Powder pressurized pumping device
Patent Information
- Application Number
- CN202510467592.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-10-23
AI Technical Summary
[0005]为了解决现有的粉煤加压输送技术存在的输送系统因阀门寿命缩短而需要频维护以及输送系统容易堵塞的问题,本发明提出了一种粉料加压泵送装置
[0024]本发明的一种粉料加压泵送装置,基于本发明的粉料加压输送装置,利用隔膜的形变实现对粉料的加压输送,仅需配合相应的压力介质循环装置,无需现有技术所需的大规模的增压、泄压成套设备,整个输送系统的设备体积大大减小、工艺流程大大简化;且输送装置结构上没有任何阀门构件,避免了阀门易磨损、易堵塞而导致输送系统需要频繁维护的问题。
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Figure CN122957634A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pressurized coal gasification technology, and particularly to a pressurized pumping device for pulverized materials. Background Technology
[0002] Pressurized coal gasification is currently the mainstream clean coal utilization technology, widely used in the oil refining and chemical industries such as hydrogen production, synthetic ammonia, methanol, and fuel gas. Because the pulverized coal gasification process is a reaction carried out under high pressure, pressurizing and transporting the pulverized coal to the gasifier is an indispensable technical step in pressurized coal gasification technology.
[0003] Currently, the industrial pressurized coal conveying technology uses alternating pressurization conveying in pressurized tanks. The principle is that the pressurized tank, under near-atmospheric pressure, is connected to an atmospheric pressure pulverized coal storage tank located above it. Gravity is used to receive the pulverized coal from the storage tank. When the pulverized coal level in the pressurized tank reaches a set point, it is isolated from the storage tank via a valve between the two. Then, high-pressure inert gas is used to pressurize the pressurized tank. When the pressure reaches a set value, the valve between the pressurized tank and the feed tank located below it is opened, connecting them and allowing gravity to feed all the pulverized coal into the feed tank. After all the pulverized coal in the pressurized tank has been fed into the feed tank, the valve between the two is closed for isolation. Afterward, the pressurized tank releases the pressurizing gas, reducing the pressure to near-atmospheric pressure before reconnecting to the pulverized coal storage tank, and this cycle repeats.
[0004] The current pulverized coal pressurized conveying technology has at least two technical drawbacks. First, existing technology uses inert gas to alternately pressurize and depressurize the pressurizing tank, increasing the pressure of the pulverized coal from atmospheric pressure to high pressure. During production, valves on the pipeline connected to the pressurizing tank need to be frequently opened and closed. Furthermore, the presence of pulverized coal particles in the material causes severe erosion and wear on the valves, significantly shortening their lifespan and leading to frequent maintenance of the entire conveying system. Second, during the entire conveying process, the prolonged pressurization time in the pressurizing tank and poor ventilation via the vent cone or vent plate can easily cause pulverized coal bridging and blockage, leading to blockages in the conveying system. Summary of the Invention
[0005] To address the problems of frequent maintenance due to shortened valve life and easy blockage in existing pulverized coal pressurized conveying technology, this invention proposes a pulverized material pressurized pumping device.
[0006] The present invention provides a powder pressurization pumping device, which includes:
[0007] The outer casing has an inlet, a pumping chamber, and an outlet sequentially distributed along a first direction; and
[0008] The impeller is constructed as a rotating shell structure filled in the pumping chamber. The axis of the rotating shell structure is orthogonal to the first direction. The impeller is constructed to rotate around the axis of the rotating shell structure. The impeller has at least one pressure chamber inside. Each pressure chamber is connected to a pressure medium circulation device through a medium pipeline for pressurization and depressurization.
[0009] The impeller housing has openings distributed along its rotation direction and corresponding to the pressure chambers one by one. Each opening is fitted with an elastic diaphragm. The diaphragm can be recessed to form a receiving space when the corresponding pressure chamber is depressurized, and can be bulged outward to compress the receiving space when the corresponding pressure chamber is pressurized.
[0010] In one embodiment, the impeller has a plurality of pressure chambers internally, and each pressure chamber is distributed along the rotation direction of the impeller.
[0011] In one embodiment, short shafts serving as impeller shafts are respectively constructed on opposite sides of the impeller, the short shafts passing through the housing and at least one of the short shafts being connected to a power mechanism for driving the impeller.
