Wind power maintenance vehicle and maintenance method thereof

Abstract

This invention relates to the field of wind power maintenance vehicle technology, and more particularly to a wind power maintenance vehicle and its maintenance method. The wind power maintenance vehicle includes: a vehicle body, a storage module, a display screen, and a controller. The vehicle body stores power tools and hydraulic tools. The storage module, display screen, and controller are all connected to the vehicle body, and the storage module and display screen are also connected to the controller. This invention achieves calibration of the power tools and hydraulic tools by connecting them to the controller and utilizing the storage module and display screen. By calibrating the power tools and hydraulic tools, the invention ensures that they are always in a standard state during wind power maintenance, thus ensuring that the maintenance results are accurate and improving the efficiency and accuracy of wind power maintenance.

Description

Technical Field

[0001] This invention relates to the field of wind power maintenance vehicle technology, and in particular to a wind power maintenance vehicle and its maintenance method. Background Technology

[0002] With rapid economic development and the continuous growth and expansion of new energy sources such as wind and solar power, and given that most of these new energy facilities are located in deserts, plateaus, and barren mountains—regions largely lacking electricity and communication infrastructure and with poor road conditions—ordinary vehicles are ill-suited for transporting equipment and personnel. There is an urgent need for maintenance vehicles to reach these areas to transport personnel and equipment, provide emergency power and communication, and facilitate equipment repair. Thus, wind power maintenance vehicles have emerged.

[0003] Currently, wind power maintenance vehicles carry power tools and hydraulic tools to perform wind power maintenance. However, the lack of calibration for these tools affects the efficiency and accuracy of wind power maintenance. Summary of the Invention

[0004] The technical problem to be solved by this invention is: to address the issue that the lack of calibration of power tools and hydraulic tools in existing wind power maintenance vehicles affects the efficiency and accuracy of wind power maintenance. This invention provides a wind power maintenance vehicle and its maintenance method. By improving the structure of the wind power maintenance vehicle, the power tools and hydraulic tools can be calibrated, thereby improving the efficiency and accuracy of wind power maintenance.

[0005] The technical solution adopted by this invention to solve its technical problem is: a wind power maintenance vehicle, comprising: a wind power maintenance vehicle body, a storage module, a display screen, and a controller. The wind power maintenance vehicle body stores power tools and hydraulic tools. The storage module, the display screen, and the controller are all connected to the wind power maintenance vehicle body. The storage module and the display screen are both connected to the controller. The storage module is used to store standard form data of the power tools and hydraulic tools. The display screen is used to display real-time data of the power tools and hydraulic tools, and also to display the stored standard form data of the power tools and hydraulic tools. When the power tools and hydraulic tools are connected to the controller, the real-time data of the power tools and hydraulic tools are compared with the standard form data of the power tools and hydraulic tools to achieve data calibration of the power tools and hydraulic tools.

[0006] Therefore, by connecting power tools and hydraulic tools to the controller and utilizing a storage module and display screen to calibrate the power tools and hydraulic tools, this method is simpler and easier to operate than the existing method of using power tools and hydraulic tools directly without calibration. By calibrating the power tools and hydraulic tools, the tools are always in a standard state during wind power maintenance, thus ensuring that the results of wind power maintenance do not deviate, thereby improving the efficiency and accuracy of wind power maintenance.

[0007] As a further improvement to the above technical solution: the wind power maintenance vehicle body includes multiple partitions, which divide the wind power maintenance vehicle body into multiple areas, each area independently storing a single power tool or a single hydraulic tool. Thus, the areas formed by the multiple partitions allow for the categorized placement of power tools and hydraulic tools, facilitating their classification and retrieval for quick and accurate access later.

[0008] As a further improvement to the above technical solution: each area is provided with a connecting part, which is mounted on the partition and connected to the controller. Each connecting part in each independent area can be connected to a corresponding power tool or hydraulic tool. Thus, the connecting parts enable communication between the power tool / hydraulic tool and the controller, thereby enabling calibration operations for the power tool / hydraulic tool.

[0009] As a further improvement to the above technical solution: multiple partitions are located on both sides of the wind power maintenance vehicle body along a first direction, so that each area is located on both sides of the wind power maintenance vehicle body along the first direction. Therefore, since the partitions are located on both sides of the wind power maintenance vehicle body along the first direction, power tools and hydraulic tools are also located on both sides of the wind power maintenance vehicle body along the first direction, facilitating quick access to power tools and hydraulic tools, thereby further improving wind power maintenance efficiency.

