A non-line-of-sight microwave communication module and an assembling device thereof
Patent Information
- Application Number
- CN202611377659.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-07
- Publication Date
- 2026-10-16
AI Technical Summary
[0003]目前,针对于微波通信设备的生产过程,其内部各功能模块在组装至壳体中时,多是先将各功能模块安装至壳体后进行线路连接,此工序较为复杂,需要人工配合机械进行,且存在一定的组装误差,线路连接过程无法全程机械化自动完成,导致组装效率较低
[0015]本发明的有益效果在于:本发明将各模块与下壳体之间集成设置了先连线路后插装模块的电连插接机构,不仅可以有效的降低各模块组装至壳体结构中的复杂步骤,并且可以便于实现线路于各模块底部的连接和布设,可实现自动化组装,无需人工进行线路连接,且维修时,可以便捷的进行拆除;
Smart Images

Figure CN122932708A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of microwave communication equipment technology, and more specifically, to a non-line-of-sight microwave communication module and its assembly equipment. Background Technology
[0002] Non-line-of-sight microwave transmission employs superior anti-interference algorithms and access time slot allocation carriers, ensuring communication even in NLOS environments, making it the ideal choice for forestry and mountain communication.
[0003] Currently, in the production process of microwave communication equipment, when assembling the internal functional modules into the housing, the modules are usually installed into the housing first and then connected to the circuit. This process is relatively complex, requires manual labor in conjunction with machinery, and is subject to certain assembly errors. The circuit connection process cannot be fully mechanized and automated, resulting in low assembly efficiency. Summary of the Invention
[0004] The purpose of this invention is to provide a non-line-of-sight microwave communication module and its assembly equipment in order to solve the above-mentioned problems.
[0005] This invention provides a non-line-of-sight microwave communication module, comprising: A housing structure, the housing structure comprising a lower housing and an upper housing detachably connected to the lower housing; The integrated control module, signal transceiver module, modulation module, power supply module, microwave coupling module, compensation module, protocol conversion module, data processing module, data sharing module, and interface conversion module are housed within the shell structure. Several electrical connection and plug-in mechanisms are provided within the housing structure. Each electrical connection and plug-in mechanism includes a bottom connection component fixedly connected to the bottom of the lower housing and several connecting posts, a bottom plug component detachably plugged into the bottom connection component, and several connecting lines. The bottom plug component is integrated into a corresponding integrated control module, signal transceiver module, modulation module, power supply module, microwave coupling module, compensation module, protocol conversion module, data processing module, data sharing module, or interface conversion module. The bottom plug component is electrically connected to the bottom connection component, and two corresponding bottom connection components are electrically connected through one or more connecting lines. Several connecting lines are evenly distributed around the corresponding bottom connection component.
[0006] As a further optimization of the present invention, the bottom connection assembly includes a socket body, a plurality of vertical slots on the socket body, an electrical connector fixedly installed on the inner wall of the vertical slot, and a self-resetting clamping assembly on the inner wall of the vertical slot. The self-resetting clamping assembly is used to limit and clamp the connecting line, and the socket body is integrated into the bottom of the lower housing.
[0007] As a further optimization of the present invention, the self-resetting clamping assembly includes two vertical grooves symmetrically arranged on the inner wall of the first vertical groove, an elastic element connected to the inner wall of the second vertical groove, a limiting plate slidably connected to the inner wall of the elastic element, an arc portion one located at one upper corner of the limiting plate, a plurality of limiting grooves located on one side wall of the limiting plate, and an arc portion two located at the lower apex of the limiting groove. The limiting plates are provided with gaps, and the plurality of limiting grooves are equidistantly distributed.
[0008] As a further optimization of the present invention, the bottom insertion assembly includes an inner frame and a plurality of electrical connectors II connected to the outer wall of the inner frame, wherein the plurality of electrical connectors II are provided in correspondence with the corresponding electrical connectors I.
[0009] As a further optimization of the present invention, the connecting line includes a wire body and two electrical terminals respectively integrated and connected to both ends of the wire body. The width of the electrical terminals is smaller than the width of the vertical groove. The electrical terminals are in contact with the electrical connector. The limiting groove is configured to cooperate with the wire body.
[0010] The present invention also provides an assembly apparatus for a non-line-of-sight microwave communication module, used for assembling the non-line-of-sight microwave communication module as described above, comprising: Support platform; Conveyor belt one and conveyor belt two are symmetrically arranged on the support platform. Conveyor belt one is used to transport the lower housing, and conveyor belt two is used to transport the integrated control module, signal transceiver module, modulation module, power supply module, microwave coupling module, compensation module, protocol conversion module, data processing module, data sharing module, interface conversion module, and connecting lines. Two sets of limiting cylinder assemblies are set on the support platform. Both sets of limiting cylinder assemblies are configured to cooperate with the conveyor belt. The limiting cylinder assemblies are used to limit and fix the corresponding lower housing at a set position. The module assembly mechanism is mounted on a support platform. The module assembly mechanism includes a three-axis moving platform fixedly mounted on the support platform and a double-clamp assembly mechanism mounted on the three-axis moving platform. The double-clamp assembly mechanism is used to clamp integrated control modules, signal transceiver modules, modulation modules, power modules, microwave coupling modules, compensation modules, protocol conversion modules, data processing modules, data sharing modules, interface conversion modules, or connecting lines and insert them into the corresponding bottom connection components. The moving range of the three-axis moving platform covers conveyor belt one and conveyor belt two. The three-axis moving platform one is used to drive the double-clamp assembly mechanism to move back and forth between conveyor belt one and conveyor belt two. One of the limiting cylinder components is correspondingly set with the module assembly mechanism. An automatic screw feeder is installed on a support platform. The automatic screw feeder is used to connect the integrated control module, signal transceiver module, modulation module, power supply module, microwave coupling module, compensation module, protocol conversion module, data processing module, data sharing module, and interface conversion module to the corresponding connecting posts via screws.
