. A third groove is formed on the inner wall of one end of the cleaning plate, and a second rotating rod is rotatably connected to the inner wall of the third groove. A fifth motor is fixedly connected to the top side wall of the cleaning plate, and the output end of the fifth motor passes through the side wall of the cleaning plate and is fixedly connected to one end of the second rotating rod.

[0012] Preferably, a fourth electric telescopic rod is fixedly connected to the rod wall of both the first and second rotating rods. A scraper is fixedly connected to the telescopic end of the fourth electric telescopic rod. A connecting shell is fixedly connected to the bottom side wall of the scraper. The side wall of the connecting shell is provided with multiple through holes, and a connecting pipe is provided inside each of the corresponding through holes. A nozzle is provided at one end of each connecting pipe.

[0013] Preferably, the wear-resistant spiral blade profile measuring assembly includes a fifth electric telescopic rod fixedly connected to the top side wall of another first slide plate. The telescopic end of the fifth electric telescopic rod is fixedly connected to a second side plate. The side wall of the second side plate is rotatably connected to a sixth electric telescopic rod. The side wall of the second side plate is fixedly connected to a sixth motor. The output end of the sixth motor passes through the side wall of the second side plate and is fixedly connected to one end of the sixth electric telescopic rod.

[0014] Preferably, the telescopic end of the sixth electric telescopic rod is fixedly connected to a third U-plate, the inner wall of the third U-plate is rotatably connected to a third round rod, the side wall of the third U-plate is fixedly connected to a seventh motor, the output end of the seventh motor passes through the side wall of the third U-plate and is fixedly connected to one end of the third round rod, the rod wall of the third round rod is fixedly connected to a side rod, and one end of the side rod is fixedly connected to a laser measurement sensor.

[0015] Compared with the prior art, the beneficial effects of the embodiments of the present invention are: This invention achieves dual-axis angle adjustment of the second U-plate and support plate by driving the first and second round rods to rotate using a first motor and a second motor, respectively. It can adaptively match the spatial tilt posture and helical angle of the wear-resistant auger blades according to the paver's tilt state caused by uneven ground at the construction site. Compared to existing traditional measuring equipment, which often has a fixed detection posture and cannot adapt to blade tilt conditions, this invention achieves synchronous adaptation of the overall posture of the cleaning component and the laser measurement component, completely solving the problems of cleaning dead angles, laser measurement misalignment, and inconsistent detection benchmarks caused by posture mismatch in traditional equipment. Simultaneously, with the fine posture adjustment of the cleaning scraper and laser measurement sensor by various electric telescopic rods and rotary motors, it can accurately adapt to the curved surface structure of the blade sidewall and end, significantly improving the equipment's adaptability to complex construction site conditions and ensuring fit and adaptability throughout the operation.

[0016] This invention employs a combined cleaning method of spray water rinsing and wetting with mechanical scraping, which can thoroughly remove adhering impurities from the sidewalls and ends of blades, fully exposing the original contour surface of the blades. Furthermore, the cleaning operation can follow the blade rotation and the linear feed of the equipment to achieve full coverage without blind spots, effectively avoiding interference from impurities on laser detection. This provides a clean and complete working surface for subsequent laser contour scanning, fundamentally improving the accuracy, completeness, and stability of laser contour measurement data.

[0017] This invention features a multi-position adjustable laser measurement component. Utilizing the rotational adjustment functions of the sixth and seventh motors, along with the telescopic feed function of multiple sets of electric telescopic rods, it enables multi-angle and multi-positional attitude switching of the laser measurement sensor. Compared to existing technologies that can only perform simple detection at a single location on the blade and cannot comprehensively collect blade contour data, this invention can sequentially complete omnidirectional laser scanning measurements of the helical blade tip and the curved surfaces of both side walls. The equipment uses an electric slide rail to drive the measurement component to rotate and match the feed along with the blade, achieving comprehensive detection of the entire blade contour. This effectively solves the problems of limited detection range, missed detection of local contours, and incomplete data in traditional detection methods. Simultaneously, the equipment integrates a mobile component, allowing for free transport and rapid positioning of the work area. In-situ detection can be performed without disassembling the helical blade, significantly simplifying the detection process, improving work efficiency, and adapting to the needs of large-scale, routine blade contour detection operations at construction sites. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 Enlarged view of part A; Figure 3 This is a cross-sectional view of the base plate structure of the present invention; Figure 4This is a schematic diagram of the wear-resistant spiral blade surface dirt cleaning component of the present invention; Figure 5 This is a schematic diagram of the cleaning plate structure of the present invention; Figure 6 This is a schematic diagram of the wear-resistant spiral blade profile measurement component of the present invention.

