A continuous forming and shaping integrated processing device for meatballs

Abstract

The present application relates to the technical field of meat ball forming production, and particularly relates to a continuous forming and shaping integrated processing device for meat balls, which comprises a main box, a first air slot is formed in the upper end of the main box, a forming mechanism for preventing sticking and shaping and cooling the meat paste is arranged on the side surface of the main box, the forming mechanism comprises two third electric telescopic rods which are symmetrically connected to the side surface of the main box, the telescopic ends of the two third electric telescopic rods are respectively fixedly connected to first motors, the transmission shaft ends of the two first motors are respectively provided with support rods through couplings, the end portions of the two support rods are fixedly connected to a first fixed body, a degassing shaking mechanism is arranged in the inside of the main box; the third motor drives the gear to rotate with the outer gear ring, the outer gear ring drives the fixed mold to rotate, meanwhile, the two fourth electric telescopic rods are telescopically extended, the fixed mold is shaken, the meat paste is shaken in various directions in the fixed mold and the turnover mold, so that the meat paste is kneaded and shaken into a spherical body.

Description

Technical Field

[0001] This invention relates to the field of meatball forming and production technology, and in particular to a processing device that integrates continuous forming and shaping of meatballs. Background Technology

[0002] Existing meatball production equipment mainly uses spiral extrusion or piston pushing to continuously and quantitatively press the minced meat into the spherical molding mold cavity. The spherical meatball is formed by the geometric constraints of the mold. Then, the meatball is cut by a rotating cutter or demolded by a contoured scoop, so that the meatball leaves the mold and falls into the conveying or boiling mechanism. This achieves continuous and large-scale automatic forming. Its core is to combine mechanical forced feeding with mold shaping to complete the rapid conversion of minced meat into regular meatball blanks.

[0003] Existing rotary cutter cutting methods cannot guarantee the integrity of the meatball's shape during the shaping process, affecting its appearance. Furthermore, the cutter cuts through the meat tendons within the minced meat, reducing the meatball's texture. The molded scoop for demolding cannot precisely control the weight of each meatball, and the mold tends to stick to the meatball during the shaping process, resulting in significant weight errors in the produced meatballs. Additionally, existing meatball production equipment cannot expel air from the minced meat during production, reducing the quality of the produced meatballs. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of the prior art by proposing a processing device that integrates continuous forming and shaping of meatballs.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a processing device for continuous forming and shaping of meatballs, comprising a main body box, the upper end of which is provided with a first slot, and the side of the main body box is provided with a forming mechanism for preventing meat paste from sticking, shaping, and cooling. The forming mechanism includes two third electric telescopic rods symmetrically connected to the side of the main body box, the telescopic ends of the two third electric telescopic rods are respectively fixedly connected to a first motor, the drive shaft ends of the two first motors are respectively provided with support rods through couplings, the ends of the two support rods are fixedly connected to a first fixing body, the interior of the main body box is provided with a degassing and shaking mechanism for floating air bubbles, and the lower end of the main body box is fixedly connected to four support columns distributed at equal angles.

[0006] Preferably, two sets of fourth electric telescopic rods are symmetrically connected to the side of the first fixed body. Each set of fourth electric telescopic rods consists of two fourth electric telescopic rods. The telescopic ends of each set of fourth electric telescopic rods are fixedly connected to a second fixed body. The upper ends of the two second fixed bodies are respectively provided with rotating grooves. The two second fixed bodies are rotatably connected to a second rotating body in the rotating grooves.

[0007] Preferably, a first connecting rod is fixedly connected to the side of one of the second rotating bodies, a fixing ring is fixedly connected to the end of the first connecting rod, an annular groove is provided at the upper end of the fixing ring, an external toothed ring is rotatably connected to the fixing ring in the annular groove, a fixing mold is fixedly connected to the inner side of the external toothed ring, and a cavity is provided inside the first fixing body.

[0008] Preferably, a third motor is fixedly connected to the upper end of the fixed ring, and a gear is fixedly connected to the transmission shaft end of the third motor, with the side of the gear meshing with the outer side of the external gear ring.

