Cathode plate online leveling and polishing device
Patent Information
- Application Number
- CN202510478610.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-10-23
AI Technical Summary
相关技术中,阴极板的校平和打磨一般采用人工操作的方式,其耗费的时间长、耗费的精力大,导致整个操作过程的成本较高,同时其操作程度难以量化,容易对阴极板造成额外的损伤,存在改进空间
[0005]根据本发明实施例的阴极板在线校平打磨装置,通过设置输送模块和加工模块,且通过在上述模块附近设置取放模块,使得阴极板可以在不同的模块之间自动活动,并依次进行多个校平打磨工序,可以实现对阴极板的校平打磨,且可以实现阴极板在线校平打磨装置对阴极板的自动化操作,可以提升阴极板在线校平打磨装置的智能性,从而可以提高对阴极板校平打磨的效率,缩短对阴极板校平打磨的时间,降低对阴极板校平打磨的成本,同时可以提高对阴极板校平打磨的量化程度,降低阴极板在校平打磨中受损的概率。
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Figure CN122956326A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cathode plate leveling and polishing devices, and in particular to an online cathode plate leveling and polishing device. Background Technology
[0002] Currently, a significant number of cathode plates in the industry exhibit bending or require grinding. In related technologies, the leveling and grinding of cathode plates are typically done manually, which is time-consuming, labor-intensive, and results in high overall costs. Furthermore, the degree of manual operation is difficult to quantify, potentially causing additional damage to the cathode plate, indicating room for improvement. Summary of the Invention
[0003] The present invention aims to at least solve one of the technical problems existing in the prior art. Therefore, one object of the present invention is to provide an online leveling and polishing device for cathode plates, which is highly intelligent, thereby reducing the cost of leveling and polishing cathode plates and reducing the probability of damage to the cathode plates during leveling and polishing.
[0004] According to an embodiment of the present invention, an online leveling and grinding device for cathode plates includes: a conveying module for loading a plurality of cathode plates; a pick-and-place module for picking up and placing the cathode plates; and two processing modules, each processing module including a movable component and a processing platform for placing the cathode plates. The movable component is movable along a first direction and a second direction that intersect each other. Each processing module further includes: a grinding roller and a plurality of striking elements. The plurality of striking elements are mounted on one of the movable components and located directly above one of the processing platforms for striking the cathode plates to level them. The plurality of striking elements are staggered along a third direction, which intersects the first direction and the second direction respectively. The grinding roller is mounted on another movable component and located directly above the other processing platform for grinding the cathode plates.
[0005] According to an embodiment of the present invention, the online leveling and polishing device for cathode plates, by setting up a conveying module and a processing module, and by setting up a pick-and-place module near the above modules, allows the cathode plate to move automatically between different modules and sequentially perform multiple leveling and polishing processes. This enables the leveling and polishing of the cathode plate and achieves automated operation of the online leveling and polishing device for the cathode plate, thereby improving the intelligence of the online leveling and polishing device for the cathode plate. This improves the efficiency of leveling and polishing the cathode plate, shortens the leveling and polishing time, reduces the leveling and polishing cost, and increases the quantification of leveling and polishing of the cathode plate, reducing the probability of damage to the cathode plate during leveling and polishing.
[0006] According to some embodiments of the present invention, the online leveling and grinding device for cathode plates further includes: a precision calibration module, the precision calibration module being disposed on one side of the processing module in the third direction, and the precision calibration module including a precision calibration support, a plurality of first precision calibration rollers and a plurality of second precision calibration rollers, the plurality of first precision calibration rollers and the plurality of second precision calibration rollers being rotatably connected to the precision calibration support, the plurality of first precision calibration rollers being spaced apart along the third direction, the plurality of second precision calibration rollers being spaced apart along the third direction, and the plurality of first precision calibration rollers and the plurality of second precision calibration rollers being arranged opposite to each other in the first direction and having a gap for the cathode plate to pass through.
[0007] In some embodiments, the calibration module further includes: a first drive member and a transmission assembly, the transmission assembly including a plurality of first gears and a plurality of second gears, each of the ends of the first calibration roller and each of the second calibration rollers being connected to a first gear, the second gears being rotatably connected to the calibration support, and the second gears respectively meshing with two adjacent first gears, the first drive member being disposed on the calibration support, the first drive member being adapted to drive the first gears, the second gears, the first calibration rollers or the second calibration rollers to rotate, so that the first calibration rollers and the second calibration rollers rotate in opposite directions.
[0008] In some embodiments, the outer periphery of the first calibration roller has an annular first groove, the first groove being located at the end of the first calibration roller and extending circumferentially along the first calibration roller; the outer periphery of the second calibration roller has an annular second groove, the second groove being located at the end of the second calibration roller and extending circumferentially along the second calibration roller; the second groove corresponds to the position of the first groove in the second direction, and the second groove cooperates with the first groove to avoid the electrolytic rod of the cathode plate.
[0009] In some embodiments, the calibration support includes a base body and an adjustment assembly. The adjustment assembly includes an adjustment frame, an adjustment block, and an adjustment rod. The adjustment frame is connected to the base body, the adjustment block is slidably connected to the adjustment frame, the adjustment rod is threadedly connected to the adjustment frame, and one end of the adjustment rod is connected to the adjustment block. The adjustment block is rotatably connected to the end of the first calibration roller and / or the end of the second calibration roller. The adjustment assembly is configured to adjust the size of the gap by rotating the adjustment rod.
[0010] According to some embodiments of the present invention, the processing module further includes: a processing support base, the movable component and the processing platform are respectively disposed on the processing support base, and the movable component and the processing platform are positioned corresponding to each other in the third direction. The processing support base is provided with a plurality of drive shafts arranged at intervals along the third direction. The processing platform has a plurality of clearance openings for avoiding the drive shafts. The plurality of drive shafts are configured to contact the cathode plate to drive the cathode plate to move along the third direction.
[0011] In some embodiments, the processing platform has a clearance groove on the side facing the striking member, the clearance groove extending along the third direction and communicating with a plurality of clearance openings respectively, the outer periphery of the drive shaft has an annular third groove, the third groove being located at the end of the drive shaft and extending along the circumferential direction of the drive shaft, the third groove corresponding to the clearance groove in the second direction, and the third groove cooperating with the clearance groove for avoiding the electrolytic rod of the cathode plate.
[0012] In some embodiments, the movable component includes a first support frame, a first lifting frame, and a translating frame. The first support frame is connected to the processing support base, the first lifting frame is slidably connected to the first support frame, and the translating frame is slidably connected to the first lifting frame, with the translating frame extending along the third direction. A plurality of the striking elements are mounted on the translating frame. The first support frame is provided with a second driving member adapted to drive the first lifting frame to move up and down along the first direction. The first lifting frame is provided with a third driving member adapted to drive the translating frame to move along the second direction, thereby moving the grinding roller or the plurality of striking elements.
[0013] In some embodiments, the processing module further includes: a flipping component for flipping the cathode plate, the flipping component being disposed on the processing support base, in the third direction, the processing platform corresponding to a portion of the sequentially arranged positions of the plurality of drive shafts, the flipping component being located on one side of the movable component and corresponding to another portion of the sequentially arranged positions of the plurality of drive shafts.
