A control box for a robot charging house

Abstract

The application relates to the field of charging room control boxes, and discloses a control box for a robot charging room, which comprises a control box, a top frame arranged at the top end of the control box, a monitoring and checking structure arranged in the control box and the top frame and used for monitoring and checking components in the control box, a layered mounting structure arranged with the monitoring and checking structure, wherein the layered mounting structure can be used for mounting the components in the control box respectively, monitoring gaps exist between the layered mounting structures, a camera of the monitoring and checking structure is used for moving at the monitoring gaps, the components on each layered mounting structure are monitored, the monitoring blind area is reduced, the checking precision is improved, when the components on a certain layered mounting structure are damaged, the corresponding layered mounting structure can be pushed out from the control box, the corresponding components are repaired, only the corresponding box door 2 needs to be opened during the repair, the box door 1 does not need to be opened, and the dust in the external air is prevented from entering the control box during the repair.

Description

Technical Field

[0001] This invention relates to the technical field of charging room control boxes, and in particular to a control box for robot charging rooms. Background Technology

[0002] The robot charging room control box is the core control hub of the entire charging room facility, equivalent to the "brain + power distribution safety center" of the charging room. It is mostly used for automatic charging compartments of inspection robots, AGVs, cleaning robots, and drones. It integrates power distribution, logic control, communication, and safety protection functions, and uniformly manages all equipment such as charging, door, temperature and humidity, fire protection, and lighting, so as to realize unmanned fully automatic charging and duty.

[0003] The prior art patent CN219305254U discloses a robot charging room control box that can be equipped with an IoT gateway. Through the arrangement of an irregularly shaped slide plate, rollers, and a camera, the irregularly shaped slide plate is limited to slide inside the lower groove frame, and the slider slides inside the slide groove. When the pull plate is pulled out, the irregularly shaped slide plate moves with the pull plate, and the gateway can be placed on the top of the irregularly shaped slide plate. The clamping plate holds the gateway and pushes the storage structure into the lower groove frame, so that the slider contacts the roller. The roller rotates inside the slide groove, which facilitates the movement of the storage structure. The gateway is electrically connected to the camera and connected to the Internet of Things, which allows the operator to use the network to inspect the parts inside the control box.

[0004] However, the control box contains a large number of components, and in the existing technology, the camera inside the control box is installed at the top, resulting in a large number of blind spots and impeding the accuracy of monitoring and inspection. Therefore, there are areas for improvement. Summary of the Invention

[0005] To address the problems mentioned in the background art, the present invention provides a control box for a robot charging room.

[0006] The control box for a robot charging room provided by this invention adopts the following technical solution:

[0007] A control box for a robot charging room includes:

[0008] A control box, wherein a top frame is provided at the top of the control box;

[0009] A monitoring and inspection structure is installed in the control box and top frame to monitor and inspect the components inside the control box.

[0010] A layered installation structure is provided inside the control box, in which components are installed in layers and separated from each other.

[0011] A guiding component, mounted on the monitoring and inspection structure, guides the movement of the monitoring and inspection structure within the control box;

[0012] Heat dissipation structure one is installed inside the control box;

[0013] Heat dissipation structure two is disposed on the top frame;

[0014] Remove the component and place it on the top frame;

[0015] The control box has a door installed on the front, and a handle is installed on the door.

[0016] As one embodiment, the layered installation structure includes:

[0017] Multiple sets of inner guide rails are fastened to the inner walls of the left and right sides of the control box by screws, and each set of inner guide rails is equally spaced.

[0018] Each inner guide rail is slidably provided with an inner guide block, and each inner guide block is tightly fitted with a connecting plate. A removal frame is provided between each pair of connecting plates. Multiple mounting frames are provided on the removal frame through a snap-fit ​​structure. Each mounting frame has mounting holes distributed in an array. A pop-out structure is provided on the snap-fit ​​structure.

[0019] An electric push rod II is installed on the rear side of the control box corresponding to each removal frame, and one end of the output shaft of the electric push rod II is connected to the removal frame.

[0020] Each of the first and second doors has an inspection port corresponding to each removal rack. A second door is installed on the first door at the inspection port, and a second handle is installed on the second door.

