A machine for making artificial handmade pizza

Abstract

The application discloses an artificial hand-made pancake machine, and relates to the field of kitchen noodle processing equipment, and solves the problems of low efficiency, uneven finished products, poor taste and low automation of existing equipment. The machine is mainly composed of a base assembly, a guide rail lifting assembly, a dough turning assembly and a dough rolling assembly. A speed reducer provides power, which is transmitted to the dough rolling assembly through a main shaft. The reciprocating movement of a dough rolling stick is realized through the linkage of a large arm and a small arm combined with guide rail guidance. A pull plate drives a dough turning plate to rotate, simulating the artificial "rolling + rotating" dough rolling action. The machine has high automation degree, reduces labor intensity, and has the advantages of uniform thickness and toughness of rolled pancake, good consistency of finished products, simple structure, easy maintenance and suitability for large-scale production.

Description

Technical Field

[0001] This invention relates to the field of kitchen pasta processing machinery and equipment, specifically to a human-like hand-rolled dough sheet machine, which is used to automate the rolling of dough sheets, mimic the trajectory of manual dough rolling, and improve the processing efficiency and quality of finished products. Background Technology

[0002] In the field of dough processing, traditional manual hand-rolling of dough has problems such as low processing efficiency, high labor intensity, uneven dough thickness, and poor standardization. Existing ordinary dough pressing equipment mostly uses rigid roller pressing, which can only achieve simple flattening and cannot simulate the force and texture of hand-rolling. This results in dough that is dense, lacks elasticity, and has a large difference in taste from handmade dough, making it difficult to meet the market's demand for high-quality, handmade-like dough. Summary of the Invention

[0003] In view of the technical problems of high labor intensity, low efficiency, poor product consistency, and the inability of existing rolling equipment to simulate the action of manual rolling, resulting in poor taste and low degree of automation, this invention provides a simulated manual rolling dough machine to realize the automation of rolling dough, simulate manual rolling, reduce labor intensity, and improve processing efficiency and product quality.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A simulated manual dough rolling machine mainly consists of a base assembly, a guide rail lifting assembly, a dough turning assembly, and a dough rolling assembly. The base assembly and dough rolling assembly include a base and a support frame, with the support frame vertically fixed to the base. A geared motor is fixedly mounted on the base, and the main shaft is fixedly assembled in the middle of the support frame via a main shaft bearing and a matching bearing seat. The main shaft and the geared motor are connected by a chain, a motor sprocket, and a main shaft chain for power transmission. The geared motor provides power to the entire machine, transmitting power to the dough rolling assembly through the main shaft. The guide rail lifting assembly includes a guide rail and a guide rail frame, with the guide rail fixedly mounted on the base via the guide rail frame. The dough turning assembly includes a moving dough board and a fixed dough board, with the moving dough board covering and positioned above the fixed dough board. The fixed dough board is fixedly mounted on the base, and the dough portion is placed in the center of the moving dough board.

[0005] Further details: The rolling assembly includes an upper arm, a lower arm, a rolling pin, and a puller plate; one end of the upper arm is fixedly connected to the main shaft, and the other end is equipped with an upper arm bearing; one end of the lower arm is fixedly equipped with a lower arm shaft, which passes through the upper arm bearing to realize the rotational connection between the lower arm and the upper arm; the other end of the lower arm away from the upper arm is equipped with a rolling pin shaft, on which five bearings are mounted; the two outer bearings are in rolling cooperation with the guide rail, which is a long parallelogram, and the bearings can roll along its outer edge, so that the rolling pin can reciprocate on the moving surface; the two inner bearings are equipped with bushings on their outer edges, and the rolling pin is fixed by the bushings; the remaining bearing is fixedly installed with the puller plate; the outermost two ends of the rolling pin are secured with fixing screws.

