Precise plug contact type anti-static synchronous separation mechanism
Patent Information
- Application Number
- CN202610992198.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-06
- Publication Date
- 2026-10-20
AI Technical Summary
[0003]目前,已有多种用于精密插头分离的机构,其结构通常根据所配套产品的复杂程度进行配置;实际生产中,操作人员有时也采用手工直接拔插或使用简易工具进行分离;然而,在采用上述现有分离方式时,普遍存在以下不足:其一,现有机构或手工操作多为单侧施力,分离力分布不均,容易导致插头偏斜,进而引起插针弯曲、插孔变形甚至壳体开裂等损伤;其二,部分精密插头要求分离力在周向均匀分布,需要从多个方向同步施力,而现有机构难以实现同步分离,导致分离过程不平衡,加剧了产品受损风险
[0011]本发明的有益效果在于:一、本发明的分离叉能够从两个方向同步施加分离力,有效避免单侧施力导致的插头偏斜问题,确保插头与插座沿轴线平稳分离,从而大大降低插针弯曲、插孔变形或壳体开裂等损伤风险,显著提高产品分离过程的安全性与可靠性;在操作时,本发明可将人手作用力同步传递至左右的支耳,确保分离力在插头左右均匀分布,实现同步分离,满足对分离平衡性有特殊要求的精密插头的使用需求。
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Abstract
Description
Technical Field
[0001] This invention relates to the field of electrical connector technology, specifically to a precision plug contact-type anti-static synchronous separation mechanism. Background Technology
[0002] In aerospace, electronic communications, and precision instrumentation, aviation plugs and sockets frequently require repeated plugging and unplugging operations to meet the needs of equipment testing, maintenance, and system reconfiguration. With increasing product integration and electrical performance requirements, the pin density and electrostatic sensitivity of plugs have significantly increased, placing higher demands on the disconnection process.
[0003] Currently, there are various mechanisms for separating precision plugs, and their structures are usually configured according to the complexity of the products they are used with. In actual production, operators sometimes use manual plugging and unplugging or simple tools for separation. However, the following shortcomings generally exist when using the above-mentioned existing separation methods: First, existing mechanisms or manual operation mostly apply force from one side, resulting in uneven distribution of separation force, which can easily cause plug misalignment, leading to damage such as bent pins, deformed sockets, or even cracked shells. Second, some precision plugs require a uniform distribution of separation force in the circumference, requiring simultaneous application of force from multiple directions. However, existing mechanisms are difficult to achieve simultaneous separation, resulting in an unbalanced separation process and increasing the risk of product damage.
[0004] Therefore, there is an urgent need to develop a precision plug separation mechanism that is compact, safe to operate, and capable of solving the problem of synchronous separation in two directions, so as to meet the actual needs of high-end equipment in the process of inspection, testing, use and maintenance. Summary of the Invention
[0005] To solve the above problems, the present invention proposes the following technical solution: a precision plug contact type anti-static synchronous separation mechanism, characterized in that it includes a staggered separation fork, a handle, and a handle sleeve; the staggered separation fork and the handle are fixedly connected; the handle sleeve is sleeved on the handle and is fixedly connected to the handle; the front cross-section of the staggered separation fork is U-shaped, and notches are opened on its left and right sides.
[0006] Preferably, the separating fork is made of metal.
[0007] Preferably, the separating fork is made of copper.
[0008] Preferably, the handle is made of copper.
[0009] Preferably, the misaligned fork and the handle are welded together.
[0010] Preferably, the handle sleeve is made of rubber.
[0011] The beneficial effects of this invention are as follows: First, the separation fork of this invention can apply separation force simultaneously from two directions, effectively avoiding the problem of plug misalignment caused by applying force on one side, ensuring that the plug and socket separate smoothly along the axis, thereby greatly reducing the risk of damage such as pin bending, socket deformation or shell cracking, and significantly improving the safety and reliability of the product separation process; during operation, this invention can synchronously transmit the force of the human hand to the left and right support ears, ensuring that the separation force is evenly distributed on the left and right sides of the plug, achieving synchronous separation, and meeting the usage requirements of precision plugs with special requirements for separation balance. Attached Figure Description
[0012] Figure 1 This is a front view of the present invention.
