A yarn cleaning machine with high efficiency yarn cleaning mechanism
Patent Information
- Application Number
- CN202311801844.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2026-10-23
AI Technical Summary
[0004]现有的对方格蔟清丝时不仅需要人工手动将方格蔟放入清丝机入料滚筒的顶部,并且需要人工手动将方格蔟推入清丝结构内部从而对方格蔟表面残留的清丝进行清理,人工手动将方格蔟推入清丝结构,不仅增加人工的劳动力且对工人存在较大安全隐患
[0017]本发明通过调节控制器分别启动电机、感应器与气缸,电机带动滚筒,传动输送带与传动辊,将方形簇主体放入输送带的顶部,方形簇主体沿着输送带进入清丝结构主体的内部,对方形簇主体表面的清洗进行清理避免了人工手动将方格蔟推入清丝结构,不仅增加人工的劳动力对工人存在较大安全隐患的问题。
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Figure CN122959861A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of silk cleaning technology, specifically a silk cleaning machine with a high-efficiency silk cleaning mechanism. Background Technology
[0002] The silkworm, also known as the domesticated silkworm, is a silk-spinning insect with high economic value. Silkworms feed on mulberry leaves, and their cocoons are used to reel silk, a precious textile raw material primarily used for weaving silk fabrics. It is an excellent textile material and also has wide applications in military and electrical industries. In modern sericulture, silkworm pupae are raised in whole square-grid cocoons. After the pupae spin their cocoons, the cocoons are removed for processing. Silkworm pupae produce a large amount of silk, and after removing the cocoons, silk residue remains on the surface and even inside the square-grid cocoons. To reuse the cocoons, this residual silk must be cleaned and the cocoons disinfected.
[0003] Utility model patent with publication number CN212488054U discloses a silk cleaning and disinfection machine for square-grid silkworm cocoons, including a frame, a brush shaft, and a silk cleaning mechanism. The brush shaft is rotatably mounted on the frame, and several brushes are spaced apart on the brush shaft. The silk cleaning mechanism is mounted on the frame and contacts the brushes. The silk cleaning mechanism can rotate under force to clean the silkworm silk wrapped on the brush shaft, which can improve the silk cleaning efficiency of square-grid silkworm cocoons.
[0004] Existing methods for cleaning square fiber clusters require manual labor to place the clusters onto the top of the cleaning machine's feed roller and push them into the cleaning structure to remove residual fiber from the surface. This manual pushing increases labor intensity and poses significant safety hazards to workers. Therefore, this paper proposes a fiber cleaning machine with a highly efficient cleaning mechanism. Summary of the Invention
[0005] To address the problems mentioned in the background section, this invention provides a fiber cleaning machine with a highly efficient fiber cleaning mechanism. This solves the problem that existing methods for cleaning square fiber clusters require manual placement of the clusters into the top of the machine's feed roller and manual pushing of the clusters into the cleaning structure to remove residual fiber from the cluster surface. Manually pushing the clusters into the cleaning structure not only increases labor costs but also poses significant safety hazards to workers.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a wire clearing machine with a high-efficiency wire clearing mechanism, comprising a support frame, a wire clearing structure main body installed at the center of the top of the support frame, two scraper wheels installed inside the wire clearing structure main body, two support plates installed on the top of the support frame, a controller installed on one side of the wire clearing structure main body, a motor installed on one side of the two support plates, a mounting plate fixedly installed at the center of the top of the two support plates, a sensor fixedly installed on the top of the two support plates, a transmission roller sleeved inside the support plate, a roller fixedly installed on the output shaft of the motor, a conveyor belt sleeved outside the roller, and a top of the conveyor belt... The device comprises a square cluster body. A support rod is mounted on the center of the top of the mounting plate 1. Slide rails are mounted on the four corners of the top of the mounting plate 1. A cylinder is mounted on one end of the top of the mounting plate 1. Slider blocks are sleeved on the four slide rails. Two mounting plates 2 are fixedly mounted on the top of the four sliders. Four straightening components are fixedly mounted on the bottom of the two mounting plates 2. Two fixing blocks 3 are mounted on the top of the two mounting plates 2. Transmission rods 2 are hinged to the outside of the two fixing blocks 3. Mounting plates 3 are hinged to the outside of the support rod. Fixing block 1 is fixedly mounted on one side of the mounting plate 3. Two fixing blocks 2 are fixedly mounted on the top of the mounting plate 3. Transmission rod 1 is mounted on the output shaft of the cylinder.