[0006] Further details: The guide rail lifting assembly includes a lifting rod, a lifting rod seat, a lifting rod screw, a lifting rod tension spring, and a lifting rod tension spring bracket; the lifting rod seat is fixedly installed on the base, and the lifting rod is hinged to the lifting rod seat via the lifting rod screw; the lifting rod tension spring bracket is fixedly installed on the base, and the end of the lifting rod away from the lifting rod seat is hung on the lifting rod tension spring bracket via the lifting rod tension spring, realizing the elastic lifting and resetting of the lifting rod.

[0007] Further: In the rotating panel assembly, the moving panel is a circular panel with a central shaft fixed at its bottom center, and eight fins are evenly distributed around the circumference of the moving panel; the fixed panel is a square panel with a central hole at its center that matches the central shaft; the moving panel is fitted onto the fixed panel by matching the central shaft, and the moving panel can rotate relative to the fixed panel about the central shaft when pulled by the pull plate.

[0008] The present invention has the following beneficial effects: 1. Simulates the action of manually rolling dough to improve the texture of the dough; through the linkage of the upper and lower arms of the rolling component, combined with the guiding action of the guide rail, the rolling pin realizes the reciprocating motion. At the same time, the pulling plate drives the rotating dough board to simulate the compound rolling action of "rolling and rotating" by humans, avoiding damage to the internal structure of the dough. The rolled dough is soft, uniform in thickness, and has the same texture as manually rolled dough.

[0009] 2. High degree of automation, reducing labor intensity; the entire rolling process is powered by a geared motor, eliminating the need for manual operation with a rolling pin or frequent intervention in the position of the dough pieces, thus achieving fully automated rolling of the dough, reducing the labor intensity of operators, improving processing efficiency, and making it suitable for large-scale production.

[0010] 3. Simple structure and strong practicality: The equipment consists of a base assembly, a guide rail lifting assembly, a dough turning assembly, and a dough rolling assembly. The components are compactly connected, the structure is simple, and it is easy to install, disassemble, and maintain.

[0011] 4. Good consistency of finished products: The mechanical structure precisely controls the movement trajectory of the rolling pin and the rotation angle of the moving dough board, ensuring that the thickness, size and flatness of each dough sheet are consistent, thus improving the standardization level of the products.

[0012] Attached image description: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is an exploded view of the dough rolling component of the present invention; Figure 3 This is a schematic diagram of the guide rail lifting assembly structure of the present invention; Figure 4 This is an exploded view of the surface-turning component of the present invention.

[0013] The markings in the diagram are as follows: 1. Dough piece; 2. Rolling pin; 3. Moving dough sheet; 4. Fixed dough sheet; 5. Base; 6. Bracket; 7. Gear motor; 8. Motor sprocket; 9. Chain; 10. Main shaft sprocket; 11. Main shaft; 12. Main shaft bearing and matching bearing seat; 13. Upper arm; 14. Upper arm bearing; 15. Forearm shaft; 16. Forearm; 17. Bushing; 18. Rolling pin shaft; 19. Fixing screw; 20. Bearing; 21. Guide rail; 22. Guide rail frame; 23. Lifting rod; 24. Lifting rod seat; 25. Lifting rod screw; 26. Lifting rod tension spring; 27. Lifting rod tension spring frame; 28. Wing plate; 29. ​​Central shaft; 30. Central hole; 31. Pulling plate. Detailed Implementation

[0014] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0015] like Figures 1 to 4 As shown, this embodiment provides a simulated manual hand-rolled dough sheet machine, which mainly consists of a base assembly, a guide rail lifting assembly, a dough turning assembly, and a dough rolling assembly. The components work together to achieve simulated manual automated dough sheet rolling.