[0021] As one implementation, the monitoring and inspection structure includes:

[0022] The gateway is installed within the top frame;

[0023] Multiple U-shaped strips are installed on the inner rear wall of the control box, and the multiple U-shaped strips and multiple mounting brackets are spaced apart from each other;

[0024] Each of the U-shaped bars is movably fitted with a movable sleeve, and a movable plate is connected between each pair of movable sleeves. A sleeve frame is movably fitted on the movable plate, and a camera is installed in the middle below the sleeve frame. The camera is electrically connected to the gateway.

[0025] An electric push rod is installed on the rear side of the control box at each of the sleeves, and one end of the output shaft of the electric push rod is connected to the sleeve.

[0026] As one implementation, the guiding component includes:

[0027] A drive rod connected to the sleeve frame;

[0028] Each control box has a guide bar connected to the rear side above each frame, and a guide groove is opened on the guide bar, through which the drive rod moves.

[0029] The conductor bar is wavy.

[0030] As one embodiment, the buckle structure includes:

[0031] Mounting strips are fastened to both sides of each of the removal frames. The mounting strips have multiple mounting slots, and the end of each mounting frame is inserted into the mounting slot.

[0032] A slot is provided on one end of the mounting groove wall;

[0033] The mounting bracket has inner grooves at both ends, and a movable block is inserted into the inner groove. A spring is connected between one end of the movable block and one end of the inner groove. The other end of the movable block is connected to a locking rod that moves out of the mounting bracket. One end of the locking rod is inserted into a locking slot. A protrusion is provided in the middle of the upper part of the movable block.

[0034] As one implementation, the pop-up structure includes:

[0035] A groove is formed in the lower wall of the mounting slot. Multiple telescopic rods are connected to the lower wall of the groove. A pop-out strip is connected to the top of each telescopic rod. A spring is sleeved on the telescopic rod. The two ends of the spring are respectively connected to the pop-out strip and the lower wall of the groove.

[0036] As one embodiment, the heat dissipation structure includes:

[0037] A mounting rod is connected to the side of the movable sleeve, and a cooling fan is installed at the top of each mounting rod;

[0038] An air inlet slot is provided on the lower side of one side of the control box, and an air outlet slot is provided on the upper side of one side of the control box. Dustproof nets are installed on the walls of both the air inlet slot and the air outlet slot.

[0039] As one implementation, the removal component includes:

[0040] The inner guide rails are set below the inner walls on both sides of the top frame. The inner guide rails are slidably equipped with inner guide blocks. Each inner guide block is fastened with a pull strip by screws. A door is installed at one end of the pull strip.

[0041] An inner mounting plate is provided on the three inner sides of the cabinet door, and the gateway is mounted on the inner plate.

[0042] A handle is provided on the outer side of the box door.

[0043] As one embodiment, the second heat dissipation structure includes:

[0044] A second air inlet slot is formed on one side of the top frame, and a third dustproof net is installed in the second air inlet slot.

[0045] Multiple heat dissipation cylinders are fixedly passed through the other side of the top frame. A dustproof net is installed on the inner wall of one end of each heat dissipation cylinder, and a heat dissipation fan is installed inside the heat dissipation cylinder.

[0046] In summary, the present invention has the following beneficial technical effects:

[0047] 1. This invention features a monitoring and inspection structure and a layered installation structure. The layered installation structure allows for the separate installation of components within the control box, and monitoring gaps exist between the layered installation structures. Cameras in the monitoring and inspection structure move within these gaps to monitor the components on each layered installation structure, reducing blind spots and improving inspection accuracy. Furthermore, when a component on a particular layered installation structure is detected to be damaged, the corresponding layered installation structure can be individually removed from the control box for repair. This allows for repairs where only the second door needs to be opened, eliminating the need to open the first door and reducing the entry of dust from the outside air into the control box during maintenance.

[0048] 2. By setting a guiding structure, this invention expands the camera's field of view when the camera moves, thereby further increasing the monitoring range and improving the quality of inspection;

[0049] 3. By setting up a snap-fit ​​structure and a pop-out structure, the present invention allows for the removal of the corresponding layered installation structure. The snap-fit ​​structure releases the corresponding mounting bracket, and the pop-out structure pops out the corresponding mounting bracket for disassembly, further facilitating the maintenance of parts.

