A preforming processing assembly for processing a blood glucose meter PCBA board
Patent Information
- Application Number
- CN202611165261.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-03
- Publication Date
- 2026-10-16
AI Technical Summary
其一,传统加工方式无针对性预定位、预校平结构,PCBA板基材易出现微翘曲、板面形变问题,导致后续SMT贴片、精密芯片焊接工序中出现贴片偏移、虚焊、脱焊等不良现象,直接影响血糖仪微弱传感信号的采集精度,造成检测数据偏差
[0015]与现有技术相比,本发明的有益效果是:通过舵机、齿轮与外齿环啮合传动,带动放置转盘旋转实现多工位自动送料,可连续完成多件血糖仪PCBA板的预成型加工,无需人工频繁上下料,大幅提升量产加工效率,同时搭配顶升弯折杆与顶出组件联动结构,可自动顶出加工完成的工件,取料便捷省力,配合弹性柔性压紧结构,能有效固定薄型PCBA板材,杜绝冲压过程中偏移、翘曲问题,保障板材冲压成型精度;
Smart Images

Figure CN122934653A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of PCBA board processing technology for blood glucose meters, specifically a pre-forming processing component for processing PCBA boards for blood glucose meters. Background Technology
[0002] As a commonly used medical testing device in home and clinical settings, the core function of a blood glucose meter relies on the high-precision signal processing capabilities of its built-in PCBA board. The blood glucose meter PCBA board integrates weak signal acquisition, amplification, conversion, and main control modules, carrying out core functions such as test strip electrode signal recognition, micro-current signal amplification, and data conversion and display. It is characterized by dense components, fine wiring, high precision requirements, and stringent anti-interference requirements, and must comply with the IEC 60601 medical electrical safety standard. Its processing precision, board surface cleanliness, and structural flatness are far superior to those of ordinary civilian electronic circuit boards.
[0003] Currently, the manufacturing process of PCBA boards for blood glucose meters commonly employs traditional whole-board stamping and cutting techniques, which have several drawbacks in actual production. Firstly, traditional processing methods lack targeted pre-positioning and pre-leveling structures, making the PCBA board substrate prone to micro-warping and surface deformation. This leads to defects such as component misalignment, cold solder joints, and detachment in subsequent SMT (Surface Mount Technology) and precision chip soldering processes, directly affecting the accuracy of acquiring weak sensor signals from the blood glucose meter and causing data deviation. Secondly, existing processing equipment lacks dedicated dust removal and anti-static pre-processing structures. The delicate wiring areas of the PCBA board easily attract dust and static electricity residue, causing micro-short circuits and signal interference, failing to meet the production standards for medical-grade circuit boards. Summary of the Invention
[0004] The purpose of this invention is to provide a pre-formed processing assembly for processing blood glucose meter PCBA boards, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a pre-forming processing assembly for processing a blood glucose meter PCBA board, comprising a bottom support platform, a support column fixedly installed on the top of the bottom support platform, a limiting seat fixedly installed on the outer side of the support column, a placement assembly installed on the outer side of the limiting seat, a top frame plate fixedly installed on the top of the support column, an electric cylinder fixing seat fixedly installed on the top of the top frame plate, a stamping electric cylinder fixedly installed inside the electric cylinder fixing seat, an assembly assembly fixedly installed at the output end of the stamping electric cylinder, and a stamping and cutting assembly installed at the bottom of the assembly assembly, a shield fixedly installed on the top of the bottom support platform, and a control box fixedly installed on the outer side of the shield.
[0006] Preferably, the placement assembly includes a placement turntable, which is rotatably mounted on the outside of the limiting seat. The placement turntable has multiple placement slots inside, and a bottom placement plate is fixedly installed inside each of the multiple placement slots. An external toothed ring is fixedly installed at the bottom of the placement turntable.
[0007] Preferably, a servo motor is fixedly installed on the top of the bottom support platform, and a drive gear is fixedly installed on the output end of the servo motor. The outer side of the drive gear meshes with the outer side of the external gear ring.
