High-performance anti-mite cashmere yarn rubbing and twisting device and production process
Patent Information
- Application Number
- CN202611275999.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-21
- Publication Date
- 2026-10-23
AI Technical Summary
羊绒纱线在纺纱张力和加捻作用下,须条中的纤维会发生剧烈的内外转移,当纤维头端在转移过程中被挤出,并与其他纤维脱离抱合后,因缺乏向心力和张力,便不再被压回纱体内部,从而留在纱体表面形成毛羽,而羊绒纤维表面的鳞片在加捻摩擦中易脱落,纱线在通过一些不光滑的通道时,原有毛羽易被刮磨拉长,已埋入纱体的纤维也可能会被刮出,导致纱线上的毛羽进一步恶化增多,伸出纱体表面的毛羽会形成一层绒毛屏障,导致防螨液难以有效、均匀地渗透并附着于纱线内部的主体纤维上,且毛羽分布不均匀还会导致纱线不同区域对溶液的捕获能力不同,造成局部附着过多或过少,影响纱线防螨性能的一致性,为此,我们提出一种高性能防螨虫羊绒纱线揉捻装置以及生产工艺
1、本发明利用第三电机带动转盘转动,使转轴与清洁环一边进行圆周运动一边进行自转,松动的毛羽将受到摩擦力掉落,而牢固的毛羽将沿着纱线旋转方向被捻回至纱线内,能够有效对纱线表面的毛羽进行清理,且当纱线毛羽越多时,转盘转速越快,清洁环被撑开的直径越大,两个清洁环之间的间距缩小,对纱线的压力也逐渐增大,且清洁环的转速越快,对毛羽的清洁能力也越强,反之若纱线毛羽较少时,转盘转速减缓,对毛羽的清洁能力也降低,防止对纱线过度摩擦而导致纱线出现磨损或新的毛羽,能够有效根据纱线的实际毛羽量对清洁能力进行相对应调整,使纱线表面更加光洁,便于后续防螨液的渗透;
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Figure CN122959903A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cashmere yarn twisting technology, specifically to a high-performance anti-mite cashmere yarn twisting device and its production process. Background Technology
[0002] To achieve mite-proof properties in cashmere yarn, a padding process is typically used during the yarn finishing stage. First, the cashmere yarn is immersed in a prepared mite-proof solution, ensuring full saturation and complete penetration. Then, the yarn is dried, allowing the effective components of the solution to remain within the yarn and bond firmly with the cashmere fibers, resulting in effective mite protection. The twisting device in cashmere yarn is a specific application of the yarn twisting mechanism. Its core function is to apply twist to the yarn through mechanical rotation, enhancing yarn strength, improving structural stability, and physical properties. The working principle of the twisting mechanism is to use rotational motion to twist the fiber strip or yarn around its own axis, forming a twist that fixes the longitudinal connection between fibers. This process requires two necessary conditions: tension and twist. Under spinning tension and twisting, the fibers in cashmere yarn undergo intense inward and outward transfer. When the fiber ends are squeezed out during this transfer and detach from other fibers, they are no longer pressed back into the yarn body due to a lack of centripetal force and tension, thus remaining on the yarn surface and forming fuzz. The scales on the surface of cashmere fibers are easily detached during twisting friction. When the yarn passes through some rough channels, the existing fuzz is easily scraped and stretched, and fibers already embedded in the yarn body may also be scraped out, leading to further deterioration and increase in fuzz on the yarn. The fuzz extending from the yarn surface forms a layer of fluff barrier, making it difficult for anti-mite liquid to effectively and evenly penetrate and adhere to the main fibers inside the yarn. Furthermore, uneven fuzz distribution can lead to different areas of the yarn having different capacities for the solution, resulting in excessive or insufficient local adhesion, affecting the consistency of the yarn's anti-mite performance. To address this, we propose a high-performance anti-mite cashmere yarn twisting device and production process. Summary of the Invention
[0003] The purpose of this invention is to provide a high-performance anti-mite cashmere yarn twisting device and production process to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a high-performance anti-mite cashmere yarn twisting device, comprising a frame, a bushing for placing yarn rolls rotatably mounted at the bottom of the frame, a guide wire hole for guiding the yarn inside the bushing, a yarn bobbin for limiting the yarn roll rotatably mounted on the bushing, a guide wire ring for limiting the yarn fixedly mounted on the frame, two guide wire rollers for limiting the yarn rotatably mounted on the frame, a first motor for driving the two guide wire rollers to rotate fixedly mounted on the frame, an electric shaft for winding the yarn rotatably mounted at the top of the frame, a second motor fixedly mounted at the top of the frame, a rotating drum fixedly mounted at the output end of the second motor, and a reciprocating screw groove for limiting the yarn on the rotating drum; A photoelectric hairiness detector for detecting yarn hairiness is fixedly installed on the frame. A third motor is also fixedly installed on the frame. The output power of the third motor is proportional to the amount of hairiness detected by the photoelectric hairiness detector. A turntable is rotatably installed on the frame. Synchronous pulleys are fixedly installed at the output end of the third motor and the lower end of the turntable. A synchronous belt is installed between the two synchronous pulleys. The turntable has through holes for the yarn to pass through. Two rotating shafts are symmetrically rotatably installed on the turntable. Each rotating shaft is fitted with a cleaning ring for cleaning the hairiness on the surface of the yarn.