[0014] In some embodiments, the flipping assembly includes a second support frame, a second lifting frame, and a flipping frame. The second support frame is connected to the processing support base, the second lifting frame is slidably connected to the second support frame, and the flipping frame is rotatably connected to the second lifting frame. The flipping frame is provided with a plurality of pneumatic clamps for clamping the electrolytic rods of the cathode plate. The second support frame is provided with a fourth driving member adapted to drive the second lifting frame to move up and down along the first direction. The second lifting frame is provided with a fifth driving member adapted to drive the flipping frame to flip, so as to move the cathode plate through the pneumatic clamps.
[0015] According to some embodiments of the present invention, the conveying module includes a conveying support, a chain, a mounting member, and a plurality of transmission teeth. The plurality of transmission teeth are rotatably connected to the conveying support and are spaced apart along a horizontal direction. The chain is sleeved on the plurality of transmission teeth and meshes with the plurality of transmission teeth. The mounting member is connected to the chain plate of the chain. The mounting member has a mating groove. The shape of the mating groove matches the shape of the end of the electrolytic rod of the cathode plate. The end of the electrolytic rod of the cathode plate is adapted to be inserted into the mating groove so that the cathode plate is mounted on the mounting member. The conveying support is provided with a sixth driving member. The sixth driving member is adapted to drive the transmission teeth to rotate to drive the chain to move, and drive the cathode plate to move through the mounting member on the chain.
[0016] According to some embodiments of the present invention, the pick-and-place module includes a robotic arm and a vacuum suction cup, the vacuum suction cup being connected to the end of the robotic arm for picking up the cathode plate, and the robotic arm being adapted to drive the vacuum suction cup to move so as to move the cathode plate.
[0017] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0019] Figure 1 This is a schematic diagram of the structure of an online leveling and polishing device for cathode plates according to some embodiments of the present invention;
[0020] Figure 2 This is a schematic diagram of the operation of a processing module in the state of processing a cathode plate according to some embodiments of the present invention;
[0021] Figure 3 yes Figure 2 Enlarged view of the A-structure in the middle;
[0022] Figure 4 This is a schematic diagram of the structure of a processing module according to some embodiments of the present invention from one perspective;
[0023] Figure 5 yes Figure 4 Enlarged view of the B-structure;
[0024] Figure 6 yes Figure 4 Enlarged view of the C-structure;
[0025] Figure 7 yes Figure 4 Enlarged view of the D-structure;
[0026] Figure 8 This is a schematic diagram of the structure of a processing module according to some embodiments of the present invention from another perspective;
[0027] Figure 9 This is a schematic diagram of the structure of another processing module according to some embodiments of the present invention;
[0028] Figure 10 This is a schematic diagram of the operation of the calibration module in the calibration cathode plate state according to some embodiments of the present invention;
[0029] Figure 11 yes Figure 10 Enlarged view of the E-structure;
[0030] Figure 12 This is a schematic diagram of the structure of the calibration module according to some embodiments of the present invention from one viewpoint;
[0031] Figure 13 yes Figure 12 Enlarged view of the F-structure;
[0032] Figure 14 This is a structural schematic diagram of the calibration module according to some embodiments of the present invention from another perspective;
[0033] Figure 15 yes Figure 14 Enlarged view of the G structure;
[0034] Figure 16 This is a schematic diagram of the operation of the conveying module in the state of conveying the cathode plate according to some embodiments of the present invention;
[0035] Figure 17 yes Figure 16 Enlarged view of the H-structure in the middle;
[0036] Figure 18 This is a schematic diagram of the structure of a conveying module according to some embodiments of the present invention;
[0037] Figure 19 yes Figure 18Enlarged view of the I-structure;
[0038] Figure 20 This is a schematic diagram of the operation of the pick-and-place module in the state of picking and placing the cathode plate according to some embodiments of the present invention.
[0039] Figure label:
[0040] Cathode plate online leveling and grinding device 100, cathode plate 200, electrolytic rod 210.
[0041] Conveying module 10, conveying support base 11, chain 12, chain plate 121, hanger 13, first mating plate 131, second mating plate 132, mating groove 133, transmission gear 14.
[0042] 20, pick-and-place module; 21, robotic arm; 22, vacuum suction cup.
[0043] Processing module 30, movable component 31, first support frame 311, first support beam 3111, first mounting beam 3112, first lifting frame 312, counterweight block 3121, reinforcing beam 3122, lifting beam 3123, translation frame 313.
[0044] The components include: a tilting assembly 32, a second support frame 321, a second support beam 3211, a second mounting beam 3212, a second lifting frame 322, a tilting frame 323, and a tilting plate 3231.
[0045] Machining platform 33, clearance opening 331, clearance groove 332, limiting component 333, grinding roller 34, striking component 35, machining support base 36, drive shaft 37, third groove 371, air clamp 38, dust removal component 39.
[0046] The system includes: a precision calibration module 40, a first precision calibration roller 41, a first groove 411, a second precision calibration roller 42, a second groove 421, a gap 43, a precision calibration support base 44, a base body 441, an adjustment assembly 442, an adjustment frame 4421, an adjustment block 4422, an adjustment rod 4423, a transmission assembly 45, a first gear 451, and a second gear 452.
[0047] First drive component 51, second drive component 52, third drive component 53, fourth drive component 54, fifth drive component 55, sixth drive component 56, lead screw 57. Detailed Implementation
[0048] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0049] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0050] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0051] The following is for reference. Figures 1-20 A cathode plate online leveling and polishing apparatus 100 according to an embodiment of the present invention is described.
[0052] like Figures 1-20 As shown, the online cathode plate leveling and grinding device 100 according to an embodiment of the present invention includes: a conveying module 10, a pick-and-place module 20, two processing modules 30, a grinding roller 34, and multiple striking elements 35. The conveying module 10 can load multiple cathode plates 200 (such as copper electrolytic stainless steel cathode plates), which is beneficial for the storage and transfer of multiple cathode plates 200. The pick-and-place module 20 can pick up and place cathode plates 200, so that the same cathode plate 200 can move between different modules, so that the cathode plate 200 can undergo multiple leveling and grinding processes in sequence, which is beneficial for realizing the automated operation of the cathode plate 200 and improving the intelligence of the online cathode plate leveling and grinding device 100.
[0053] Each processing module 30 may include a movable component 31 and a processing platform 33. The processing platform 33 is used to place the cathode plate 200. The movable component 31 can move relative to the processing platform 33. The processing module 30 may also include a grinding roller 34 and a plurality of striking elements 35. The plurality of striking elements 35 may be mounted on the movable component 31 of one processing module 30 and may be located directly above the processing platform 33 of that processing module 30, so that the plurality of striking elements 35 can strike the cathode plate 200 to level the cathode plate 200. The grinding roller 34 may be mounted on the movable component 31 of another processing module 30 and may be located directly above the processing platform 33 of that processing module 30, so that the grinding roller 34 can contact the cathode plate 200 and rotate relative to the cathode plate 200 to grind the cathode plate 200.
[0054] Understandably, another processing module 30 may also be equipped with a dust removal component 39. The dust removal component 39 can discharge the waste material (such as powder) generated by the grinding roller 34 grinding the cathode plate 200. This can prevent the waste material from accumulating on the processing platform 33 and the cathode plate 200, reduce the probability of the cathode plate 200 being damaged due to excessive waste accumulation, improve the grinding effect on the cathode plate 200, and prevent the waste material from splashing in the air. This can reduce the risk of injury to operators due to excessive waste splashing in the air, thereby improving the safety of the cathode plate online leveling and grinding device 100 and facilitating the collection of waste material.