[0008] Preferably, an ejector rod is slidably installed inside the placement turntable, an ejector block is fixedly installed on the top of the ejector rod, and an abutting protrusion is fixedly installed on the bottom of the ejector rod. The height of the bottom of the abutting protrusion is higher than the height of the top of the drive gear. The ejector block is slidably installed on the inner side of the bottom placement plate. A lifting bending rod is fixedly installed on the top of the bottom support platform, and the position of the lifting bending rod corresponds to the position of the abutting protrusion.
[0009] Preferably, the assembly component includes a mounting base, the bottom of which has an assembly slot 2, and the top of the inner cavity of the assembly slot 2 has two symmetrical assembly slots 1.
[0010] Preferably, the stamping and cutting assembly includes a ventilation pipe, a stamping and cutting blade is fixedly installed at the bottom of the ventilation pipe, an assembly plate is fixedly installed at the top of the ventilation pipe, and two assembly strips are symmetrically fixedly installed at the top of the assembly plate. The outer contour of the assembly plate matches the inner contour of the second assembly slot, and the outer contour of the two assembly strips matches the inner contour of the two first assembly slots. The positions of the two assembly strips and the two first assembly slots are respectively corresponding. The assembly strips and the mounting base are both provided with locking holes, and locking rods are inserted into the locking holes.
[0011] Preferably, a plurality of inner sleeves are fixedly installed at the bottom of the ventilation duct, and an outer sleeve is slidably installed on the outer side of the plurality of inner sleeves away from the end of the ventilation duct. A pressing block is fixedly installed at the bottom of the outer sleeve, and a rubber pressure pad is fixedly installed at the bottom of each pressing block. An outer sleeve is fixedly installed at the top of each pressing block, and an inner sleeve rod is slidably installed inside the top of the outer sleeve, and the top of the inner sleeve rod is fixedly connected to the bottom of the ventilation duct.
[0012] Preferably, a spring is fixedly installed on the top of the pressing block, and the spring is sleeved on the outside of the outer sleeve and the inner sleeve rod, and the top of the outer sleeve is fixedly connected to the bottom of the ventilation pipe.
[0013] Preferably, the bottom of the ventilation pipe is provided with a second air guide groove, which is connected to the top of the inner sleeve. The top of the pressing block is provided with a first air guide groove. An exhaust sleeve is movably installed on the outside of the pressing block. An exhaust groove is provided on the outside of the exhaust sleeve, and the bottom of the first air guide groove is connected to the inside of the exhaust sleeve. A ventilation insert is connected to one side of the ventilation pipe.
[0014] Preferably, a vent box is fixedly installed on the top of the top frame plate, and a flexible air guide tube is connected to the bottom of the vent box. The outer contour of the end of the flexible air guide tube away from the vent box is adapted to the inner contour of the ventilation tube.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: through the meshing transmission of servo motor, gear and external gear ring, the rotation of the placement turntable is driven to realize multi-station automatic feeding, which can continuously complete the pre-forming processing of multiple blood glucose meter PCBA boards, eliminating the need for frequent manual loading and unloading, greatly improving the mass production processing efficiency. At the same time, with the linkage structure of lifting bending rod and ejection component, the processed workpiece can be automatically ejected, making material picking convenient and labor-saving. With the elastic and flexible clamping structure, thin PCBA boards can be effectively fixed, eliminating the problems of displacement and warping during the stamping process, and ensuring the stamping forming accuracy of the board. In addition, a composite angle slotted exhaust structure is adopted. The exhaust slot is set with a dual-dimensional air duct with a vertical downward angle of 30° and a horizontal tangential tilt. Relying on the reaction force of the ion air jet, the pressing structure rotates at a low speed, forming a spiral airflow field. This completely eliminates the cleaning blind spots of traditional fixed blowers. Ion airflow is output synchronously throughout the stamping process. It can accurately blow away the fine debris and copper slag generated by cutting, avoid the squeezing and scratching of the PCB precision circuit and solder mask layer by hard particles, eliminate the risk of micro short circuits, and neutralize the static electricity generated by stamping friction in real time. It can prevent static electricity from adsorbing dust and interfering with components. It is fully compatible with the anti-static and high-cleanliness processing standards of medical-grade blood glucose meter PCBA boards, significantly reducing the defect rate and improving product processing quality and testing accuracy. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the present invention.