[0012] At least one of the short shafts is a hollow shaft, and the hollow shaft has a medium channel that corresponds to and communicates with each of the pressure chambers. The pressure chamber is configured to communicate with the medium pipeline through the medium channel.
[0013] In one embodiment, the hollow shaft is fitted with an outer sleeve on the portion outside the housing. One end of the outer sleeve is fixed to the outer wall of the housing. The outer sleeve has an interface connected to the medium pipeline. The interface includes an input interface and an output interface that are offset from each other in the circumferential direction of the outer sleeve.
[0014] The plurality of medium channels are distributed circumferentially along the hollow shaft, and the hollow shaft is provided with a plurality of through holes distributed circumferentially and corresponding one-to-one with each of the medium channels. The through holes can correspond to the input interface and the output interface as the impeller rotates, so as to pressurize and depressurize the corresponding pressure chambers respectively.
[0015] In one embodiment, one of the short shafts is constructed as a hollow shaft, the input interface and the output interface are constructed in the same outer sleeve, the input interface and the output interface are positioned axially in the outer sleeve and correspond to the through hole on the hollow shaft; or
[0016] Both short shafts are constructed as hollow shafts. The input interface is constructed in one of the outer sleeves, and the output interface is constructed in the other outer sleeve. The positions of the input interface and the output interface in the axial direction of the corresponding outer sleeves correspond to the through holes on the corresponding hollow shafts.
[0017] In one embodiment, the impeller is provided with a baffle for separating multiple pressure chambers, the side edge of the baffle corresponding to the hollow shaft and extending into the hollow shaft to separate multiple medium channels within the hollow shaft.
[0018] In one embodiment, the output end of the pressure medium circulation device is connected to the input interface through the medium pipeline, and the input end of the pressure medium circulation device is connected to the output interface through the medium pipeline.
[0019] In one embodiment, the internal space of the impeller is uniformly divided into a plurality of pressure chambers.
[0020] In one embodiment, the pumping chamber is configured as a spherical cavity, the impeller is configured as a spherical shell structure, and the diaphragm is configured as a spherical structure capable of bulging outward to maintain the same radius of curvature as the impeller spherical surface.
[0021] In one embodiment, the pumping chamber is configured with connection ports corresponding to the feed inlet and the discharge outlet, and a sealing gasket is provided at the edge of the connection port to seal against the outer surface of the impeller.
[0022] The above-mentioned technical features can be combined in various suitable ways or replaced by equivalent technical features, as long as the purpose of the present invention can be achieved.
[0023] The powder pressurized pumping device provided by the present invention has at least the following advantages compared with the prior art:
[0024] The present invention discloses a powder pressurization pumping device. Based on the powder pressurization conveying device of the present invention, the powder is pressurized and conveyed by the deformation of the diaphragm. It only needs to be equipped with a corresponding pressure medium circulation device, without the need for the large-scale pressurization and depressurization equipment required by the prior art. The equipment volume of the entire conveying system is greatly reduced and the process flow is greatly simplified. Moreover, the conveying device has no valve components in its structure, avoiding the problem of valve wear and blockage that leads to frequent maintenance of the conveying system. Attached Figure Description
[0025] The invention will now be described in more detail with reference to embodiments and the accompanying drawings.
[0026] Figure 1This shows a schematic diagram of the overall structure of the powder pressurization pumping device of the present invention;
[0027] Figure 2 Showing Figure 1 Schematic diagram of the AA-direction section;
[0028] Figure 3 Showing Figure 1 Schematic diagram of the BB-direction section;
[0029] Figure 4 Showing Figure 2 Schematic diagram of the C-axis section;
[0030] Figure 5 Showing Figure 2 Schematic diagram of the DD section.
[0031] In the accompanying drawings, the same parts use the same reference numerals. The drawings are not to scale.
[0032] Figure label:
[0033] 1. Outer shell; 11. Inlet; 12. Pumping chamber; 121. Connection port; 13. Outlet; 2. Impeller; 21. Pressure chamber; 22. Baffle plate; 23. Opening; 3. Diaphragm; 31. Material receiving space; 4. Short shaft; 41. Medium channel; 5. Outer tube; 51. Output interface; 52. Input interface; 6. Sealing gasket. Detailed Implementation
[0034] The invention will now be further described with reference to the accompanying drawings.