[0019] In the diagram: 1. Base plate; 2. Moving assembly; 21. First groove; 22. First electric telescopic rod; 23. Caster wheel; 3. Angle adjustment assembly; 31. First U-plate; 32. First round rod; 33. First motor; 34. Second U-plate; 35. Second round rod; 36. Second motor; 37. Support plate; 38. Mounting plate; 39. First electric slide rail; 310. First sliding plate; 4. Wear-resistant spiral blade surface dirt cleaning assembly; 41. Second electric telescopic rod; 42. First side plate; 43. Third electric telescopic rod; 44. Cleaning plate; 45. 46. ​​Three motors; 47. Second groove; 48. First rotating rod; 49. Third groove; 410. Second rotating rod; 411. Fifth motor; 412. Fourth electric telescopic rod; 413. Scraper; 414. Connecting shell; 415. Connecting pipe; 416. Nozzle; 5. Wear-resistant spiral blade profile measuring assembly; 51. Fifth electric telescopic rod; 52. Second side plate; 53. Sixth electric telescopic rod; 54. Sixth motor; 55. Third U-plate; 56. Third round rod; 57. Seventh motor; 58. Side rod; 59. Laser measuring sensor. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0021] Reference Figure 1 - Figure 6 In this embodiment of the invention, a paver wear-resistant spiral blade measuring device includes a base plate 1, a movable component 2 is provided at the bottom of the base plate 1, a detection angle adjustment component 3 is fixedly connected to the top side wall of the base plate 1, a wear-resistant spiral blade surface soil cleaning component 4 is provided above the detection angle adjustment component 3, and a wear-resistant spiral blade contour measuring component 5 is provided above the detection angle adjustment component 3. The moving component 2 is used to move the base plate 1 and the upper component. The detection angle adjustment component 3 is used to adjust the overall angle of the wear-resistant spiral blade surface dirt cleaning component 4 and the wear-resistant spiral blade contour measuring component 5 so that they are the same as the overall angle of the wear-resistant spiral blade. The wear-resistant spiral blade surface dirt cleaning component 4 is used to clean the dirt on the surface of the wear-resistant spiral blade. The wear-resistant spiral blade contour measuring component 5 is used to detect the surface contour of the wear-resistant spiral blade.

[0022] In this embodiment, the movable component 2 includes a first groove 21 opened at the four corners of the bottom of the base plate 1. The top inner wall of the first groove 21 is fixedly connected to a first electric telescopic rod 22, and the telescopic end of the first electric telescopic rod 22 is fixedly connected to a universal wheel 23.

[0023] Furthermore, the first groove 21 is formed at the four corners of the bottom of the base plate 1 to provide installation and storage space for the first electric telescopic rod 22 and the caster wheel 23, so as to realize the hidden storage of the caster wheel 23 and ensure that the base plate 1 can be stably attached to the construction ground when it is placed on the ground; the first electric telescopic rod 22 serves as a lifting drive component, which drives the caster wheel 23 to extend out of the bottom surface of the base plate 1 to complete support or to be stored inside the first groove 21, switching between the two working states of equipment movement and fixation; the caster wheel 23 is used to support the entire equipment in the extended state, driving the base plate 1 and all the detection and cleaning components above it to move as a whole, so as to facilitate the transfer of the equipment to the operation and detection position of the paver auger blade.

