A fully automatic horizontal plating line

CN122959830APending Publication Date: 2026-10-23XIAN TAIJIN NEW ENERGY & MATERIALS SCI TECH CO LTD
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Patent Information

Application Number
CN202611208761.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-08-11
Publication Date
2026-10-23

AI Technical Summary

Benefits of technology

[0014]本发明的有益效果是:与现有技术相比,本发明采用水平电镀方式,可实现电池片正反面同时电镀,且能够实现双面不同电流密度电镀,满足高效电池对栅线非对称电镀的需求。电池片先通过电镀夹具组件夹持固定后再进行电镀,避免了垂直电镀中载具装夹产生的机械应力,显著降低薄片化电池片的碎片率。电镀夹具组件沿各个功能槽内起伏轨道运行,使电池片在各处理槽内上下运动,保证电池片与电镀液充分均匀接触,有效改善边缘电场效应,提升栅线高度均一性,减少断栅缺陷。配合自动上下片设备,可实现全自动上片、传输和下片,配合储液循环组件的连续供液和过滤,实现连续化量产,大幅提高电镀效率,增大产品效益。设备各组件尺寸可调,能够适配多种尺寸电池片,通用性强。

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Abstract

The application discloses a kind of full-automatic horizontal plating line.The plating line includes functional tank assembly, support frame assembly, power system, anode assembly, plating fixture assembly, fixture stage assembly, liquid storage circulation assembly and control system.Functional tank assembly includes the upper piece groove, front treatment groove, front water washing groove, plating tank, rear water washing groove and lower piece groove arranged in sequence, and the inner side of each tank body is provided with undulating track.The plating fixture assembly is slidably arranged in the track, is pushed along the track by the power system, and realizes the up-down movement of battery piece along with the undulating track, to ensure sufficient and uniform contact with plating solution.The fixture stage assembly controls the opening and closing of the plating fixture assembly through the corner cylinder, and cooperates with the upper and lower piece device to realize the automatic loading and unloading of battery piece.The present application can realize double-sided plating and double-sided different current density plating of battery piece, with good plating uniformity, low fragment rate, and can adapt to battery pieces of various sizes, suitable for continuous mass production.
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Description

Technical Field

[0001] This invention relates to the field of electroplating equipment technology, and more specifically to a fully automatic horizontal electroplating line. Background Technology

[0002] Currently, the mainstream manufacturing process for photovoltaic cell electrode grid lines is screen printing silver paste. However, this process is limited by its inherent principles, making it difficult to further refine the grid line size. The high cost of silver paste, accounting for over 50% of the non-silicon cost of the cell, severely hinders the photovoltaic industry's efforts to reduce costs and increase efficiency. With the promotion of high-efficiency cell technologies such as TOPCon and HJT, the industry's requirements for grid line refinement, conductivity, and mass production efficiency continue to rise, making screen printing silver paste inadequate for the industry's upgrading needs. To overcome these challenges, the industry has proposed using copper electroplating technology to replace screen printing silver paste, achieving grid line metallization. The quality of copper electroplated grid lines directly affects the conductivity and final photoelectric conversion efficiency of the cell. Existing electroplating solutions are mostly vertical, requiring the cell to be clamped using a carrier, which has several drawbacks: firstly, uneven contact between the cell and the electroplating solution leads to significant differences in coating thickness and insufficient grid line uniformity; secondly, the clamping process easily generates mechanical stress, causing microcracks and increased breakage rates in thin-film cells; and thirdly, low production efficiency and large consumption of electroplating solution.

[0003] The development of horizontal electroplating methods is currently slow, mainly due to problems such as significant edge electric field effects, poor uniformity of grid line height, and susceptibility to grid breakage, which severely affect the conductivity and reliability of solar cells. Therefore, the photovoltaic industry urgently needs a horizontal electroplating technology that can achieve refined grid line fabrication, effectively improve electroplating uniformity and stability, reduce production costs, and is suitable for industrial mass production.