[0007] Preferably, the four corrective components include four rectangular blocks, with connecting rods hinged to the center of the bottom of the four rectangular blocks, limiting rods fixed to the bottom of the four rectangular blocks, fixing blocks four mounted on the bottom of the four connecting rods, rollers hinged inside the four fixing blocks four, mounting blocks mounted on one side of the four fixing blocks four, and springs mounted on one side of the four mounting blocks four.
[0008] Preferably, the bottom of the four rectangular blocks is provided with a circular hole, and the four connecting rods are respectively hinged to the inside of the four circular holes.
[0009] Preferably, the four fixing blocks are V-shaped and are respectively fixed to the bottom of the connecting rod.
[0010] Preferably, one end of each of the two transmission rods is hinged to one of the two fixed blocks, and the other end of each of the two transmission rods is hinged to one of the two fixed blocks.
[0011] Preferably, one end of each of the four springs is fixedly connected to the limiting rod, and the other end of each of the four springs is fixedly connected to the mounting block.
[0012] Preferably, one end of the transmission rod is hinged to the inside of the fixed block, and the other end of the transmission rod is fixed to the output shaft of the cylinder.
[0013] Preferably, the controller is connected to the motor, sensor and cylinder respectively via wires.
[0014] Preferably, the mounting plate three is hinged to the outside of the support rod, and the two cylinders are located on the left and right sides of the mounting plate three, respectively.
[0015] Preferably, the exterior of the four slide rails is coated with an anti-corrosion coating.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] This invention starts the motor, sensor and cylinder by adjusting the controller. The motor drives the roller, the transmission conveyor belt and the transmission roller, and puts the square cluster body into the top of the conveyor belt. The square cluster body enters the interior of the cleaning structure body along the conveyor belt, and the surface of the square cluster body is cleaned. This avoids the problem of manually pushing the square cluster into the cleaning structure, which not only increases the labor force but also poses a great safety hazard to the workers.
[0018] This invention uses a sensor to cause a cylinder to pull the mounting plate three, transmission rod one, and fixed block one to rotate around the hinge of the support rod as the central axis. At this time, the two ends of the two transmission rods two pull the two mounting plates two and the four rectangular blocks to move synchronously towards the center. The connecting rod rotates around the hinge as the central axis, and the four fixed blocks four contact the four corners of the square cluster body, stretching the four springs, which can correct the square cluster body. The cylinder pushes the mounting plate three, transmission rod one, fixed block one, and transmission rod two. Transmission rod two pushes the fixed block three, mounting plate two, and rectangular blocks to reset, so that the four fixed blocks four disengage from the four corners of the square cluster body. Under the elastic action of the four springs, the mounting blocks and fixed blocks four are stretched and reset respectively. The square cluster body enters the interior of the cleaning structure body along the conveyor belt. The two scraper wheels inside the cleaning structure body contact the square cluster body, and the surface of the square cluster body can be cleaned. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall appearance of the structure of the present invention;
[0020] Figure 2 This is a partial external view of the structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the installation of a partial component of the structure of the present invention;
[0022] Figure 4 This is a schematic diagram of the mounting plate 2 of the present invention and its cooperation with the slide rail;
[0023] Figure 5 The structure of this invention Figure 4 Enlarged view of point A in the middle;
[0024] Figure 6This is a schematic diagram of the installation of two parts of the mounting plate of the present invention;
[0025] Figure 7 This is a schematic diagram of the internal parts of the main body of the wire clearing structure of the present invention.