[0016] 1. A simulated manual hand-rolled dough sheet machine, mainly composed of a base assembly, a guide rail lifting assembly, a dough turning assembly, and a dough rolling assembly; the base assembly and the dough rolling assembly include a base 5 and a support 6, the support 6 being vertically fixedly installed on the base 5; a reduction motor 7 is fixedly installed on the base 5, and a main shaft 11 is fixedly assembled in the middle of the support 6 through a main shaft bearing and a matching bearing seat 12, and the main shaft 11 and the reduction motor 7 are connected by a chain 9, a motor sprocket 8, and a main shaft sprocket 10; the guide rail lifting assembly includes a guide rail 21 and a guide rail frame 22, the guide rail 21 being fixedly installed on the base 5 through the guide rail frame 22; the dough turning assembly includes a moving dough sheet 3 and a fixed dough sheet 4, the moving dough sheet 3 being covered and disposed above the fixed dough sheet 4, the fixed dough sheet being fixedly installed on the base 5, and the dough portion 1 being placed on the center of the moving dough sheet.

[0017] 2. The simulated manual hand-rolled dough machine according to claim 1, wherein the rolling assembly includes a large arm 13, a small arm 16, a rolling pin 2, and a pull plate 31; one end of the large arm 13 is fixedly connected to the main shaft 11, and the other end is equipped with a large arm bearing 14; one end of the small arm 16 is fixedly provided with a small arm shaft 15, which passes through the large arm bearing 14 to realize the rotational connection between the small arm 16 and the large arm 13; the end of the small arm 16 away from the large arm 13 is provided with a rolling pin shaft 18, and five bearings 20 are mounted on the rolling pin shaft 18; wherein, the two outer bearings 20 are in rolling cooperation with the guide rail 21, the guide rail 21 is a long parallelogram, and the bearings 20 can roll along its outer edge, so that the rolling pin can reciprocate on the moving dough table; the two inner bearings 20 are provided with bushings 17 on their outer edges and are fixedly connected to the rolling pin 2 through the bushings 17; the remaining bearing 20 is fixedly installed with the pull plate 31; and the outermost two ends of the rolling pin shaft 18 are fastened with fixing screws 19.

[0018] 3. The simulated hand-rolled dough sheeter according to claim 1, wherein the guide rail lifting assembly includes a lifting rod 23, a lifting rod seat 24, a lifting rod screw 25, a lifting rod tension spring 26, and a lifting rod tension spring frame 27; the lifting rod seat 24 is fixedly installed on the base 5, and the lifting rod 23 is hingedly installed on the lifting rod seat 24 through the lifting rod screw 25; the lifting rod tension spring frame 27 is fixedly installed on the base 5, and the end of the lifting rod 23 away from the lifting rod seat 24 is hung on the lifting rod tension spring frame 27 through the lifting rod tension spring 26, thereby realizing the elastic lifting and resetting of the lifting rod 23.

[0019] 4. The simulated hand-rolled dough machine according to claim 1, wherein in the dough-turning assembly, the moving dough board 3 is a circular panel with a central shaft 29 fixedly arranged at its bottom center position, and eight wing pieces 28 are evenly distributed around the circumference of the moving dough board 3; the fixed dough board 4 is a square panel with a central hole 30 adapted to the central shaft 29 at its center position; the moving dough board 3 is fitted onto the fixed dough board 4 by cooperating with the central hole 30, and the moving dough board 3 can rotate relative to the fixed dough board 4 with the central shaft 29 as the axis under the pulling action of the pulling plate 31.

[0020] The working process of this embodiment is as follows: First, place the rested dough portion 1 on the moving worktable 3, start the reduction motor 7, the reduction motor drives the main shaft 11 to rotate at a constant speed, the main shaft drives the upper arm 13 to rotate, the upper arm drives the lower arm 16 to move, and at this time the two bearings 20 on the outer side of the rolling pin shaft 18 roll back and forth along the outer edge of the guide rail 21. The guide rail 21 is a long flat quadrilateral. When the rolling pin shaft rolls with the bearings under the rear end of the guide rail, the rolling pin 2 is pressing on the dough portion 1 and rolling it. As it rolls forward to the front end of the guide rail, it further rolls the dough portion, making it thinner. When it rolls to the front end, the bearings press down the lifting rod 23, and at the same time the pull plate 31 also follows, sliding over the wing plate 28. When it rolls to the outer edge of the front end of the guide rail, the lifting rod is pulled up by the lifting spring 26, lifting the rolling pin shaft onto the guide rail. At this time, the rolling pin is raised and rolls back along the guide rail. Simultaneously, the pull plate also pulls the winglets backward, causing the moving dough sheet to rotate 45 degrees. That is to say, with one rotation of the main shaft, the dough is rolled out 45 degrees; with eight rotations of the main shaft, a flatbread is obtained. Turn off the geared motor and remove the rolled-out flatbread.