[0004] Patent CN223386254U proposes a horizontal electroplating device for photovoltaic cells, introducing magnetic fluid into the conductive stage of horizontal electroplating. Through an overflow electroplating tank, height difference design, and multiple tanks connected in series, it improves the sufficient contact of the plating solution and the uniformity of the electroplated layer. However, the maintenance of the magnetic fluid and conductive rollers is difficult, the process parameters are not quantified, and the structure lacks versatility. Patent CN223548132U proposes a horizontal electroplating device that combines a conductive fixing part and a conductive contact part to form a cathode conductive brush, integrating a double-layer isolation tank with an inner and outer isolation tank. However, this device is difficult to maintain and lacks versatility. Patent CN223837614U proposes a horizontal electroplating device for solar cells, using conductive grippers and multiple conductive tapes for conductivity. It reduces chemical disturbance by designing the angle between the inclined surface and the moving direction. However, it lacks an adjustable structure; the inclined surface angle, step size, and groove spacing are all fixed values, making it unsuitable for different sized solar cells. Summary of the Invention

[0005] To address the shortcomings of existing technologies, the present invention aims to provide a fully automated horizontal electroplating line that enables horizontal electroplating. By designing the cell clamping and placement method and altering the cathode conductive structure, it achieves efficient contact conductivity with photovoltaic cells. This allows for rapid loading and unloading of cells while reducing breakage and improving electroplating efficiency.

[0006] The technical solution adopted by this invention to solve the technical problem is: a fully automatic horizontal electroplating line, comprising: A functional slot assembly, comprising a plurality of functional slots arranged sequentially and fixedly connected, with interconnected tracks provided on the inner side of each slot. A support frame assembly, wherein the functional slot assembly is mounted on the support frame assembly; The power system is installed on both sides of the functional slot assembly and fixed to the support frame assembly. The anode assembly is connected to the support frame assembly; An electroplating fixture assembly is slidably disposed within the track of the functional groove assembly, and the electroplating fixture assembly is driven to move along the track by the power system; The clamping platform assembly is installed at both ends of the functional slot assembly and is used to control the opening and closing of the electroplating clamping assembly to realize the loading and unloading of the battery cells. A liquid storage and circulation assembly is disposed on one side of the functional tank assembly and is used to supply liquid to each functional tank and filter the solution. And the control system, used for the operation of each component.

[0007] Furthermore, the functional slots in the functional slot assembly include an upper plate slot, a pretreatment slot, a pre-washing slot, an electroplating slot, a post-washing slot, and an lower plate slot connected in sequence; the tracks inside each treatment slot are undulating to enable the electroplating fixture assembly to move up and down within each functional slot.

[0008] Furthermore, the support frame assembly includes a base support frame and a sprocket support frame, which are fixed together by bolts; the support frame assembly is fixed together with the functional slot assembly by bolts, and the support frame assembly is used to connect and fasten the various functional components.

[0009] Furthermore, the power system includes a speed-regulating motor, a drive wheel assembly, a driven wheel assembly, a chain, and chain sliders; the speed-regulating motor is used to provide power, the drive wheel assembly is installed on both sides of the speed-regulating motor, each of the driven wheel assemblies is distributed on both sides of the functional slot assembly, the chain connects the drive wheel assembly and the driven wheel assembly, and the chain sliders are evenly distributed on the chain.

[0010] Furthermore, the anode assembly includes an insoluble anode plate, an upper anode adjustment frame, a lower anode adjustment frame, an anode conductive sheet, and an anode support; the insoluble anode plate is adjustablely connected to the upper anode adjustment frame, the lower anode adjustment frame is installed below the insoluble anode plate and adjustablely fixed within the functional tank assembly, the anode conductive sheet is installed on both sides of the lower anode adjustment frame, and the anode support is fixedly connected to the upper anode adjustment frame.