[0011] As a further optimization of the present invention, the three-axis moving platform includes a gantry frame mounted on a support platform, a track and a motor fixedly mounted on the gantry frame, a slider slidably connected to the track, a lead screw movably connected to the track, a track 2 fixedly mounted on the slider, a motor 2 fixedly mounted at one end of the track 2, a slider 2 slidably connected to the track 2, a lead screw 2 movably connected to the track 2, a support frame fixedly mounted on the slider 2, an electric telescopic rod fixedly mounted on the support frame, a connecting plate 1 connected to the output end of the electric telescopic rod, and a guide rod fixedly connected to the connecting plate 1. The output shaft end of the motor 1 is connected to one end of the lead screw, and the lead screw is threadedly connected to the slider 1. The output shaft end of the motor 2 is connected to one end of the lead screw, and the lead screw is threadedly connected to the slider 2. The support frame is provided with a guide tube that cooperates with the connecting plate 1. The double-claw assembly mechanism is mounted on the connecting plate 1.
[0012] As a further optimization of the present invention, the double-claw assembly mechanism includes a rotary cylinder 1 fixedly installed at the lower end of the connecting plate, a connecting plate 2 connected to the movable end of the rotary cylinder 1, two rails 3 symmetrically connected to the lower end of the connecting plate 2, a motor 3 fixedly connected to one end of the rails 3, a slider 3 slidably connected to the rails 3, a lead screw 3 connected to the output shaft end of the motor 3, a lifting cylinder 1 fixedly installed on the slider 3, a rotary cylinder 2 connected to the output end of the lifting cylinder 1, a connecting plate 3 connected to the movable end of the rotary cylinder 2, a pneumatic gripper connected to the lower end of the connecting plate 3, and two sets of detachable clamping plates connected to the pneumatic gripper. The lead screw 3 is threadedly connected to the slider 3, and the pneumatic gripper is used to drive the two sets of clamping plates to move closer or further apart.
[0013] As a further optimization of the present invention, the automatic screw feeder includes a three-axis moving platform two mounted on a support platform and a screw feeder mounted on the three-axis moving platform two, wherein the three-axis moving platform two is used to drive the screw feeder to move along a set path.
[0014] As a further optimization of the present invention, the three-axis moving platform two includes a gantry frame two, a track four fixedly installed on the gantry frame two, a motor four fixedly connected to one end of the track four, a slider four slidably connected to the track four, a lead screw four movably connected to the track four, a track five fixedly installed on the slider four, a motor five fixedly installed at one end of the track five, a slider five slidably connected to the track five, a lead screw five movably connected to the track five, and a lifting cylinder two fixedly installed on the slider five. The screw tightening machine is fixedly installed on the output end of the lifting cylinder two. The lead screw four is threadedly connected to the slider four, and one end of the lead screw four is connected to the output shaft end of the motor four. The lead screw five is threadedly connected to the slider five, and one end of the lead screw five is connected to the output shaft end of the motor five.
[0015] The beneficial effects of the present invention are as follows: The present invention integrates an electrical connection and plug-in mechanism between each module and the lower housing, which connects the wiring first and then inserts the module. This not only effectively reduces the complex steps of assembling each module into the housing structure, but also facilitates the connection and layout of the wiring at the bottom of each module. It can achieve automated assembly without manual wiring connection, and can be easily disassembled during maintenance. The assembly equipment of the present invention can automatically assemble circuits and modules sequentially. During the circuit connection process, it can automatically bend, lay out and install the circuit without affecting the subsequent module insertion process. After insertion, the circuit connection between each module can be directly connected. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the non-line-of-sight microwave communication module of the present invention; Figure 2 This is a schematic diagram of the non-line-of-sight microwave communication module of the present invention after the upper housing has been concealed; Figure 3 This is a view showing the mating of the bottom connector assembly and the connecting post of the present invention; Figure 4 This is a schematic diagram of the bottom connector assembly of the present invention; Figure 5 This is the invention Figure 4 Enlarged view of point A in the middle; Figure 6 This is a view showing the mating of the bottom connector assembly, the bottom plug assembly, and the connecting lines of the present invention; Figure 7 This is a schematic diagram of the overall structure of the assembly equipment for the non-line-of-sight microwave communication module of the present invention; Figure 8 This is a structural schematic diagram of the module assembly mechanism of the present invention; Figure 9 This is the invention Figure 7 Another structural diagram from another perspective; Figure 10 This is the invention Figure 9 A magnified view of point B in the middle.