[0055] It should be explained that the dust removal component 39 can be an exhaust duct, which can have a connected air inlet and an air outlet. The exhaust duct can be equipped with a blower, which can drive outside air to first enter the exhaust duct through the air inlet and then be discharged through the air outlet. The air inlet can be directly facing the processing platform 33, so that the dust removal component 39 can discharge the waste generated by the grinding roller 34 grinding the cathode plate 200.
[0056] The movable component 31 can move along intersecting first and second directions to drive the grinding roller 34 and multiple striking elements 35. The multiple striking elements 35 can be staggered along a third direction. The grinding roller 34 can extend along the third direction, which can intersect with the first and second directions respectively. For example, the first direction (e.g., ...) Figure 2 (as shown in the up and down direction), second direction (such as...) Figure 2 (as shown in the forward and backward directions) and third direction (such as...) Figure 2 The left and right directions shown can be perpendicular to each other, so that the striking part 35 and the grinding roller 34 can be raised and lowered separately to avoid the cathode plate 200, which is beneficial for the cathode plate 200 to be picked up and placed on the processing platform 33.
[0057] At the same time, the horizontal movement direction of multiple striking parts 35 (such as...) Figure 2The front-to-back direction shown) and the arrangement direction of the multiple striking parts 35 (such as...) Figure 2 The left and right directions shown are both on the same horizontal plane and intersect (e.g., perpendicular), which can increase the contact range between the multiple striking parts 35 and the cathode plate 200, which is beneficial to improving the leveling effect of the cathode plate 200, and the horizontal movement direction of the grinding roller 34 (e.g., the ...)). Figure 9 The front-to-back direction shown) and the extension direction of the grinding roller 34 (as shown) Figure 9 The left and right directions shown are both on the same horizontal plane and intersect (as shown in the figure, perpendicular), which can increase the contact range between the grinding roller 34 and the cathode plate 200, and is beneficial to improving the grinding effect on the cathode plate 200.
[0058] According to an embodiment of the present invention, the cathode plate online leveling and polishing device 100, by setting a conveying module 10 and a processing module 30, and by setting a pick-and-place module 20 near the above modules, allows the cathode plate 200 to move automatically between different modules and perform multiple leveling and polishing processes in sequence. This enables the leveling and polishing of the cathode plate 200 and achieves automated operation of the cathode plate 200 by the online leveling and polishing device 100. This improves the intelligence of the online leveling and polishing device 100, thereby increasing the efficiency of leveling and polishing the cathode plate 200, shortening the leveling and polishing time of the cathode plate 200, reducing the leveling and polishing cost of the cathode plate 200, and improving the quantification of leveling and polishing of the cathode plate 200, thus reducing the probability of damage to the cathode plate 200 during leveling and polishing.
[0059] like Figure 1 , Figure 10 and Figure 11 As shown, according to some embodiments of the present invention, the cathode plate online leveling and grinding device 100 may further include a fine calibration module 40, which may be disposed in a third direction (e.g., the processing module 30 is located in the third direction) of the processing module 30. Figure 1 One side of the left and right directions shown (e.g.) Figure 1 (As shown on the right), this allows the calibration module 40 to interface with the processing module 30, so that the cathode plate 200 can move automatically between the calibration module 40 and the processing module 30. This facilitates the automated operation of the cathode plate 200 by the online cathode plate leveling and grinding device 100 and enhances the intelligence of the online cathode plate leveling and grinding device 100.
[0060] The calibration module 40 may include a calibration support 44, a plurality of first calibration rollers 41, and a plurality of second calibration rollers 42. The plurality of first calibration rollers 41 are rotatably connected to the calibration support 44, and the plurality of second calibration rollers 42 are rotatably connected to the calibration support 44. The plurality of first calibration rollers 41 can be rotatably connected to a third direction (e.g., ...). Figure 10 Multiple second precision rollers 42 are arranged at intervals in the left-right direction (as shown), and can be arranged along a third direction (such as...). Figure 10 The multiple first precision calibration rollers 41 and the multiple second precision calibration rollers 42 are arranged at intervals in the first direction (as shown in the left-right direction), and the multiple first precision calibration rollers 41 and the multiple second precision calibration rollers 42 are arranged at intervals in the first direction (as shown in the left-right direction). Figure 10 The first calibration roller 41 and its corresponding second calibration roller 42 are arranged opposite each other in the vertical direction shown, and there can be a gap 43 between each first calibration roller 41 and its corresponding second calibration roller 42, so that the cathode plate 200 can pass through the gap 43 between multiple corresponding first calibration rollers 41 and second calibration rollers 42 in sequence.
[0061] During the process of the cathode plate 200 passing through the gap 43, the first precision roller 41 and the second precision roller 42, which are arranged opposite to each other, can respectively contact the opposite sides of the cathode plate 200 (e.g., Figure 11 The surfaces of the cathode plate 200 (shown as upper and lower sides) come into contact, thereby engaging the first calibration roller 41 and the second calibration roller 42. By applying pressure to the cathode plate 200, leveling of the cathode plate 200 is achieved. During this process, the first calibration roller 41 and the second calibration roller 42 can rotate simultaneously in opposite directions, driving the cathode plate 200 along one direction (e.g., ...). Figure 10 (As shown, the direction from left to right or from right to left) passes through gap 43.
[0062] It is understandable that the contact range between the fine calibration roller and the cathode plate 200 is larger than the contact range between the multiple striking elements 35 and the cathode plate 200. Furthermore, the uniformity of the force applied by the fine calibration roller to the cathode plate 200 is better than the uniformity of the force applied by the multiple striking elements 35. Therefore, compared to the coarse calibration method of the processing module 30, which uses multiple striking elements 35 to strike the cathode plate 200 for coarse calibration, the fine calibration module 40 can improve the calibration accuracy of the cathode plate 200 to achieve fine calibration. Moreover, the cathode plate online calibration and grinding device 100 of this application requires a parallel calibration method of coarse and fine calibration, so that the processing module 30 and the fine calibration module 40 can share the calibration work of the device, which is beneficial to improving the service life of the cathode plate online calibration and grinding device 100.
[0063] It should be noted that the cathode plate 200, after being manufactured, has a basic thickness (e.g., 3.25 mm). The size of the aforementioned gap 43 must be greater than or equal to the basic thickness of the cathode plate 200; that is, the smallest gap 43 among the aforementioned gaps 43 can be 3.25 mm, and as... Figure 1 and Figure 10 As shown, in the direction from left to right, the gap 43 between the multiple oppositely arranged first calibration rollers 41 and second calibration rollers 42 gradually decreases until the size of the gap 43 is equal to the basic thickness of the cathode plate 200.
[0064] Thus, when the cathode plate 200 moves from the processing module 30 to the precision calibration module 40, the precision calibration roller can rotate in the forward direction (as in...). Figure 10 As shown in the rear-to-front view, the first calibration roller 41 rotates counterclockwise, and the second calibration roller 42 rotates clockwise to drive the cathode plate 200 in the forward direction (e.g., Figure 10 The calibration roller (as shown in the left-to-right direction) passes through multiple gaps 43 to achieve fine calibration of the cathode plate 200, and after fine calibration is completed, the calibration roller can rotate in the reverse direction (as shown in the left-to-right direction). Figure 10 As shown in the rear-to-front view, the first calibration roller 41 rotates clockwise, and the second calibration roller 42 rotates counterclockwise to drive the cathode plate 200 in the opposite direction (e.g., Figure 10 The movement (from right to left) is directed onto the processing module 30.