[0011] Furthermore, the electroplating fixture assembly includes an electroplating fixture base plate, an electroplating fixture cover plate, a swing linkage, a connecting rod roller, and a fixture roller; the electroplating fixture cover plate is installed on the electroplating fixture base plate for fixing the battery cells and achieving conductivity, the swing linkage is fixed to both sides of the electroplating fixture base plate, the connecting rod roller is located at the end of the swing linkage, the fixture roller is installed on both sides of the electroplating fixture base plate and slidably disposed within the track of the functional slot assembly, and the power system abuts against the connecting rod roller to drive the electroplating fixture assembly to move.

[0012] Furthermore, the fixture platform assembly includes a platform base plate, a corner cylinder, a support column, and a platform cover plate. The platform base plate is fixed inside the functional slot assembly. The corner cylinder and the support column are mounted on the platform base plate. The platform cover plate is fixedly connected to the support column. A through hole is provided on the platform cover plate, and the corner cylinder passes through the through hole to control the opening and closing of the electroplating fixture assembly.

[0013] Furthermore, the liquid storage and circulation assembly includes a pretreatment liquid storage tank, a pretreatment filter, a pure water filter, a water washing liquid storage tank, a copper plating filter, and a copper plating liquid storage tank, with each component arranged sequentially on the side of the functional tank assembly.

[0014] The beneficial effects of this invention are as follows: Compared with the prior art, this invention adopts a horizontal electroplating method, which can achieve simultaneous electroplating on both sides of the battery cell and can achieve electroplating with different current densities on both sides, meeting the requirements of high-efficiency batteries for asymmetric electroplating of grid lines. The battery cell is first clamped and fixed by the electroplating fixture assembly before electroplating, avoiding the mechanical stress generated by the carrier clamping in vertical electroplating and significantly reducing the breakage rate of thin-film battery cells. The electroplating fixture assembly runs along the undulating track in each functional tank, allowing the battery cell to move up and down in each processing tank, ensuring that the battery cell and the electroplating solution are fully and uniformly in contact, effectively improving the edge electric field effect, improving the uniformity of grid line height, and reducing grid breakage defects. With the help of automatic loading and unloading equipment, fully automatic loading, transmission, and unloading of battery cells can be achieved. With the continuous supply and filtration of the liquid storage circulation component, continuous mass production can be achieved, greatly improving electroplating efficiency and increasing product benefits. The dimensions of each component of the equipment are adjustable, which can adapt to battery cells of various sizes, making it highly versatile. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention.

[0016] Figure 2 This is a schematic diagram of the structure of the functional slot component in this invention.

[0017] Figure 3 This is a schematic diagram of the support frame assembly in this invention.

[0018] Figure 4 This is a schematic diagram of the power system in this invention.

[0019] Figure 5 This is a schematic diagram of the anode assembly in this invention.

[0020] Figure 6 This is a schematic diagram of the electroplating fixture assembly in this invention.

[0021] Figure 7 This is a schematic diagram of the fixture platform assembly in this invention.

[0022] Figure 8 This is a schematic diagram of the liquid storage and circulation component in this invention.

[0023] The markings in each of the attached figures are explained as follows: Figure 1 In the middle: 1-functional tank assembly, 2-support frame assembly, 3-power system, 4-anode assembly, 5-electroplating fixture assembly, 6-fixture platform assembly, 7-liquid storage and circulation assembly, 8-control system.

[0024] Figure 2 In the middle: 11-Upper plate tank, 12-Pre-treatment tank, 13-Pre-wash tank, 14-Electroplating tank, 15-Post-wash tank, 16-Lower plate tank.

[0025] Figure 3 In the middle: 21-base support frame, 22-sprocket support frame.

[0026] Figure 4 In the middle: 31-speed regulating motor, 32-drive wheel assembly, 33-driven wheel assembly, 34-chain, 35-chain slider.