[0024] In this embodiment, the detection angle adjustment component 3 includes a first U-plate 31 fixedly connected to the top side wall of the base plate 1, a first round rod 32 rotatably connected to the inner wall of the first U-plate 31, a first motor 33 fixedly connected to the side wall of the first U-plate 31, the output end of the first motor 33 passing through the side wall of the first U-plate 31 and fixedly connected to one end of the first round rod 32, and a second U-plate 34 fixedly connected to the rod wall of the first round rod 32. The inner wall of the second U-plate 34 is rotatably connected to the second round rod 35, and the side wall of the second U-plate 34 is fixedly connected to the second motor 36. The output end of the second motor 36 passes through the side wall of the second U-plate 34 and is fixedly connected to one end of the second round rod 35. The rod wall of the second round rod 35 is fixedly connected to the support plate 37. A mounting plate 38 is fixedly connected to the top side wall of the support plate 37, and a first electric slide rail 39 is fixedly connected to the inner wall of the mounting plate 38. Two first slide plates 310 are slidably connected to the top side wall of the first electric slide rail 39.

[0025] Furthermore, the first U-plate 31 is fixed to the top of the base plate 1, providing a fixed mounting base for the first round rod 32 and the first motor 33, ensuring the installation stability of the first-stage angle adjustment structure; the first motor 33 is the first-stage angle adjustment power source, used to drive the first round rod 32 to rotate inside the first U-plate 31; the first round rod 32 is used to carry the second U-plate 34, and with its own rotation, it drives the second U-plate 34 to complete the first-dimensional spatial angle deflection; the second U-plate 34 is the mounting carrier of the second-stage angle adjustment structure, providing mounting support for the second round rod 35 and the second motor 36; the second motor 36 is the second-stage angle adjustment power source, used to drive the second round rod 35 to rotate inside the second U-plate 34; the second round rod 35 is used to carry the second U-plate 34, and with its own rotation, it drives the second U-plate 35 to rotate inside the second U-plate 34; the second round rod 35 is used to carry the second U-plate 34, and with its own rotation, it drives the second U-plate 34 to complete the first-dimensional spatial angle deflection; the second U-plate 34 is the mounting carrier for the second-stage angle adjustment structure, providing mounting support for the second round rod 35 and the second motor 36; the second round rod 35 is used to carry the second U-plate 34, and with its own rotation, it drives the second round rod 35 to rotate inside the second U-plate 34; the second round rod 35 is used to carry the second U-plate 34, and with its own rotation, it drives the second round rod 35 to rotate inside the second U-plate 34; the second round rod 35 is used to carry the second U-plate 34, and with its own rotation, it drives the second round rod 35 to rotate inside the second U-plate 34; the second round rod 35 is used to carry the second U Equipped with a support plate 37, the component rotates to drive the support plate 37 to complete the second-dimensional spatial angle deflection; the support plate 37 is used to support the fixed mounting plate 38, transmit the displacement of the dual-axis angle adjustment, and achieve overall posture adaptation; the mounting plate 38 serves as an integrated mounting platform for the cleaning component and the measuring component, and fixes and supports the first electric slide rail 39; the first electric slide rail 39 is a linear drive component, used to drive the two first slide plates 310 to slide independently, providing precise linear feed power for the soil cleaning operation and the contour measurement operation respectively; the two first slide plates 310 serve as the bearing bases for the soil cleaning component and the contour measurement component respectively, and can slide independently along the first electric slide rail 39 to realize the switching operation between the cleaning station and the measuring station.

[0026] In this embodiment, the wear-resistant spiral blade surface dirt cleaning assembly 4 includes a second electric telescopic rod 41 fixedly connected to the top side wall of a first sliding plate 310, a first side plate 42 fixedly connected to the telescopic end of the second electric telescopic rod 41, a third electric telescopic rod 43 rotatably connected to the side wall of the first side plate 42, a cleaning plate 44 fixedly connected to the telescopic end of the third electric telescopic rod 43, a third motor 45 fixedly connected to the side wall of the first side plate 42, and the output end of the third motor 45 passing through the side wall of the first side plate 42 and fixedly connected to one end of the third electric telescopic rod 43. Two second grooves 46 are symmetrically opened on the inner walls of both ends of the cleaning plate 44. A first rotating rod 47 is rotatably connected to the inner wall of the second groove 46. Two fourth motors 48 are symmetrically fixedly connected to the top side wall of the cleaning plate 44. The output end of the fourth motor 48 passes through the side wall of the cleaning plate 44 and is fixedly connected to one end of the corresponding first rotating rod 47. A third groove 49 is opened on the inner wall of one end of the cleaning plate 44. A second rotating rod 410 is rotatably connected to the inner wall of the third groove 49. A fifth motor 411 is fixedly connected to the top side wall of the cleaning plate 44. The output end of the fifth motor 411 passes through the side wall of the cleaning plate 44 and is fixedly connected to one end of the second rotating rod 410. The first rotating rod 47 and the second rotating rod 410 are both fixedly connected to the rod walls of a fourth electric telescopic rod 412. The telescopic ends of the fourth electric telescopic rod 412 are both fixedly connected to scrapers 413. The bottom side walls of the scrapers 413 are both fixedly connected to connecting shells 414. The side walls of the connecting shells 414 are provided with multiple through holes, and each through hole is provided with a connecting pipe 415. One end of each connecting pipe 415 is provided with a nozzle 416.