[0026] In the diagram: 1. Support frame; 2. Main body of the wire clearing structure; 201. Scraper wheel; 3. Support plate; 4. Motor; 5. Conveyor belt; 6. Main body of the square cluster; 7. Controller; 8. Sensor; 9. Mounting plate one; 10. Correction assembly; 101. Rectangular block; 102. Connecting rod; 103. Limiting rod; 104. Fixing block four; 105. Roller; 106. Mounting block; 107. Spring; 11. Mounting plate two; 12. Cylinder; 13. Slide rail; 14. Slider; 15. Roller; 16. Support rod; 17. Mounting plate three; 18. Transmission rod one; 19. Fixing block one; 20. Fixing block two; 21. Transmission roller; 22. Fixing block three; 23. Transmission rod two. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] like Figures 1 to 7As shown, this invention provides a wire clearing machine with a high-efficiency wire clearing mechanism, including a support frame 1, a wire clearing structure body 2 installed in the middle of the top of the support frame 1, two scraper wheels 201 installed inside the wire clearing structure body 2, two support plates 3 installed on the top of the support frame 1, a controller 7 installed on one side of the wire clearing structure body 2, a motor 4 installed on one side of the two support plates 3, a mounting plate 9 fixedly installed in the middle of the top of the two support plates 3, a sensor 8 fixedly installed on the top of the two support plates 3, a transmission roller 21 sleeved inside the support plate 3, a roller 15 fixedly installed on the output shaft of the motor 4, a conveyor belt 5 sleeved on the outside of the roller 15, a square cluster body 6 placed on the top of the conveyor belt 5, and the top of the mounting plate 9... A support rod 16 is installed in the middle. Slide rails 13 are installed at the four corners of the top of the mounting plate 19. A cylinder 12 is installed at one end of the top of the mounting plate 19. Slider 14 is sleeved on the outside of the four slide rails 13. Two mounting plates 21 are fixedly installed on the top of the four sliders 14. Four straightening components 10 are fixedly installed on the bottom of the two mounting plates 21. Two fixing blocks 32 are installed on the top of the two mounting plates 21. Transmission rod 23 is hinged to the outside of the two fixing blocks 32. Mounting plate 37 is hinged to the outside of the support rod 16. Fixing block 19 is fixedly installed on one side of the mounting plate 317. Two fixing blocks 20 are fixedly installed on the top of the mounting plate 317. Transmission rod 18 is installed on the output shaft of the cylinder 12.
[0029] Using the above scheme: By adjusting the controller 7, the motor 4, sensor 8, and cylinder 12 are started respectively. The motor 4 drives the roller 15, which in turn drives the conveyor belt 5 and the transmission roller 21. The square cluster body 6 is placed on top of the conveyor belt 5. The square cluster body 6 enters the interior of the cleaning structure body 2 along the conveyor belt 5 to clean the surface of the square cluster body 6. At the same time, the cylinder 12 pulls the mounting plate 17, transmission rod 18, and fixing block 19 to reset the central axis along the hinge of the support rod 16. The other ends of the two transmission rods 23 respectively move along the... The two fixed blocks 20 rotate at the hinge. At this time, one end of the two transmission rods 23 rotates along the hinge of the two fixed blocks 22 as the central axis, so that the two mounting plates 21 and the four rectangular blocks 101 move towards the center in sync. The four connecting rods 102 rotate around the hinge as the central axis. The four fixed blocks 104 contact the four corners of the square cluster body 6, stretching the four springs 107, thereby correcting the square cluster body 6. This avoids the problem of manually pushing the square cluster into the silk clearing structure, which not only increases the labor force but also poses a greater safety hazard to the workers.
[0030] like Figure 6As shown, the four correction components 10 include four rectangular blocks 101. A connecting rod 102 is hinged to the middle of the bottom of the four rectangular blocks 101. A limit rod 103 is fixedly installed at the bottom of the four rectangular blocks 101. A fixing block 104 is installed at the bottom of the four connecting rods 102. A roller 105 is hinged inside the four fixing blocks 104. An installation block 106 is installed on one side of the four fixing blocks 104. A spring 107 is installed on one side of the four installation blocks 106.