[0027] Figure 5 In the middle: 41-Insoluble anode plate, 42-Upper anode adjustment frame, 43-Lower anode adjustment frame, 44-Anode conductive sheet, 45-Anode support.

[0028] Figure 6 In the middle: 51-Electroplating fixture base plate, 52-Electroplating fixture cover plate, 53-Battery cell, 54-Swing link, 55-Link roller, 56-Fixture roller.

[0029] Figure 7In the middle: 61-platform base plate, 62-corner cylinder, 63-support column, 64-platform cover plate.

[0030] Figure 8 In the middle: 71-Pretreatment storage tank, 72-Pretreatment filter, 73-Pure water filter, 74-Water washing storage tank, 75-Copper plating filter, 76-Copper plating storage tank. Detailed Implementation

[0031] The following is in conjunction with the appendix Figures 1-8 The specific embodiments of the present invention will be described in detail below. It should be noted that the specific embodiments described herein are for illustrative and explanatory purposes only and are not intended to limit the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0032] like Figure 1 As shown, a fully automated horizontal electroplating line includes a functional tank assembly 1, a support frame assembly 2, a power system 3, an anode assembly 4, an electroplating fixture assembly 5, a fixture platform assembly 6, a liquid storage and circulation assembly 7, and a control system 8. The control system 8 is electrically connected to the power system 3, the fixture platform assembly 6, and the liquid storage and circulation assembly 7, respectively, for unified coordination of the operation of each component.

[0033] like Figure 1 and Figure 2 As shown, the functional tank assembly 1 includes several functional tanks arranged sequentially and fixedly connected, and each tank has interconnected tracks 10 on its inner side. In this embodiment, the functional tanks in the functional tank assembly 1 include an upper tank 11, a pretreatment tank 12, a pre-washing tank 13, an electroplating tank 14, a post-washing tank 15, and an lower tank 16 connected sequentially; the tracks 10 on the inner side of each treatment tank are undulating, that is, the tracks 10 undulate in a wave-like or sawtooth shape along the direction of the battery cell's movement in each tank, which is used to realize the up and down movement of the electroplating fixture assembly 5 in each functional tank, so as to ensure that the battery cell and the treatment liquid in each functional tank are in full and uniform contact.

[0034] like Figure 1 and Figure 3As shown, the support frame assembly 2 is installed on the foundation ground and is used to support and fix the entire equipment. The functional slot assembly 1 is installed on the support frame assembly 2. In this embodiment, the support frame assembly 2 includes a base support frame 21 and a sprocket support frame 22, which are fixed together by bolts; the support frame assembly 2 is fixed to the bottom of the functional slot assembly 1 by bolts, and the support frame assembly 2 is used to connect and fasten the various functional components. The base support frame 21 is located below the functional slot assembly 1 as the main load-bearing structure, and the sprocket support frame 22 is located on both sides of the functional slot assembly 1, used to install the sprockets and chains in the power system 3.

[0035] like Figure 1 and Figure 4 As shown, the power system 3 is installed on both sides of the functional slot assembly 1 and fixed on the sprocket support frame 22 of the support frame assembly 2. In this embodiment, the power system 3 includes a speed-regulating motor 31, a drive wheel assembly 32, a driven wheel assembly 33, a chain 34, and chain sliders 35. The speed-regulating motor 31 is installed on the upper front end area of ​​the functional slot assembly 1 to provide power, and its speed is adjusted by the control system 8 according to process requirements. The drive wheel assembly 32 is installed on the output shafts on both sides of the speed-regulating motor 31 to transmit power. Each driven wheel assembly 33 is distributed on the sprocket support frame 22 on both sides of the functional slot assembly 1. The chain 34 surrounds and connects the drive wheel assembly 32 and all driven wheel assemblies 33 to form a closed loop transmission circuit. The chain sliders 35 are evenly distributed on the chain 34, and each chain slider 35 moves synchronously with the chain 34 to push the electroplating fixture assembly 5 forward.