[0017] In the diagram: 1. Shell structure; 101. Lower shell; 102. Upper shell; 201. Integrated control module; 202. Signal transceiver module; 203. Modulation module; 204. Power supply module; 205. Microwave coupling module; 206. Compensation module; 207. Protocol conversion module; 208. Data processing module; 209. Data sharing module; 210. Interface conversion module; 31. Bottom connection assembly; 3101. Socket body; 3102. Vertical groove one; 3103. Electrical connector one; 3104. Elastic component; 3105. Limiting plate; 3106. Arc part one; 3107. Limiting groove; 3108. Arc part two; 32. Connecting post; 33. Bottom insertion assembly; 3301. Inner frame; 3302. Electrical connector two; 34. Connecting line; 3401. 1. Production line; 3402. Electrical connector; 4. Support platform; 5. Conveyor belt one; 6. Limit cylinder assembly; 7. Conveyor belt two; 8. Module assembly mechanism; 801. Gantry frame one; 802. Track one; 803. Motor one; 804. Slider one; 805. Lead screw one; 806. Track two; 807. Motor two; 808. Slider two; 809. Lead screw two; 810. Support frame; 811. Electric telescopic rod; 812. Connecting plate one; 813. Guide rod; 814. Rotary cylinder one; 815. Connecting plate two; 816. Track three; 817. Motor three; 818. Slider three; 819. Lifting cylinder one; 820. Rotary cylinder two; 821. Connecting plate three; 822. Pneumatic gripper; 823. Clamping plate; 9. Automatic screw feeder. Detailed Implementation
[0018] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed merely to enable those skilled in the art to better understand and implement the subject matter described herein. Furthermore, features described in some examples may be combined in other examples.
[0019] like Figures 1 to 6 As shown, a non-line-of-sight microwave communication module includes: The housing structure 1 includes a lower housing 101 and an upper housing 102 detachably connected to the lower housing 101; The integrated control module 201, signal transceiver module 202, modulation module 203, power supply module 204, microwave coupling module 205, compensation module 206, protocol conversion module 207, data processing module 208, data sharing module 209, and interface conversion module 210 are disposed within the housing structure 1. A plurality of electrical connection plug-in mechanisms are provided within the housing structure 1. Each electrical connection plug-in mechanism includes a bottom connection component 31 fixedly connected to the bottom of the lower housing 101 and a plurality of connecting posts 32, a bottom plug component 33 detachably plugged into the bottom connection component 31 and a plurality of connecting lines 34. The bottom plug component 33 is integrated into a corresponding integrated control module 201 or signal transceiver module 202 or modulation module 203 or power supply module 204 or microwave coupling module 205 or compensation module 206 or protocol conversion module 207 or data processing module 208 or data sharing module 209 or interface conversion module 210. The bottom plug component 33 is electrically connected to the bottom connection component 31. The two corresponding bottom connection components 31 are electrically connected through one or more connecting lines 34. The plurality of connecting lines 34 are evenly distributed around the corresponding bottom connection component 31.
[0020] It should be noted that the signal transceiver module 202, modulation module 203, power supply module 204, microwave coupling module 205, compensation module 206, protocol conversion module 207, data processing module 208, data sharing module 209, and interface conversion module 210 are all electrically connected to the integrated control module 201. Specifically, the connection method has been changed from the conventional interface and cable connection method to a method integrating the module into the bottom plug assembly 33 and connecting it through a corresponding number of connecting lines 34. This method allows for wiring before module installation during assembly, effectively expanding the installation space during wiring installation. Compared to conventional assembly methods, this not only enables fully automated mechanical assembly... The operation is convenient, and subsequent disassembly is also relatively easy. The internal circuits and structures of the integrated control module 201, signal transceiver module 202, modulation module 203, power supply module 204, microwave coupling module 205, compensation module 206, protocol conversion module 207, data processing module 208, data sharing module 209, and interface conversion module 210 are all existing technologies. The main change is that the existing interface is discarded and the lead wire is directly integrated and connected to the bottom plug component 33. The lower housing 101 can also be opened with through holes, and the corresponding bottom plug component 31 is provided with an external interface for electrical connection. The interface can connect the conductive parts to the corresponding conductive parts on the bottom plug component 31, resulting in higher overall integration.
[0021] In an optional embodiment of the invention, such as Figures 3 to 5 As shown, the bottom connection assembly 31 includes a socket body 3101, a plurality of vertical slots 3102 disposed on the socket body 3101, an electrical connector 3103 fixedly installed on the inner wall of the vertical slots 3102, and a self-resetting clamping assembly disposed on the inner wall of the vertical slots 3102. The self-resetting clamping assembly is used to limit and clamp the connection line 34. The socket body 3101 is integrated into the bottom of the lower housing 101.