[0005] Preferably, two wedge blocks are symmetrically slidably installed inside the turntable, with each wedge block sliding towards the center of the turntable. Each wedge block is fixedly connected to the inner wall of the turntable with a first spring. Several limiting strips are slidably installed on each rotating shaft. One side of each limiting strip is fixedly connected to the inner wall of the corresponding cleaning ring, and the other side is set as an inclined surface. A top rod is vertically slidably installed inside each rotating shaft. The upper end of each top rod cooperates with the inclined surface of the corresponding limiting strip, and the lower end cooperates with the inclined surface of the corresponding wedge block.
[0006] Preferably, an internal gear ring is fixedly installed on each of the frames, and a gear that meshes with the internal gear ring is fixedly installed on the upper end of each of the rotating shafts.
[0007] Preferably, the rotation direction of the turntable is the same as the rotation direction of the yarn twisting, and the rotation direction of the shaft and the cleaning ring is opposite to the rotation direction of the yarn twisting.
[0008] Preferably, two wedge-shaped bars are symmetrically slidably installed inside the turntable. Each wedge-shaped bar has a stop bar fixedly installed on one side for limiting the wedge-shaped bar. Each wedge-shaped bar is fixedly connected to the inner wall of the turntable with a second spring. Each wedge-shaped bar has a sleeve fixedly installed on it. Each sleeve has a brush roller for removing lint adhering to the cleaning ring.
[0009] Preferably, a torsion spring is fixedly connected between the top inner wall of each brush roller and the top of the corresponding sleeve, a screw is vertically slidably installed inside each brush roller, each screw is located inside the corresponding sleeve, a spiral groove that cooperates with the screw is provided on the inner wall of each sleeve, and a pressure sensing plate for detecting the friction force on the surface of the cleaning ring is fixedly installed at the bottom of each sleeve.
[0010] Preferably, a dust collection mechanism is fixedly installed on one side of the frame, and an outer ring is fixedly installed at the suction end of the dust collection mechanism. An inner ring, which is rotated by the turntable, is rotatably installed inside the outer ring. The inner ring is provided with a plurality of suction ports for extracting feathers.
[0011] Preferably, a number of magnetic blocks are fixedly installed at the bottom of the yarn bobbin and the bottom of the machine frame, and each pair of corresponding magnetic blocks are magnetically attracted to each other.
[0012] Preferably, each of the cleaning rings is made of a highly elastic, wear-resistant polyurethane material, and its surface is roughened.
[0013] A production process for high-performance mite-resistant cashmere yarn specifically includes the following steps: S1. Select suitable cashmere raw materials for washing, sorting, and combing to remove coarse hair, dander, and impurities; S2. Dyeing and finishing the cashmere raw materials, and adding finishing oil to increase fiber cohesion and eliminate static electricity; S3. Use a carding machine to card the fiber raw material after carding, and then further stretch and twist the carded fiber sliver on a roving frame to make roving packages. S4. Use a spinning machine to further draft and twist the roving to form a fine yarn with the required strength and basic twist. Then combine several single yarns on a spinning machine. S5. Twist the combined yarn on a twisting device and remove excess hairs from the twisted yarn to make the yarn surface smoother. S6. Immerse the twisted cashmere yarn in the prepared anti-mite solution to allow the solution to penetrate the yarn, and then dry the yarn to retain the effective components of the anti-mite solution in the yarn.