[0050] 4. This invention provides a heat dissipation structure and a heat dissipation structure. The heat dissipation structure 2 dissipates the heat generated by the gateway during operation within the top frame, while the heat dissipation structure 1 dissipates heat at each layered installation structure, resulting in better heat dissipation. Attached Figure Description

[0051] Figure 1 This is a schematic diagram of the structure of a control box for a robot charging room in an embodiment of the present invention;

[0052] Figure 2 This is an embodiment of the present invention. Figure 1 Enlarged view of the structure at point A;

[0053] Figure 3 This is a schematic diagram of the structure on the rear side of the control box in an embodiment of the present invention;

[0054] Figure 4 This is a schematic diagram of the internal structure of the control box in an embodiment of the present invention;

[0055] Figure 5 This is a schematic diagram of the layered installation structure in an embodiment of the present invention;

[0056] Figure 6 This is a schematic diagram of the structure at the removal frame in an embodiment of the present invention;

[0057] Figure 7 This is a schematic diagram of the structure of the removal frame after the mounting bracket is disassembled in an embodiment of the present invention;

[0058] Figure 8 This is an embodiment of the present invention. Figure 7 Enlarged view of the structure at point B;

[0059] Figure 9 This is a schematic diagram of the structure of the mounting bracket in an embodiment of the present invention;

[0060] Figure 10 This is an embodiment of the present invention. Figure 9 Enlarged view of the structure at point C.

[0061] Explanation of reference numerals in the attached drawings: 1. Control box; 2. Removal rack; 3. Mounting rack; 4. U-shaped strip; 5. Moving sleeve; 6. Moving plate; 7. Sleeve frame; 8. Camera; 9. Electric push rod one; 10. Gateway; 11. Top frame; 12. Inner guide rail one; 13. Inner guide block one; 14. Connecting plate; 15. Inspection port; 16. Box door two; 17. Handle two; 18. Electric push rod two; 19. Driving rod; 20. Guide bar; 21. Guide groove; 22. Mounting rod; 23. Cooling fan one; 24. Air inlet slot one; 25. Anti-corrosion 26. Dust screen 1; 27. Air outlet 1; 28. Door 1; 29. ​​Handle 1; 30. Mounting strip; 31. Mounting groove; 32. Slot; 33. Inner groove; 34. Protrusion; 35. Moving block; 36. Locking rod; 37. Groove; 38. Telescopic rod; 39. Spring 1; 40. Pop-out strip; 41. Door 3; 42. Handle 3; 43. Inner panel; 44. Slide strip; 45. Heat sink; 46. Dust screen 2; 47. Air inlet 2; 48. Dust screen 3; 49. Inner guide block 2; 40. Inner guide rail 2. Detailed Implementation

[0062] The following is in conjunction with the appendix Figures 1-10 The present invention will be described in further detail below.

[0063] This invention discloses a control box for a robot charging room. (Refer to...) Figures 1-10A control box for a robot charging room includes: a control box 1 with a top frame 11 at its top; a monitoring and inspection structure disposed in the control box 1 and the top frame 11 for monitoring and inspecting components inside the control box 1; a layered installation structure disposed inside the control box 1 for layered installation of components, with the components installed separately; a guiding component disposed on the monitoring and inspection structure for guiding the movement of the monitoring and inspection structure inside the control box 1; a first heat dissipation structure disposed inside the control box 1; a second heat dissipation structure disposed on the top frame 11; a removal component disposed on the top frame 11; and a door 27 mounted on the front of the control box 1 with a handle 28 mounted on the door 27.

[0064] See Figures 1-6 The layered installation structure includes: multiple sets of inner guide rails 12 fastened to the inner walls of the left and right sides of the control box 1 by screws, with equal spacing between each set of inner guide rails 12; an inner guide block 13 slidably disposed in each inner guide rail 12, with a connecting plate 14 fastened to each inner guide block 13; a removal frame 2 disposed between each set of two connecting plates 14; and multiple mounting frames 3 disposed on the removal frame 2 via a snap-fit ​​structure. Each mounting frame 3 has mounting holes arranged in an array, which not only install the components inside the control box 1 onto the mounting frames 3, but also... The mounting holes are located in the upper mounting holes, and the other mounting holes can also be used as heat dissipation holes. When dissipating heat, the air flowing out of the mounting holes carries the heat between the components. The snap-fit ​​structure is equipped with a pop-out structure. Electric push rod 18 is installed on the rear side of the control box 1 at each of the removal racks 2. One end of the output shaft of the electric push rod 18 is connected to the removal rack 2. Inspection port 15 is opened on the box door 27 at each of the removal racks 2. Box door 16 is installed at the inspection port 15 on the box door 27. Handle 17 is installed on the box door 16.