[0022] The self-resetting clamping assembly includes two vertical grooves symmetrically arranged on the inner wall of vertical groove one 3102, an elastic member 3104 connected to the inner wall of vertical groove two, a limiting plate 3105 slidably connected to the inner wall of elastic member 3104, an arc portion one 3106 provided at one corner of the upper end of limiting plate 3105, a plurality of limiting grooves 3107 provided on one side wall of limiting plate 3105, and an arc portion two 3108 provided at the lower apex of limiting groove 3107. There is a gap between the limiting plates 3105, and the plurality of limiting grooves 3107 are equidistantly distributed.
[0023] It should be noted that, as described above, when installing each module into the lower housing 101, multiple connecting lines 34 are first connected according to the set electrical connection parameters between each module. During connection, the equipment automatically clamps the corresponding connecting lines 34 and inserts both ends of them between the corresponding two limiting plates 3105. When the connecting lines 34 contact the two limiting plates 3105, they can push the limiting plates 3105 apart from the arc portion 3106, causing the two limiting plates 3105 to move away from each other and into the corresponding vertical groove. At this time, the elastic element 3104 is in a compressed and energy-storing state. When the connecting lines 34 move... When the wire moves to the corresponding limiting groove 3107, the elastic element 3104 resets, thereby limiting and fixing the connecting line 34. This ensures that the end of the connecting line 34 is stably in contact with the electrical connector 3103 in the area between the limiting plate 3105 and the electrical connector 3103. If multiple connecting lines 34 are connected to the electrical connector 3103, the connecting line 34 at the limiting groove 3107 can continue to move downwards. By contacting the arc-shaped area at the arc portion 3108, it generates a component force and pushes the limiting plate 3105 back into the vertical groove, thus moving to the lower limiting groove 3107.
[0024] In an optional embodiment of the invention, such as Figure 6 As shown, the bottom insertion assembly 33 includes an inner frame 3301 and a plurality of electrical connectors 3302 connected to the outer wall of the inner frame 3301. The plurality of electrical connectors 3302 are provided in correspondence with the corresponding electrical connectors 3103.
[0025] It should be noted that, as mentioned above, the pins or connecting wires of the integrated control module 201, signal transceiver module 202, modulation module 203, power supply module 204, microwave coupling module 205, compensation module 206, protocol conversion module 207, data processing module 208, data sharing module 209, and interface conversion module 210 can be connected to the electrical connector 3302 integrated on the inner frame 3301 at the lower end of its main body, thereby achieving the effect of connecting all pins or connecting wires at once.
[0026] In an optional embodiment of the invention, such as Figure 6As shown, the connecting line 34 includes a line body 3401 and two electrical terminals 3402 that are integrated and connected to both ends of the line body 3401. The width of the electrical terminal 3402 is smaller than the width of the vertical groove 3102. The electrical terminal 3402 contacts the electrical connector 3103. The limiting groove 3107 is configured to cooperate with the line body 3401.
[0027] It should be noted that, as mentioned above, when assembling each connecting line 34 onto the corresponding bottom connector 31 using the assembly equipment, the corresponding electrical connector 3402 can be clamped by the assembly equipment and inserted from the vertical groove 3102, so that the wire 3401 is pressed down from the arc portion 3106, and the wire 3401 enters the area between the limiting plate 3105 and the electrical connector 3103. The wire 3401 can make stable contact with the electrical connector 3103. When the two limiting plates 3105 are reset, the electrical connector 3402 can be stably clamped.
[0028] like Figures 7 to 10 As shown, an assembly apparatus for a non-line-of-sight microwave communication module is used to assemble the non-line-of-sight microwave communication module as described above, comprising: Support platform 4; Conveyor belt 5 and conveyor belt 7 are symmetrically arranged on the support platform 4. Conveyor belt 5 is used to transport the lower housing 101, and conveyor belt 7 is used to transport the integrated control module 201, signal transceiver module 202, modulation module 203, power supply module 204, microwave coupling module 205, compensation module 206, protocol conversion module 207, data processing module 208, data sharing module 209, interface conversion module 210, and connecting line 34. Among them, the conveyor belt 5 consists of two parts: one part is erected outside the support platform 4, and the other part is erected on the support platform 4. After the lower shell 101 is assembled, the conveyor belt erected outside the support platform 4 will continue to transport the next lower shell 101 to the conveyor belt erected on the support platform 4. Two sets of limit cylinder assemblies 6 are set on the support platform 4. Both sets of limit cylinder assemblies 6 are configured to cooperate with the conveyor belt 5. The limit cylinder assemblies 6 are used to limit and fix the corresponding lower housing 101 at the set position. The module assembly mechanism 8 is installed on the support platform 4. The module assembly mechanism 8 includes a three-axis moving platform 1 fixedly installed on the support platform 4 and a double-clamp assembly mechanism installed on the three-axis moving platform 1. The double-clamp assembly mechanism is used to clamp the integrated control module 201 or signal transceiver module 202 or modulation module 203 or power module 204 or microwave coupling module 205 or compensation module 206 or protocol conversion module 207 or data processing module 208 or data sharing module 209 or interface conversion module 210 or connection line 34 and insert them into the corresponding bottom connection component 31. The moving range of the three-axis moving platform 1 covers the conveyor belt 1 5 and the conveyor belt 2 7. The three-axis moving platform 1 is used to drive the double-clamp assembly mechanism to move back and forth between the conveyor belt 1 5 and the conveyor belt 2 7. One of the limit cylinder components 6 is set correspondingly to the module assembly mechanism 8. The automatic screw feeder 9, installed on the support platform 4, is used to connect the integrated control module 201, signal transceiver module 202, modulation module 203, power supply module 204, microwave coupling module 205, compensation module 206, protocol conversion module 207, data processing module 208, data sharing module 209, and interface conversion module 210 to the corresponding connecting posts 32 via screws.