[0009] Preferably, a second connecting ring is fixedly connected to the side of another second rotating body, a second connecting rod is slidably connected to the inner side of the second connecting ring, and the end of the second connecting rod is fixedly connected to the side of the fixed ring.

[0010] Preferably, a third fixing body is fixedly connected to the side of the fixed mold, a second slot is opened through the upper end of the third fixing body, a flipping mold is provided at the upper end of the fixed mold, a second motor is fixedly connected to the side of the third fixing body, a third rotating body is fixedly connected to the drive shaft end of the second motor, and the side of the third rotating body is fixedly connected to the side of the flipping mold.

[0011] Preferably, a cooling rod is fixedly connected to the first fixing body inside the cavity, and a fourth through hole is symmetrically opened on the surface of the first fixing body. A gas supply pipe is fixedly connected to the first fixing body in each of the fourth through holes. The other end of the gas supply pipe is connected to the fixing mold. A plurality of gas supply holes communicating with the gas supply pipe are opened on the inner side of the fixing mold.

[0012] Preferably, the degassing and shaking mechanism includes a receiving tank disposed in a first empty slot, four second electric telescopic rods distributed at equal angles are fixedly connected to the lower end of the main body, the telescopic ends of the four second electric telescopic rods are respectively fixedly connected to a first rotating body, the sides of the four first rotating bodies are respectively provided with second through holes, the lower end of the receiving tank is rotatably connected to four connecting bodies corresponding to the positions of the second electric telescopic rods, the inner sides of the four connecting bodies are respectively fixedly connected to rotating rods, and the four rotating rods are respectively rotatably engaged with the second through holes.

[0013] Preferably, the lower end of the container is tapered, and a threaded groove is provided at the lower end of the container. A first connecting ring is fitted into the threaded groove. A first fixing plate is fixedly connected to the upper end of the first connecting ring. A first electric telescopic rod is fixedly connected to the end of the first fixing plate. A filter membrane extrusion plate communicating with the tapered lower end of the first electric telescopic rod is fixedly connected to the telescopic end of the first electric telescopic rod.

[0014] Preferably, the lower end of the container is provided with a third through hole, and a second through pipe is fixedly connected to the container in the third through hole. The lower end of the main body box is provided with a first through hole, and a first through pipe is fixedly connected to the main body box in the first through hole. The lower end of the second through pipe is fixedly connected to the upper end of the first through pipe, and the second through pipe is a flexible structure.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The four second electric telescopic rods extend and retract in sequence, causing the container to continuously shake downward in four directions. This causes the gas in the minced meat inside the container to flow upward under the pressure of the minced meat, and then be discharged through the filter membrane extrusion plate, thereby reducing the gas content in the minced meat and improving the quality of subsequent meatball forming. 2. The second motor drives the end of the flipping mold to rotate to a position where it fits against the upper end of the fixed mold. At the same time, the third motor starts and drives the gear and the external gear ring to rotate. The external gear ring drives the fixed mold to rotate. Simultaneously, the two fourth electric telescopic rods extend and retract, causing the fixed mold to shake. This causes the minced meat to shake in various directions within the fixed mold and the flipping mold, thus kneading the minced meat into balls. After the formed meatball moves to the bottom under the drive of the first motor, the second motor starts again. At this time, the formed meatball falls into the heating and shaping mechanism below. This device can ensure that the processed meatballs are close to spherical in shape and that the meat tendons in the minced meat are not cut up, ensuring the meatballs have an intact appearance while improving the taste. 3. The cooling rod drives the cooling gas through the gas pipe to the gas outlet, and then sprays it out through the gas outlet. The gas sprayed out of the gas outlet can prevent the meatballs from sticking to the fixed mold, and the gas sprayed out of the gas outlet can cool the meatballs during the forming process, preventing the meat paste from solidifying in the fixed mold and the flipping mold, thus improving the quality of the meatball forming. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is an overall sectional view of the present invention; Figure 3 This is a partial structural diagram of the present invention. Figure 1 ; Figure 4 This is a partial structural diagram of the present invention. Figure 2 ; Figure 5 This is a partial structural diagram of the present invention. Figure 3 ; Figure 6 For the present invention Figure 2 Enlarged view of point A; Figure 7 For the present invention Figure 2 Enlarged view of point B; Figure 8 For the present invention Figure 3 Enlarged view of point C; Figure 9 For the present invention Figure 3 Enlarged view of point D; Figure 10 For the present invention Figure 4 Enlarged view of point E; Figure 11 For the present invention Figure 5 Enlarged view of point F.