[0065] like Figure 1 , Figure 10 , Figure 12 , Figure 13 and Figure 14 As shown, in some embodiments, the calibration module 40 may further include a first drive member 51 and a transmission assembly 45. The transmission assembly 45 may include a plurality of first gears 451 and a plurality of second gears 452. Each end of the first calibration roller 41 and each second calibration roller 42 may be connected to a first gear 451. The two first gears 451 on the oppositely arranged first calibration roller 41 and second calibration roller 42 mesh with each other, so that the first calibration roller 41 and the second calibration roller 42 can rotate simultaneously in opposite directions.
[0066] The second gear 452 is rotatably connected to the calibration support 44, and each second gear 452 can be respectively connected to a third direction (e.g., Figure 10 Two adjacent first gears 451 arranged in the left-right direction (as shown) mesh, so that the multiple first gears 451 arranged in the third direction can rotate in the same direction, that is, the multiple first gears 451 on the multiple first precision rollers 41 rotate in the same direction, and the multiple first gears 451 on the multiple second precision rollers 42 rotate in the same direction.
[0067] The first driving member 51 can be mounted on the precision calibration support 44. The first driving member 51 can drive the first gear 451, the second gear 452, the first precision calibration roller 41 or the second precision calibration roller 42 to rotate, so as to drive the first precision calibration roller 41 and the second precision calibration roller 42 to rotate in opposite directions through the transmission assembly 45, thereby realizing the precision calibration of the cathode plate 200. It is understood that the first driving member 51 can be a drive motor. The output shaft of the drive motor can be connected to the end of the rotating shaft of the first precision calibration roller 41 or the second precision calibration roller 42, or the output shaft of the drive motor can be connected to the middle of the first gear 451 or the second gear 452.
[0068] like Figure 11 and Figure 15As shown, in some embodiments, the outer periphery of the first calibration roller 41 may have an annular first groove 411, and the first groove 411 may be located at the end of the first calibration roller 41 (e.g., Figure 15 The front end shown), and the annular first groove 411 can extend circumferentially along the first calibration roller 41, the outer periphery of the second calibration roller 42 can have an annular second groove 421, the second groove 421 can be located at the end of the second calibration roller 42 (e.g., the ... second calibration roller 42 can have an annular second groove 421, the second groove 421 can be located at the end of the second calibration roller 42 (e.g., the front end Figure 15 The front end shown), and the second groove 421 can extend circumferentially along the second precision roller 42, the second groove 421 and the first groove 411 can be in a second direction (such as Figure 15 The positions in the front and back directions shown correspond to each other.
[0069] Thus, the second groove 421 cooperates with the first groove 411 to avoid the electrolytic rod 210 of the cathode plate 200, which can ensure the uniformity of the force applied to the cathode plate 200 by the calibration roller, improve the calibration effect of the cathode plate 200, and achieve the calibration of the cathode plate 200 without removing the electrolytic rod 210. This can ensure the structural strength of the cathode plate 200, reduce the waste of materials (such as the electrolytic rod 210), and reduce costs.
[0070] like Figure 10 , Figure 12 , Figure 14 and Figure 15 As shown, in some embodiments, the calibration support 44 may include a base body 441 and an adjustment assembly 442. The adjustment assembly 442 may include an adjustment frame 4421, an adjustment block 4422, and an adjustment rod 4423. The adjustment frame 4421 can be connected to the base body 441, the adjustment block 4422 can be slidably connected to the adjustment frame 4421, and the adjustment rod 4423 can be threadedly connected to the adjustment frame 4421. One end of the adjustment rod 4423 (e.g., ...) Figure 15 The lower end shown can be connected to the adjusting block 4422, so that the adjusting block 4422 can be driven to move relative to the adjusting frame 4421 by rotating the adjusting rod 4423.
[0071] Adjusting block 4422 can be coupled to the end of the first precision roller 41 (e.g. Figure 15 The left and right ends shown are rotatably connected, or the adjusting block 4422 can be connected to the end of the second precision roller 42 (as shown). Figure 15 The left and right ends shown are rotatably connected. Alternatively, the ends of the first calibration roller 41 and the second calibration roller 42 can be rotatably connected to the adjusting block 4422 of an adjusting assembly 442, so that the size of the gap 43 can be adjusted by rotating the adjusting rod 4423.
[0072] It is understood that the second gear 452 can be rotatably connected to the adjusting block 4422 of the adjusting assembly 442, so that the position of the second gear 452 can be adjusted by rotating the adjusting rod 4423, which is beneficial to control the engagement or disengagement of the second gear 452 with the first gear 451, so as to adjust the number of rotatable fine-tuning rollers.
[0073] It should be noted that the adjusting block 4422 can slide relative to the adjusting frame 4421 along the extension direction of the adjusting rod 4423. In the fine calibration module 40, the extension direction of the adjusting rod 4423 is as follows: Figure 12 As shown in the up-down direction, by rotating the adjusting rod 4423, the adjusting block 4422 can move relative to the adjusting frame 4421, thereby driving the first fine calibration roller 41, the second fine calibration roller 42 or the second gear 452 to move up and down, which is beneficial to adjust the size of the gap 43, and also beneficial to control the engagement or disengagement of the second gear 452 with the first gear 451.
[0074] like Figure 1 , Figure 2 and Figure 4 As shown, according to some embodiments of the present invention, the processing module 30 may further include a processing support 36, and the movable component 31 and the processing platform 33 may be respectively disposed on the processing support 36, and the movable component 31 and the processing platform 33 are in a third direction (e.g., Figure 2 Corresponding to the position in the left and right directions shown, the machining support 36 can be provided with multiple drive shafts 37, and the multiple drive shafts 37 can be arranged at intervals along the third direction. The machining platform 33 can have multiple clearance openings 331 for avoiding the drive shafts 37.
[0075] At least a portion of the drive shaft 37 can be located within the clearance opening 331. Based on the premise that the cathode plate 200 can be placed on the processing platform 33, it can be ensured that the cathode plate 200 is in contact with the drive shaft 37, so that the drive shaft 37 can rotate under the drive of the drive motor to drive the cathode plate 200 to move in a third direction. This allows the cathode plate 200 to perform multiple leveling and grinding processes in sequence, which is beneficial to realize the automated operation of the cathode plate 200 by the online leveling and grinding device 100 and to improve the intelligence of the online leveling and grinding device 100.
[0076] like Figure 3 , Figure 4 and Figure 7 As shown, in some embodiments, the side of the processing platform 33 facing the striking member 35 (e.g.) Figure 4 The upper side shown may have a clearance groove 332, which may be along a third direction (e.g., Figure 7Extending in the left and right directions as shown, the clearance groove 332 can be connected to multiple clearance ports 331 respectively. Based on the clearance of the drive shaft 37, the clearance of the electrolytic rod 210 of the cathode plate 200 can be achieved.