[0029] It should be noted that, as mentioned above, during the automated assembly of the non-line-of-sight microwave communication module, when the lower housing 101 moves to the corresponding limiting cylinder assembly 6, the limiting cylinder assembly 6 moves upward and clamps the lower housing 101. The conveyor belt 5 is stationary at this time. Then, the three-axis moving platform drives the double-jaw assembly mechanism to clamp the two ends of the corresponding connecting line 34 from the conveyor belt 7, i.e., to clamp the corresponding electrical connector 3402, and moves it to the corresponding bottom connector assembly 31 on the lower housing 101. The three-axis moving platform then drives the double-jaw assembly mechanism towards the bottom connector assembly 31. The double-claw assembly mechanism can automatically adjust to the required insertion position of the electrical connector 3402, ensuring that the corresponding electrical connector 3402 can be inserted into the vertical slot 3102 on the corresponding bottom connector assembly 31. It should be noted that if the distribution of the wire body 3401 does not need to be changed, both electrical connectors 3402 can be inserted simultaneously. If wire orientation needs to be configured, one electrical connector 3402 can be inserted first. After insertion, the structure holding the corresponding electrical connector 3402 in the double-claw assembly mechanism can detach from the electrical connector 3402 and align the wire... The path is laid out by the body 3401. Specifically, it can contact the body 3401 and move along the laid path. During this process, if there are bends, the body 3401 can be bent, and finally the body 3401 is laid along the set path. Finally, the other electrical terminal 3402 is inserted, thereby realizing the automated installation of the connection line 34 and making the body 3401 lay out along the set path. When all connection lines 34 are in the installation state, the corresponding modules can be clamped by the double-claw assembly mechanism and inserted into the corresponding bottom connection components 31. After insertion is completed, The limit cylinder assembly 6 resets here, the conveyor belt 5 operates, driving the lower housing 101 inserted into each module to move to the automatic screw feeder 9. The limit cylinder assembly 6 located at the automatic screw feeder 9 moves upward and limits the lower housing 101. Then, the automatic screw feeder 9 connects each module to the connecting post 32 with screws. The limit cylinder assembly 6 resets, and the lower housing 101 is sent back to the previous limit cylinder assembly 6 via the conveyor belt 5. The upper housing 102 is assembled onto the lower housing 101 via the module assembly mechanism 8, and then sent back to the automatic screw feeder 9 for screw connection.
[0030] In an optional embodiment of the invention, such as Figure 7 and Figure 8As shown, the three-axis moving platform includes a gantry frame 801 mounted on a support platform 4, a track 802 and a motor 803 fixedly mounted on the gantry frame 801, a slider 804 slidably connected to the track 802, a lead screw 805 movably connected to the track 802, a second track 806 fixedly mounted on the slider 804, a second motor 807 fixedly mounted at one end of the second track 806, a second slider 808 slidably connected to the track 806, a second lead screw 809 movably connected to the track 806, and a support frame 810 fixedly mounted on the second slider 808. An electric telescopic rod 811 is fixedly installed on the support frame 810, a connecting plate 812 connected to the output end of the electric telescopic rod 811, and a guide rod 813 fixedly connected to the connecting plate 812. The output shaft end of the motor 803 is connected to one end of the lead screw 805, and the lead screw 805 is threadedly connected to the slider 804. The output shaft end of the motor 807 is connected to one end of the lead screw 809, and the lead screw 809 is threadedly connected to the slider 808. The support frame 810 is provided with a guide tube that cooperates with the connecting plate 812. A double-claw assembly mechanism is installed on the connecting plate 812.