[0017] 1. Main body box; 2. Degassing and shaking mechanism; 3. Forming mechanism; 4. Support column; 21. First fixed plate; 22. Receiving tank; 23. First empty slot; 24. First electric telescopic rod; 25. First connecting ring; 26. Filter membrane extrusion plate; 27. Second electric telescopic rod; 28. First through hole; 29. ​​First through pipe; 210. First rotating body; 211. Second through hole; 212. Rotating rod; 213. Connecting body; 214. Third through hole; 215. Second through pipe; 31. Third electric telescopic rod; 32. First motor; 33. Support rod; 34. First fixed body; 35. 36. Cooling rod; 37. Cavity; 38. Fourth through hole; 39. Gas supply pipe; 30. Fourth electric telescopic rod; 311. Fixed mold; 312. Tilting mold; 313. Fixed ring; 314. Gas supply hole; 315. Second fixed body; 316. Rotating groove; 317. Second rotating body; 318. First connecting rod; 319. Second connecting ring; 320. Second connecting rod; 321. Third fixed body; 322. Second empty groove; 323. Third rotating body; 324. Second motor; 325. Annular groove; 326. Gear; 327. External gear ring; 328. Third motor. Detailed Implementation

[0018] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0019] Please see Figure 1 - Figure 11 A processing device for continuous forming and shaping of meatballs, comprising a main body box 1, wherein a first slot 23 is provided at the upper end of the main body box 1. A forming mechanism 3 is provided on the side of the main body box 1 for preventing meat paste from sticking, shaping, and cooling. In this embodiment, the molding mechanism 3 includes two third electric telescopic rods 31 symmetrically connected to the sides of the main body box 1. The telescopic ends of the two third electric telescopic rods 31 are respectively fixedly connected to a first motor 32. The transmission shaft ends of the two first motors 32 are respectively provided with support rods 33 through couplings. The ends of the two support rods 33 are fixedly connected to a first fixing body 34.

[0020] Two sets of fourth electric telescopic rods 39 are symmetrically connected to the side of the first fixed body 34. Each set of fourth electric telescopic rods 39 consists of two fourth electric telescopic rods 39. The telescopic ends of each set of fourth electric telescopic rods 39 are fixedly connected to a second fixed body 315. The upper ends of the two second fixed bodies 315 are respectively provided with rotating grooves 316. The two second fixed bodies 315 are rotatably connected to a second rotating body 317 in the rotating grooves 316.

[0021] A first connecting rod 318 is fixedly connected to the side of a second rotating body 317. A fixing ring 313 is fixedly connected to the end of the first connecting rod 318. An annular groove 325 is provided at the upper end of the fixing ring 313. An external toothed ring 327 is rotatably connected to the fixing ring 313 in the annular groove 325. A fixing mold 311 is fixedly connected to the inner side of the external toothed ring 327. A cavity 36 is provided inside the first fixing body 34.

[0022] The upper end of the fixed ring 313 is fixedly connected to a third motor 328, and the transmission shaft end of the third motor 328 is fixedly connected to a gear 326. The side of the gear 326 is meshed with the outer side of the external gear ring 327.

[0023] Another second rotating body 317 has a second connecting ring 319 fixedly connected to its side. The inner side of the second connecting ring 319 is slidably connected to a second connecting rod 320. The end of the second connecting rod 320 is fixedly connected to the side of the fixed ring 313.