[0065] The monitoring and inspection structure includes: a gateway 10 installed inside the top frame 11; multiple U-shaped strips 4 installed on the inner rear wall of the control box 1, with the multiple U-shaped strips 4 and multiple mounting brackets 3 spaced apart from each other; a movable sleeve 5 is movably fitted on each U-shaped strip 4, and a movable plate 6 is connected between each pair of movable sleeves 5. A frame 7 is movably fitted on the movable plate 6, and a camera 8 is installed in the middle of the lower part of the frame 7. The camera 8 is electrically connected to the gateway 10; an electric push rod 9 is installed on the rear side of the control box 1 at each frame 7, and one end of the output shaft of the electric push rod 9 is connected to the frame 7; the guiding component includes: a drive rod 19 connected to the frame 7; a guide strip 20 is connected on the rear side of the control box 1 above each frame 7, and a guide groove 21 is opened on the guide strip 20, through which the drive rod 19 moves; the guide strip 20 is wavy; during monitoring and inspection, the electric push rod is activated. 1. Move the movable plate 6, movable sleeve 5, and camera 8 together on the U-shaped strip 4. Use multiple cameras 8 to monitor and inspect the components on multiple sets of mounting brackets 3 individually. During the movement, the sliding of the drive rod 19 in the guide groove 21 drives the sleeve frame 7 and camera 8 to move back and forth on the movable plate 6, expanding the monitoring field of view, reducing blind spots, and improving the inspection quality. When a component is found to be damaged and needs repair, use the handle 2 17 on the first 27 to drive the second 16 at the corresponding inspection port 15, activate the corresponding electric push rod 2 18, and push the inner guide block 13 on the removal frame 2 to move on the inner guide rail 12, removing the removal frame 2 from the corresponding inspection port 15 for the corresponding component to be inspected. In this way, it is not necessary to open the first 27 during the inspection process, reducing the entry of dust from the outside air into the control box 1.

[0066] See Figures 6-10The snap-fit ​​structure includes: mounting strips 29 fastened to both sides of each ejector 2, with multiple mounting slots 30 on the mounting strips 29, each end of the ejector 3 inserted into a mounting slot 30; a slot 31 is formed on one end of the mounting slot 30; inner slots 32 are formed at both ends of the ejector 3, a movable block 34 is movably inserted into the inner slot 32, a spring 2 is connected between one end of the movable block 34 and one end of the inner slot 32, and a locking rod 35 that movably protrudes from the ejector 3 is connected to the other end of the movable block 34, one end of the locking rod 35 is movably inserted into the slot 31, and a protrusion 33 is provided in the middle of the movable block 34; the pop-out structure includes: a mounting slot 30 The lower groove wall has a groove 36, and multiple telescopic rods 37 are connected to the lower groove wall of the groove 36. The top of the telescopic rod 37 is connected to a pop-out strip 39. A spring 38 is sleeved on the telescopic rod 37. The two ends of the spring 38 are connected to the pop-out strip 39 and the lower groove wall of the groove 36, respectively. After the corresponding removal frame 2 is removed from the control box 1, the protrusion 33 is pushed on the corresponding mounting frame 3 to compress the spring 2, pushing one end of the locking rod 35 out of the locking groove 31. The buckle on the corresponding mounting frame 3 is released on the mounting strip 29, and the mounting frame 3 is pushed out of the mounting groove 30 for disassembly using the elastic force of the spring 38, which further facilitates the maintenance of the components inside the control box 1.