[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention utilizes a third motor to drive a turntable, causing the shaft and cleaning ring to rotate in a circular motion while simultaneously rotating on their own axis. Loose fuzz will fall off due to friction, while firmly attached fuzz will be twisted back into the yarn along the direction of yarn rotation. This effectively cleans the fuzz on the yarn surface. When there is more fuzz in the yarn, the turntable rotates faster, the diameter of the cleaning ring is expanded, the distance between the two cleaning rings decreases, and the pressure on the yarn gradually increases. The faster the rotation speed of the cleaning ring, the stronger the cleaning ability. Conversely, if there is less fuzz in the yarn, the turntable rotates slower, and the cleaning ability decreases, preventing excessive friction on the yarn that could cause wear or new fuzz. The cleaning ability can be effectively adjusted according to the actual amount of fuzz in the yarn, making the yarn surface smoother and facilitating the penetration of subsequent anti-mite liquid. 2. This invention utilizes a wedge block to drive a stop bar, causing the wedge bar to slide along with the brush roller. The distance between the brush roller and the cleaning ring remains constant. As the cleaning ring rotates, it rubs against the brush roller, which brushes off the lint adhering to the surface of the cleaning ring and keeps the surface rough. This prevents lint from adhering to the surface of the cleaning ring or from becoming smooth due to friction with the yarn, which would affect the cleaning effect. At the same time, the friction force of the cleaning ring on the brush roller will drive the screw to rotate to a certain extent, causing the screw to slide upward. When the cleaning ring wears to a certain extent, the screw will press against the pressure sensing plate, prompting the operator to replace the cleaning ring to maintain a good cleaning effect. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the yarn bobbin and bushing structure of the present invention; Figure 3 This is a schematic diagram of the dust collection mechanism and outer ring structure of the present invention; Figure 4 This is a schematic diagram of the inner ring structure of the present invention; Figure 5 This is a schematic diagram of the dust suction port structure of the present invention; Figure 6 This is a schematic diagram of the cleaning ring and brush roller structure of the present invention; Figure 7 This is a schematic diagram of the internal structure of the cleaning ring of the present invention; Figure 8 This is a schematic diagram of the top rod and limiting strip structure of the present invention; Figure 9 This is a schematic diagram of the wedge block and wedge strip structure of the present invention; Figure 10 This is a schematic diagram of the internal structure of the brush roller of the present invention; Figure 11 This is a schematic diagram of the screw and helical groove structure of the present invention.
[0016] In the diagram: 1. Frame; 2. Bushing; 3. Wire guide hole; 4. Yarn bobbin; 5. Magnetic block; 6. Wire guide ring; 7. Wire guide roller; 8. First motor; 9. Electric shaft; 10. Second motor; 11. Rotary drum; 12. Reciprocating screw groove; 13. Photoelectric hair detector; 14. Third motor; 15. Synchronous pulley; 16. Synchronous belt; 17. Turntable; 18. Through hole; 19. Rotary shaft; 20. Cleaning ring; 21. Wedge block; 22. First spring; 23. Limiting strip; 24. Top rod; 25. Gear; 26. Internal gear ring; 27. Wedge strip; 28. Stop strip; 29. Second spring; 30. Sleeve; 31. Brush roller; 32. Screw; 33. Spiral groove; 34. Pressure sensing plate; 35. Dust suction mechanism; 36. Outer ring; 37. Inner ring; 38. Dust suction port; 39. Torsion spring. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] Please see Figure 1-11 This invention provides a technical solution: a high-performance anti-mite cashmere yarn twisting device, comprising a frame 1, a bushing 2 for placing yarn rolls rotatably mounted at the bottom of the frame 1, a guide wire hole 3 for guiding the yarn inside the bushing 2, a yarn bobbin 4 for limiting the yarn roll rotatably mounted on the bushing 2, a plurality of magnetic blocks 5 fixedly mounted at the bottom of the yarn bobbin 4 and the bottom of the frame 1, with each pair of corresponding magnetic blocks 5 magnetically attracted to each other, and a guide wire ring 6 for limiting the yarn fixedly mounted on the frame 1. Two guide rollers 7 for limiting the yarn are rotatably mounted on the upper part of the frame 1. A first motor 8 for driving the two guide rollers 7 to rotate is fixedly mounted on the frame 1. An electric shaft 9 for winding the yarn is rotatably mounted on the top of the frame 1. A second motor 10 is fixedly mounted on the top of the frame 