[0036] like Figure 1 and Figure 5 As shown, the anode assembly 4 is connected to the support frame assembly 2 and installed in the electroplating tank 14. In this embodiment, the anode assembly 4 includes an insoluble anode plate 41, an upper anode adjustment frame 42, a lower anode adjustment frame 43, an anode conductive sheet 44, and an anode support 45. The insoluble anode plate 41 is adjustablely connected to the upper anode adjustment frame 42 (e.g., via a long-hole bolt or a screw adjustment mechanism), allowing for vertical adjustment of the height of the insoluble anode plate 41. The lower anode adjustment frame 43 is installed below the insoluble anode plate 41 and fixed to the inner wall of the electroplating tank 14 of the functional tank assembly 1, providing lower support and auxiliary positioning. The anode conductive sheet 44 is installed on both sides of the lower anode adjustment frame 43, introducing the positive electrode of the power supply into the insoluble anode plate 41. The anode support 45 is fixedly connected to the upper anode adjustment frame 42 and is bolted to the upper edge of the electroplating tank 14 or the support frame assembly 2, thus fixing the overall position of the insoluble anode plate 41.

[0037] like Figure 1 and Figure 6 As shown, the electroplating fixture assembly 5 is slidably disposed within the track 10 of the functional slot assembly 1, and is driven to move along the track 10 by the chain slider 35 of the power system 3. In this embodiment, the electroplating fixture assembly 5 includes an electroplating fixture base plate 51, an electroplating fixture cover plate 52, a swing linkage 54, a connecting rod roller 55, and a fixture roller 56; the electroplating fixture cover plate 52 is mounted on the electroplating fixture base plate 51 and is used to fix the battery cell 53 and act as a cathode conductor to achieve conductive contact with the battery cell 53; the electroplating fixture base plate 51 and the electroplating fixture cover plate 52 are opened and closed by the corner cylinder 62 of the fixture platform assembly 6. The swing linkage 54 is fixed on both sides of the electroplating fixture base plate 51, and the connecting rod roller 55 is disposed at the end of the swing linkage 54 for abutting against the chain slider 35. The clamping rollers 56 are mounted on both sides of the electroplating fixture base plate 51 and are slidably disposed within the track 10 of the functional slot assembly 1. The chain slider 35 of the power system 3 abuts against the connecting rod roller 55 to push the electroplating fixture assembly 5 to move along the track 10.

[0038] like Figure 1 and Figure 7 As shown, the clamping platform assembly 6 is installed at both ends of the functional slot assembly 1 (i.e., the front end of the upper slot 11 and the rear end of the lower slot 16), and is used to control the opening and closing of the electroplating clamping cover plate 52 of the electroplating clamping assembly 5 to realize the loading and unloading of the battery cell 53. In this embodiment, the clamping platform assembly 6 includes a platform base plate 61, a corner cylinder 62, a support column 63, and a platform cover plate 64. The platform base plate 61 is fixed in the end slot of the functional slot assembly 1. The corner cylinder 62 and the support column 63 are installed on the platform base plate 61. The platform cover plate 64 is fixedly connected to the support column 63. A through hole is provided on the platform cover plate 64. The cylinder rod of the corner cylinder 62 passes through the through hole to lift or release the electroplating clamping cover plate 52, thereby controlling the opening and closing of the electroplating clamping assembly 5. The number of corner cylinders 62 can be set in multiples (e.g., 2 to 6) according to the size of the electroplating fixture cover plate 52 and the clamping requirements, so as to ensure smooth opening and closing action and uniform clamping force.