[0077] This ensures the uniformity of the force applied by the striking element 35 to the cathode plate 200, guaranteeing the coarse adjustment effect of the cathode plate 200. It also ensures the uniformity of the force applied by the grinding roller 34 to the cathode plate 200, guaranteeing the grinding effect of the cathode plate 200. At the same time, the coarse adjustment and grinding of the cathode plate 200 can be achieved without removing the electrolytic rod 210, which can ensure the structural strength of the cathode plate 200 and reduce the waste of materials (such as the electrolytic rod 210), thus reducing costs.
[0078] The outer periphery of the drive shaft 37 may have an annular third groove 371, and the third groove 371 may be located at the end of the drive shaft 37 (e.g., Figure 7 As shown in the front end), and the third groove 371 can extend circumferentially along the drive shaft 37, which can realize the avoidance of the electrolytic rod 210 of the cathode plate 200, thereby ensuring the stability of the cathode plate 200's movement. The third groove 371 and the avoidance groove 332 can be in the second direction (e.g., Figure 7 The positions in the front and back directions shown correspond, and the third groove 371 and the avoidance groove 332 can cooperate to avoid the electrolytic rod 210 of the cathode plate 200. This can reduce the probability of the cathode plate 200 tilting or shaking on the processing platform 33, improve the roughing effect of the cathode plate 200, and improve the polishing effect of the cathode plate 200.
[0079] like Figure 4 and Figure 7 As shown, in some embodiments, a limiting member 333 is provided on the processing platform 33. The limiting member 333 can limit the cathode plate 200 on the processing platform 33, which can ensure the stability of the cathode plate 200 on the processing platform 33, reduce the probability of the cathode plate 200 tilting or shaking due to the striking member 35 or the grinding roller 34, thereby improving the uniformity of the force applied to the cathode plate 200 by the multiple striking members 35, improving the roughing effect of the cathode plate 200, and improving the uniformity of the force applied to the cathode plate 200 by the grinding roller 34, improving the grinding effect of the cathode plate 200. It can be understood that the limiting member 333 can be a rotary pressing cylinder.
[0080] like Figure 2 , Figure 4 and Figure 5As shown, in some embodiments, the movable component 31 may include a first support frame 311, a first lifting frame 312, and a translation frame 313. The first support frame 311 may be connected to the processing support base 36, the first lifting frame 312 may be slidably connected to the first support frame 311, and the translation frame 313 may be slidably connected to the first lifting frame 312. Furthermore, the translation frame 313 may move along a third direction (e.g., ...). Figure 5 Extending in the left-right direction (as shown), multiple striking elements 35 can be mounted on the translation frame 313, allowing the multiple striking elements 35 to be arranged along the third direction, which can increase the contact range between the multiple striking elements 35 and the cathode plate 200, and is beneficial to improving the leveling effect of the cathode plate 200. The grinding roller 34 can be mounted on the translation frame 313, allowing the grinding roller 34 to extend along the third direction, which can increase the contact range between the grinding roller 34 and the cathode plate 200, and is beneficial to improving the grinding effect of the cathode plate 200.
[0081] The first support frame 311 may be equipped with a second driving member 52, which can drive the first lifting frame 312 along a first direction (e.g., Figure 5 The first lifting frame 312 can be equipped with a third driving member 53, which can drive the translation frame 313 to move along the second direction (as shown in the vertical direction). Figure 5 (As shown in the front-to-back direction) moves relative to the first lifting frame 312 to drive the grinding roller 34 or multiple striking elements 35 to move. For example, the grinding roller 34 and multiple striking elements 35 can move in the vertical direction (e.g., Figure 5 The grinding roller 34 and multiple striking elements 35 can move up and down in the vertical direction (as shown), and can move horizontally in the horizontal direction (e.g., in the vertical direction). Figure 5 The translation in the forward and backward direction (as shown) can be understood as follows: the second driving component 52 can be a cylinder, and the third driving component 53 can be a drive motor.
[0082] like Figure 4 and Figure 5 As shown, in some embodiments, the first support frame 311 may include a first mounting beam 3112 and a plurality of first support beams 3111, the first support beams 3111 being able to run along a first direction (e.g., Figure 5 As shown in the vertical direction, it extends, and the multiple first support beams 3111 can extend along a third direction (such as...). Figure 5 Arranged at intervals in the left-right direction (as shown), the first mounting beam 3112 can be connected to multiple first support beams 3111 respectively, and the first mounting beam 3112 can be located at the top of the first mounting beam 3112 (e.g., in the left-right direction). Figure 5 (as shown at the upper end), thereby improving the structural stability of the first support frame 311.
[0083] The first lifting frame 312 may include a counterweight 3121, a reinforcing beam 3122, and a lifting beam 3123. The counterweight 3121 is slidably connected to the first support beam 3111. For example, the counterweight 3121 may have a slider, and the first support beam 3111 may have a groove extending along a first direction. The slider and the groove can be slidably engaged. At least a portion of the counterweight 3121 may be located on the side of the first support frame 311 opposite to the processing platform 33 (e.g., Figure 5 (As shown in the front side), which helps to ensure the balance of the center of gravity of the entire moving assembly 31, thereby ensuring the stability of the grinding roller 34 grinding the cathode plate 200, and ensuring the smoothness of the multiple striking parts 35 striking the cathode plate 200.
[0084] One end of the lifting beam 3123 (e.g.) Figure 5 The front end shown can be connected to the counterweight 3121, and the lifting beam 3123 can move along the second direction (e.g., Figure 5 Extending in the front-to-back direction (as shown), the translation frame 313 can be slidably connected to the lifting beam 3123. For example, the translation frame 313 may have a slider, and the lifting beam 3123 may have a second direction (as shown). Figure 5 The slide groove extends in the front-to-back direction (as shown), and the slider can slide in the slide groove to reinforce one end of the beam 3122 (e.g., Figure 5 The front end shown can be connected to the counterweight 3121, and the other end of the reinforcing beam 3122 (as shown) can be connected to the counterweight 3121. Figure 5 The rear end shown can be connected to the lifting beam 3123, so that the counterweight 3121, the reinforcing beam 3122 and the lifting beam 3123 can cooperate to form a triangular structure, which can improve the structural strength of the first lifting frame 312.
[0085] The first lifting frame 312 may also include a lead screw 57, one end of which (e.g.) Figure 5 The front end shown can be connected to the third drive component 53, that is, one end of the lead screw 57 can be connected to the output shaft of the drive motor, and the other end of the lead screw 57 (as shown) can be connected to the third drive component 53. Figure 5 The rear end shown can be rotatably connected to the translation frame 313, and the extension direction of the lead screw 57 (as shown) Figure 5 The forward and backward directions shown are the same as the extension direction of the lifting beam 3123, so that the second driving member 52 can drive the counterweight block 3121 to move to drive the entire lifting frame to move, and the third driving member 53 can drive the lead screw 57 to rotate to drive the translation frame 313 to move.
[0086] like Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 9As shown, in some embodiments, the processing module 30 may further include a flipping assembly 32, which can flip the cathode plate 200 to facilitate the impact of the plurality of striking elements 35 on opposite sides of the cathode plate 200 (e.g., ...). Figure 2 Tapping the upper and lower sides (as shown) can improve the leveling effect of the cathode plate 200 and facilitate the grinding of the roller 34 on the opposite sides of the cathode plate 200 (such as the upper and lower sides). Figure 9 Tapping the upper and lower sides (as shown) can improve the polishing effect on the cathode plate 200.