[0010] As a further improvement to the above technical solution: each area is provided with a box, the box being connected to the partition, and the box being used to store power tools.

[0011] As a further improvement to the above technical solution: the hydraulic tool is connected to the partition.

[0012] As a further improvement to the above technical solution, it also includes a drone, which is placed on top of the wind power maintenance vehicle and connected to the controller. Therefore, the drone can be used to quickly troubleshoot wind turbines and pinpoint the fault location, thereby further improving the efficiency of wind power maintenance.

[0013] As a further improvement to the above technical solution, it also includes a communication module, which is connected to the controller and a remote terminal. Thus, communication is established between the communication module and the remote terminal to transmit fault data, enabling remote control of wind turbine operation and maintenance, as well as control of the calibration of power tools and hydraulic tools.

[0014] As a further improvement to the above technical solution, it also includes a power supply module and a solar panel. The power supply module is located inside the wind power maintenance vehicle body. The storage module, the display screen, and the controller are all connected to the power supply module. The solar panel is installed on the top of the wind power maintenance vehicle body and is connected to the power supply module. Thus, the power supply module can provide power for the operation of power tools, hydraulic tools, the storage module, the display screen, and the controller; the solar panel can convert solar energy into electrical energy and store it in the power supply module to ensure that the power supply module always has sufficient power.

[0015] A method for maintaining a wind turbine operation and maintenance vehicle includes the following steps: S1. Connect the power tool or hydraulic tool to be calibrated to the controller; S2. Observe the real-time data and standard configuration data of the power tool or hydraulic tool through the display screen. If the real-time data matches the standard configuration data, execute S4; otherwise, execute S3. S3. Calibrate the power tool or hydraulic tool until the real-time data matches the standard configuration data, and then execute S4. S4. Use power tools and hydraulic tools for wind power maintenance.

[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention connects power tools and hydraulic tools to a controller and utilizes a storage module and a display screen to perform calibration operations on the power tools and hydraulic tools. Compared to the existing method of using power tools and hydraulic tools directly without calibration, this method has a simple structure and is easy to operate. By calibrating the power tools and hydraulic tools, the power tools and hydraulic tools are always in a standard state during wind power maintenance, thus ensuring that the results of wind power maintenance do not deviate, thereby improving the efficiency and accuracy of wind power maintenance.

[0017] 2. This invention uses multiple partitions to form an area for the classified placement of power tools and hydraulic tools, so as to facilitate the classified storage and categorization of power tools and hydraulic tools, thereby making it easier to retrieve them quickly and accurately later.

[0018] 3. In this invention, since the partition is located on both sides of the wind power maintenance vehicle body along the first direction, the electric tools and hydraulic tools are located on both sides of the wind power maintenance vehicle body along the first direction, so as to facilitate the quick access of electric tools and hydraulic tools, thereby further improving the efficiency of wind power maintenance. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 This is a system block diagram of the wind power operation and maintenance vehicle of the present invention; Figure 2 This is a schematic diagram of the wind power maintenance vehicle of the present invention; Figure 3 This is a schematic diagram of the interior structure of the car according to the present invention; Figure 4 This is a flowchart of the operation and maintenance method of the wind power operation and maintenance vehicle of the present invention.

[0021] In the picture: 1. The main body of the wind power maintenance vehicle; 101. Partition; 102. Connecting part; 103. Car body; 104. Locomotive head; 105. Car body; 2. Storage module; 3. Display screen; 4. Controller; 5. Drones; 6. Communication module; 7. Remote terminal; 8. Power supply module; 9. Solar panels. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0023] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0024] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0025] like Figures 1 to 3 As shown, a wind power maintenance vehicle includes: a wind power maintenance vehicle body 1, a storage module 2, a display screen 3, and a controller 4. The wind power maintenance vehicle body 1 stores power tools and hydraulic tools. The storage module 2, display screen 3, and controller 4 are all connected to the wind power maintenance vehicle body 1. The storage module 2 and display screen 3 are both connected to the controller 4. The storage module 2 is used to store standard form data of the power tools and hydraulic tools. The display screen 3 is used to display real-time data of the power tools and hydraulic tools, and also to display the stored standard form data of the power tools and hydraulic tools. When the power tools and hydraulic tools are connected to the controller 4, the real-time data of the power tools and hydraulic tools are compared with the standard form data of the power tools and hydraulic tools to achieve data calibration of the power tools and hydraulic tools. Therefore, by connecting power tools and hydraulic tools to controller 4, and utilizing storage module 2 and display screen 3, calibration of power tools and hydraulic tools can be achieved. Compared to the existing method of using power tools and hydraulic tools directly without calibration, this method has a simple structure and is easy to operate. By calibrating power tools and hydraulic tools, the tools are always in a standard state during wind power maintenance, thus ensuring that the results of wind power maintenance do not deviate, thereby improving the efficiency and accuracy of wind power maintenance.