[0035] An embodiment of the present invention provides a powder pressurization pumping device, which includes:
[0036] The outer casing 1 has an inlet 11, a pumping chamber 12, and an outlet 13 sequentially distributed along a first direction; and
[0037] Impeller 2 is constructed as a rotating shell structure filled in pumping chamber 12. The axis of the rotating shell structure is orthogonal to the first direction. Impeller 2 is constructed to rotate around the axis of the rotating shell structure. Impeller 2 has at least one pressure chamber 21 inside. Each pressure chamber 21 is connected to a pressure medium circulation device through a medium pipeline for pressurization and depressurization.
[0038] The impeller 2 has openings 23 distributed along its rotation direction and corresponding to the pressure chambers 21. Each opening 23 is fitted with an elastic diaphragm 3. The diaphragm 3 can be recessed to form a receiving space 31 when the corresponding pressure chamber 21 is depressurized, and can be bulged outward to compress the receiving space 31 when the corresponding pressure chamber 21 is pressurized.
[0039] Specifically, as shown in the attached diagram. Figure 1 and Figure 2 As shown, the powder pressurized pumping device of the present invention mainly comprises two parts: a housing 1 and an impeller 2. The housing 1 has an overall cylindrical structure, with an inlet 11 and an outlet 13 at each end, and a pumping chamber 12 in the middle. The inlet 11 and outlet 13 are connected to the pumping chamber 12 via corresponding inlet and outlet channels. The impeller 2 is disposed in the pumping chamber 12. The impeller 2 has an overall rotating shell structure and fills the pumping chamber 12; that is, the internal space of the pumping chamber 12 is also a rotating body, such as a sphere or cylinder. The impeller 2 rotates around the axis of the rotating shell structure, and this axis is orthogonal to the axis of the housing 1 (i.e., the first direction), as shown in the attached figure. Figure 1 and Figure 2 Since the first direction corresponding to the outer casing 1 is the vertical direction, the rotation axis of the impeller 2 is along the horizontal direction. The impeller 2 has at least one (two in this embodiment) pressure chamber 21 internally. Each pressure chamber 21 is connected to a pressure medium circulation device (not shown in the attached diagram) via a pipeline. The pressure medium circulation device can supply pressure medium to the pressure chamber 21 or output pressure medium from the pressure chamber 21 through the pipeline, thereby changing the pressure in the pressure chamber 21 and realizing pressure boosting and depressurization. The ultimate purpose of this pressure boosting and depressurization is to cooperate with the further structural design of the impeller 2 to achieve pressurized conveying of powder, specifically:
[0040] As shown in the attached figure. Figures 1 to 3 As shown, the impeller 2 has one or more openings 23 on its shell (the number of openings 23 matches the number of pressure chambers 21). These openings 23 are distributed sequentially along the rotation direction of the impeller 2, and each opening 23 corresponds one-to-one with each pressure chamber 21. An elastic diaphragm 3 is embedded in each opening 23, and the diaphragm 3 cooperates with the impeller 2 shell to seal the corresponding pressure chamber 21. Since the diaphragm 3 is an elastic structure and the impeller 2 shell is a rigid structure (in this embodiment, the impeller 2 shell is a metal structure), the diaphragm 3 will deform accordingly as the pressure chamber 21 is pressurized and depressurized. Specifically, when the pressure chamber 21 is depressurized, under the action of the internal and external pressure difference, the diaphragm 3 will be recessed into the impeller 2, thereby forming a groove-shaped receiving space 31 at the diaphragm 3; when the pressure chamber 21 is pressurized, under the action of the internal and external pressure difference, the diaphragm 3 will bulge outwards from the impeller 2, thereby compressing the receiving space 31 formed when it is recessed. When there is powder inside the receiving space 31, the diaphragm 3 can compress the powder, thereby pressurizing it. The following will further explain this in conjunction with the actual conveying process:
[0041] Based on the aforementioned distribution of openings 23 along the rotation direction of the impeller 2, and the corresponding positions of the openings 23 on the impeller 2's axis of rotation to the inlet 11 and outlet 13, the diaphragm 3 positioned at the openings 23 will sequentially pass through the inlet 11 and outlet 13 as the impeller 2 rotates, thereby conveying the powder. (Refer to the attached drawings.) Figure 1 and Figure 2 The outer shell 1 is vertically arranged, with the inlet 11 at the top and the outlet 13 at the bottom. The specific process of powder conveying is as follows: when the diaphragm 3 rotates with the impeller 2 to the corresponding upper inlet 11, the corresponding pressure chamber 21 is depressurized by the pressure medium circulation device. At this time, the diaphragm 3 is recessed into the pressure chamber 21 inside the impeller 2 under the action of the external atmospheric pressure, forming the receiving space 31. At this time, the powder input from the inlet 11 falls into the receiving space 31 under the action of gravity. Then, the diaphragm 3, which receives the material, rotates towards the discharge port 13 along with the impeller 2. When it rotates to the point where it is completely offset from the inlet 11, the receiving space 31 is surrounded by the diaphragm 3 and the cavity wall of the pumping chamber 12. At this time, the pressure medium is introduced into the pressure chamber 21 by the pressure medium circulation device to pressurize the pressure chamber 21. As the pressure chamber 21 is pressurized, the diaphragm 3 tends to bulge outwards from the impeller 2, that is, the diaphragm 3 deforms in the direction of compressing the receiving space 31. Since the receiving space 31 carries material, the diaphragm 3 cooperates with the cavity wall of the pumping chamber 12 to jointly squeeze the material in the receiving space 31, thereby pressurizing the material. Finally, as the impeller 2 rotates further, the diaphragm 3 gradually corresponds to the discharge port 13 below. The material in the receiving space 31 is completely squeezed out and falls downwards to the discharge port 13, and finally enters the high-pressure powder container corresponding to the discharge port 13. Afterward, the diaphragm 3 rotates back from the discharge port 13 to the inlet 11 for the next pressurized conveying process. In a pressurized conveying process, multiple pressure chambers 21 and multiple corresponding diaphragms 3 can be set up so that the diaphragms 3 corresponding to different pressure chambers 21 can simultaneously convey multiple portions of powder. For example, when one diaphragm 3 receives the powder by forming a receiving space 31 at the corresponding inlet 11, another diaphragm 3 can pressurize the powder by corresponding to the wall of the pumping chamber 12 or discharge the powder by corresponding to the discharge port 13.
[0042] In addition, it should be noted that the outlet 13 and the inlet 11 of the outer casing 1 have different pressure environments on both sides. The inlet 11 side is a relatively low-pressure environment, and the outlet 13 side is a relatively high-pressure environment. The pressurized conveying device is used to pressurize the powder, so that the powder is conveyed from the low-pressure side to the high-pressure side, and the pressure of the powder is matched with the high-pressure environment on the outlet 13 side.
[0043] The powder pressurization and conveying device based on the present invention utilizes the deformation of the diaphragm 3 to achieve pressurization and conveying of powder. It only requires the corresponding pressure medium circulation device, eliminating the need for the large-scale pressurization and depressurization equipment required by the prior art. The equipment volume of the entire conveying system is greatly reduced and the process flow is greatly simplified. Furthermore, the conveying device structure has no valve components, avoiding the problem of valves being easily worn and blocked, which leads to frequent maintenance of the conveying system.
[0044] Preferably, the pressure medium circulation device adopts a hydraulic circulation system, which has a simple structure and is based on pressurized liquid closed circulation. The pressure medium circulation device has no exhaust gas emission during operation and has relatively low energy consumption.
[0045] Preferably, the impeller 2 has multiple pressure chambers 21 internally, distributed along the rotation direction of the impeller 2. These multiple pressure chambers 21 can simultaneously pressurize and convey materials, improving working efficiency. The distribution of the pressure chambers 21 along the rotation direction of the impeller 2 ensures that the pressure chambers 21 and their corresponding diaphragms 3 can sequentially pass through the inlet 11 and outlet 13. Furthermore, this preference refers to the fact that each pressure chamber 21 is strictly distributed along the rotation direction of the impeller 2, meaning that the partition surface between adjacent pressure chambers 21 is parallel to the axis of rotation of the impeller 2. Of course, the partition surface between adjacent pressure chambers 21 can also be slightly inclined relative to the axis of rotation of the impeller 2, for example, having an angle of no more than 30° between the partition surface and the axis of rotation, so that the pressure chambers 21 are still generally distributed along the rotation direction of the impeller 2.