[0031] Using the above scheme: two transmission rods 23 pull two fixed blocks 22 and mounting plate 211, causing the four rectangular blocks 101 to move synchronously towards the center. The connecting rod 102 rotates around the hinge as the central axis, causing the four fixed blocks 104 to contact the four corners of the square cluster body 6, which can correct the square cluster body 6. The cylinder 12 resets and pushes the mounting plate 317, transmission rod 18, fixed block 19 and transmission rod 23 respectively. Transmission rod 23 pushes the fixed block 22, mounting plate 21 and rectangular blocks 101 to reset, causing the four fixed blocks 104 to disengage from the four corners of the square cluster body 6. Under the elastic action of the spring 107, the mounting block 106 and fixed block 104 can be stretched to reset.
[0032] like Figure 6 As shown, the bottom of the four rectangular blocks 101 is provided with circular holes, the four connecting rods 102 are respectively hinged to the inside of the four circular holes, and the four fixing blocks 104 are in the shape of "V" and are respectively fixed to the bottom of the connecting rods 102.
[0033] like Figure 6 As shown, one end of each of the four springs 107 is fixedly connected to the limiting rod 103, and the other end of each of the four springs 107 is fixedly connected to the mounting block 106.
[0034] Using the above scheme: the transmission rod 23 pushes the fixing block 3 22, the mounting plate 2 11 and the rectangular block 101 to reset, so that the four fixing blocks 4 104 are separated from the four corners of the square cluster body 6. Under the elastic action of the spring 107, the mounting block 106 and the fixing blocks 4 104 can be stretched to reset.
[0035] The above scheme is adopted: the four fixing blocks 104 are arranged in a "V" shape. Since the square cluster body 6 is square, when the four fixing blocks 104 contact the four corners of the square cluster body 6, the correction effect of the square cluster body 6 can be increased.
[0036] like Figure 5As shown, mounting plate 3 17 is hinged to the outside of support rod 16. Two cylinders 12 are located on the left and right sides of mounting plate 3 17 respectively. One end of two transmission rods 23 is hinged to two fixed blocks 3 22 respectively, and the other end of two transmission rods 23 is hinged to two fixed blocks 20 respectively. One end of transmission rod 18 is hinged to the inside of fixed block 19, and the other end of transmission rod 18 is fixed to the output shaft of cylinder 12.
[0037] Using the above scheme: the transmission rod 18 pulls the fixed block 19 to rotate along the hinge of the support rod 16 as the central axis, the other ends of the two transmission rods 23 rotate along the hinge of the fixed block 20 respectively, and one end of the two transmission rods 23 rotates along the hinge of the two fixed blocks 22 as the central axis, thereby moving the two mounting plates 211 towards the middle.
[0038] like Figure 1 , Figure 3 As shown, the controller 7 is connected to the motor 4, the sensor 8 and the cylinder 12 via wires, and the four slide rails 13 are coated with an anti-corrosion coating.
[0039] The above solution involves coating the exterior of the four slide rails 13 with an anti-corrosion coating, which extends the service life of the four slide rails 13 and eliminates the need for frequent maintenance, thus saving time and economic costs.
[0040] Working principle and usage process of this invention:
[0041] When the square cluster body 6 is being cleaned, the controller 7 starts the motor 4, sensor 8, and cylinder 12 respectively. The motor 4 drives the roller 15, which in turn drives the conveyor belt 5 and the transmission roller 21, placing the square cluster body 6 on top of the conveyor belt 5. When the conveyor belt 5 passes the sensor 8, the sensor 8 causes the cylinder 12 to pull the mounting plate 17, transmission rod 18, and fixing block 19 back to their original positions along the hinge of the support rod 16. At this time, the other ends of the two transmission rods 23 rotate along the hinge of the fixing block 20, and one end of the two transmission rods 23 rotates along the hinge of the two fixing blocks 22, causing the two mounting plates 11 and the four rectangular blocks 101 to move synchronously towards the center. At this time, the four connecting rods 102 rotate around the hinge as the central axis. Four fixing blocks 104 contact the four corners of the square cluster body 6, stretching four springs 107 to straighten the square cluster body 6. After straightening, cylinder 12 resets and pushes mounting plate 17, transmission rod 18, fixing block 19 and transmission rod 23. Transmission rod 23 pushes fixing block 22, mounting plate 21 and rectangular block 101 to reset, so that the four fixing blocks 104 disengage from the four corners of the square cluster body 6. Under the elastic action of spring 107, mounting block 106 and fixing block 104 are stretched to reset. The square cluster body 6 enters the interior of the cleaning structure body 2 along the conveyor belt 5. The two scraper wheels 201 inside the cleaning structure body 2 contact the square cluster body 6, and the surface of the square cluster body 6 can be cleaned.