[0017] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective.
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention for removing the mask.
[0019] Figure 4 This is a three-dimensional structural diagram of the present invention with the placement component and the stamping and cutting component removed.
[0020] Figure 5 This is a three-dimensional structural diagram of the stamping and cutting component of the present invention.
[0021] Figure 6 This is a cross-sectional three-dimensional structural diagram of the stamping and cutting component of the present invention.
[0022] Figure 7 This is a schematic diagram of the three-dimensional structure of the abutting protrusion of the present invention.
[0023] In the diagram: 1. Base support platform; 2. Turntable placement; 3. Support column; 4. Vent box; 5. Stamping electric cylinder; 6. Electric cylinder mounting base; 7. Top frame plate; 8. Mounting base; 9. Stamping cutting blade; 10. Shielding cover; 11. Ejector block; 12. Base placement plate; 13. Placement slot; 14. Air guide flexible pipe; 15. Control box; 16. Servo motor; 17. Drive gear; 18. Abutting protrusion; 19. Lifting bending rod; 20. External gear ring; 21. Limit switch 21. Seat; 22. Assembly slot one; 23. Assembly slot two; 24. Locking rod; 25. Air guide channel one; 26. Exhaust channel; 27. Exhaust sleeve; 28. Outer seat; 29. Inner sleeve; 30. Rubber pressure pad; 31. Pressing block; 32. Outer sleeve; 33. Spring; 34. Inner sleeve rod; 35. Air guide channel two; 36. Assembly clip; 37. Locking hole; 38. Assembly plate; 39. Ventilation pipe; 40. Push rod; 41. Ventilation pipe. Detailed Implementation
[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] Please see Figures 1-7This invention provides a technical solution: a pre-formed processing assembly for processing a blood glucose meter PCBA board, including a bottom support platform 1, a support column 3 fixedly installed on the top of the bottom support platform 1, a limiting seat 21 fixedly installed on the outer side of the support column 3, a placement assembly installed on the outer side of the limiting seat 21, a top frame plate 7 fixedly installed on the top of the support column 3, an electric cylinder fixing seat 6 fixedly installed on the top of the top frame plate 7, a stamping electric cylinder 5 fixedly installed inside the electric cylinder fixing seat 6, an assembly assembly fixedly installed at the output end of the stamping electric cylinder 5, and a stamping and cutting assembly installed at the bottom of the assembly assembly; a shield 10 fixedly installed on the top of the bottom support platform 1, and a [missing information - likely a component or component] fixedly installed on the outer side of the shield 10. The control box 15 includes a placement assembly comprising a placement turntable 2, which is rotatably mounted on the outside of a limiting seat 21. The placement turntable 2 has multiple placement slots 13 inside, each containing a fixed bottom placement plate 12. An external gear ring 20 is fixedly mounted on the bottom of the placement turntable 2. A servo motor 16 is fixedly mounted on the top of the bottom support platform 1. A drive gear 17 is fixedly mounted on the output end of the servo motor 16, and the outer side of the drive gear 17 meshes with the outer side of the external gear ring 20. The assembly assembly includes a mounting base 8, with an assembly slot 23 at the bottom. Two assembly slots 22 are symmetrically arranged on the top of the inner cavity of the assembly slot 23. A stamping and cutting assembly is also included. The component includes a ventilation duct 41, with a stamping and cutting blade 9 fixedly installed at the bottom of the ventilation duct 41 and an assembly plate 38 fixedly installed at the top of the ventilation duct 41. Two assembly clips 36 are symmetrically fixedly installed on the top of the assembly plate 38. The outer dimensions of the assembly plate 38 match the inner dimensions of the assembly slot 23, and the outer dimensions of the two assembly clips 36 match the inner dimensions of the two assembly slots 22. The positions of the two assembly clips 36 and the two assembly slots 22 are respectively aligned. Both the assembly clips 36 and the mounting base 8 have locking holes 37 inside, and locking rods 24 are inserted into the locking holes 37. Multiple inner sleeves 29 are fixedly installed at the bottom of the ventilation duct 41. An outer sleeve 28 is slidably installed on the outer side of the inner sleeve 29 away from the end of the ventilation duct 41. A pressing block 31 is fixedly installed at the bottom of the outer sleeve 28. A rubber pressure pad 30 is fixedly installed at the bottom of each pressing block 31. An outer sleeve 32 is fixedly installed at the top of each pressing block 31. An inner sleeve rod 34 is slidably installed inside the top of the outer sleeve 32. The top of the inner sleeve rod 34 is fixedly connected to the bottom of the ventilation duct 41. A spring 33 is fixedly installed at the top of the pressing block 31. The spring 33 is sleeved on the outside of the outer sleeve 32 and the inner sleeve rod 34. The top of the outer sleeve 32 is fixedly connected to the bottom of the ventilation duct 41.