[0046] In one embodiment, short shafts 4 serving as the rotating shafts of impeller 2 are respectively constructed on opposite sides of impeller 2. The short shafts 4 penetrate the housing and at least one short shaft 4 is connected to a power mechanism for driving impeller 2. At least one short shaft 4 is constructed as a hollow shaft, and the interior of the hollow shaft is constructed with a medium channel 41 that corresponds to and communicates with each pressure chamber 21. The pressure chamber 21 is constructed to be connected to a medium pipeline through the medium channel 41.
[0047] Specifically, as shown in the attached diagram. Figure 2 and Figure 3As shown, short shafts 4 extend from both sides of the impeller 2. These two short shafts 4 penetrate the outer casing 1, providing support for the impeller 2 and serving as rotational coupling components between the impeller 2 and the outer casing 1. At least one of the short shafts 4 is connected to a power mechanism (not shown in the figures) for driving the impeller 2. In this embodiment, the power mechanism is a motor drive system (with corresponding reducers and other components). The output end of the motor drive system can be connected to the short shaft 4 via a coupling, gear transmission mechanism, or other means. Furthermore, at least one of the short shafts 4 is structurally constructed as a hollow shaft. The internal space of this hollow shaft contains one or more medium channels 41 corresponding to each pressure chamber 21. The corresponding medium pipelines are connected to the corresponding pressure chambers 21 through the medium channels 41. This allows the medium pipelines to connect to the hollow shaft only outside the outer casing 1, without entering the interior of the outer casing 1, facilitating the layout of the medium pipelines.
[0048] Furthermore, in this embodiment, for the hollow shaft with multiple media channels 41, based on the existing structure, the way to keep the media pipeline connected to the hollow shaft while it is rotating can be as follows: the multiple media channels 41 inside the hollow shaft are constructed as concentric circles, that is, different media channels 41 are nested in the radial direction, and the internal structure of the media pipeline is constructed as a concentric circle structure identical to the media channels 41, thereby forming multiple pipeline channels corresponding one-to-one with the multiple media channels 41; and the port of the media pipeline is connected to the end face of the hollow shaft, while maintaining relative rotation and sealing connection between them. Correspondingly, the hollow shaft can be fitted with gears, and the gear transmission mechanism can be used to drive the output end of the motor drive system.
[0049] In one embodiment, an outer sleeve 5 is fitted onto the portion of the hollow shaft outside the housing. One end of the outer sleeve 5 is fixed to the outer wall of the housing 1. The outer sleeve 5 has an interface connected to the medium pipeline. The interface includes an input interface 52 and an output interface 51 that are offset in the circumferential direction of the outer sleeve 5. A plurality of medium channels 41 are distributed along the circumferential direction of the hollow shaft. A plurality of through holes are opened on the hollow shaft, which are distributed in the circumferential direction and correspond one-to-one with each medium channel 41. The through holes can correspond to the input interface 52 and the output interface 51 as the impeller 2 rotates, so as to pressurize and depressurize the corresponding pressure chamber 21 respectively.
[0050] Specifically, in this embodiment, some structural designs are added to the hollow shaft to connect the medium pipeline and the medium channel 41 in another way. (See attached diagram.) Figure 2 and Figure 5As shown, the hollow shaft is fitted with an outer sleeve 5, one end of which is fixed to the outer wall of the outer casing 1, maintaining a seal between the hollow shaft and the outer sleeve 5. The outer sleeve 5 has interfaces for connecting to the media pipeline, including an input interface 52 and an output interface 51 offset circumferentially. The input and output pipelines in the media pipeline are respectively connected to the input interface 52 and the output interface 51. The media channels 41 inside the hollow shaft are circumferentially distributed, and each media channel 41 on the hollow shaft has a through hole (not shown in the attached figure) corresponding to it. The through hole communicates with the corresponding media channel 41 radially. When the hollow shaft and impeller 2 rotate as a whole, the corresponding through hole can rotate to correspond to the input interface 52 and the output interface 51. When corresponding to the input interface 52, the pressure medium can enter the corresponding pressure chamber 21 for pressurization; when corresponding to the output interface 51, the pressure medium can exit from the corresponding pressure chamber 21 for depressurization. In this embodiment, multiple media channels 41 share the same input interface 52 and output interface 51 for pressurization and depressurization. As the impeller 2 rotates to different angles, the corresponding media channels 41 are connected to the input interface 52 or the output interface 51 through through holes.