[0067] See Figures 1-5 The heat dissipation structure includes: a mounting rod 22 connected to the side of the movable sleeve 5, with a cooling fan 23 installed at the top of the mounting rod 22; an air inlet slot 24 is opened on the lower side of the control box 1, and an air outlet slot 26 is opened on the upper side of the control box 1, with dustproof nets 25 installed on the walls of the air inlet slot 24 and the air outlet slot 26; when the control box 1 is working, the cooling fan 23 is activated, and the cooling fan 23 dissipates heat from the various components inside the control box 1 as the movable sleeve 5 moves, ensuring the stable operation of the control box 1;

[0068] The removal assembly includes: inner guide rails 49 located below the inner walls on both sides of the top frame 11; inner guide blocks 48 slidably mounted in each inner guide rail 49; a pull strip 43 fastened to each inner guide block 48 by screws; a door 40 is mounted on one end of the pull strip 43; an inner panel 42 is mounted on the inner side of the door 40, and the gateway 10 is mounted on the inner panel 42; a handle 41 is mounted on the outer side of the door 40; the door 40 is pulled out using the handle 41 during the installation or maintenance of the gateway 10. Pull out the inner plate 42 from the top frame 11 to install or repair the gateway 10; the heat dissipation structure two includes: an air inlet slot two 46 opened on one side of the top frame 11, a dustproof net three 47 installed in the air inlet slot two 46, multiple heat dissipation cylinders 44 fixedly passing through the other side of the top frame 11, a dustproof net two 45 installed on the inner wall of one end of the heat dissipation cylinder 44, and a heat dissipation fan two installed in the heat dissipation cylinder 44; start the heat dissipation fan two to exhaust the heat generated by the gateway 10 when it is working in the top frame 11 to the top frame 11 for heat dissipation.

[0069] The implementation principle of a control box for a robot charging room according to an embodiment of the present invention is as follows: During monitoring and inspection, the electric push rod 19 is activated to push the moving plate 6, the moving sleeve 5, and the camera 8 to move together on the U-shaped strip 4. Multiple cameras 8 are used to monitor and inspect the components on multiple sets of mounting brackets 3 individually. During the movement, the sliding of the drive rod 19 in the guide groove 21 drives the sleeve frame 7 and the camera 8 to move back and forth on the moving plate 6, expanding the monitoring field of view, reducing blind spots, and improving the inspection quality. When a component is found to be damaged and needs repair, the handle 217 on the box door 17 drives the corresponding inspection port 15 of the box door 26 to start the repair. The electric push rod 18 pushes the inner guide block 13 on the removal frame 2 to move on the inner guide rail 12, removing the removal frame 2 from the corresponding inspection port 15 for maintenance of the corresponding component. This eliminates the need to open the box door 27 during maintenance, reducing the entry of dust from the outside air into the control box 1. After the removal frame 2 is removed from the control box 1, the protrusion 33 on the corresponding mounting frame 3 compresses the spring 2, pushing one end of the locking rod 35 out of the slot 31. The mounting strip 29 releases the latch on the corresponding mounting frame 3, and the spring force of the spring 38 pushes the mounting frame 3 out of the mounting groove 30 for disassembly, further facilitating the maintenance of the components inside the control box 1.

[0070] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A control box for a robot charging room, characterized in that, include: Control box (1), with a top frame (11) provided at the top of the control box (1); The monitoring and inspection structure is set in the control box (1) and the top frame (11) to monitor and inspect the components inside the control box (1); A layered installation structure is set inside the control box (1), in which components are installed in layers and separated from each other. A guiding component is installed on the monitoring and inspection structure to guide the movement of the monitoring and inspection structure within the control box (1); Heat dissipation structure one is installed inside the control box (1); Heat dissipation structure two is provided on the top frame (11); Remove the component and place it on the top frame (11); The control box (1) has a door (27) installed on the front, and a handle (28) is installed on the door (27).

2. The control box for a robot charging room according to claim 1, characterized in that, The layered installation structure includes: Multiple sets of inner guide rails (12) are fastened to the inner walls of the left and right sides of the control box (1) by screws, and each set of inner guide rails (12) is equally spaced. Each inner guide rail (12) is slidably provided with an inner guide block (13), and each inner guide block (13) is tightly fitted with a connecting plate (14). A removal frame (2) is provided between each pair of connecting plates (14). Multiple mounting frames (3) are provided on the removal frame (2) through a snap-fit ​​structure. Each mounting frame (3) is provided with mounting holes arranged in an array. A pop-out structure is provided on the snap-fit ​​structure. Electric push rods (18) are installed on the rear side of the control box (1) at each of the removal frames (2), and one end of the output shaft of the electric push rods (18) is connected to the removal frame (2). An inspection port (15) is provided on the first box door (27) corresponding to each removal rack (2). A second box door (16) is installed on the first box door (27) at the inspection port (15). A second handle (17) is installed on the second box door (16).