[0027] Furthermore, the second electric telescopic rod 41 is fixed to the top of the corresponding first slide plate 310, and is used to drive the first side plate 42 and the overall cleaning assembly to extend and retract vertically, adapting to the working position of the spiral blades at different heights; the first side plate 42 serves as an intermediate load-bearing structure, used to rotatably mount the third electric telescopic rod 43 and fixably mount the third motor 45; the third motor 45 is a power source for attitude adjustment, used to drive the third electric telescopic rod 43 to rotate as a whole, adjusting the overall tilt angle of the cleaning plate 44 to match the overall spiral tilt angle of the spiral blades; the third electric telescopic rod 43 is used to drive the cleaning plate 44 to extend and retract. The cleaning plate 44 is the core integrated carrier of the cleaning mechanism, which is used to open the second groove 46 and the third groove 49 to mount all the scraping and cleaning components. The second groove 46 is opened at both ends of the cleaning plate 44 to provide rotational mounting space for the first rotating rod 47. The first rotating rod 47 is used to mount the end cleaning structure and adjusts the tilt angle of the scraper 413 with rotation to adapt to the curved surface angle of the spiral blade sidewall. The fourth motor 48 is the driving component of the first rotating rod 47, which is used to independently control the rotation of the first rotating rod 47 to complete the blade sidewall cleaning posture adaptation. The third groove 49 is opened at both ends of the cleaning plate 44 to achieve the adjustment of the distance between the cleaning plate 44 and the spiral blade. The second groove 46 is opened at both ends of the cleaning plate 44 to achieve the adjustment of the distance between the cleaning plate 44 and the spiral blade ... Located at the end of the cleaning plate 44, it provides rotational mounting space for the second rotating rod 410; the second rotating rod 410 is used to mount the end cleaning structure, and adjusts the tilt angle of the scraper 413 with rotation to adapt to the curved surface angle of the spiral blade end; the fifth motor 411 is the driving component of the second rotating rod 410, used to independently control the rotation of the second rotating rod 410 to complete the blade end cleaning posture adaptation; the fourth electric telescopic rod 412 is fixed to the rod wall of the first rotating rod 47 and the second rotating rod 410, and is used to extend and retract to drive the scraper 413 to adhere to or detach from the spiral blade surface; the scraper 413, as a physical scraping component, is used to remove debris wetted by water flow. The thick layer of mud, gravel, and impurities on the blade surface are mechanically scraped and cleaned. The connecting shell 414 is fixed to the bottom of the scraper 413 and is used to house the connecting pipe 415 to form a water flow guiding structure. The through hole on the side wall of the connecting shell 414 is used to position and install the connecting pipe 415 to ensure the stability of the water path. The connecting pipe 415 is used to guide the water source and deliver the water flow to the nozzle 416. The nozzle 416 is used to spray high-pressure water to wash and wet the dust and mud on the surface of the spiral blade, assisting the scraper 413 to complete efficient cleaning, ensuring the cleanliness of the blade surface, and eliminating impurities for subsequent laser contour measurement.