[0021] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A simulated manual hand-rolled dough sheet machine, characterized in that, It mainly consists of a base assembly, a guide rail lifting assembly, a dough turning assembly, and a dough rolling assembly. The base assembly and the dough rolling assembly include a base 5 and a support 6. The support 6 is vertically fixedly installed on the base 5. The reduction motor 7 is fixedly installed on the base 5. The main shaft 11 is fixedly assembled in the middle of the support 6 through the main shaft bearing and the matching bearing seat 12. The main shaft 11 and the reduction motor 7 are connected by a chain 9, a motor sprocket 8, and a main shaft sprocket 10. The guide rail lifting assembly includes a guide rail 21 and a guide rail frame 22. The guide rail 21 is fixedly installed on the base 5 through the guide rail frame 22. The dough turning assembly includes a moving dough table 3 and a fixed dough table 4. The moving dough table 3 is covered and placed on top of the fixed dough table 4. The fixed dough table is fixedly installed on the base 5. The dough ball 1 is placed on the center of the moving dough table.

2. The simulated manual hand-rolled dough sheet machine according to claim 1, characterized in that, The rolling assembly includes a large arm 13, a small arm 16, a rolling pin 2, and a pull plate 31. One end of the large arm 13 is fixedly connected to the main shaft 11, and the other end is equipped with a large arm bearing 14. One end of the small arm 16 is fixedly provided with a small arm shaft 15, which passes through the large arm bearing 14 to realize the rotational connection between the small arm 16 and the large arm 13. The end of the small arm 16 away from the large arm 13 is provided with a rolling pin shaft 18, and five bearings 20 are installed on the rolling pin shaft 18. Among them, the two outer bearings 20 are in rolling cooperation with the guide rail 21, which is a long parallelogram. The bearings 20 can roll along its outer edge, so that the rolling pin can reciprocate on the moving dough. The two inner bearings 20 are provided with bushings 17 on their outer edges and are fixedly connected to the rolling pin 2 through the bushings 17. The remaining bearing 20 is fixedly installed with the pull plate 31. The outermost two ends of the rolling pin shaft 18 are fastened with fixing screws 19.

3. The simulated manual hand-rolled dough sheet machine according to claim 1, characterized in that, The guide rail lifting assembly includes a lifting rod 23, a lifting rod seat 24, a lifting rod screw 25, a lifting rod tension spring 26, and a lifting rod tension spring bracket 27. The lifting rod seat 24 is fixedly installed on the base 5, and the lifting rod 23 is hinged to the lifting rod seat 24 via the lifting rod screw 25. The lifting rod tension spring bracket 27 is fixedly installed on the base 5, and the end of the lifting rod 23 away from the lifting rod seat 24 is hung on the lifting rod tension spring bracket 27 via the lifting rod tension spring 26, thereby realizing the elastic lifting and resetting of the lifting rod 23.

4. The simulated manual hand-rolled dough sheet machine according to claim 1, characterized in that, In the rotating assembly, the moving face panel 3 is a circular panel with a central shaft 29 fixedly installed at the bottom center. Eight winglets 28 are evenly distributed around the circumference of the moving face panel 3. The fixed face panel 4 is a square panel with a central hole 30 that matches the central shaft 29 at its center. The moving face panel 3 is fitted onto the fixed face panel 4 by cooperating with the central hole 30, and the moving face panel 3 can rotate relative to the fixed face panel 4 with the central shaft 29 as the axis under the pulling action of the pulling plate 31.

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