[0026] The working principle of the above technical solution: The equipment as a whole uses the bottom support platform 1 as a bearing base, and together with multiple sets of support columns 3 at the top, it forms a stable vertical support frame, which ensures the structural rigidity and smooth operation of the whole machine stamping operation, effectively avoiding processing deviations caused by high-speed stamping vibration. After the equipment is turned on, the parameters are initialized through the control box 15 and it enters the standby state. The staff places the blood glucose meter PCBA boards to be pre-formed into the placement slots 13 that are evenly distributed around the circumference of the placement turntable 2. Each PCBA board is flattened and supported by the bottom placement plate 12. The slot body of the placement slot 13 is used to limit the initial positioning of the workpiece, prevent the board from shifting, and complete the workpiece loading and placement operation in batches, preparing for subsequent automated continuous stamping processing. After the formal start of processing, the control box 15 sends a command to drive the servo motor 16 on the top of the bottom support platform 1 to rotate at a constant speed. The output end of the servo motor 16 drives the drive gear 17 to rotate synchronously. Through the precise meshing transmission between the drive gear 17 and the outer gear ring 20 at the bottom of the placement turntable 2, the placement turntable 2 is driven to rotate smoothly around the inner axis of the limit seat 21. The limit seat 21 plays a role in radial limit and rotational support for the placement turntable 2, ensuring that there is no eccentricity or shaking during the rotation of the turntable. Through precise gear ratio transmission, the placement slot 13 loaded with PCBA boards to be processed can be precisely indexed and transferred to the top stamping and cutting component directly below, realizing the automated and precise workpiece repositioning and fixed-point feeding. No manual alignment is required, the positioning accuracy is high, and it can meet the needs of multi-station continuous cycle processing. After the workpiece is precisely positioned, the stamping cylinder 5, which is fixed to the top of the top plate 7 by the electric cylinder fixing seat 6, is started. The electric cylinder fixing seat 6 locks and fixes the stamping cylinder 5 to offset the stamping impact force and ensure stable power output. The output end of the stamping cylinder 5 extends vertically downward, driving the mounting seat 8 at the bottom and the entire stamping and cutting assembly to descend at a uniform speed. Before the cutter contacts the workpiece, the rubber pressure pads 30 at the bottom of the multiple sets of pressing blocks 31 first contact the surface of the blood glucose meter PCBA board. The rubber material achieves flexible contact, avoiding rigid extrusion that could scratch the precision circuitry and resistors. The solder layer, together with the sliding guide of the inner sleeve rod 34 and the outer sleeve 32, and the elastic buffering effect of the spring 33, uniformly and flexibly presses the board material at multiple points. It can adaptively fit the surface of the thin PCBA board and effectively offset the board material vibration, slight warping and slippage problems during the stamping process. It provides a stable processing benchmark for subsequent high-precision cutting. After the single-station PCBA board pre-forming cutting and slag removal process is completed, the stamping electric cylinder 5 retracts and resets, driving the entire stamping and cutting assembly to move vertically upward, completely separating from the workpiece processing area, and completing the stamping reset action. The equipment can quickly complete the disassembly and replacement of stamping and cutting components according to the processing requirements of blood glucose meter PCBA boards of different specifications and sizes. During disassembly, manually pull out the locking rod 24 that is inserted into the mounting base 8 and the assembly clip 36 to release the locking limit. Then the assembly clip 36 and assembly plate 38 can be slid out from the assembly slot 1 22 and assembly slot 2 23 respectively, realizing the overall quick disassembly of the stamping and cutting components. When installing new components, align the assembly plate 38 and assembly clip 36 with the corresponding slots for precise engagement and docking to ensure assembly accuracy and coaxiality. Finally, insert the locking rod 24 to lock and fix. This clamping and locking structure has a small assembly gap, high positioning accuracy, and is convenient and efficient to disassemble and assemble without professional tools. It can be quickly adapted to the pre-forming stamping processing of multiple PCBA boards, greatly improving the equipment's versatility and changeover processing efficiency.