1. A rotating drum 11 is fixedly mounted on the output end of the second motor 10. The rotating drum 11 is provided with a reciprocating screw groove 12 for limiting the yarn. First, the yarn roll is placed on the bushing 2, and a winding spindle is installed on the electric shaft 9. One end of the yarn is then wound according to... Figure 2The yarn, as shown by the dotted line, enters through the wire hole 3 at the top of the bushing 2 and exits through the wire hole 3 at the bottom of the bushing 2. Then, the yarn passes through the wire ring 6 and is sequentially inserted into the slots of the two wire rollers 7. Finally, the end of the yarn is wound onto the take-up spindle on the electric shaft 9. After starting the equipment, the first motor 8 drives one of the wire rollers 7 to rotate. The two wire rollers 7 rotate synchronously via the belt drive mechanism on the frame 1. The electric shaft 9 then drives the take-up spindle to take up the yarn, and the second motor 10 drives the drum 11 to rotate. Through the reciprocating groove 12 on the drum 11, which limits the yarn, the yarn will reciprocate and slide on the electric shaft 9 for winding. The yarn is evenly wound on the take-up spindle to prevent it from tangling at a single point. As the electric shaft 9 winds the yarn, the yarn on the yarn roll is continuously pulled out and moves along the guide hole 3 inside the bushing 2. At the same time, the bushing 2 will rotate continuously, and the magnetic block 5 at the bottom of the yarn bobbin 4 is attracted by the magnetic force of the magnetic block 5 at the bottom of the frame 1, so that the yarn bobbin 4 and the yarn roll remain stationary. The pulled-out yarn will rotate while moving in a circle along the yarn bobbin 4, so that the yarn is twisted. The rotation amplitude of the rotating yarn is limited after passing through the guide ring 6, so that the yarn is not easy to fall off the guide roller 7. The yarn between the two guide rollers 7 will maintain a straight line movement, which facilitates the subsequent detection and removal of hairiness.
[0019] A photoelectric hairiness detector 13 for detecting yarn hairiness is fixedly installed on the frame 1 (the photoelectric hairiness detector is a known existing structure; its working principle is that when a light source illuminates the yarn, the hairiness on the yarn surface produces diffuse reflection, thereby changing the amount of light blocking in the yarn. The instrument indirectly determines the total amount of hairiness by detecting the change in light flux; this invention will not elaborate further). A third motor 14 is fixedly installed on the frame 1. The output power of the third motor 14 is proportional to the amount of hairiness detected by the photoelectric hairiness detector 13. A turntable 17 is rotatably installed on the frame 1. Synchronous pulleys 15 are fixedly installed at both the output end of the third motor 14 and the lower end of the turntable 17. A synchronous belt 16 is installed between the two synchronous pulleys 15 for transmission. The turntable 17 is provided with a mechanism for the yarn to pass through. Two rotating shafts 19 are symmetrically mounted on the turntable 17 through the through hole 18. Each rotating shaft 19 is fitted with a cleaning ring 20 for cleaning the fuzz on the surface of the yarn. Each cleaning ring 20 is made of high-elasticity, wear-resistant polyurethane material with a rough surface. Two wedge blocks 21 are symmetrically slidably mounted inside the turntable 17. The sliding direction of each wedge block 21 is towards the center of the turntable 17. Each wedge block 21 is fixedly connected to the inner wall of the turntable 17 by a first spring 22. Several limiting strips 23 are slidably mounted on each rotating shaft 19. One side of each limiting strip 23 is fixedly connected to the inner wall of the corresponding cleaning ring 20, and the other side is set as an inclined surface. A top rod 24 is vertically slidably mounted inside each rotating shaft 19. The upper end of each top rod 24 is connected to the corresponding limiting strip 23. The inclined surfaces of the three components are matched, and the lower ends of each component are matched with the inclined surfaces of the corresponding wedge blocks 21. An internal gear ring 26 is fixedly installed on each frame 1, and a gear 25 that meshes with the internal gear ring 26 is fixedly installed on the upper end of each rotating shaft 19. The rotation direction of the turntable 17 is the same as the yarn twisting rotation direction, and the rotation direction of the rotating shaft 19 and the cleaning ring 20 is opposite to the yarn twisting rotation direction. The third motor 14 drives the turntable 17 to rotate through the synchronous pulley 15 and the synchronous belt 16. During the rotation of the turntable 17, the