[0039] like Figure 1 and Figure 8As shown, the liquid storage and circulation assembly 7 is disposed on one side of the functional tank assembly 1, and is used to supply liquid and filter solutions for each functional tank. In this embodiment, the liquid storage and circulation assembly 7 includes a pretreatment liquid storage tank 71, a pretreatment filter 72, a pure water filter 73, a water washing liquid storage tank 74, a copper plating filter 75, and a copper plating liquid storage tank 76. These components are arranged sequentially on the side of the functional tank assembly 1 and connected to the corresponding functional tanks via pipes. Specifically, the pretreatment liquid storage tank 71 is connected to the pretreatment tank 12 via the pretreatment filter 72; the pure water filter 73 is connected to the water washing liquid storage tank 74 and then connected to the pre-wash tank 13 and the post-wash tank 15; and the copper plating liquid storage tank 76 is connected to the electroplating tank 14 via the copper plating filter 75, thus achieving circulating supply and real-time filtration of solutions in each tank. Pumps and valves (not shown) are also installed on the pipes between each liquid storage tank and filter, which are uniformly controlled by the control system 8 to achieve precise adjustment of the liquid supply flow rate and filtration rate.

[0040] The following is combined with Figures 1 to 8 The specific working process of this embodiment will be described in detail below: Step 1) Loading: The control system 8 starts the air pump (not shown), and the cylinder rod of the corner cylinder 62 in the fixture platform assembly 6 extends, lifting the electroplating fixture cover plate 52 upward, so that the electroplating fixture assembly 5 is in the open state. At the same time, the control system 8 controls the loading and unloading device (not shown) to grab the battery cell 53 to be electroplated and accurately place the battery cell 53 on the electroplating fixture base plate 51; then the control system 8 controls the air pump to release air, the cylinder rod of the corner cylinder 62 falls back, and the electroplating fixture cover plate 52 falls under its own weight or spring return force, pressing the battery cell 53 smoothly onto the electroplating fixture base plate 51. At the same time, the electroplating fixture cover plate 52 and the grid area on the surface of the battery cell 53 form a cathode conductive contact, completing the fixation and conductive connection of the battery cell 53.

[0041] Step 2) Electroplating Transfer: The control system 8 controls the power supply to be turned on, and the speed-regulating motor 31 of the power system 3 starts to operate at the set speed, driving the drive wheel assembly 32 to rotate, which in turn drives the chain 34 and all driven wheel assemblies 33 to rotate synchronously. The chain sliders 35 evenly distributed on the chain 34 move with the chain 34. During the forward movement of the chain sliders 35 located at the upper plate station, they abut against the connecting rod rollers 55 in the electroplating fixture assembly 5 and continuously push the connecting rod rollers 55, thereby pushing the entire electroplating fixture assembly 5 forward along the track 10.

[0042] Step 3) In-tank treatment: Under the push of the chain slider 35, the clamping rollers 56 of the electroplating fixture assembly 5 slide along the tracks 10 inside each tank of the functional tank assembly 1. Since the tracks 10 inside each treatment tank are undulating, during the sliding process, the clamping rollers 56 drive the entire electroplating fixture assembly 5 to rise or fall vertically. The swing linkage 54 swings with the undulation of the tracks 10, ultimately driving the battery cell 53 to move up and down reciprocally with the undulation of the tracks 10. The battery cell 53 moves horizontally forward while moving up and down, passing through the upper tank 11, pretreatment tank 12, pre-washing tank 13, electroplating tank 14, and post-washing tank 15 in sequence, completing surface pretreatment (such as degreasing, micro-etching, etc.), pure water cleaning, copper electroplating, and pure water cleaning processes respectively. Inside the electroplating tank 14, an electric field is formed between the insoluble anode plate 41 of the anode assembly 4 and the solar cell 53, which serves as the cathode, in the electroplating solution. Under the current density set by the control system 8, copper plating is completed on the grid lines on the surface of the solar cell 53. Since the upper anode adjustment frame 42 and the lower anode adjustment frame 43 are located above and below the solar cell 53, respectively, and are independently adjustable, electroplating with different current densities on the front and back sides of the solar cell 53 can be achieved.