[0051] Compared to the previous embodiment, the structural design of this embodiment further simplifies the structure of the medium pipeline and the connection method between it and the hollow shaft. Furthermore, in this embodiment, the end of the hollow shaft is closed, allowing it to be directly extended outwards from the outer sleeve 5 using a coupling to achieve a transmission connection with the motor drive system.
[0052] Preferably, the output end of the pressure medium circulation device is connected to the input interface 52 through the input pipeline in the medium pipeline, and the input end of the pressure medium circulation device is connected to the output interface 51 through the output pipeline in the medium pipeline, thereby realizing closed-loop circulation of the pressure medium.
[0053] In one embodiment, a short shaft 4 is constructed as a hollow shaft, and the input interface 52 and the output interface 51 are constructed in the same outer sleeve 5. The input interface 52 and the output interface 51 are positioned axially in the outer sleeve 5 and correspond to the through holes on the hollow shaft.
[0054] Specifically, based on the previous embodiment, in this embodiment, only one short shaft 4 is constructed as a hollow shaft. The input interface 52 and the output interface 51 are both set on the outer sleeve 5 corresponding to the hollow shaft. The axial position of the through hole on the hollow shaft corresponds to the axial position of the input interface 52 and the output interface 51. When the hollow shaft rotates to the output interface 51 corresponding to the through hole of a certain medium channel 41, the diaphragm 3 of the corresponding pressure chamber 21 corresponds to the feed port 11. The pressure medium in the pressure chamber 21 is discharged through the output interface 51, causing the diaphragm 3 to be concave to form a receiving space 31. Then, when the hollow shaft rotates to a certain angle, the receiving space 31 is completely offset from the feed port 11 and completely corresponds to the cavity wall of the pumping chamber 12. At this time, the through hole of the medium channel 41 corresponding to the pressure chamber 21 corresponds to the input interface 52. The pressure medium is input through the input interface 52 to pressurize the pressure chamber 21 and pressurize the powder in the receiving space 31. Finally, the receiving space 31 rotates further beyond the feed port 13, and the corresponding through hole is offset from the input interface 52. The receiving space 31 at least partially corresponds to the discharge port 13, so that the pressure of the pressurized pressure chamber 21 forces the diaphragm 3 to bulge completely outward and completely squeeze out all the material in the receiving space 31. In this embodiment, one pressure chamber 21 corresponds to only one medium channel 41, and the pressure chamber 21 is used for both pressurization and depressurization through the through hole of the medium channel 41.
[0055] In one embodiment, both short shafts 4 are constructed as hollow shafts, with an input interface 52 constructed in one of the outer sleeves 5 and an output interface 51 constructed in the other outer sleeve 5. The positions of the input interface 52 and the output interface 51 in the axial direction of the corresponding outer sleeves 5 correspond to the through holes on the corresponding hollow shafts.
[0056] Specifically, in this embodiment, both short shafts 4 are constructed as hollow shafts, as shown in the attached figure. Figure 2 As shown, the input interface 52 and the output interface 51 are respectively located on the two outer sleeves 5 corresponding to the two hollow shafts. The axial position of the through hole on the hollow shaft corresponds to the input interface 52 or the output interface 51 on the outer sleeve 5 corresponding to the hollow shaft. In this embodiment, one pressure chamber 21 corresponds to two medium channels 41. The two through holes respectively provided on the two medium channels 41 are used for pressurization and depressurization of the pressure chamber 21, and the two through holes are aligned in the circumferential direction of the hollow shaft. This ensures that when one through hole corresponds to the input interface 52, the other through hole is offset from the output interface 51, guaranteeing that the pressure chamber 21 only pressurizes or depressurizes at the same time. The process of pressurization and depressurization of the pressure chamber 21 in conjunction with powder conveying is described in the previous embodiment and will not be repeated in this embodiment.
[0057] In one embodiment, the impeller 2 is provided with a baffle 22 for separating multiple pressure chambers 21. The side edge of the baffle 22 corresponds to the corresponding hollow shaft and extends into the hollow shaft to separate multiple medium channels 41 within the hollow shaft.