wedge blocks 21 slide towards the center of the turntable 17. Therefore, when the turntable 17 rotates, the wedge blocks 21 will be subjected to centrifugal force and overcome the elastic force of the first spring 22 to slide. Through the limiting of the inclined surface of the wedge block 21 on the top rod 24, the top rod 24 will slide upward. The engagement of the end with the inclined surface of the limiting strip 23 causes the limiting strip 23 on the rotating shaft 19 to slide centrifugally synchronously, expanding the diameter of the cleaning ring 20. The surface of the cleaning ring 20 will then contact the yarn surface. When the turntable 17 rotates, it will drive the rotating shaft 19 and the cleaning ring 20 to perform circular motion. Through the meshing of the gear 25 and the internal gear ring 26, the rotating shaft 19 and the cleaning ring 20 will rotate simultaneously while performing circular motion. Since the rotation direction of the turntable 17 is the same as the yarn twisting rotation direction, while the rotation direction of the rotating shaft 19 and the cleaning ring 20 is opposite to the yarn twisting rotation direction, loose fibers will fall off due to friction, while firmly attached fibers will be twisted back into the yarn along the yarn rotation direction. This effectively cleans the fibers on the yarn surface without causing new fibers to form.This design makes the yarn surface smoother, facilitating the penetration of subsequent anti-mite liquid. When there is more yarn fuzz, the turntable 17 rotates faster, the wedge block 21 slides further, the cleaning ring 20 is stretched to a larger diameter, and the distance between the two cleaning rings 20 decreases, gradually increasing the pressure on the yarn. The faster the cleaning ring 20 rotates, the stronger the cleaning ability against fuzz. Conversely, if there is less yarn fuzz, the turntable 17 rotates slower, reducing the cleaning ability and preventing excessive friction that could cause yarn wear or new fuzz. This design effectively adjusts the cleaning ability according to the actual amount of yarn fuzz, ensuring effective cleaning while minimizing damage to the yarn.
[0020] Two wedge-shaped bars 27 are symmetrically slidably installed inside the turntable 17. Each wedge 21 has a stop bar 28 fixedly installed on one side for limiting the wedge 27. Each wedge 27 is fixedly connected to the inner wall of the turntable 17 by a second spring 29. Each wedge 27 is fixedly installed with a sleeve 30. Each sleeve 30 is fitted with a brush roller 31 for removing lint adhering to the cleaning ring 20. The top inner wall of each brush roller 31 is fixedly connected to the top of the corresponding sleeve 30 by a torsion spring 39. Each brush roller 31 slides vertically inside. Each sleeve 30 is equipped with a screw 32, which is located inside the corresponding sleeve 30. Each sleeve 30 has a spiral groove 33 on its inner wall that mates with the screw 32. A pressure sensing plate 34 for detecting the surface friction of the cleaning ring 20 is fixedly installed at the bottom of each sleeve 30. When the wedge block 21 slides, it drives the stop bar 28 to move together. Through the cooperation between the stop bar 28 and the inclined surface of the wedge bar 27, the wedge bar 27 overcomes the elastic force of the second spring 29 and slides. The wedge bar 27 does not slide towards the center of the turntable 17 and is not subject to centrifugal force. As the wedge strip 27 slides, the diameter of the cleaning ring 20 gradually increases, and the brush roller 31 also gradually slides. The distance between the brush roller 31 and the cleaning ring 20 remains consistent. When the cleaning ring 20 rotates, it will rub against the brush roller 31. The brush roller 31 can brush off the lint adhering to the surface of the cleaning ring 20 and keep the surface of the cleaning ring 20 rough, preventing the surface of the cleaning ring 20 from adhering to lint or becoming smooth due to yarn friction, which would affect the cleaning effect. At the same time, the brush roller 31 will be subjected to the friction force of the cleaning ring 20 and overcome the torsion spring 39 on the sleeve 30. The elastic force causes the screw 32 to rotate to a certain extent, and the screw 32 will also rotate to a certain extent driven by the brush roller 31. The screw 32 will slide upward through the spiral groove 33 and no longer touch the pressure sensing plate 34. The cleaning ring 20 will gradually wear during use, and the friction force on the brush roller 31 will gradually decrease. The upward sliding range of the screw 32 will also gradually decrease. When the wear reaches a certain level, the screw 32 will press against the pressure sensing plate 34, prompting the staff to replace the cleaning ring 20 to maintain a good cleaning effect.