[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire clearing machine with a high-efficiency wire clearing mechanism, comprising a support frame (1), characterized in that: The main body (2) of the wire clearing structure is installed in the middle of the top of the support frame (1). Two scraper wheels (201) are installed inside the main body (2). Two support plates (3) are installed on the top of the support frame (1). A controller (7) is installed on one side of the main body (2). A motor (4) is installed on one side of the two support plates (3). A mounting plate (9) is fixed in the middle of the top of the two support plates (3). A sensor (8) is fixed in the top of the two support plates (3). A transmission roller (21) is sleeved inside the support plate (3). A roller (15) is fixed on the output shaft of the motor (4). A conveyor belt (5) is sleeved on the outside of the roller (15). A square cluster body (6) is placed on the top of the conveyor belt (5). A support rod (16) is installed in the middle of the top of the mounting plate (9). Slide rails (13) are installed at the four corners of the top of the mounting plate 1 (9). A cylinder (12) is installed at one end of the top of the mounting plate 1 (9). Slider (14) is sleeved on the outside of the four slide rails (13). Two mounting plates 2 (11) are fixedly mounted on the top of the four sliders (14). Four straightening components (10) are fixedly mounted on the bottom of the two mounting plates 2 (11). Two fixing blocks 3 (22) are installed on the top of the two mounting plates 2 (11). A transmission rod 2 (23) is hinged to the outside of the two fixing blocks 3 (22). Mounting plate 3 (17) is hinged to the outside of the support rod (16). Fixing block 1 (19) is fixedly mounted on one side of the mounting plate 3 (17). Two fixing blocks 2 (20) are fixedly mounted on the top of the mounting plate 3 (17). A transmission rod 1 (18) is installed on the output shaft of the cylinder (12).
2. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 1, characterized in that: The four corrective components (10) include four rectangular blocks (101), with connecting rods (102) hinged to the middle of the bottom of the four rectangular blocks (101). Limiting rods (103) are fixed to the bottom of the four rectangular blocks (101). Fixing blocks (104) are installed at the bottom of the four connecting rods (102). Rollers (105) are hinged inside the four fixing blocks (104). Mounting blocks (106) are installed on one side of the four fixing blocks (104). Springs (107) are installed on one side of the four mounting blocks (106).
3. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 2, characterized in that: The bottom of each of the four rectangular blocks (101) has a circular hole, and the four connecting rods (102) are respectively hinged to the inside of the four circular holes.
4. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 2, characterized in that: The four fixing blocks (104) are V-shaped and are respectively fixed to the bottom of the connecting rod (102).
5. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 1, characterized in that: One end of each of the two transmission rods (23) is hinged to one of the two fixed blocks (22), and the other end of each of the two transmission rods (23) is hinged to one of the two fixed blocks (20).
6. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 2, characterized in that: One end of each of the four springs (107) is fixedly connected to the limiting rod (103), and the other end of each of the four springs (107) is fixedly connected to the mounting block (106).
7. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 1, characterized in that: One end of the transmission rod (18) is hinged to the inside of the fixed block (19), and the other end of the transmission rod (18) is fixed to the output shaft of the cylinder (12).
8. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 1, characterized in that: The controller (7) is connected to the motor (4), the sensor (8) and the cylinder (12) via wires.
9. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 1, characterized in that: The mounting plate three (17) is hinged to the outside of the support rod (16), and the two cylinders (12) are located on the left and right sides of the mounting plate three (17) respectively.
10. The wire clearing machine with a high-efficiency wire clearing mechanism according to claim 1, characterized in that: The exterior of the four slide rails (13) is coated with an anti-corrosion coating.
Citation Information
Patent Citations
Paper cocooning frame silk cleaning sterilizer
CN212488054U