[0031] It should be noted that, as mentioned above, when the three-axis moving platform drives the double-gripper assembly mechanism back and forth between conveyor belt 5 and conveyor belt 7, and assembles multiple connecting lines 34 and various modules into the lower housing 101, the motor 803 drives the lead screw 805 to rotate. When the lead screw 805 rotates, it drives the slider 804 to move along the length of the track 802. The track 802 is laid horizontally perpendicular to conveyor belts 5 and 7, so that the track 806 moves synchronously with the slider 804. When the motor 807 is working, it drives the lead screw 809 to rotate and drives the slider 808 to move along the length of the track 806. The track 806 is laid horizontally parallel to the conveyor belts. If the slide block 808 and the conveyor belt 804 are arranged along the length direction of the slide block 805 and the conveyor belt 806, then when the slide block 808 moves along this direction, it can drive the support frame 810 to move synchronously. When the support frame 810 moves, it can drive the electric telescopic rod 811 and the connecting plate 812 to move synchronously. When the electric telescopic rod 811 is working, it can drive the connecting plate 812 to move vertically, and then drive the double gripper assembly mechanism to move up and down vertically. In conjunction with the movement of the slide block 804 and the slide block 808, the double gripper assembly mechanism can move along any path in the three-dimensional space within the set range, thereby realizing the control of the double gripper assembly mechanism within this range to perform the clamping and insertion of the connecting line 34, each module, and to arrange the line 3401 along the set layout path.
[0032] In an optional embodiment of the invention, such as Figure 10As shown, the double-jaw assembly mechanism includes a rotary cylinder 814 fixedly installed at the lower end of a connecting plate 812, a connecting plate 815 connected to the movable end of the rotary cylinder 814, two rails 816 symmetrically connected to the lower end of the connecting plate 815, a motor 817 fixedly connected to one end of the rails 816, a slider 818 slidably connected to the rails 816, a lead screw 819 fixedly installed on the slider 818, a rotary cylinder 820 connected to the output end of the lifting cylinder 819, a connecting plate 821 connected to the movable end of the rotary cylinder 820, a pneumatic gripper 822 connected to the lower end of the connecting plate 821, and two sets of clamping plates 823 detachably connected to the pneumatic gripper 822. The lead screw 822 is threadedly connected to the slider 818, and the pneumatic gripper 822 is used to drive the two sets of clamping plates 823 to move closer or further apart.
[0033] It should be noted that, as described above, the specific process for clamping and assembling the connecting line 34 onto the corresponding bottom connector assembly 31 is as follows: the connecting plate 812 moves along a set path, driving the rotary cylinder 814 to move synchronously with the connecting plate 812. Meanwhile, the clamping plates 823 on the two pneumatic grippers 822 separate by a set distance under the drive of the pneumatic grippers 822, so that the two clamping plates 823 can clamp the corresponding electrical connector 3402. As the connecting plate 812 moves, it moves to the corresponding bottom connector assembly 31. During single-end insertion, the motor 817 can drive the lead screw 3 to rotate and drive the corresponding slider 818 to move along the length of the track 816. During this process, [further details can be added]. Rotary cylinder 814 drives connecting plate 815 to rotate, and rotary cylinder 820 drives connecting plate 821 to rotate at a set angle to ensure that the electrical connector 3402 can be smoothly aligned with the gap between the corresponding electrical connector 3103 and the limiting plate 3105 for insertion. During insertion, lifting cylinder 819 drives connecting plate 821, pneumatic gripper 822, and clamping plate 823 to move down synchronously, allowing the electrical connector 3402 to enter the gap between the electrical connector 3103 and the limiting plate 3105. This also causes the area of the line 3401 connected to the electrical connector 3402 to be pressed between the two limiting plates 3105. After the electrical connector 3402 is inserted into place, the corresponding clamping plate... 823 can then release the electrical connector 3402 and, under the return movement of the lifting cylinder 819, disengage from the gap between the electrical connector 3103 and the limiting plate 3105. With the cooperation of the lifting cylinder 819 and the sliding block 818, it moves along the line 3401 to a set distance and is then clamped by two clamping plates 823 within a set area, bending it to change the laying posture of the line 3401, adapting it to be laid along a set path. Meanwhile, another pair of clamping plates 823 always clamps the electrical connector 3402 connected to the other end of the line 3401 and coordinates with the movement of the line 3401 along the predetermined route. Adjust the position of the electrical connector 3402 at the other end until the wiring 3401 is laid out. Repeat the above process to insert the electrical connector 3402 at the other end into the gap between the corresponding electrical connector 3103 and the limiting plate 3105, thus completing the plug-in installation of a set of connection lines 34. After all connection lines 34 are installed, each module can be clamped by the clamping plate 823 and inserted into the corresponding socket body 3101, so that the electrical connector 3302 in the bottom plug assembly 33 integrated at the bottom of each module contacts the corresponding electrical connector 3103. The clamping of the upper housing 102 can be achieved by moving the two sets of sliders 818 and driving the two adjacent clamping plates 823 to clamp.
[0034] In an optional embodiment of the invention, such as Figure 7As shown, the automatic screw feeder 9 includes a three-axis moving platform 2 mounted on the support platform 4 and a screw feeder mounted on the three-axis moving platform 2. The three-axis moving platform 2 is used to drive the screw feeder to move along a set path.
[0035] The three-axis moving platform 2 includes a gantry frame 2, a track 4 fixedly installed on the gantry frame 2, a motor 4 fixedly connected to one end of the track 4, a slider 4 slidably connected to the track 4, a lead screw 4 movably connected to the track 4, a track 5 fixedly installed on the slider 4, a motor 5 fixedly installed at one end of the track 5, a slider 5 slidably connected to the track 5, a lead screw 5 movably connected to the track 5, and a lifting cylinder 2 fixedly installed on the slider 5. A screw tightening machine is fixedly installed on the output end of the lifting cylinder 2. The lead screw 4 is threadedly connected to the slider 4, and one end of the lead screw 4 is connected to the output shaft end of the motor 4. The lead screw 5 is threadedly connected to the slider 5, and one end of the lead screw 5 is connected to the output shaft end of the motor 5.