[0043] Step 4) Unloading: The electroplating fixture assembly 5 is continued to be pushed by the chain slider 35. When it moves to the unloading slot 16, the control system 8 controls the air pump to start again. The cylinder rod of the corner cylinder 62 in the fixture platform assembly 6 extends and lifts the electroplating fixture cover plate 52. At the same time, the control system 8 controls the unloading device (not shown) to grab the electroplated battery cell 53 and remove it from the electroplating fixture base plate 51, placing it on the unloading conveyor belt for subsequent processing.

[0044] Throughout the entire operation, the liquid storage and circulation assembly 7 is installed on both sides or one side of the functional tank assembly 1. The pretreatment liquid storage tank 71, pretreatment filter 72, pure water filter 73, water washing liquid storage tank 74, copper plating filter 75, and copper plating liquid storage tank 76 operate continuously in a preset sequence and flow rate, continuously supplying liquid to each functional tank and circulating and filtering the solution through pipelines and pumps, ensuring that the liquid level, concentration, and cleanliness of the treated liquid in each tank are maintained within the process requirements. The control system 8 monitors parameters such as liquid level, temperature, and pH value of each tank in real time, and automatically adjusts the liquid supply rate of the liquid storage and circulation assembly 7 and the transmission speed of the power system 3 based on the monitoring results, ensuring the stability and consistency of the entire process.

[0045] In another embodiment, depending on the size of the battery cell 53 to be electroplated (e.g., 182×91mm, 210×105mm, or 182×105mm, etc.), the corresponding size of the electroplating fixture base plate 51 and electroplating fixture cover plate 52 are selected and replaced to match the shape of the battery cell 53. Simultaneously, the operator adjusts the positions of the upper anode adjustment frame 42 and the lower anode adjustment frame 43 to optimize the spacing and electric field distribution between the insoluble anode plate 41 and the battery cell 53, ensuring that battery cells of different sizes can obtain a uniform plating thickness. The width and undulation of the track 10 of the functional groove assembly 1 can be pre-set to a universal track compatible with the aforementioned multiple sizes, or a track module of the corresponding size can be replaced as needed to adapt to the passage requirements of battery cells of different sizes. The number of corner cylinders 62 can be set to multiple (e.g., 2, 4, or 6) according to the actual size and weight of the electroplating fixture cover plate 52 to ensure uniform clamping and smooth opening and closing of large-sized battery cells.

[0046] In another embodiment, based on mass production capacity requirements, multiple sets of electroplating fixture assemblies 5 are evenly distributed on the chain 34. For example, 1 to 12 battery cells can be placed at a time, or 1 to 100 battery cells can be placed at a time by lengthening and widening equipment (increasing the closed loop length of the chain 34, increasing the volume and length of the functional slots). Under the push of the chain slider 35, each set of electroplating fixture assemblies 5 moves synchronously along the track 10 at the same speed and spacing, and completes the processing of each slot in sequence, realizing large-scale synchronous continuous production and greatly improving production efficiency.

[0047] In another embodiment, the speed-regulating motor 31 of the power system 3 can be replaced by a servo motor instead of a conventional speed-regulating motor, and an encoder can be used to achieve closed-loop speed control, so as to precisely control the movement speed and acceleration / deceleration curve of the chain 34 and adapt to the different requirements of transmission speed in different processes. At the same time, the chain 34 can be replaced by a synchronous belt, and the chain slider 35 can be replaced by a synchronous belt lever, which can also realize intermittent or continuous pushing of the electroplating fixture assembly 5.

[0048] The above embodiments are only used to illustrate the present invention and are not intended to limit the present invention. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also fall within the scope of the present invention, and the patent protection scope of the present invention should be defined by the claims.