[0087] The flipping component 32 can be mounted on the machining support 36 in a third direction (e.g., Figure 4 In the left-right direction shown, the machining platform 33 can correspond to a portion of the positions of the multiple drive shafts 37 arranged sequentially, and the tilting component 32 can be located on one side of the movable component 31 (e.g., in the left-right direction). Figure 4 (As shown on the right), and the flipping component 32 can correspond to another part of the positions arranged in sequence among the multiple drive shafts 37, so that the multiple drive shafts 37 cooperate with each other to drive the cathode plate 200 to move between the movable component 31 and the flipping component 32, so as to realize the leveling or grinding of the cathode plate 200, while preventing the flipping component 32 and the movable component 31 from interfering with each other, and improving the reliability of the processing module 30.
[0088] Specifically, after multiple striking elements 35 strike one side of the cathode plate 200 on the processing platform 33, the drive shaft 37 can drive the cathode plate 200 to the flipping assembly 32 so that the flipping assembly 32 can flip the cathode plate 200. Then, the drive shaft 37 can drive the cathode plate 200 to the processing platform 33 so that multiple striking elements 35 strike the other side of the cathode plate 200 on the processing platform 33, thereby achieving coarse calibration of the cathode plate 200.
[0089] Alternatively, after the grinding roller 34 grinds one side of the cathode plate 200 on the grinding platform 33, the drive shaft 37 can drive the cathode plate 200 to the flipping assembly 32 so that the flipping assembly 32 can flip the cathode plate 200. Then the drive shaft 37 can drive the cathode plate 200 to the processing platform 33 so that the grinding roller 34 can grind the other side of the cathode plate 200 on the grinding platform 33, thereby achieving the grinding of the cathode plate 200.
[0090] like Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 8As shown, in some embodiments, the flipping assembly 32 may include a second support frame 321, a second lifting frame 322, and a flipping frame 323. The second support frame 321 may be connected to the processing support base 36, the second lifting frame 322 may be slidably connected to the second support frame 321, and the flipping frame 323 may be rotatably connected to the second lifting frame 322. The flipping frame 323 may have a flipping plate 3231 and a plurality of pneumatic clamps 38. The flipping plate 3231 may be oriented along a third direction (e.g., ...). Figure 6 Extending in the left-right direction (as shown), the air clamp 38 can clamp the electrolytic rod 210 of the cathode plate 200, and multiple air clamps 38 can be installed on the flip plate 3231, so that multiple air clamps 38 can extend along the extension direction of the electrolytic rod 210 (as shown). Figure 6 The left-right arrangement shown can improve the reliability of the air clamp 38 in holding the cathode plate 200 and improve the stability of the flipping assembly 32 in flipping the cathode plate 200.
[0091] The second support frame 321 may be equipped with a fourth driving member 54, which can drive the second lifting frame 322 along a first direction (e.g., Figure 6 (As shown in the vertical direction) it rises and falls relative to the second support frame 321. The second lifting frame 322 may be provided with a fifth driving member 55. The fifth driving member 55 can drive the tilting frame 323 to tilt, so as to drive the entire cathode plate 200 to tilt through multiple air clamps 38 on the tilting plate 3231. It can be understood that the fourth driving member 54 can be a cylinder, and the fifth driving member 55 can be a drive motor. The output shaft of the drive motor can be connected to the rotation center of the tilting frame 323. Alternatively, the drive motor can drive the tilting frame 323 to move through transmission components such as belts or gears.
[0092] like Figure 4 and Figure 6 As shown, in some embodiments, the second support frame 321 may include a second mounting beam 3212 and a plurality of second support beams 3211, the second support beams 3211 being able to run along a first direction (e.g., Figure 6 As shown in the vertical direction, it extends, and multiple second support beams 3211 can extend along a third direction (such as...). Figure 6 Arranged at intervals in the left-right direction (as shown), the second mounting beam 3212 can be connected to multiple second support beams 3211 respectively, and the second mounting beam 3212 can be located at the top of the second mounting beam 3212 (e.g., in the left-right direction). Figure 6 (as shown at the upper end), thereby improving the structural stability of the second support frame 321. The second lifting frame 322 may have a slider, and the second support beam 3211 may have a groove extending along the first direction. The slider and the groove can slide together.
[0093] like Figure 16 , Figure 17 and Figure 18As shown, according to some embodiments of the present invention, the conveying module 10 may include a conveying support 11, a chain 12, a mounting member 13, and a plurality of transmission teeth 14. The plurality of transmission teeth 14 can be rotatably connected to the conveying support 11, and the plurality of transmission teeth 14 can be along a horizontal direction (e.g., Figure 16 Arranged at intervals in the left-right direction (as shown), the chain 12 can be sleeved on multiple transmission teeth 14, and the chain 12 can mesh with multiple transmission teeth 14, so that the rotation of the transmission teeth 14 drives the chain 12 to rotate around the multiple transmission teeth 14. Specifically, each chain 12 can be sleeved on two transmission teeth 14, and the two transmission teeth 14 can be respectively arranged on opposite sides of the conveying support 11 (e.g., in the left-right direction). Figure 16 (The left and right sides shown).
[0094] The mounting component 13 can be connected to the chain plate 121 of the chain 12. The mounting component 13 can have a mating groove 133, the shape of which matches the end of the electrolytic rod 210 of the cathode plate 200 (e.g., Figure 17 The shapes of the left and right ends shown are matched so that the end of the electrolytic rod 210 of the cathode plate 200 can be inserted into the mating groove 133 to realize the mounting of the cathode plate 200. The conveying support 11 can be provided with a sixth driving member 56. The sixth driving member 56 can drive the transmission gear 14 to rotate to drive the chain 12 to move, and drive the cathode plate 200 to move through the mounting member 13 on the chain 12. It can be understood that the sixth driving member 56 can be a drive motor, and the output shaft of the drive motor is connected to the middle of the transmission gear 14.
[0095] like Figure 19 As shown, in some embodiments, the mounting member 13 may include a first mating plate 131 and two second mating plates 132, the two second mating plates 132 being positioned in the extension direction of the chain 12 (e.g., Figure 19 Arranged in a left-right direction as shown, the first mating plate 131 can be placed between the two second mating plates 132, and the first mating plate 131 can be connected to the two second mating plates 132 respectively, so that the first mating plate 131 can cooperate with the two mating plates to form a mating groove 133, which can realize the mounting of the cathode plate 200. It can be understood that the first mating plate 131 and the second mating plate 132 can be integrally formed, that is, the mounting part 13 can be a bent part, which can ensure the structural strength of the mounting part 13 and improve the reliability of the operation of the conveying module 10.
[0096] like Figure 16 , Figure 17 and Figure 18As shown, in some embodiments, the conveying support 11 may have the aforementioned adjusting component 442. The transmission gear 14 can be rotatably connected to the adjusting block 4422 of the adjusting component 442, thereby adjusting the position of the transmission gear 14 by rotating the adjusting rod 4423. This facilitates adjusting the tension of the chain 12 and ensures the normal operation of the conveying module 10. It is understood that in the conveying module 10, the extending direction of the adjusting rod 4423 is as follows: Figure 18 As shown in the left and right directions, by rotating the adjusting rod 4423, the adjusting block 4422 can move relative to the adjusting frame 4421, so that the transmission gear 14 can move left and right, thereby realizing the adjustment of the tension of the chain 12.