[0028] In this embodiment, the wear-resistant spiral blade profile measuring assembly 5 includes a fifth electric telescopic rod 51 fixedly connected to the top side wall of another first slide plate 310. The telescopic end of the fifth electric telescopic rod 51 is fixedly connected to a second side plate 52. The side wall of the second side plate 52 is rotatably connected to a sixth electric telescopic rod 53. The side wall of the second side plate 52 is fixedly connected to a sixth motor 54. The output end of the sixth motor 54 passes through the side wall of the second side plate 52 and is fixedly connected to one end of the sixth electric telescopic rod 53. The telescopic end of the sixth electric telescopic rod 53 is fixedly connected to the third U-plate 55. The inner wall of the third U-plate 55 is rotatably connected to the third round rod 56. The side wall of the third U-plate 55 is fixedly connected to the seventh motor 57. The output end of the seventh motor 57 passes through the side wall of the third U-plate 55 and is fixedly connected to one end of the third round rod 56. The rod wall of the third round rod 56 is fixedly connected to the side rod 58. One end of the side rod 58 is fixedly connected to the laser measurement sensor 59.

[0029] Furthermore, the fifth electric telescopic rod 51 is fixed to the top of the corresponding first slide plate 310, used to drive the second side plate 52 and the overall measurement assembly to vertically extend and retract, adapting to different height measurement points of the spiral blade; the second side plate 52 is a middle bearing base, used to rotatably install the sixth electric telescopic rod 53 and fixably install the sixth motor 54; the sixth motor 54 is a horizontal attitude adjustment power source, used to drive the sixth electric telescopic rod 53 to rotate, adjusting the horizontal detection orientation of the laser measurement sensor 59 to adapt to different sidewall measurement requirements of the blade; the sixth electric telescopic rod 53 is used to drive the third U-plate 55 and the end measurement structure to extend and retract, accurately sending the laser measurement sensor 59 into the blade gap and the end waiting position for measurement; the third U-plate 55 is the mounting carrier of the end angle adjustment structure, used to rotatably install the third round rod 56 and fixably install the seventh motor 57; the seventh motor 57 is a vertical angle adjustment power source, used to drive the third round rod 56 to rotate, realizing the laser measurement sensor 59 A 90-degree reversing adjustment switches the detection modes for the blade tip and sidewall. The third round rod 56 is used to mount the side rod 58, and its rotation drives the measuring sensor to complete the angle reversal. The side rod 58 serves as a connecting transition component, used to fix the laser measuring sensor 59 to ensure the stability of the detection structure installation. The laser measuring sensor 59 is the core detection component, used to emit laser and receive echo signals to perform all-round scanning and acquisition of the end and sidewall curved surface contours of the wear-resistant spiral blade, obtain accurate blade contour data, and complete the blade contour detection operation.

[0030] Working Principle: When it is necessary to perform contour measurement work on the wear-resistant auger blades inside the paver, the paver is parked at the construction site. First, the first electric telescopic rod 22 is started, driving the caster wheel 23 to extend outward along the first groove 21. After the caster wheel 23 extends outward from the bottom surface of the base plate 1, it provides support to the base plate 1. The operator pushes the base plate 1 as a whole to the working position below the side of the paver's auger blades. After reaching the position, the first electric telescopic rod 22 is retracted, and the caster wheel 23 is stored inside the first groove 21, so that the base plate 1 is directly supported on the construction ground. The ground at the construction site is uneven, and the paver will tilt after being parked, causing the wear-resistant auger blades inside to tilt in a spatial tilted posture along with the paver. The first motor 33 and the second motor 36 are started. The first motor 33 drives the first round rod 32 to rotate inside the first U-plate 31, which in turn drives the second U-plate 34 to complete the first dimensional angle deflection. The second motor 36 drives the second round rod 35 to rotate inside the second U-plate 34, which in turn drives the support plate 37 to complete the second dimensional angle deflection. The support plate 37 drives the mounting plate 38 to adjust its posture synchronously until the spatial tilt posture of the mounting plate 38 matches the overall spatial tilt posture of the wear-resistant spiral blade. Then the first motor 33 and the second motor 36 are turned off, completing the overall angle pre-adjustment of the cleaning component and the contour measurement component. The fourth motor 48 is started, which drives the corresponding first rotating rod 47 to rotate. The first rotating rod 47 drives the fourth electric telescopic rod 412 on the rod wall to swing synchronously with the first rotating rod 47, adjusting the spatial tilt angle of the corresponding scraper 413 so that the posture of the scraper 413 is adapted to the tilt angle of the curved surface of the side wall of the wear-resistant spiral blade. Then the fourth motor 48 is turned off. The fifth motor 411 is started, which drives the second rotating rod 410 to rotate. The second rotating rod 410 drives the fourth electric telescopic rod 412 on its rod wall to swing synchronously, adjusting the spatial tilt angle of the corresponding scraper 413 so that the posture of the scraper 413 is adapted to the tilt angle of the curved surface at the end of the wear-resistant spiral blade. Then the fifth motor 411 is turned off, thus completing the posture adaptation of each scraper 413 relative to the wear-resistant spiral blade. Start the third motor 45. The third motor 45 drives the third electric telescopic rod 43 to rotate on the side wall of the first side plate 42, which in turn drives the cleaning plate 44 to adjust its posture. First, adjust the nozzle 416 to the lower position of the cleaning plate 44. Then, continue to adjust the rotation angle of the third electric telescopic rod 43 through the third motor 45 so that the overall tilt posture of the cleaning plate 44 matches the spiral angle of the wear-resistant spiral blades. After completion, turn off the third motor 45.