Claims

1. A fully automatic horizontal electroplating line, characterized in that, include: A functional slot assembly, comprising a plurality of functional slots arranged sequentially and fixedly connected, each slot having interconnected tracks on its inner side. A support frame assembly, wherein the functional slot assembly is mounted on the support frame assembly; The power system is installed on both sides of the functional slot assembly and fixed to the support frame assembly. The anode assembly is connected to the support frame assembly; An electroplating fixture assembly is slidably disposed within the track of the functional groove assembly, and the electroplating fixture assembly is driven to move along the track by the power system; The clamping platform assembly is installed at both ends of the functional slot assembly and is used to control the opening and closing of the electroplating clamping assembly to realize the loading and unloading of the battery cells. A liquid storage and circulation assembly is disposed on one side of the functional tank assembly and is used to supply liquid to each functional tank and filter the solution. And the control system, used for the operation of each component.

2. The fully automatic horizontal electroplating line as described in claim 1, characterized in that: The functional slots in the functional slot assembly include an upper plate slot, a pretreatment slot, a pre-washing slot, an electroplating slot, a post-washing slot, and an lower plate slot connected in sequence; the tracks inside each treatment slot are undulating to enable the electroplating fixture assembly to move up and down within each functional slot.

3. The fully automatic horizontal electroplating line as described in claim 1, characterized in that: The support frame assembly includes a base support frame and a sprocket support frame, which are fixed together by bolts; the support frame assembly is fixed together with the functional slot assembly by bolts, and the support frame assembly is used to connect and fasten the various functional components.

4. The fully automatic horizontal electroplating line as described in claim 1, characterized in that: The power system includes a speed-regulating motor, a drive wheel assembly, a driven wheel assembly, a chain, and chain sliders; the speed-regulating motor is used to provide power, the drive wheel assembly is installed on both sides of the speed-regulating motor, each of the driven wheel assemblies is distributed on both sides of the functional slot assembly, the chain connects the drive wheel assembly and the driven wheel assembly, and the chain sliders are evenly distributed on the chain.

5. The fully automatic horizontal electroplating line as described in claim 1, characterized in that: The anode assembly includes an insoluble anode plate, an upper anode adjustment frame, a lower anode adjustment frame, an anode conductive sheet, and an anode support. The insoluble anode plate is adjustablely connected to the upper anode adjustment frame. The lower anode adjustment frame is installed below the insoluble anode plate and is adjustablely fixed within the functional tank assembly. The anode conductive sheet is installed on both sides of the lower anode adjustment frame. The anode support is fixedly connected to the upper anode adjustment frame.

6. The fully automatic horizontal electroplating line as described in claim 1, characterized in that: The electroplating fixture assembly includes an electroplating fixture base plate, an electroplating fixture cover plate, a swing linkage, a connecting rod roller, and a fixture roller. The electroplating fixture cover plate is installed on the electroplating fixture base plate to fix the battery cells and achieve conductivity. The swing linkage is fixed to both sides of the electroplating fixture base plate. The connecting rod roller is located at the end of the swing linkage. The fixture roller is installed on both sides of the electroplating fixture base plate and is slidably disposed within the track of the functional slot assembly. The power system abuts against the connecting rod roller to drive the electroplating fixture assembly to move.

7. The fully automatic horizontal electroplating line as described in claim 1, characterized in that: The fixture platform assembly includes a platform base plate, a corner cylinder, a support column, and a platform cover plate. The platform base plate is fixed inside the functional slot assembly. The corner cylinder and the support column are mounted on the platform base plate. The platform cover plate is fixedly connected to the support column. A through hole is provided on the platform cover plate, and the corner cylinder passes through the through hole to control the opening and closing of the electroplating fixture assembly.

8. The fully automatic horizontal electroplating line as described in claim 1, characterized in that: The liquid storage and circulation assembly includes a pretreatment liquid storage tank, a pretreatment filter, a pure water filter, a water washing liquid storage tank, a copper plating filter, and a copper plating liquid storage tank, with each component arranged sequentially on the side of the functional tank assembly.

Citation Information

Patent Citations

  • Horizontal electroplating device

    CN223548132U

  • Solar cell horizontal electroplating device and solar cell preparation system

    CN223837614U