[0026] It should be noted that the calibration operation refers to the following: when the power tools and hydraulic tools are connected to the controller 4, the data of the power tools and hydraulic tools can be read by the controller 4 and displayed on the display screen 3. The wind power maintenance personnel adjust the power tools and hydraulic tools in real time and observe the real-time data on the display screen 3. If the data displayed on the display screen 3 matches the standard form data, it indicates that the calibration is complete and the power tools and hydraulic tools are in the standard state.

[0027] For example, calibration parameters for power tools and hydraulic tools include, but are not limited to, torque, speed, and tensile force.

[0028] In this embodiment, the wind power maintenance vehicle body 1 includes: multiple partitions 101, which divide the wind power maintenance vehicle body 1 into multiple areas. Each area independently stores a single power tool or a single hydraulic tool. Each area is provided with a connecting part 102, which is installed on the partition 101 and connected to the controller 4. The connecting part 102 on each independent area can be connected to the corresponding power tool or hydraulic tool. The multiple partitions 101 are located on both sides of the wind power maintenance vehicle body 1 along a first direction, so that each area is located on both sides of the wind power maintenance vehicle body 1 along the first direction. Each area is provided with a box 103, which is connected to the partition 101. The box 103 is used to store power tools, and the hydraulic tools are connected to the partition 101. Thus, the area formed by multiple partitions 101 allows for the categorized placement of power tools and hydraulic tools, facilitating their classification and retrieval for quick and accurate access later. The connecting part 102 enables communication between the power tools / hydraulic tools and the controller 4, allowing for calibration operations. Since the partitions 101 are located on both sides of the wind power maintenance vehicle body 1 along the first direction, the power tools / hydraulic tools are positioned on both sides of the vehicle body 1, facilitating rapid access and further improving wind power maintenance efficiency.

[0029] Specifically, the box 103 also contains non-electric tools (such as wrenches).

[0030] In this embodiment, a drone 5 is also included. The drone 5 is placed on top of the wind power maintenance vehicle body 1 and is connected to the controller 4. Thus, the drone 5 can quickly troubleshoot wind turbines and pinpoint the fault location, thereby further improving the efficiency of wind power maintenance.

[0031] In this embodiment, a communication module 6 is also included. The communication module 6 is connected to the controller 4 and to the remote terminal 7. Thus, communication is established between the communication module 6 and the remote terminal 7 to transmit fault data. This allows the remote terminal 7 to control the wind turbine's operation and maintenance, as well as to control the calibration of power tools and hydraulic tools.

[0032] In this embodiment, the system also includes a power supply module 8 and a solar panel 9. The power supply module 8 is located inside the wind power maintenance vehicle body 1. The storage module 2, display screen 3, and controller 4 are all connected to the power supply module 8. The solar panel 9 is installed on the top of the wind power maintenance vehicle body 1 and is connected to the power supply module 8. Thus, the power supply module 8 can provide power for the operation of power tools, hydraulic tools, storage module 2, display screen 3, and controller 4; the solar panel 9 can convert solar energy into electrical energy and store it in the power supply module 8 to ensure that the power supply module 8 always has sufficient power.

[0033] Specifically, the wind power maintenance vehicle body 1 includes: a front end 104 and a car body 105. The front end 104 is connected to the car body 105. The partition 101 is installed on the car body 105. The drone 5 and the solar panel 9 are located on the top of the car body 105. The power supply module 8 is located inside the car body 105 and is located in the middle position in the first direction (that is, in the middle position between the two areas where power tools and hydraulic tools are stored).