[0027] In another implementation scheme, such as Figures 1-7 As shown, an ejector rod 40 is slidably installed inside the turntable 2. An ejector block 11 is fixedly installed on the top of the ejector rod 40, and an abutting protrusion 18 is fixedly installed on the bottom of the ejector rod 40. The bottom of the abutting protrusion 18 is higher than the top of the drive gear 17. The ejector block 11 is slidably installed on the inner side of the bottom placement plate 12. A lifting bending rod 19 is fixedly installed on the top of the bottom support platform 1, and the position of the lifting bending rod 19 corresponds to the position of the abutting protrusion 18.
[0028] Servo motor 16 restarts, driving the placement turntable 2 to continue indexing and rotating. The processed workpiece rotates synchronously with the turntable, causing the bottom contact protrusion 18 to gradually approach and contact the lifting bending rod 19 fixed to the top of the bottom support platform 1. Relying on the fixed pushing and limiting effect of the lifting bending rod 19, the contact protrusion 18 is subjected to an upward force, which drives the ejector rod 40 and ejector block 11 to slide vertically upward smoothly along the inner side of the bottom placement plate 12, smoothly ejecting the processed PCBA board from the groove structure. This facilitates quick material removal by workers or robotic arms, eliminating the need for manual removal of workpieces throughout the process, avoiding the risk of bending and scratching of the board, and completing a single automated processing cycle.
[0029] In another implementation scheme, such as Figures 1-7 As shown, the bottom of the ventilation pipe 41 is provided with an air guide groove 35, which is connected to the top of the inner sleeve 29. The top of the pressing block 31 is provided with an air guide groove 25. An exhaust sleeve 27 is movably installed on the outside of the pressing block 31. An exhaust groove 26 is provided on the outside of the exhaust sleeve 27. The bottom of the air guide groove 25 is connected to the inside of the exhaust sleeve 27. One side of the ventilation pipe 41 is connected to a ventilation tube 39. A ventilation box 4 is fixedly installed on the top of the top frame plate 7. The bottom of the ventilation box 4 is connected to a flexible air guide tube 14. The outer contour of the flexible air guide tube 14 away from the ventilation box 4 is matched with the inner contour of the ventilation tube 39.
[0030] While the stamping assembly presses the workpiece downwards, the vent box 4 at the top of the top frame plate 7 starts supplying air, continuously delivering dry and clean ionized airflow into the ventilation pipe 41 through the flexible and bendable air guide pipe 14 and ventilation pipe 39. The airflow is split along the internal cavity of the ventilation pipe 41, and is guided into the inner sleeves 29 through the evenly distributed air guide grooves 35 at the bottom, and then guided into the outer movable exhaust sleeve 27 through the air guide groove 25 inside the pressing block 31. The exhaust grooves 26 on the side wall of the exhaust sleeve 27 adopt a dual-dimensional composite inclined slotting structure: vertically, they are uniformly inclined downwards at 30° towards the cutting gap of the stamping cutting blade 9, ensuring that the airflow is accurately aligned with the stamping operation area; horizontally, along the... The exhaust sleeve 27 is arranged at an angle along its circumferential tangential direction. When the high-speed ion airflow is ejected, the downward-sloping airflow component continuously sweeps away PCB substrate debris, copper foil slag, and dust generated during cutting. Combined with the bottom negative pressure collection structure, the slag is quickly discharged. The tangential airflow component generates a reverse torque, driving the exhaust sleeve 27 and the pressing structure to rotate at a low speed and in a stable manner, forming a 360° blind-spot-free spiral airflow field. The stamping and cutting blade 9 continues to descend with the component to complete the pre-forming cutting of the PCBA board outline, slots, and positioning holes. The ion airflow can simultaneously neutralize the static electricity generated by stamping friction, eliminating the problems of static electricity adsorbing dust, damaging precision components, and causing signal interference, thus greatly improving the cleanliness of the board surface and the safety of processing.