[0024] A third fixing body 321 is fixedly connected to the side of the fixed mold 311. A second slot 322 is opened through the upper end of the third fixing body 321. A flipping mold 312 is provided at the upper end of the fixed mold 311. A second motor 324 is fixedly connected to the side of the third fixing body 321. A third rotating body 323 is fixedly connected to the drive shaft end of the second motor 324. The side of the third rotating body 323 is fixedly connected to the side of the flipping mold 312.

[0025] The first fixing body 34 is fixedly connected to a cooling rod 35 in the cavity 36. The surface of the first fixing body 34 is symmetrically provided with a fourth through hole 37. The first fixing body 34 is fixedly connected to a gas supply pipe 38 in the fourth through hole 37. The other end of the gas supply pipe 38 is connected to a fixing mold 311. The inner side of the fixing mold 311 is provided with a plurality of gas supply holes 314 communicating with the gas supply pipe 38.

[0026] Specifically, the first motor 32 drives the first fixed body 34 to rotate, and then removes the plug. The first motor 32 is connected to the first electric telescopic rod 24 through the controller. When the first motor 32 drives the fixed mold 311 to move below the first tube 29, the first electric telescopic rod 24 extends. The controller controls the extension of the first electric telescopic rod 24 to ensure that a certain amount of meat paste is squeezed out of the first tube 29. When the certain amount of meat paste is squeezed into the fixed mold 311, the second motor 324 starts. The second motor 324 drives the end of the flipping mold 312 to rotate to a position that fits against the upper end of the fixed mold 311.

[0027] In this embodiment, the main body box 1 is provided with a degassing and shaking mechanism 2 for floating bubbles, and four support columns 4 distributed at equal angles are fixedly connected to the lower end of the main body box 1.

[0028] The degassing and shaking mechanism 2 includes a receiving tank 22 disposed in a first empty slot 23. The lower end of the main body box 1 is fixedly connected to four second electric telescopic rods 27 at equal angles. The telescopic ends of the four second electric telescopic rods 27 are respectively fixedly connected to a first rotating body 210. The sides of the four first rotating bodies 210 are respectively provided with second through holes 211. The lower end of the receiving tank 22 is rotatably connected to four connecting bodies 213 corresponding to the positions of the second electric telescopic rods 27. The inner sides of the four connecting bodies 213 are respectively fixedly connected to rotating rods 212. The four rotating rods 212 are respectively rotatably engaged with the second through holes 211.

[0029] The lower end of the container 22 is tapered, and a threaded groove is provided at the lower end of the container 22. A first connecting ring 25 is connected in the threaded groove. A first fixing plate 21 is fixedly connected to the upper end of the first connecting ring 25. A first electric telescopic rod 24 is fixedly connected to the end of the first fixing plate 21. A filter membrane extrusion plate 26 that communicates with the tapered lower end of the container 22 is fixedly connected to the telescopic end of the first electric telescopic rod 24.

[0030] The lower end of the container 22 is provided with a third through hole 214. A second through pipe 215 is fixedly connected to the container 22 in the third through hole 214. The lower end of the main body box 1 is provided with a first through hole 28. A first through pipe 29 is fixedly connected to the main body box 1 in the first through hole 28. The lower end of the second through pipe 215 is fixedly connected to the upper end of the first through pipe 29, and the second through pipe 215 is a flexible structure.

[0031] Specifically, the minced meat is poured into the container 22, the first fixing plate 21 is fixed in the threaded groove by the first connecting ring 25, and then the lower end of the first pipe 29 is blocked by the plug. The second electric telescopic rod 27 is activated, and the four second electric telescopic rods 27 extend and retract in sequence, causing the container 22 to continuously shake downward in four directions, so that the gas in the minced meat in the container 22 flows upward under the compression of the minced meat.