[0031] The first electric slide rail 39 is controlled to drive the first slide plate 310 carrying the cleaning assembly to move, thereby moving the second electric telescopic rod 41, the first side plate 42, and the cleaning plate 44 as a whole to the working side of the wear-resistant spiral blade; the second electric telescopic rod 41 and the third electric telescopic rod 43 are controlled to start, driving the cleaning plate 44 to feed towards the wear-resistant spiral blade, so that the scraper 413 on the side of the first rotating rod 47 is correspondingly covered on the outer side wall of the wear-resistant spiral blade, while the scraper 413 on the side of the second rotating rod 410 is correspondingly arranged on the outer side of the end of the wear-resistant spiral blade. The fourth electric telescopic rod 412 is extended, driving each scraper 413 to abut against the side wall and end surface of the wear-resistant auger blade respectively; the water source inside the connecting shell 414 is sprayed outward through the connecting pipe 415 and the nozzle 416 to wash and wet the mud and gravel debris attached to the surface of the wear-resistant auger blade; the paver drives the wear-resistant auger blade to rotate, and the auger blade continuously passes through the washing area of ​​the nozzle 416 during the rotation and then reaches the working position of the scraper 413, where the scraper 413 scrapes away the mud and debris that have been wetted on the blade surface. While the wear-resistant spiral blades are rotating, the first electric slide rail 39 drives the first slide plate 310 of the cleaning component to move synchronously. The sliding plate's movement speed is matched with the rotation speed of the wear-resistant spiral blades, so that the nozzle 416 and scraper 413 can traverse the entire surface of the wear-resistant spiral blades to be inspected, completing the cleaning operation of dirt and debris on the entire circumferential surface of the wear-resistant spiral blades. After the cleaning operation is completed, the fourth electric telescopic rod 412 is controlled to retract and each motor is reset in reverse, driving the scraper 413 and cleaning plate 44 to reset to their initial positions. Then, the first electric slide rail 39 drives the first slide plate 310 of the cleaning component to return to the initial position. After the surface of the wear-resistant spiral blade is cleaned, the first electric slide rail 39 drives the other first slide plate 310, which carries the wear-resistant spiral blade contour measuring component 5, to move independently, thereby moving the fifth electric telescopic rod 51 and the second side plate 52 to the measurement work position of the wear-resistant spiral blade; the fifth electric telescopic rod 51 and the sixth electric telescopic rod 53 are started to transport the laser measuring sensor 59 to the measurement preparation position. The sixth motor 54 is started to drive the sixth electric telescopic rod 53 to rotate on the side wall of the second side plate 52 to adjust the spatial orientation of the sixth electric telescopic rod 53; the seventh motor 57 is started to drive the third round rod 56 to rotate inside the third U plate 55. The third round rod 56 drives the laser measuring sensor 59 to rotate synchronously through the side rod 58, thereby adjusting the orientation of the detection receiving surface of the laser measuring sensor 59 so that the laser measuring sensor 59 is aligned with the end contour surface to be measured of the wear-resistant spiral blade; The paver drives the wear-resistant auger blade to rotate continuously, and synchronously controls the first electric slide rail 39 to drive the first slide plate 310 carrying the measuring component to make linear displacement. The moving speed of the first slide plate 310 is matched with the rotation speed of the wear-resistant auger blade. The laser measuring sensor 59 outputs laser and receives the signal transmitted back from the measured surface, and scans and collects the complete contour of the end of the wear-resistant auger blade to complete the measurement of the end contour of the wear-resistant auger blade. After the end measurement of the wear-resistant spiral blade is completed, the seventh motor 57 is controlled to drive the third round rod 56 to rotate, which drives the side rod 58 and the laser measurement sensor 59 to complete the angle reversal and switch the detection orientation of the laser measurement sensor 59. With the extension and retraction adjustment of the fifth electric telescopic rod 51 and the sixth electric telescopic rod 53, the laser measurement sensor 59 is sent into the blade gap position of the wear-resistant spiral blade. Then, the sixth motor 54 is controlled to drive the sixth electric telescopic rod 53 to rotate, so that the detection end face of the laser measurement sensor 59 is perpendicularly aligned with the side wall of the wear-resistant spiral blade to be measured. The wear-resistant spiral blade is controlled to rotate again, and at the same time, the first electric slide rail 39 drives the first slide plate 310 of the measurement component to make a linear motion at a matching rate, and the laser measurement sensor 59 completes the contour scanning measurement of the side wall of the blade. After measuring one sidewall, repeat the above posture adjustment action. Adjust the spatial orientation and position of the laser measurement sensor 59 by using the seventh motor 57 and the sixth motor 54 so that the laser measurement sensor 59 is aligned with the other sidewall of the wear-resistant spiral blade. Use the same scanning method to complete the contour acquisition of the other sidewall. By summarizing the contour data of the blade tip and both sidewalls, complete detection of the overall contour of the wear-resistant spiral blade can be achieved. After all contour measurement work is completed, control each electric telescopic rod and each motor to reverse their movements in sequence, and reset the cleaning component and contour measurement component to their initial positions; control the first electric telescopic rod 22 to extend, and the caster wheel 23 to support the base plate 1 again, and move the base plate 1 out of the paver's working area, so that it can be transferred to the next paver to be measured, and the contour measurement work of the next set of wear-resistant spiral blades can be carried out.