[0058] Specifically, as shown in the attached diagram. Figure 4 As shown, the impeller 2 and the hollow shaft are separated into corresponding pressure chambers 21 and medium channels 41 by the same partition 22. In this embodiment, the partition 22 is a flat plate that coincides with the rotation axis of the impeller 2, dividing the impeller 2 and the hollow shaft into two pressure chambers 21 and two medium channels 41. The structure of the partition 22 can also be adjusted according to the required number of pressure chambers 21 and medium channels 41. For example, a cross-shaped partition 22 can be used to divide the impeller 2 and the hollow shaft into four pressure chambers 21 and four medium channels 41.
[0059] Preferably, the internal space of the impeller 2 is uniformly divided into multiple pressure chambers 21. This ensures that, under the same pressurization and depressurization process parameters, the pressure change of each pressure chamber 21 is consistent, which is beneficial to ensure the uniformity and consistency of the conveying volume and pressurization degree of each powder when using the diaphragm 3 of different pressure chambers 21 to convey powder.
[0060] In one embodiment, the pumping chamber 12 is configured as a spherical cavity, the impeller 2 is configured as a spherical shell structure, and the diaphragm 3 is configured as a spherical structure that can bulge outward to maintain the same radius of curvature as the spherical surface of the impeller 2.
[0061] Specifically, as shown in the attached diagram. Figures 1 to 4 As shown, the pumping chamber 12 and impeller 2 are preferably constructed as a spherical structure. The advantages of using a spherical structure are: the spherical surface extends continuously and smoothly, so that there are no dead corners between the impeller 2 and the pumping chamber 12, avoiding the problem that powder may enter between the impeller 2 and the pumping chamber 12 and accumulate in the dead corners; based on the spherical structure of the impeller 2, by designing the specific material and elastic coefficient of the diaphragm 3 and combining the design of the pressurization and depressurization process parameters, the diaphragm 3 can be made to have the same radius of curvature as the spherical surface of the impeller 2 when it is fully bulging at the corresponding discharge port 13, that is, as part of the spherical surface. This can completely compress and eliminate the receiving space 31 formed when the diaphragm 3 is concave, so that the diaphragm 3 can fit against the inner wall of the pumping chamber 12 when it turns from the discharge port 13 to the inlet 11, thereby preventing the gas in the high-pressure environment on the discharge port 13 side from entering the low-pressure environment on the inlet 11 side due to the residual receiving space 31 after incomplete compression, and avoiding changes in the environmental pressure difference between the discharge port 13 and the inlet 11.
[0062] Furthermore, the spherical impeller 2 and pumping chamber 12 have the advantage of utilizing the continuous and smooth extension of the spherical surface, which allows the outer spherical surface of the impeller 2 to be in close contact with the inner spherical surface of the pumping chamber 12. When the impeller 2 rotates, the edge of the connection port 121, which connects one end of the feed channel and the discharge channel corresponding to the feed port 11 and the discharge port 13 to the pumping chamber 12, has a scraping effect on the surface of the impeller 2, thereby scraping off the powder adhering to the surface of the impeller 2 and preventing the powder from entering between the impeller 2 and the pumping chamber 12, thus avoiding the erosion of the outer wall of the impeller 2 and the inner wall of the pumping chamber 12 by the powder.
[0063] In one embodiment, the pumping chamber 12 is configured with connection ports 121 corresponding to the feed inlet 11 and the discharge outlet 13 respectively, and a sealing gasket 6 is provided at the edge of the connection port 121 to seal against the outer surface of the impeller 2.
[0064] Specifically, as shown in the attached diagram. Figure 3 As shown, the connection port 121 is the part where one end of the feed channel and the discharge channel corresponding to the feed port 11 and the discharge port 13 are connected to the pumping chamber 12. A sealing gasket 6 is provided at the connection port 121, which can enhance the sealing at the connection port 121 and the scraping effect of the edge of the connection port 121 on the powder adhering to the outer wall of the impeller 2, further reducing the possibility of powder entering between the impeller 2 and the pumping chamber 12. In addition, by enhancing the sealing, it can prevent the high-pressure environment gas on the discharge port 13 side from flowing into the low-pressure environment on the feed port 11 side through the space between the impeller 2 and the pumping chamber 12.