[0032] In use, the device is placed on a horizontal surface via the support column 4. Then, the minced meat is poured into the container 22. The first fixing plate 21 is fixed in the threaded groove via the first connecting ring 25. Then, the lower end of the first through pipe 29 is plugged. The second electric telescopic rod 27 is activated. The four second electric telescopic rods 27 extend and retract in sequence, causing the container 22 to continuously shake downward in four directions. This causes the gas in the minced meat in the container 22 to flow upward under the pressure of the minced meat and then be discharged through the filter membrane extrusion plate 26, thereby reducing the gas content in the minced meat and improving the quality of the subsequent meatball forming.

[0033] Before shaping the meatballs, the third electric telescopic rod 31 is extended or retracted according to the consistency of the minced meat, causing the third electric telescopic rod 31 to move the first fixed body 34 to a suitable position. Then, the first motor 32 is started, driving the first fixed body 34 to rotate. After the plug is removed, the first motor 32 is connected to the first electric telescopic rod 24 via a controller. When the first motor 32 moves the fixed mold 311 below the first through pipe 29, the first electric telescopic rod 24 extends. The controller controls the extension of the first electric telescopic rod 24 to ensure that a certain amount of minced meat is extruded from the first through pipe 29. When the certain amount of minced meat is squeezed into the fixed mold 311, the second motor 324 is started, driving the end of the flipping mold 312 to rotate. The device moves to a position where it fits against the upper end of the fixed mold 311. At the same time, the third motor 328 starts, driving the gear 326 and the external gear ring 327 to rotate. The external gear ring 327 drives the fixed mold 311 to rotate, while the two fourth electric telescopic rods 39 extend and retract, causing the fixed mold 311 to shake. This causes the minced meat to shake in various directions within the fixed mold 311 and the flipping mold 312, thus kneading the minced meat into balls. After the formed meatballs move to the lower position driven by the first motor 32, the second motor 324 starts again. At this time, the formed meatballs fall into the boiling mechanism below. This device can ensure that the processed meatballs are close to spherical in shape, and the meat tendons in the minced meat will not be cut up, ensuring the meatballs have an intact appearance while improving the taste.

[0034] During the process of shaping the meatballs in the fixed mold 311 and the flipping mold 312, the cooling rod 35 is activated. The cooling rod 35 drives the cooling gas to flow through the gas pipe 38 into the gas outlet 314, and then sprays it out through the gas outlet 314. The gas sprayed out of the gas outlet 314 can prevent the meatballs from sticking to the fixed mold 311, and the gas sprayed out of the gas outlet 314 can cool the meatballs during the shaping process, preventing the meat paste from solidifying in the fixed mold 311 and the flipping mold 312, thus improving the quality of the meatball shaping.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.

Claims

1. A processing device for continuous forming and shaping of meatballs, comprising a main body box (1), wherein a first slot (23) is provided at the upper end of the main body box (1), characterized in that: The main body box (1) is provided with a forming mechanism (3) for preventing meat from sticking, shaping and cooling. The forming mechanism (3) includes two third electric telescopic rods (31) symmetrically connected to the side of the main body box (1). The telescopic ends of the two third electric telescopic rods (31) are respectively fixedly connected to a first motor (32). The transmission shaft ends of the two first motors (32) are respectively provided with support rods (33) through couplings. The ends of the two support rods (33) are fixedly connected to a first fixing body (34). The main body box (1) is provided with a degassing shaking mechanism (2) for floating air bubbles. The lower end of the main body box (1) is fixedly connected to four support columns (4) at equal angles.

2. The processing device for continuous forming and shaping of meatballs according to claim 1, characterized in that: The first fixed body (34) is symmetrically connected to two sets of fourth electric telescopic rods (39) on its side. Each set of fourth electric telescopic rods (39) consists of two fourth electric telescopic rods (39). The telescopic ends of each set of fourth electric telescopic rods (39) are fixedly connected to a second fixed body (315). The upper ends of the two second fixed bodies (315) are respectively provided with rotating grooves (316). The two second fixed bodies (315) are respectively rotatably connected to a second rotating body (317) in the rotating grooves (316).