[0021] A dust collection mechanism 35 is fixedly installed on one side of the frame 1. An outer ring 36 is fixedly installed at the suction end of the dust collection mechanism 35. An inner ring 37, which is rotated by the turntable 17, is rotatably installed inside the outer ring 36. The inner ring 37 is provided with several dust collection ports 38 for extracting lint. When the turntable 17 rotates, it will drive the inner ring 37 to rotate together. The dust collection ports 38 on the inner ring 37 are always aligned with the friction position between the cleaning ring 20 and the yarn and the contact position between the cleaning ring 20 and the brush roller 31, so that the cleaned lint can be sucked up in time. After the lint enters between the outer ring 36 and the inner ring 37, it will be moved into the dust collection mechanism 35 by the airflow and stored to prevent the lint from adhering to the yarn again or causing pollution to the environment.
[0022] Specifically, first, the yarn roll is placed on the bushing 2, and a winding spindle is installed on the electric shaft 9. One end of the yarn is then wound according to... Figure 2The yarn, as shown by the dotted line, enters through the wire hole 3 at the top of the bushing 2 and exits through the wire hole 3 at the bottom of the bushing 2. It then passes upwards through the wire ring 6, and is first inserted into the slot of the lower wire roller 7, then into the detection slot of the photoelectric hair detector 13. It continues upwards through the through hole 18 of the turntable 17, passing between the two cleaning rings 20. The yarn is then inserted into the slot of the upper wire roller 7, and finally the end of the yarn is wound onto the take-up spindle on the electric shaft 9. After starting the equipment, the first motor 8 drives one of the wire rollers 7 to rotate. The two wire rollers 7 rotate synchronously via the belt drive mechanism on the frame 1. The electric shaft 9 then drives the take-up spindle to take up the yarn, and the second motor 10 drives the rotating drum 11 to... The rotation causes the yarn to reciprocate and slide on the electric shaft 9 for winding. The yarn on the yarn roll is continuously pulled out and moves along the guide hole 3 in the bushing 2. At the same time, the bushing 2 will continue to rotate, while the yarn bobbin 4 drives the yarn roll to remain stationary. The pulled-out yarn will rotate on its own axis while moving in a circular motion along the yarn bobbin 4, thus twisting the yarn. The rotation amplitude of the rotating yarn is limited after passing through the guide ring 6, making it less likely for the yarn to fall off the guide roller 7. The yarn between the two guide rollers 7 will maintain a straight line motion. The photoelectric hairiness detector 13 detects the amount of hairiness of the yarn in real time and controls the output power of the third motor 14. The third motor 14 drives the turntable 17 to rotate through the synchronous pulley 15 and the synchronous belt 16. The wedge block 21 slides under centrifugal force, causing the top rod 2 to move. 4. Sliding upwards, the limiting strip 23 on the rotating shaft 19 is limited by the top rod 24 and slides centrifugally, expanding the diameter of the cleaning ring 20. The surface of the cleaning ring 20 will contact the yarn surface. When the turntable 17 rotates, the rotating shaft 19 and the cleaning ring 20 rotate simultaneously in a circular motion. Loose fuzz will fall off due to friction, while firmly attached fuzz will be twisted back into the yarn along the direction of yarn rotation. This effectively cleans the fuzz on the yarn surface. The more fuzz there is in the yarn, the faster the rotation speed of the turntable 17, the longer the sliding distance of the wedge block 21, the larger the diameter of the cleaning ring 20, and the smaller the gap between the two cleaning rings 20. The pressure on the yarn also gradually increases. The faster the rotation speed of the cleaning ring 20, the stronger its cleaning ability. Conversely, if the yarn... When there is less fuzz, the rotation speed of turntable 17 decreases, and the cleaning ability for fuzz also decreases. This allows for effective adjustment of the cleaning ability based on the actual amount of fuzz in the yarn. When wedge block 21 slides, it drives stop bar 28 to move together, causing wedge bar 27 to drive