[0031] Working principle: The equipment is supported by a bottom support platform 1 as a base, which, together with multiple sets of top support columns 3, forms a stable vertical support frame. This ensures the structural rigidity and smooth operation of the stamping process and effectively avoids processing deviations caused by high-speed stamping vibration. After the equipment is turned on, the parameters are initialized through the control box 15 and the equipment enters the standby state. The operator places the blood glucose meter PCBA boards to be pre-formed into the placement slots 13 that are evenly distributed around the circumference of the placement turntable 2. Each PCBA board is supported by the bottom placement plate 12. The placement slot 13 is used to limit the workpiece and achieve the initial positioning of the workpiece, preventing the board from shifting. The batch workpiece loading and placement operation is completed, preparing for the subsequent automated continuous stamping process. After the formal start of processing, the control box 15 sends a command to drive the servo motor 16 on the top of the bottom support platform 1 to rotate at a constant speed. The output end of the servo motor 16 drives the drive gear 17 to rotate synchronously. Through the precise meshing transmission between the drive gear 17 and the outer gear ring 20 at the bottom of the placement turntable 2, the placement turntable 2 is driven to rotate smoothly around the inner axis of the limit seat 21. The limit seat 21 plays a role in radial limit and rotational support for the placement turntable 2, ensuring that there is no eccentricity or shaking during the rotation of the turntable. Through precise gear ratio transmission, the placement slot 13 loaded with PCBA boards to be processed can be precisely indexed and transferred to the top stamping and cutting component directly below, realizing the automated and precise workpiece repositioning and fixed-point feeding. No manual alignment is required, the positioning accuracy is high, and it can meet the needs of multi-station continuous cycle processing. After the workpiece is precisely positioned, the stamping cylinder 5, which is fixed to the top of the top frame plate 7 by the electric cylinder fixing seat 6, is started. The electric cylinder fixing seat 6 locks and fixes the stamping cylinder 5 to offset the stamping impact force and ensure stable power output. The output end of the stamping cylinder 5 extends vertically downward, driving the mounting seat 8 at the bottom and the entire stamping and cutting assembly to descend at a uniform speed. Before the cutter contacts the workpiece, the rubber pressure pads 30 at the bottom of the multiple sets of pressing blocks 31 first contact the surface of the blood glucose meter PCBA board. The rubber material achieves flexible contact, avoiding rigid extrusion that scratches the precision circuit and solder mask layer. At the same time, with the sliding guide of the inner sleeve rod 34 and the outer sleeve 32 and the elastic buffering effect of the spring 33, the board is uniformly and flexibly pressed at multiple points. It can adaptively fit the thin PCBA board surface and effectively offset the board vibration, slight warping and slippage problems during stamping, providing a stable processing benchmark for subsequent high-precision cutting. While the stamping assembly presses the workpiece downwards, the vent box 4 at the top of the top frame plate 7 starts supplying air, continuously delivering dry and clean ionized airflow into the ventilation pipe 41 through the flexible and bendable air guide pipe 14 and ventilation pipe 39. The airflow is split along the internal cavity of the ventilation pipe 41, and is guided into the inner sleeves 29 through the evenly distributed air guide grooves 35 at the bottom, and then guided into the outer movable exhaust sleeve 27 through the air guide groove 25 inside the pressing block 31. The exhaust grooves 26 on the side wall of the exhaust sleeve 27 adopt a dual-dimensional composite inclined slotting structure: vertically, they are uniformly inclined downwards at 30° towards the cutting gap of the stamping cutting blade 9, ensuring that the airflow is accurately aligned with the stamping operation area; horizontally, along the... The exhaust sleeve 27 is arranged at an angle along the circumferential tangential direction. When the high-speed ion airflow