3. A control box for a robot charging room according to claim 2, characterized in that: The monitoring and inspection structure includes: The gateway (10) is set within the top frame (11); Multiple U-shaped strips (4) are installed on the inner rear wall of the control box (1), and the multiple U-shaped strips (4) and multiple mounting brackets (3) are spaced apart from each other; Each of the U-shaped bars (4) is movably fitted with a movable sleeve (5), and a movable plate (6) is connected between each pair of movable sleeves (5). A frame (7) is movably fitted on the movable plate (6), and a camera (8) is installed in the middle of the lower part of the frame (7). The camera (8) is electrically connected to the gateway (10). An electric push rod (9) is installed on the rear side of the control box (1) at each sleeve (7), and one end of the output shaft of the electric push rod (9) is connected to the sleeve (7).

4. A control box for a robot charging room according to claim 3, characterized in that: The boot component includes: A drive rod (19) is connected to the sleeve (7); The control box (1) has a guide bar (20) connected to the rear side above each frame (7). The guide bar (20) has a guide groove (21) and the drive rod (19) moves through the guide groove (21). The guide bar (20) is wavy.

5. A control box for a robot charging room according to claim 2, characterized in that: The buckle structure includes: Mounting strips (29) are fastened to both sides of each of the removal frames (2). Multiple mounting slots (30) are provided on the mounting strips (29), and the end of each of the mounting frames (3) is inserted into the mounting slot (30). A slot (31) is provided on one end of the mounting groove (30); The mounting bracket (3) has inner grooves (32) at both ends. A movable block (34) is inserted into the inner groove (32). A spring is connected between one end of the movable block (34) and one end of the inner groove (32). The other end of the movable block (34) is connected to a locking rod (35) that moves out of the mounting bracket (3). One end of the locking rod (35) is inserted into a locking groove (31). A protrusion (33) is provided in the middle of the upper part of the movable block (34).

6. A control box for a robot charging room according to claim 5, characterized in that: The pop-up structure includes: A groove (36) is formed in the lower wall of the mounting slot (30). Multiple telescopic rods (37) are connected to the lower wall of the groove (36). A pop-out strip (39) is connected to the top of the telescopic rod (37). A spring (38) is sleeved on the telescopic rod (37). The two ends of the spring (38) are respectively connected to the pop-out strip (39) and the lower wall of the groove (36).

7. A control box for a robot charging room according to claim 4, characterized in that: The heat dissipation structure includes: A mounting rod (22) is connected to the side of the movable sleeve (5), and a cooling fan (23) is installed at the top of the mounting rod (22). An air inlet slot (24) is provided on the lower side of one side of the control box (1), and an air outlet slot (26) is provided on the upper side of one side of the control box (1). Dustproof nets (25) are installed on the walls of both the air inlet slot (24) and the air outlet slot (26).

8. A control box for a robot charging room according to claim 3, characterized in that: The removal component includes: The inner guide rails (49) are set below the inner walls on both sides of the top frame (11). The inner guide rails (49) are slidably provided with inner guide blocks (48). Each inner guide block (48) is fastened with a pull strip (43) by screws. A box door (40) is installed at one end of the pull strip (43). An inner panel (42) is installed on the inner side of the three (40) doors, and the gateway (10) is installed on the inner panel (42); A handle three (41) is provided on the outer side of the box door three (40).

9. A control box for a robot charging room according to claim 8, characterized in that: The second heat dissipation structure includes: An air inlet slot 2 (46) is formed on one side of the top frame (11), and a dustproof net 3 (47) is installed in the air inlet slot 2 (46). The top frame (11) is fixed to pass through multiple heat dissipation cylinders (44) on the other side. A dustproof net (45) is installed on the inner wall of one end of the heat dissipation cylinder (44), and a heat dissipation fan (2) is installed in the heat dissipation cylinder (44).

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