Claims

1. A measuring device for wear-resistant auger blades of a paver, comprising a base plate (1), characterized in that, The bottom of the base plate (1) is provided with a moving component (2), the top side wall of the base plate (1) is fixedly connected with a detection angle adjustment component (3), a wear-resistant spiral blade surface dirt cleaning component (4) is provided above the detection angle adjustment component (3), and a wear-resistant spiral blade profile measuring component (5) is provided above the detection angle adjustment component (3). The moving component (2) is used to move the base plate (1) and the upper component. The detection angle adjustment component (3) is used to adjust the overall angle of the wear-resistant spiral blade surface dirt cleaning component (4) and the wear-resistant spiral blade contour measuring component (5) so that they are the same as the overall angle of the wear-resistant spiral blade. The wear-resistant spiral blade surface dirt cleaning component (4) is used to clean the dirt on the surface of the wear-resistant spiral blade. The wear-resistant spiral blade contour measuring component (5) is used to detect the surface contour of the wear-resistant spiral blade.

2. The paver wear-resistant auger blade measuring device according to claim 1, characterized in that, The moving component (2) includes a first groove (21) opened at the four corners of the bottom of the base plate (1). The top inner wall of the first groove (21) is fixedly connected to a first electric telescopic rod (22). The telescopic ends of the first electric telescopic rod (22) are fixedly connected to casters (23).

3. The paver wear-resistant auger blade measuring device according to claim 1, characterized in that, The detection angle adjustment component (3) includes a first U-plate (31) fixedly connected to the top side wall of the base plate (1), a first round rod (32) rotatably connected to the inner wall of the first U-plate (31), a first motor (33) fixedly connected to the side wall of the first U-plate (31), the output end of the first motor (33) passing through the side wall of the first U-plate (31) and fixedly connected to one end of the first round rod (32), and a second U-plate (34) fixedly connected to the rod wall of the first round rod (32).