[0013] Figure 2 This is a side view of the present invention.
[0014] Figure 3 This is a top view of the present invention.
[0015] Figure 4 This is a simplified structural diagram of the object of work in this invention.
[0016] In the diagram: 1. Detachable fork; 2. Handle; 3. Handle sleeve; A. Socket; B. Target socket; C. Support lug.
[0017] The specific embodiments of the present invention are described in detail below.
[0018] See Figures 1-4 A precision plug contact type anti-static synchronous separation mechanism includes a staggered separation fork 1, a handle 2, and a handle sleeve 3; the staggered separation fork 1 and the handle 2 are fixedly connected; the handle sleeve 3 is sleeved on the handle 2 and fixedly connected to the handle 2; the front cross-section of the staggered separation fork 1 is U-shaped, with notches on its left and right sides; the separation fork 1 is made of metal; the separation fork 1 is made of copper; the handle 2 is made of copper; the staggered separation fork 1 and the handle 2 are welded together.
[0019] The separating fork 1 of this invention can apply separation force simultaneously from both the left and right directions, effectively avoiding the plug misalignment problem caused by applying force from one side, ensuring that the separating fork 1 and the socket separate smoothly along the axis, thereby greatly reducing the risk of damage such as pin bending, socket deformation or shell cracking, and significantly improving the safety and reliability of the product separation process; during operation, this invention can synchronously transmit the force of the human hand to the left and right support ears, ensuring that the separation force is evenly distributed in the circumferential direction of the separating fork 1, realizing true synchronous separation from both sides, and meeting the usage requirements of precision plugs with special requirements for separation balance.
[0020] Specifically, when it is necessary to disassemble the plug, the notch on the separating fork 1 of this invention needs to be aligned with the left and right lugs of the target plug and inserted. At this time, the inner side of the separating fork 1 contacts the outer circle of the target plug to achieve positioning in the left and right directions. Then, gently press the handle downward to slowly lift the target plug out a part. Then, repeat the above action on the other side. After repeating several times, the target plug is lifted out. During this process, the plug is always lifted vertically upward. Because the force on the left and right sides is equal, it will not tilt to the left or right throughout the process. Moreover, the lugs at both ends of the target plug are cylindrical. During the process of lifting the target plug, the angle will not change with the separating fork 1, nor will it tilt back and forth. This greatly eliminates the phenomenon of plug bending and socket deformation caused by plug tilt.
[0021] See Figures 1-3 The handle sleeve 3 is made of rubber.
[0022] The present invention provides an antistatic rubber handle sleeve 3 on the grip part. The handle sleeve 3 is made of antistatic material and has good insulation properties. During operation, it can prevent static electricity from being transferred to the target plug, effectively preventing electrostatic discharge from breaking down or damaging precision components.
[0023] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention, which are still covered within the protection scope of the present invention.
Claims
1. A precision plug contact-type anti-static synchronous separation mechanism, characterized in that, Includes a misaligned split fork (1), a handle (2), and a handle sleeve (3); The misaligned separation fork (1) and the handle (2) are fixedly connected; The handle sleeve (3) is fitted onto the handle (2), and the handle sleeve (3) is fixedly connected to the handle (2); The front cross section of the misaligned separation fork (1) is U-shaped, with notches on its left and right sides.
2. The precision plug contact-type anti-static synchronous separation mechanism according to claim 1, characterized in that, Both the split fork (1) and the handle (2) are made of metal.
3. The precision plug contact-type anti-static synchronous separation mechanism according to claim 2, characterized in that, The separating fork (1) is made of copper.
4. The precision plug contact-type anti-static synchronous separation mechanism according to claim 2, characterized in that, The handle (2) is made of copper.
5. The precision plug contact-type anti-static synchronous separation mechanism according to claim 4, characterized in that, The misaligned fork (1) and the handle (2) are welded together.
6. The precision plug contact-type anti-static synchronous separation mechanism according to claim 1, characterized in that, The handle sleeve (3) is made of rubber.