[0065] In the description of this invention, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "rear", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0066] While the invention has been described herein with reference to specific embodiments, it should be understood that these embodiments are merely examples of the principles and applications of the invention. Therefore, it should be understood that many modifications can be made to the exemplary embodiments, and other arrangements can be designed without departing from the spirit and scope of the invention as defined by the appended claims. It should be understood that different dependent claims and features herein can be combined in ways different from those described in the original claims. It is also understood that features described in conjunction with individual embodiments can be used in other embodiments.
Claims
1. A powder pressurized pumping device, characterized in that, include: The outer casing has an inlet, a pumping chamber, and an outlet that are sequentially distributed along a first direction; as well as The impeller is constructed as a rotating shell structure filled in the pumping chamber. The axis of the rotating shell structure is orthogonal to the first direction. The impeller is constructed to rotate around the axis of the rotating shell structure. The impeller has at least one pressure chamber inside. Each pressure chamber is connected to a pressure medium circulation device through a medium pipeline for pressurization and depressurization. The impeller housing has openings distributed along its rotation direction and corresponding to the pressure chambers one by one. Each opening is fitted with an elastic diaphragm. The diaphragm can be recessed to form a receiving space when the corresponding pressure chamber is depressurized, and can be bulged outward to compress the receiving space when the corresponding pressure chamber is pressurized.
2. The powder pressurized pumping device according to claim 1, characterized in that, The impeller has multiple pressure chambers inside, and each pressure chamber is distributed along the rotation direction of the impeller.
3. The powder pressurized pumping device according to claim 1 or 2, characterized in that, The impeller has short shafts on opposite sides, which serve as the impeller shafts. The short shafts pass through the housing and at least one of the short shafts is connected to a power mechanism for driving the impeller. At least one of the short shafts is a hollow shaft, and the hollow shaft has a medium channel that corresponds to and communicates with each of the pressure chambers. The pressure chamber is configured to communicate with the medium pipeline through the medium channel.
4. The powder pressurized pumping device according to claim 3, characterized in that, The hollow shaft is fitted with an outer sleeve on the portion outside the housing. One end of the outer sleeve is fixed to the outer wall of the housing. The outer sleeve has an interface connected to the medium pipeline. The interface includes an input interface and an output interface that are offset from each other in the circumferential direction of the outer sleeve. The plurality of medium channels are distributed circumferentially along the hollow shaft, and the hollow shaft is provided with a plurality of through holes distributed circumferentially and corresponding one-to-one with each of the medium channels. The through holes can correspond to the input interface and the output interface as the impeller rotates, so as to pressurize and depressurize the corresponding pressure chambers respectively.
5. The powder pressurized pumping device according to claim 4, characterized in that, One of the short shafts is constructed as a hollow shaft, the input interface and the output interface are constructed in the same outer sleeve, the input interface and the output interface are axially aligned in the outer sleeve and correspond to the through hole on the hollow shaft; or Both short shafts are constructed as hollow shafts. The input interface is constructed in one of the outer sleeves, and the output interface is constructed in the other outer sleeve. The positions of the input interface and the output interface in the axial direction of the corresponding outer sleeves correspond to the through holes on the corresponding hollow shafts.
6. The powder pressurized pumping device according to claim 3, characterized in that, The impeller is provided with a baffle plate for separating multiple pressure chambers. The side edge of the baffle plate corresponds to the hollow shaft and extends into the hollow shaft to separate multiple medium channels within the hollow shaft.
7. The powder pressurized pumping device according to claim 4, characterized in that, The output end of the pressure medium circulation device is connected to the input interface through the medium pipeline, and the input end of the pressure medium circulation device is connected to the output interface through the medium pipeline.
8. The powder pressurized pumping device according to claim 1 or 2, characterized in that, The internal space of the impeller is uniformly divided into multiple pressure chambers.
9. The powder pressurized pumping device according to claim 1, characterized in that, The pumping chamber is constructed as a spherical cavity, the impeller is constructed as a spherical shell structure, and the diaphragm is constructed as a spherical structure that can bulge outward to maintain the same radius of curvature as the impeller spherical surface.
10. The powder pressurized pumping device according to claim 1 or 9, characterized in that, The pumping chamber is configured with connection ports corresponding to the feed inlet and the discharge outlet, and a sealing gasket is provided at the edge of the connection port to seal against the outer surface of the impeller.