brush roller 31 to slide. The distance between brush roller 31 and cleaning ring 20 remains consistent. As cleaning ring 20 rotates, it rubs against brush roller 31. Brush roller 31 brushes off the fuzz adhering to the surface of cleaning ring 20, keeping the surface of cleaning ring 20 rough to prevent fuzz from adhering to the surface or becoming smooth due to yarn friction, thus affecting the cleaning effect. Simultaneously, brush roller 31 is subjected to the frictional force of cleaning ring 20, causing screw 32 to rotate to a certain extent within sleeve 30. Screw 32 then slides upwards.The pressure sensor plate 34 is no longer touched. When wear reaches a certain level, the screw 32 will press against the pressure sensor plate 34, prompting the operator to replace the cleaning ring 20 to maintain good cleaning performance. When the turntable 17 rotates, it will drive the inner ring 37 to rotate as well. The suction port 38 on the inner ring 37 is always aligned with the friction point between the cleaning ring 20 and the yarn, and the contact point between the cleaning ring 20 and the brush roller 31, enabling immediate removal of the cleaned lint. After the lint enters between the outer ring 36 and the inner ring 37, it will be moved by airflow into the suction mechanism 35 for storage, preventing the lint from adhering to the yarn again or causing environmental pollution.
[0023] A production process for high-performance mite-resistant cashmere yarn specifically includes the following steps: S1. Select suitable cashmere raw materials for washing, sorting, and combing to remove coarse hair, dander, and impurities; S2. Dyeing and finishing the cashmere raw materials, and adding finishing oil to increase fiber cohesion and eliminate static electricity; S3. Use a carding machine to card the fiber raw material after carding, and then further stretch and twist the carded fiber sliver on a roving frame to make roving packages. S4. Use a spinning machine to further draft and twist the roving to form a fine yarn with the required strength and basic twist. Then combine several single yarns on a spinning machine. S5. Twist the combined yarn on a twisting device and remove excess hairs from the twisted yarn to make the yarn surface smoother. S6. Immerse the twisted cashmere yarn in the prepared anti-mite solution to allow the solution to penetrate the yarn, and then dry the yarn to retain the effective components of the anti-mite solution in the yarn.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0025] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-performance anti-mite cashmere yarn twisting device, comprising a frame (1), characterized in that: The bottom of the frame (1) is rotatably mounted with a bushing (2) for placing yarn rolls. The bushing (2) is provided with a guide wire hole (3) for guiding the yarn. The bushing (2) is rotatably mounted with a yarn bobbin (4) for limiting the yarn roll. The frame (1) is fixedly mounted with a guide wire ring (6) for limiting the yarn. The frame (1) is rotatably mounted with two guide wire rollers (7) for limiting the yarn. The frame (1) is fixedly mounted with a first motor (8) for driving the two guide wire rollers (7) to rotate. The top of the frame (1) is rotatably mounted with an electric shaft (9) for winding the yarn. The top of the frame (1) is fixedly mounted with a second motor (10). The output end of the second motor (10) is fixedly mounted with a rotating drum (11). The rotating drum (11) is provided with a reciprocating screw groove (12) for limiting the yarn. A photoelectric hairy detector (13) for detecting the amount of hairy yarn is fixedly installed on the frame (1). A third motor (14) is fixedly installed on the frame (1). The output power of the third motor (14) is proportional to the amount of hairy yarn detected by the photoelectric hairy detector (13). A turntable (17) is rotatably installed on the frame (1). Synchronous pulleys (15) are fixedly installed at the output end of the third motor (14) and the lower end of the turntable (17). A synchronous belt (16) is installed between the two synchronous pulleys (15). A through hole (18) for the yarn to pass through is provided on the turntable (17). Two rotating shafts (19) are symmetrically rotatably installed on the turntable (17). A cleaning ring (20) for cleaning the hairy yarn surface is sleeved on each rotating shaft (19).