is ejected, the downward-sloping airflow component continuously sweeps away PCB substrate debris, copper foil slag and dust generated during cutting. Combined with the bottom negative pressure collection structure, the slag is quickly discharged. The tangential airflow component generates a reverse torque, driving the exhaust sleeve 27 and the pressing structure to rotate at a low speed and in a stable manner, forming a 360° blind-spot-free spiral airflow field. The stamping and cutting blade 9 continues to descend with the component to complete the pre-forming cutting of the PCBA board outline, slots and positioning holes. The ion airflow can simultaneously neutralize the static electricity generated by stamping friction, eliminating the problems of static electricity adsorption of dust, damage to precision components and signal interference, and greatly improving the cleanliness of the board surface and the safety of processing. After the pre-forming, cutting, and slag removal processes of the single-station PCBA board are completed, the stamping cylinder 5 retracts and resets, driving the entire stamping and cutting assembly to move vertically upwards, completely separating it from the workpiece processing area, and completing the stamping and reset action. Then, the servo motor 16 starts again, driving the placement turntable 2 to continue indexing and rotating. The processed workpiece rotates synchronously with the turntable, causing the bottom contacting protrusion 18 to gradually approach and contact the lifting bending rod 19 fixed on the top of the bottom support platform 1. Relying on the fixed pushing and limiting action of the lifting bending rod 19, the contacting protrusion 18 is subjected to an upward pushing force, driving the ejector rod 40 and ejector block 11 to slide vertically upwards smoothly along the inner side of the bottom placement plate 12, smoothly ejecting the processed PCBA board out of the groove structure, making it easy for workers or robots to quickly pick up the material. The entire process does not require manual removal of the workpiece, avoiding the risk of bending and scratching the board, and completing a single complete automated processing cycle. The equipment can quickly complete the disassembly and replacement of stamping and cutting components according to the processing requirements of blood glucose meter PCBA boards of different specifications and sizes. During disassembly, manually pull out the locking rod 24 that is inserted into the mounting base 8 and the assembly clip 36 to release the locking limit. Then the assembly clip 36 and assembly plate 38 can be slid out from the assembly slot 1 22 and assembly slot 2 23 respectively, realizing the overall quick disassembly of the stamping and cutting components. When installing new components, align the assembly plate 38 and assembly clip 36 with the corresponding slots for precise engagement and docking to ensure assembly accuracy and coaxiality. Finally, insert the locking rod 24 to lock and fix. This clamping and locking structure has a small assembly gap, high positioning accuracy, and is convenient and efficient to disassemble and assemble without professional tools. It can be quickly adapted to the pre-forming stamping processing of multiple PCBA boards, greatly improving the equipment's versatility and changeover processing efficiency.
[0032] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pre-formed processing assembly for processing a blood glucose meter PCBA board, comprising a bottom support platform (1), characterized in that: A support column (3) is fixedly installed on the top of the bottom support platform (1). A limit seat (21) is fixedly installed on the outside of the support column (3). A placement component is installed on the outside of the limit seat (21). A top frame plate (7) is fixedly installed on the top of the support column (3). An electric cylinder fixing seat (6) is fixedly installed on the top of the top frame plate (7). A stamping electric cylinder (5) is fixedly installed inside the electric cylinder fixing seat (6). An assembly component is fixedly installed at the output end of the stamping electric cylinder (5). A stamping and cutting component is installed at the bottom of the assembly component. A shield (10) is fixedly installed on the top of the bottom support platform (1). A control box (15) is fixedly installed on the outside of the shield (10).