3. The processing device for continuous forming and shaping of meatballs according to claim 2, characterized in that: A first connecting rod (318) is fixedly connected to the side of a second rotating body (317). A fixing ring (313) is fixedly connected to the end of the first connecting rod (318). An annular groove (325) is provided at the upper end of the fixing ring (313). An external toothed ring (327) is rotatably connected to the fixing ring (313) in the annular groove (325). A fixing mold (311) is fixedly connected to the inner side of the external toothed ring (327). A cavity (36) is provided inside the first fixing body (34).

4. The processing device for continuous forming and shaping of meatballs according to claim 3, characterized in that: The upper end of the fixed ring (313) is fixedly connected to a third motor (328), and the transmission shaft end of the third motor (328) is fixedly connected to a gear (326). The side of the gear (326) meshes with the outer side of the external gear ring (327).

5. The processing device for continuous forming and shaping of meatballs according to claim 3, characterized in that: Another second rotating body (317) has a second connecting ring (319) fixedly connected to its side, and a second connecting rod (320) is slidably connected to the inner side of the second connecting ring (319). The end of the second connecting rod (320) is fixedly connected to the side of the fixed ring (313).

6. The processing device for continuous forming and shaping of meatballs according to claim 3, characterized in that: The fixed mold (311) is fixedly connected to a third fixed body (321) on its side. The upper end of the third fixed body (321) is provided with a second slot (322). The upper end of the fixed mold (311) is provided with a flipping mold (312). The side of the third fixed body (321) is fixedly connected to a second motor (324). The drive shaft end of the second motor (324) is fixedly connected to a third rotating body (323). The side of the third rotating body (323) is fixedly connected to the side of the flipping mold (312).

7. The processing device for continuous forming and shaping of meatballs according to claim 3, characterized in that: The first fixing body (34) has a cooling rod (35) fixedly connected in the cavity (36). The surface of the first fixing body (34) is symmetrically provided with a fourth through hole (37). The first fixing body (34) is fixedly connected with a gas supply pipe (38) in the fourth through hole (37). The other end of the gas supply pipe (38) is connected to the fixing mold (311). The inner side of the fixing mold (311) is provided with a plurality of gas supply holes (314) communicating with the gas supply pipe (38).

8. The processing device for continuous forming and shaping of meatballs according to claim 1, characterized in that: The degassing and shaking mechanism (2) includes a container (22) disposed in a first empty slot (23). The lower end of the main body box (1) is fixedly connected to four second electric telescopic rods (27) at equal angles. The telescopic ends of the four second electric telescopic rods (27) are respectively fixedly connected to a first rotating body (210). The sides of the four first rotating bodies (210) are respectively provided with second through holes (211). The lower end of the container (22) is rotatably connected to four connecting bodies (213) corresponding to the positions of the second electric telescopic rods (27). The inner sides of the four connecting bodies (213) are respectively fixedly connected to rotating rods (212). The four rotating rods (212) are respectively rotatably engaged with the second through holes (211).

9. The processing device for continuous forming and shaping of meatballs according to claim 8, characterized in that: The lower end of the container (22) is a conical structure. A threaded groove is provided at the lower end of the container (22). A first connecting ring (25) is connected in the threaded groove. A first fixing plate (21) is fixedly connected to the upper end of the first connecting ring (25). A first electric telescopic rod (24) is fixedly connected to the end of the first fixing plate (21). A filter membrane extrusion plate (26) that communicates with the tapered lower end of the container (22) is fixedly connected to the telescopic end of the first electric telescopic rod (24).

10. The processing device for continuous forming and shaping of meatballs according to claim 8, characterized in that: The lower end of the container (22) is provided with a third through hole (214), and a second through pipe (215) is fixedly connected to the container (22) in the third through hole (214). The lower end of the main body box (1) is provided with a first through hole (28), and a first through pipe (29) is fixedly connected to the main body box (1) in the first through hole (28). The lower end of the second through pipe (215) is fixedly connected to the upper end of the first through pipe (29), and the second through pipe (215) is a flexible structure.

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