2. The high-performance anti-mite cashmere yarn twisting device according to claim 1, characterized in that: Two wedge blocks (21) are symmetrically slidably installed inside the turntable (17). The sliding direction of each wedge block (21) is towards the center of the turntable (17). Each wedge block (21) is fixedly connected to the inner wall of the turntable (17) with a first spring (22). Several limiting strips (23) are slidably installed on each rotating shaft (19). One side of each limiting strip (23) is fixedly connected to the inner wall of the corresponding cleaning ring (20), and the other side is set as an inclined surface. A top rod (24) is vertically slidably installed inside each rotating shaft (19). The upper end of each top rod (24) cooperates with the inclined surface of the corresponding limiting strip (23), and the lower end cooperates with the inclined surface of the corresponding wedge block (21).
3. The high-performance anti-mite cashmere yarn twisting device according to claim 2, characterized in that: An internal gear ring (26) is fixedly installed on each of the frames (1), and a gear (25) that meshes with the internal gear ring (26) is fixedly installed on the upper end of each of the rotating shafts (19).
4. The high-performance anti-mite cashmere yarn twisting device according to claim 1, characterized in that: The rotation direction of the turntable (17) is the same as the rotation direction of the yarn twisting, and the rotation direction of the shaft (19) and the cleaning ring (20) is opposite to the rotation direction of the yarn twisting.
5. The high-performance anti-mite cashmere yarn twisting device according to claim 1, characterized in that: Two wedge-shaped strips (27) are symmetrically slidably installed inside the turntable (17). Each wedge block (21) has a stop (28) fixedly installed on one side for limiting the wedge strip (27). Each wedge strip (27) is fixedly connected to the inner wall of the turntable (17) with a second spring (29). Each wedge strip (27) is fixedly installed with a sleeve (30). Each sleeve (30) is fitted with a brush roller (31) for removing hair adhering to the cleaning ring (20).
6. The high-performance anti-mite cashmere yarn twisting device according to claim 1, characterized in that: Each brush roller (31) has a torsion spring (39) fixedly connected to the top of the corresponding sleeve (30) on its inner top wall. Each brush roller (31) has a screw (32) vertically slidably installed inside it. Each screw (32) is located inside the corresponding sleeve (30). Each sleeve (30) has a spiral groove (33) on its inner wall that cooperates with the screw (32). Each sleeve (30) has a pressure sensing plate (34) fixedly installed at its bottom for detecting the friction of the surface of the cleaning ring (20).
7. The high-performance anti-mite cashmere yarn twisting device according to claim 1, characterized in that: A dust collection mechanism (35) is fixedly installed on one side of the frame (1). An outer ring (36) is fixedly installed at the suction end of the dust collection mechanism (35). An inner ring (37) is rotatably installed inside the outer ring (36) and is driven to rotate by the turntable (17). Several dust collection ports (38) for extracting feathers are provided on the inner ring (37).
8. The high-performance anti-mite cashmere yarn twisting device according to claim 1, characterized in that: Several magnetic blocks (5) are fixedly installed at the bottom of the yarn bobbin (4) and the bottom of the frame (1), and each pair of corresponding magnetic blocks (5) are magnetically attracted to each other.
9. The high-performance anti-mite cashmere yarn twisting device according to claim 1, characterized in that: Each of the cleaning rings (20) is made of a highly elastic, wear-resistant polyurethane material and has a roughened surface.
10. A production process for high-performance anti-mite cashmere yarn, characterized in that: The high-performance anti-mite cashmere yarn twisting device according to claim 9 specifically includes the following steps: S1. Select suitable cashmere raw materials for washing, sorting, and combing to remove coarse hair, dander, and impurities; S2. Dyeing and finishing the cashmere raw materials, and adding finishing oil to increase fiber cohesion and eliminate static electricity; S3. Use a carding machine to card the fiber raw material after carding, and then further stretch and twist the carded fiber sliver on a roving frame to make roving packages. S4. Use a spinning machine to further draft and twist the roving to form a fine yarn with the required strength and basic twist. Then combine several single yarns on a spinning machine. S5. Twist the combined yarn on a twisting device and remove excess hairs from the twisted yarn to make the yarn surface smoother. S6. Immerse the twisted cashmere yarn in the prepared anti-mite solution to allow the solution to penetrate the yarn, and then dry the yarn to retain the effective components of the anti-mite solution in the yarn.