4. The paver wear-resistant auger blade measuring device according to claim 3, characterized in that, The inner wall of the second U-plate (34) is rotatably connected to a second round rod (35), and the side wall of the second U-plate (34) is fixedly connected to a second motor (36). The output end of the second motor (36) passes through the side wall of the second U-plate (34) and is fixedly connected to one end of the second round rod (35). The rod wall of the second round rod (35) is fixedly connected to a support plate (37).

5. The paver wear-resistant auger blade measuring device according to claim 4, characterized in that, The top side wall of the support plate (37) is fixedly connected to the mounting plate (38), and the inner wall of the mounting plate (38) is fixedly connected to the first electric slide rail (39). The top side wall of the first electric slide rail (39) is slidably connected to two first slide plates (310).

6. The paver wear-resistant auger blade measuring device according to claim 5, characterized in that, The wear-resistant spiral blade surface dirt cleaning assembly (4) includes a second electric telescopic rod (41) fixedly connected to the top side wall of a first sliding plate (310). The telescopic end of the second electric telescopic rod (41) is fixedly connected to a first side plate (42). The side wall of the first side plate (42) is rotatably connected to a third electric telescopic rod (43). The telescopic end of the third electric telescopic rod (43) is fixedly connected to a cleaning plate (44). The side wall of the first side plate (42) is fixedly connected to a third motor (45). The output end of the third motor (45) passes through the side wall of the first side plate (42) and is fixedly connected to one end of the third electric telescopic rod (43).

7. The paver wear-resistant auger blade measuring device according to claim 6, characterized in that, The cleaning plate (44) has two second grooves (46) symmetrically opened on the inner walls of both ends. The inner walls of the second grooves (46) are rotatably connected to a first rotating rod (47). The top side wall of the cleaning plate (44) is symmetrically fixedly connected to two fourth motors (48). The output end of the fourth motor (48) passes through the side wall of the cleaning plate (44) and is fixedly connected to one end of the corresponding first rotating rod (47). The inner wall of one end of the cleaning plate (44) has a third groove (49). The inner wall of the third groove (49) is rotatably connected to a second rotating rod (410). The top side wall of the cleaning plate (44) is fixedly connected to a fifth motor (411). The output end of the fifth motor (411) passes through the side wall of the cleaning plate (44) and is fixedly connected to one end of the second rotating rod (410).

8. The paver wear-resistant auger blade measuring device according to claim 7, characterized in that, The first rotating rod (47) and the second rotating rod (410) are both fixedly connected to the rod walls of a fourth electric telescopic rod (412). The telescopic ends of the fourth electric telescopic rod (412) are both fixedly connected to scrapers (413). The bottom side walls of the scrapers (413) are both fixedly connected to connecting shells (414). The side walls of the connecting shells (414) are provided with multiple through holes, and each through hole is provided with a connecting pipe (415). One end of each connecting pipe (415) is provided with a nozzle (416).

9. A measuring device for wear-resistant auger blades of a paver according to claim 5, characterized in that, The wear-resistant spiral blade profile measuring assembly (5) includes a fifth electric telescopic rod (51) fixedly connected to the top side wall of another first slide plate (310). The telescopic end of the fifth electric telescopic rod (51) is fixedly connected to a second side plate (52). The side wall of the second side plate (52) is rotatably connected to a sixth electric telescopic rod (53). The side wall of the second side plate (52) is fixedly connected to a sixth motor (54). The output end of the sixth motor (54) passes through the side wall of the second side plate (52) and is fixedly connected to one end of the sixth electric telescopic rod (53).

10. A measuring device for wear-resistant auger blades of a paver according to claim 9, characterized in that, The telescopic end of the sixth electric telescopic rod (53) is fixedly connected to a third U-plate (55), the inner wall of the third U-plate (55) is rotatably connected to a third round rod (56), the side wall of the third U-plate (55) is fixedly connected to a seventh motor (57), the output end of the seventh motor (57) passes through the side wall of the third U-plate (55) and is fixedly connected to one end of the third round rod (56), the rod wall of the third round rod (56) is fixedly connected to a side rod (58), and one end of the side rod (58) is fixedly connected to a laser measurement sensor (59).