[0097] like Figure 1 and Figure 20 As shown, according to some embodiments of the present invention, the pick-and-place module 20 may include a robotic arm 21 and a vacuum suction cup 22. The vacuum suction cup 22 may be connected to the end of the robotic arm 21. The vacuum suction cup 22 may pick up the cathode plate 200. The robotic arm 21 may drive the vacuum suction cup 22 to move, thereby moving the cathode plate 200. This enables the pick-and-place of the cathode plate 200, allowing the same cathode plate 200 to move between different modules. This allows the cathode plate 200 to undergo multiple leveling and polishing processes sequentially, which is beneficial for automating the operation of the cathode plate 200 and improving the intelligence of the online leveling and polishing device 100 for the cathode plate.
[0098] The following reference Figures 1-20 To describe a specific embodiment of this application in detail, the cathode plate 200 of this application can be a copper electrolytic stainless steel cathode plate with electrolytic rods 210. The cathode plate online leveling and grinding device 100 can include: a pick-and-place module 20, a fine alignment module 40, two conveying modules 10 and two processing modules 30. The conveying module 10 can include a conveying support 11, transmission teeth 14, a chain 12 and a mounting member 13. Multiple transmission teeth 14 are rotatably disposed on the conveying support 11. The chain 12 can be sleeved on two spaced transmission teeth 14. The chain 12 can be composed of multiple chain plates 121 rotatably connected by pins. The mounting member 13 can be connected to the chain plates 121, and the mounting member 13 has a mating groove 133. The electrolytic rods 210 of the cathode plate 200 can be inserted into the mating groove 133, so that the conveying module 10 can mount and convey multiple cathode plates 200.
[0099] The pick-and-place module 20 may include a robotic arm 21 and a vacuum suction cup 22. The vacuum suction cup 22 can be connected to the end of the robotic arm 21. The vacuum suction cup 22 can pick up the cathode plate 200. The robotic arm 21 can drive the vacuum suction cup 22 to move, thereby moving the cathode plate 200, which can realize the pick-and-place of the cathode plate 200. The precision calibration module 40 may include a precision calibration support 44, a plurality of first precision calibration rollers 41 and a plurality of second precision calibration rollers 42. The plurality of first precision calibration rollers 41 can be rotatably connected to the precision calibration support 44 respectively, and the plurality of first precision calibration rollers 41 can move along a third direction (e.g., Figure 10 Arranged at intervals in the left-right direction (as shown), multiple second calibration rollers 42 can be rotatably connected to the calibration support 44 respectively, and the multiple second calibration rollers 42 can be arranged in a third direction (such as... Figure 10 Arranged at intervals in the left and right directions as shown.
[0100] Multiple first precision rollers 41 and multiple second precision rollers 42 can be in a first direction (e.g. Figure 10 The cathode plate 200 is arranged opposite each other in the vertical direction shown, and there can be a gap 43 between each first calibration roller 41 and its corresponding second calibration roller 42. The cathode plate 200 can extend into the gap 43, and when the cathode plate 200 extends into the gap 43, the opposite sides of the cathode plate 200 can respectively contact the oppositely arranged first calibration roller 41 and second calibration roller 42, so that the first calibration roller 41 and second calibration roller 42 rotate in opposite directions, which can drive the cathode plate 200 to pass through the gap 43 between multiple corresponding first calibration rollers 41 and second calibration rollers 42 in sequence, thereby achieving the leveling of the cathode plate 200 and the fine calibration of the cathode plate 200.
[0101] Each processing module 30 may include a movable component 31, a processing platform 33, and a flipping component 32. The processing platform 33 is used to place the cathode plate 200. The movable component 31 can move relative to the processing platform 33. The processing module 30 may also include a grinding roller 34 and multiple striking elements 35. That is, multiple striking elements 35 can be installed on the movable component 31 of one processing module 30 to strike the cathode plate 200, so that the processing module 30 can achieve leveling of the cathode plate 200 and rough leveling of the cathode plate 200. The grinding roller 34 can be installed on the movable component 31 of another processing module 30 to grind the cathode plate 200 and level the cathode plate 200, so that the processing module 30 can achieve grinding of the cathode plate 200.
[0102] The machining support 36 can be provided with multiple drive shafts 37, and the multiple drive shafts 37 can be driven along a third direction (e.g., Figure 4The machining platform 33 can have multiple clearance openings 331 to avoid the drive shaft 37, that is, at least a part of the drive shaft 37 can be located in the clearance opening 331, which can ensure that the cathode plate 200 is in contact with the drive shaft 37 to drive the cathode plate 200 to move. The flipping component 32 can be set on the machining support 36.
[0103] The machining platform 33 can correspond to a portion of the positions arranged sequentially among the multiple drive shafts 37, and the tilting component 32 can be located on one side of the movable component 31 (e.g., Figure 4 (as shown on the right), and the flipping component 32 can correspond to another part of the positions arranged sequentially among the multiple drive shafts 37. The drive shafts 37 can drive the cathode plate 200 to move between the movable component 31 and the flipping component 32, so that the flipping component 32 can flip the cathode plate 200, thereby multiple striking elements 35 can strike the opposite sides of the cathode plate 200, and the grinding roller 34 can grind the opposite sides of the cathode plate 200.
[0104] The pick-and-place module 20 can be positioned between two conveying modules 10, and both the pick-and-place module 20 and the conveying module 10 are located on one side of the processing module 30 (e.g., Figure 1 As shown on the rear side), one processing module 30 can be disposed on one side of another processing module 30 (e.g., the rear side). Figure 1 As shown on the right), the calibration module 40 can be set on one side of a processing module 30 (e.g., the right side). Figure 1 The specific working process of the cathode plate online leveling and polishing device 100 (shown on the right) is as follows:
[0105] The pick-and-place module 20 can remove the cathode plate 200 from a conveying module 10 and place it on the processing platform 33 of a processing module 30. The movable component 31 above the processing platform 33 moves to allow multiple striking elements 35 to move and strike one side of the cathode plate 200. After the striking is completed, the drive shaft 37 rotates to move the cathode plate 200 to the flipping component 32. The flipping component 32 can flip the cathode plate 200. Then the drive shaft 37 rotates to move the cathode plate 200 to the processing platform 33. The movable component 31 above the processing platform 33 moves to allow multiple striking elements 35 to move and strike the other side of the cathode plate 200. Thus, the coarse calibration of the cathode plate 200 is achieved.
[0106] Next, the drive shaft 37 rotates to move the cathode plate 200 to the calibration module 40. The first calibration roller 41 and the second calibration roller 42 rotate in opposite directions, which can drive the cathode plate 200 in the forward direction (e.g., Figure 10 The cathode plate 200 passes sequentially through the gap 43 between multiple corresponding first calibration rollers 41 and second calibration rollers 42 in the direction shown from left to right, and under the drive of the calibration rollers, the cathode plate 200 can reverse (as shown). Figure 10 The cathode plate 200 is precisely aligned by passing through the gap 43 in the direction shown from right to left and moving to the processing platform 33 under the drive of the drive shaft 37.
[0107] Next, the pick-and-place module 20 can remove the cathode plate 200 from one processing module 30 and place it on the processing platform 33 of another processing module 30. The movable component 31 above the processing platform 33 moves to allow the grinding roller 34 to move and grind one side of the cathode plate 200. After grinding, the drive shaft 37 rotates to move the cathode plate 200 to the flipping component 32. The flipping component 32 can flip the cathode plate 200. Then the drive shaft 37 rotates to move the cathode plate 200 to the processing platform 33. The movable component 31 above the processing platform 33 moves to allow the grinding roller 34 to move and grind the other side of the cathode plate 200. Thus, the grinding of the cathode plate 200 is achieved.