[0034] like Figure 4 As shown, a method for maintaining a wind power maintenance vehicle includes the following steps: S1. Connect the power tool or hydraulic tool to be calibrated to controller 4; S2. Observe the real-time data and standard configuration data of the power tool or hydraulic tool through the display screen 3. If the real-time data matches the standard configuration data, execute S4; otherwise, execute S3. S3. Calibrate the power tool or hydraulic tool until the real-time data matches the standard configuration data, and then execute S4. S4. Use power tools and hydraulic tools for wind power maintenance.

[0035] In summary, this invention connects power tools and hydraulic tools to the controller 4 and utilizes the storage module 2 and display screen 3 to perform calibration operations on the power tools and hydraulic tools. Compared to the existing method of using power tools and hydraulic tools directly without calibration, this method has a simple structure and is easy to operate. By calibrating the power tools and hydraulic tools, the power tools and hydraulic tools are always in a standard state during wind power maintenance, thus ensuring that the results of wind power maintenance do not deviate, thereby improving the efficiency and accuracy of wind power maintenance.

[0036] The above description is based on the preferred embodiments of the present invention. Through the above description, those skilled in the art can make various changes and modifications without departing from the technical concept of the present invention. The technical scope of the present invention is not limited to the contents of the specification, but must be determined by the scope of the claims.

Claims

1. A wind power maintenance vehicle, characterized in that, include: The wind power maintenance vehicle body (1) contains power tools and hydraulic tools; The storage module (2), the display screen (3), and the controller (4) are all connected to the wind power maintenance vehicle body (1). The storage module (2) and the display screen (3) are all connected to the controller (4). The storage module (2) is used to store standard form data of electric tools and hydraulic tools. The display screen (3) is used to display real-time data of electric tools and hydraulic tools, and also to display the stored standard form data of electric tools and hydraulic tools. Wherein: when the electric tool or hydraulic tool is connected to the controller (4), the real-time data of the electric tool or hydraulic tool is compared with the standard form data of the electric tool or hydraulic tool, so as to realize the calibration operation of the electric tool or hydraulic tool data.

2. The wind power maintenance vehicle according to claim 1, characterized in that, The wind power maintenance vehicle body (1) includes: Multiple partitions (101) are provided to divide the wind power maintenance vehicle body (1) into multiple areas, each area independently storing a single power tool or a single hydraulic tool.

3. The wind power maintenance vehicle according to claim 2, characterized in that, Each area is provided with a connecting part (102), which is installed on the partition (101) and connected to the controller (4). The connecting part (102) on each independent area can be connected to the corresponding electric tool or hydraulic tool.

4. The wind power maintenance vehicle according to claim 2, characterized in that, Multiple partitions (101) are located on both sides of the wind power maintenance vehicle body (1) along a first direction, such that each area is located on both sides of the wind power maintenance vehicle body (1) along the first direction.

5. The wind power maintenance vehicle according to claim 2, characterized in that, Each area is provided with a box (103), which is connected to the partition (101) and is used to store power tools.

6. The wind power maintenance vehicle according to claim 2, characterized in that, The hydraulic tool is connected to the partition (101).

7. The wind power maintenance vehicle according to claim 1, characterized in that, Also includes: The drone (5) is placed on top of the wind power maintenance vehicle body (1) and is connected to the controller (4).

8. The wind power maintenance vehicle according to claim 1, characterized in that, Also includes: The communication module (6) is connected to the controller (4) and the communication module (6) is connected to the remote terminal (7).

9. The wind power maintenance vehicle according to claim 1, characterized in that, Also includes: The power supply module (8) and the solar panel (9) are located inside the wind power maintenance vehicle body (1). The storage module (2), the display screen (3) and the controller (4) are all connected to the power supply module (8). The solar panel (9) is installed on the top of the wind power maintenance vehicle body (1) and is connected to the power supply module (8).

10. A method for operating and maintaining a wind power operation and maintenance vehicle according to any one of claims 1-9, characterized in that, Includes the following steps: S1. Connect the power tool or hydraulic tool to be calibrated to the controller (4); S2. Observe the real-time data of the power tool or the hydraulic tool and the standard form data of the power tool or the hydraulic tool through the display screen (3). If the real-time data matches the standard form data, execute S4; otherwise, execute S3. S3. Calibrate the power tool or hydraulic tool until the real-time data matches the standard configuration data, and then execute S4. S4. Use power tools and hydraulic tools for wind power maintenance.

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