2. The pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 1, characterized in that: The placement assembly includes a placement turntable (2), which is rotatably mounted on the outside of the limiting seat (21). The placement turntable (2) has multiple placement slots (13) inside, and a bottom placement plate (12) is fixedly installed inside each of the multiple placement slots (13). An external toothed ring (20) is fixedly installed at the bottom of the placement turntable (2).
3. The pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 2, characterized in that: A servo motor (16) is fixedly installed on the top of the bottom support platform (1), and a drive gear (17) is fixedly installed on the output end of the servo motor (16). The outer side of the drive gear (17) meshes with the outer side of the external gear ring (20).
4. The pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 3, characterized in that: An ejector rod (40) is slidably installed inside the placement turntable (2). An ejector block (11) is fixedly installed on the top of the ejector rod (40). An abutting protrusion (18) is fixedly installed on the bottom of the ejector rod (40). The height of the bottom of the abutting protrusion (18) is higher than the height of the top of the drive gear (17). The ejector block (11) is slidably installed on the inner side of the bottom placement plate (12). A lifting bending rod (19) is fixedly installed on the top of the bottom support platform (1), and the position of the lifting bending rod (19) corresponds to the position of the abutting protrusion (18).
5. The pre-forming processing assembly for processing a blood glucose meter PCBA board according to claim 4, characterized in that: The assembly component includes a mounting base (8), and the bottom of the mounting base (8) is provided with an assembly slot 2 (23). The top of the inner cavity of the assembly slot 2 (23) is symmetrically provided with two assembly slots 1 (22).
6. The pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 5, characterized in that: The stamping and cutting assembly includes a ventilation pipe (41), a stamping and cutting blade (9) is fixedly installed at the bottom of the ventilation pipe (41), an assembly plate (38) is fixedly installed at the top of the ventilation pipe (41), and two assembly strips (36) are symmetrically fixedly installed at the top of the assembly plate (38). The outer contour of the assembly plate (38) matches the inner contour of the assembly slot (23), and the outer contour of the two assembly strips (36) matches the inner contour of the two assembly slots (22). The two assembly strips (36) correspond to the positions of the two assembly slots (22). The assembly strips (36) and the mounting base (8) are both provided with locking holes (37), and a locking rod (24) is inserted into the locking hole (37).
7. The pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 6, characterized in that: Multiple inner sleeves (29) are fixedly installed at the bottom of the ventilation pipe (41). An outer sleeve (28) is slidably installed on the outer side of the inner sleeve (29) away from the ventilation pipe (41). A pressing block (31) is fixedly installed at the bottom of the outer sleeve (28). A rubber pressure pad (30) is fixedly installed at the bottom of each pressing block (31). An outer sleeve (32) is fixedly installed at the top of each pressing block (31). An inner sleeve rod (34) is slidably installed inside the top of the outer sleeve (32), and the top of the inner sleeve rod (34) is fixedly connected to the bottom of the ventilation pipe (41).
8. The pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 7, characterized in that: A spring (33) is fixedly installed on the top of the pressing block (31), and the spring (33) is sleeved on the outside of the outer sleeve (32) and the inner sleeve rod (34). The top of the outer sleeve (32) is fixedly connected to the bottom of the ventilation pipe (41).
9. A pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 8, characterized in that: The bottom of the ventilation pipe (41) is provided with a second air guide groove (35), which is connected to the top of the inner sleeve (29). The top of the pressing block (31) is provided with a first air guide groove (25). An exhaust sleeve (27) is movably installed on the outside of the pressing block (31). An exhaust groove (26) is provided on the outside of the exhaust sleeve (27), and the bottom of the first air guide groove (25) is connected to the inside of the exhaust sleeve (27). A ventilation tube (39) is connected to one side of the ventilation pipe (41).
10. A pre-formed processing assembly for processing a blood glucose meter PCBA board according to claim 9, characterized in that: A ventilation box (4) is fixedly installed on the top of the top frame plate (7), and a flexible air guide pipe (14) is connected to the bottom of the ventilation box (4). The outer contour of the flexible air guide pipe (14) away from the ventilation box (4) is compatible with the inner contour of the ventilation tube (39).