[0108] Finally, the loading and unloading module 20 can remove the cathode plate 200 from another processing module 30 and mount it on another conveying module 10, thereby completing the leveling and polishing work of the cathode plate 200.
[0109] Other configurations and operations of the cathode plate online leveling and polishing apparatus 100 according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here. In the description of the present invention, "first feature" and "second feature" may include one or more of the features. The up-down direction, left-right direction, and front-back direction are defined as shown in the figures.
[0110] In the description of this invention, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features not in direct contact but through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature.
[0111] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0112] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. An online leveling and grinding device for cathode plates, characterized in that, include: A conveyor module for loading multiple cathode plates; The pick-and-place module is used to pick up and place the cathode plate; Two processing modules are provided. Each processing module includes a movable component and a processing platform for placing the cathode plate. The movable component is movable along a first direction and a second direction that intersect each other. Each processing module further includes a grinding roller and a plurality of striking elements. The plurality of striking elements are mounted on one of the movable components and located directly above one of the processing platforms for striking the cathode plate to level it. The plurality of striking elements are staggered along a third direction that intersects the first direction and the second direction, respectively. The grinding roller is mounted on another movable component and located directly above the other processing platform for grinding the cathode plate.
2. The online leveling and polishing device for cathode plates according to claim 1, characterized in that, Also includes: The precision calibration module is located on one side of the processing module in the third direction. The precision calibration module includes a precision calibration support, a plurality of first precision calibration rollers, and a plurality of second precision calibration rollers. The plurality of first precision calibration rollers and the plurality of second precision calibration rollers are rotatably connected to the precision calibration support. The plurality of first precision calibration rollers are spaced apart along the third direction, and the plurality of second precision calibration rollers are spaced apart along the third direction. The plurality of first precision calibration rollers and the plurality of second precision calibration rollers are arranged opposite to each other in the first direction and have a gap to allow the cathode plate to pass through.
3. The online leveling and polishing device for cathode plates according to claim 2, characterized in that, The precision calibration module further includes: a first driving member and a transmission assembly. The transmission assembly includes a plurality of first gears and a plurality of second gears. Each end of each first precision calibration roller and each second precision calibration roller is connected to a first gear. The second gears are rotatably connected to the precision calibration support, and each second gear meshes with two adjacent first gears. The first driving member is disposed on the precision calibration support and is adapted to drive the first gears, the second gears, the first precision calibration rollers, or the second precision calibration rollers to rotate, so that the first precision calibration rollers and the second precision calibration rollers rotate in opposite directions.
4. The online leveling and grinding device for cathode plates according to claim 2, characterized in that, The outer periphery of the first calibration roller has an annular first groove, which is located at the end of the first calibration roller and extends along the circumference of the first calibration roller. The outer periphery of the second calibration roller has an annular second groove, which is located at the end of the second calibration roller and extends along the circumference of the second calibration roller. The second groove corresponds to the position of the first groove in the second direction, and the second groove cooperates with the first groove to avoid the electrolytic rod of the cathode plate.
5. The online leveling and grinding device for cathode plates according to claim 2, characterized in that, The precision calibration support includes a base body and an adjustment assembly. The adjustment assembly includes an adjustment frame, an adjustment block, and an adjustment rod. The adjustment frame is connected to the base body, the adjustment block is slidably connected to the adjustment frame, the adjustment rod is threadedly connected to the adjustment frame, and one end of the adjustment rod is connected to the adjustment block. The adjustment block is rotatably connected to the end of the first precision calibration roller and / or the end of the second precision calibration roller. The adjustment assembly is configured to adjust the size of the gap by rotating the adjustment rod.
6. The online leveling and polishing device for cathode plates according to claim 1, characterized in that, The processing module further includes a processing support base, on which the movable component and the processing platform are respectively disposed, and the movable component and the processing platform are positioned corresponding to each other in the third direction. The processing support base is provided with a plurality of drive shafts arranged at intervals along the third direction. The processing platform has a plurality of clearance openings for avoiding the drive shafts. The plurality of drive shafts are configured to contact the cathode plate to drive the cathode plate to move along the third direction.
7. The online leveling and polishing device for cathode plates according to claim 6, characterized in that, The processing platform has a clearance groove on the side facing the striking member. This clearance groove extends along the third direction and communicates with a plurality of clearance openings. The outer periphery of the drive shaft has an annular third groove located at the end of the drive shaft and extending circumferentially. The third groove corresponds to the clearance groove in the second direction, and the third groove cooperates with the clearance groove to avoid the electrolytic rod of the cathode plate. And / or, the movable component includes a first support frame, a first lifting frame, and a translating frame. The first support frame is connected to the processing support base. The first lifting frame is slidably connected to the first support frame. The translating frame is slidably connected to the first lifting frame, and the translating frame extends along the third direction. A plurality of the striking elements are mounted on the translating frame. The first support frame is provided with a second driving member, which is adapted to drive the first lifting frame to move up and down along the first direction. The first lifting frame is provided with a third driving member, which is adapted to drive the translating frame to move along the second direction, so as to drive the grinding roller or the plurality of striking elements to move.
8. The online leveling and polishing device for cathode plates according to claim 6, characterized in that, The processing module further includes: a flipping component for flipping the cathode plate. The flipping component is disposed on the processing support base. In the third direction, the processing platform corresponds to a portion of the positions arranged sequentially among the plurality of drive shafts. The flipping component is located on one side of the movable component and corresponds to another portion of the positions arranged sequentially among the plurality of drive shafts.
9. The online leveling and polishing device for cathode plates according to claim 8, characterized in that, The flipping assembly includes a second support frame, a second lifting frame, and a flipping frame. The second support frame is connected to the processing support base, the second lifting frame is slidably connected to the second support frame, and the flipping frame is rotatably connected to the second lifting frame. The flipping frame is equipped with multiple pneumatic clamps for holding the electrolytic rods of the cathode plate. The second support frame is provided with a fourth driving member, which is adapted to drive the second lifting frame to move up and down along the first direction. The second lifting frame is provided with a fifth driving member, which is adapted to drive the tilting frame to tilt, so as to drive the cathode plate to move through the air clamp.
10. The online leveling and grinding device for cathode plates according to claim 1, characterized in that, The conveying module includes a conveying support, a chain, a mounting component, and multiple transmission teeth. The transmission teeth are rotatably connected to the conveying support and are spaced apart along a horizontal direction. The chain is sleeved on and meshes with the transmission teeth. The mounting component is connected to the chain plate and has a mating groove whose shape matches the shape of the end of the electrolytic rod of the cathode plate. The end of the electrolytic rod of the cathode plate is adapted to be inserted into the mating groove so that the cathode plate is mounted on the mounting component. The conveying support is provided with a sixth driving component, which is adapted to drive the transmission teeth to rotate, thereby moving the chain and, through the mounting component on the chain, moving the cathode plate. And / or, the pick-and-place module includes a robotic arm and a vacuum suction cup, the vacuum suction cup being connected to the end of the robotic arm for picking up the cathode plate, and the robotic arm being adapted to drive the vacuum suction cup to move the cathode plate.