[0036] It should be noted that the working principle of the three-axis moving platform 2 is the same as that of the three-axis moving platform 1, and will not be repeated here. The screw feeding machine adopts an automatic screw feeding type. The feeding mechanism of the screw feeding machine can sort the screws and distribute them through a distributor. The screws are then sent to an electric or pneumatic screwdriver through a pipeline. Finally, the electric or pneumatic screwdriver locks the screws into the corresponding connecting post 32 or the corresponding screw hole on the lower housing 101, thereby limiting and fixing the corresponding module to the corresponding connecting post 32 and locking the upper housing 102 and the lower housing 101.
[0037] The above description of this embodiment is not limited to the specific implementation described above. The specific implementation described above is merely illustrative and not restrictive. Those skilled in the art can make many other forms based on the guidance of this embodiment, all of which are within the protection scope of this embodiment.
Claims
1. A non-line-of-sight microwave communication module, characterized in that, include: The shell structure (1) includes a lower shell (101) and an upper shell (102) detachably connected to the lower shell (101). The integrated control module (201), signal transceiver module (202), modulation module (203), power supply module (204), microwave coupling module (205), compensation module (206), protocol conversion module (207), data processing module (208), data sharing module (209) and interface conversion module (210) are located in the housing structure (1). A plurality of electrical connection plug-in mechanisms are provided in the housing structure (1). The electrical connection plug-in mechanism includes a bottom connection component (31) fixedly connected to the bottom of the lower housing (101) and a plurality of connecting posts (32), a bottom plug component (33) detachably plugged into the bottom connection component (31) and a plurality of connecting lines (34). The bottom plug component (33) is integrated into the corresponding integrated control module (201) or signal transceiver module (202) or modulation module (203) or power supply module (204) or microwave coupling module (205) or compensation module (206) or protocol conversion module (207) or data processing module (208) or data sharing module (209) or interface conversion module (210). The bottom plug component (33) is electrically connected to the bottom connection component (31). The two corresponding bottom connection components (31) are electrically connected through one or more connecting lines (34). The plurality of connecting lines (34) are evenly distributed around the corresponding bottom connection component (31).
2. A non-line-of-sight microwave communication module according to claim 1, characterized in that, The bottom connection assembly (31) includes a socket body (3101), a plurality of vertical slots (3102) provided on the socket body (3101), an electrical connector (3103) fixedly installed on the inner wall of the vertical slots (3102), and a self-resetting clamping assembly provided on the inner wall of the vertical slots (3102). The self-resetting clamping assembly is used to limit and clamp the connecting line (34). The socket body (3101) is integrated into the bottom of the lower housing (101).
3. A non-line-of-sight microwave communication module according to claim 2, characterized in that, The self-resetting clamping assembly includes two vertical grooves symmetrically arranged on the inner wall of vertical groove one (3102), an elastic element (3104) connected to the inner wall of vertical groove two, a limiting plate (3105) slidably connected to the inner wall of the elastic element (3104), an arc portion one (3106) provided at one corner of the upper end of the limiting plate (3105), a plurality of limiting grooves (3107) provided on one side wall of the limiting plate (3105), and an arc portion two (3108) provided at the lower apex of the limiting groove (3107). There is a gap between the limiting plates (3105), and the plurality of limiting grooves (3107) are equidistantly distributed.
4. A non-line-of-sight microwave communication module according to claim 3, characterized in that, The bottom insertion assembly (33) includes an inner frame (3301) and a plurality of electrical connectors (3302) connected to the outer wall of the inner frame (3301), wherein the plurality of electrical connectors (3302) are provided in correspondence with the corresponding electrical connectors (3103).
5. A non-line-of-sight microwave communication module according to claim 4, characterized in that, The connecting line (34) includes a wire body (3401) and two electrical terminals (3402) that are respectively integrated and connected to both ends of the wire body (3401). The width of the electrical terminal (3402) is smaller than the width of the vertical groove (3102). The electrical terminal (3402) contacts the electrical connector (3103). The limiting groove (3107) is configured to cooperate with the wire body (3401).
6. An assembly device for a non-line-of-sight microwave communication module, characterized in that, For assembling the non-line-of-sight microwave communication module as described in any one of claims 1-5, comprising: Support platform (4); Conveyor belt 1 (5) and conveyor belt 2 (7) are symmetrically arranged on the support platform (4). Conveyor belt 1 (5) is used to transport the lower housing (101). Conveyor belt 2 (7) is used to transport the integrated control module (201), signal transceiver module (202), modulation module (203), power supply module (204), microwave coupling module (205), compensation module (206), protocol conversion module (207), data processing module (208), data sharing module (209), interface conversion module (210), and connecting line (34). Two sets of limiting cylinder assemblies (6) are set on the support platform (4). Both sets of limiting cylinder assemblies (6) are configured to cooperate with the conveyor belt (5). The limiting cylinder assemblies (6) are used to limit and fix the corresponding lower housing (101) at the set position. The module assembly mechanism (8) is installed on the support platform (4). The module assembly mechanism (8) includes a three-axis moving platform (1) fixedly installed on the support platform (4) and a double-clamp assembly mechanism installed on the three-axis moving platform (1). The double-clamp assembly mechanism is used to clamp the integrated control module (201), signal transceiver module (202), modulation module (203), power supply module (204), microwave coupling module (205), compensation module (206), protocol conversion module (207), data processing module (208), data sharing module (209), interface conversion module (210), or connecting line (34) and insert them into the corresponding bottom connection component (31). The moving range of the three-axis moving platform (1) covers the conveyor belt (1) and the conveyor belt (2) (7). The three-axis moving platform (1) is used to drive the double-clamp assembly mechanism to move back and forth between the conveyor belt (1) (5) and the conveyor belt (2) (7). One of the limiting cylinder components (6) is correspondingly set with the module assembly mechanism (8). An automatic screw feeder (9) is installed on a support platform (4). The automatic screw feeder (9) is used to connect the integrated control module (201), signal transceiver module (202), modulation module (203), power supply module (204), microwave coupling module (205), compensation module (206), protocol conversion module (207), data processing module (208), data sharing module (209), and interface conversion module (210) to the corresponding connecting posts (32) by screws.
7. The assembly equipment for a non-line-of-sight microwave communication module according to claim 6, characterized in that, The three-axis moving platform includes a gantry frame (801) mounted on a support platform (4), a track (802) and a motor (803) fixedly mounted on the gantry frame (801), a slider (804) slidably connected to the track (802), a lead screw (805) movably connected to the track (802), a track (806) fixedly mounted on the slider (804), a motor (807) fixedly mounted at one end of the track (806), a slider (808) slidably connected to the track (806), a lead screw (809) movably connected to the track (806), a support frame (810) fixedly mounted on the slider (808), and a fixed... An electric telescopic rod (811) is installed on a support frame (810), a connecting plate (812) is connected to the output end of the electric telescopic rod (811), and a guide rod (813) is fixedly connected to the connecting plate (812). The output shaft end of the motor (803) is connected to one end of the lead screw (805), and the lead screw (805) is threadedly connected to the slider (804). The output shaft end of the motor (807) is connected to one end of the lead screw (809), and the lead screw (809) is threadedly connected to the slider (808). The support frame (810) is provided with a guide tube that cooperates with the connecting plate (812). The double-claw assembly mechanism is installed on the connecting plate (812).
8. The assembly equipment for a non-line-of-sight microwave communication module according to claim 7, characterized in that, The double-claw assembly mechanism includes a rotary cylinder (814) fixedly installed on the lower end of the connecting plate (812), a connecting plate (815) connected to the movable end of the rotary cylinder (814), two rails (816) symmetrically connected to the lower end of the connecting plate (815), a motor (817) fixedly connected to one end of the rails (816), a slider (818) slidably connected to the rails (816), a lead screw (817) connected to the output shaft end of the motor (817), and a screw fixedly installed on the slider (818). 8) includes a lifting cylinder 1 (819), a rotary cylinder 2 (820) connected to the output end of the lifting cylinder 1 (819), a connecting plate 3 (821) connected to the movable end of the rotary cylinder 2 (820), a pneumatic gripper (822) connected to the lower end of the connecting plate 3 (821), and two sets of detachable clamping plates (823) connected to the pneumatic gripper (822). The lead screw 3 is threadedly connected to the slider 3 (818). The pneumatic gripper (822) is used to drive the two sets of clamping plates (823) to move closer or further away from each other.
9. The assembly equipment for a non-line-of-sight microwave communication module according to claim 8, characterized in that, The automatic screw feeder (9) includes a three-axis moving platform II mounted on a support platform (4) and a screw feeder mounted on the three-axis moving platform II. The three-axis moving platform II is used to drive the screw feeder to move along a set path.
10. The assembly equipment for a non-line-of-sight microwave communication module according to claim 9, characterized in that, The three-axis moving platform 2 includes a gantry frame 2, a track 4 fixedly installed on the gantry frame 2, a motor 4 fixedly connected to one end of the track 4, a slider 4 slidably connected to the track 4, a lead screw 4 movably connected to the track 4, a track 5 fixedly installed on the slider 4, a motor 5 fixedly installed at one end of the track 5, a slider 5 slidably connected to the track 5, a lead screw 5 movably connected to the track 5, and a lifting cylinder 2 fixedly installed on the slider 5. The screw tightening machine is fixedly installed on the output end of the lifting cylinder 2. The lead screw 4 is threadedly connected to the slider 4, and one end of the lead screw 4 is connected to the output shaft end of the motor 4. The lead screw 5 is threadedly connected to the slider 5, and one end of the lead screw 5 is connected to the output shaft end of the motor 5.