Cloth dyeing and setting system

Abstract

The application discloses a cloth dyeing and setting system, which comprises a winding mechanism, a retaining assembly, a dyeing box and a drying box. The retaining assembly comprises a supporting piece, a rotating piece and a movable piece. The cloth dyeing and setting system is provided with a fixing seat on the winding shaft, the fixing seat can be transferred in cooperation with a forklift, and the fixing seat is matched with the retaining assembly in the mounting seat. When mounting, the fixing seat is contacted with the mounting seat by the forklift, the mounting block is matched with the sliding groove, then the fixing seat is lifted and moved upward by the forklift, the mounting block pushes the bearing arm to make the bearing arm pass through the bearing arm, the pushing block enters the avoiding area, then the fixing seat is moved downward, the mounting block is placed on the bearing arm, and the mounting of the winding shaft is completed. The operation is convenient, manual operation of workers is not needed, the mounting efficiency of the winding shaft is greatly improved, and the stability of the winding shaft during rotation is ensured.

Description

Technical Field

[0001] This invention relates to dyeing technology, and more particularly to a fabric dyeing and setting system. Background Technology

[0002] Fabric is a commonly used material in decoration, and the fabric production process requires dyeing.

[0003] When dyeing fabric, the dyed fabric needs to be mounted on a winding device. The fabric is in a wound state and needs to be unwound using the winding device. A winding shaft is located in the middle of the wound fabric. Currently, the winding shaft is mainly placed directly into a notch on the support column. After prolonged use, the winding shaft will produce abnormal noise when rotating within the notch. Furthermore, the rolling friction causes the winding shaft to rub against the inside of the notch for extended periods, affecting the lifespan of both the notch and the winding shaft, leading to severe wear. Alternatively, a bearing can be installed on the winding shaft and then mounted into the notch. However, during the unwinding and winding of the fabric, there will be a certain tension in the fabric, causing external force on the winding shaft. This may cause the bearing to bounce within the notch, resulting in instability of the entire winding device.

[0004] When using a hinged locking device, it requires workers to manually turn the bolts to lock it, which is not conducive to the initial installation of the rolled-up fabric. Summary of the Invention

[0005] To address the shortcomings of the existing technology, this invention proposes a fabric dyeing and setting system.

[0006] A fabric dyeing and setting system, comprising: A winding mechanism, wherein the winding mechanism is provided with symmetrically arranged support columns and fabric rolls, the support columns are provided with symmetrically arranged mounting seats, and the mounting seats are provided with a retaining component in the middle; A take-up shaft is located in the middle of the fabric roll, and fixed seats are provided at both ends of the take-up shaft. The fixed seats push the retaining assembly to rotate, and the retaining assembly supports the fixed seats. A dyeing box for dyeing fabric, the dyeing box being equipped with several guide rollers; and a drying box located at one end of the dyeing box, the drying box being used to dry the fabric transferred from the dyeing box. The mounting base has an active area and a sliding groove in the middle. The active area consists of a hinge chamber, a rotating chamber and a swing chamber. The sliding groove is provided with a positioning groove. The retaining component includes: A support member is hinged in the active area by a first hinge rod, with one end extending into the sliding groove and the other end extending into the swing chamber. A rotating component, the two ends of which are respectively mounted on a mounting base, and the rotating component is provided with a sliding hole; A movable component is hinged to a support component. One end of the movable component is hinged to the support component via a second hinge rod, and the other end is inserted into a sliding hole. A spring is fitted on the movable component, and the spring is in contact with a rotating component. The fixed base is provided with a mounting block that cooperates with the support member and a pushing block for pushing the support member to rotate.

[0007] In this invention, the rotating chamber is provided with a first blocking surface, and the swing chamber is provided with a second blocking surface.

[0008] In this invention, the support member is composed of a blocking arm, a hinge portion, and a bearing arm. An avoidance area is formed between the blocking arm and the bearing arm. The hinge portion is hinged to the movable member through the second hinge rod. The hinge portions are symmetrically arranged, and a hinge area is formed between the hinge portions.

[0009] In this invention, the upper end of the bearing arm forms a bearing surface, and the lower end forms a first arc-shaped surface.

[0010] In this invention, the movable part consists of a hinge end and a rod body. The diameter of the hinge end is larger than the diameter of the rod body. The hinge end is hinged to the hinge part through a second hinge rod. The spring is sleeved on the rod body, and the rod body is inserted into the sliding hole.

[0011] In this invention, the rotating member consists of a rotating rod, a limiting part, and a sliding part, and the sliding hole is disposed in the middle of the sliding part.

[0012] In this invention, positioning protrusions that mate with positioning grooves are formed on both sides of the mounting block.

[0013] In this invention, the lower end of the mounting block is provided with a limiting protrusion, and the bearing surface is provided with a limiting groove that cooperates with the limiting protrusion.

[0014] In this invention, the mounting block is provided with a clearance groove that cooperates with the bearing arm.

[0015] In this invention, the distance between the upper surface of the mounting block and the upper end surface of the sliding groove is H1, and the distance between the pushing block and the bearing arm is H2, where H1 > H2.

[0016] The fabric dyeing and setting system of this invention has the following advantages: By setting a fixed seat on the take-up shaft, the fixed seat can be moved with the aid of a forklift and engage with the retaining components inside the mounting base. During installation, the fixed seat is simply moved by the forklift to contact the mounting base, allowing the mounting block to engage with the sliding groove. Then, the fixed seat is lifted by the forklift, keeping the mounting block pushing the support arm past it and into the clearance area. Finally, the fixed seat is lowered, keeping the mounting block on the support arm, completing the installation of the take-up shaft. This system is convenient to operate, requiring no manual operation, greatly improving the installation efficiency of the take-up shaft while ensuring its stability during rotation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the fabric dyeing and setting system of the present invention; Figure 2 for Figure 1 A schematic diagram of the winding mechanism structure in the middle; Figure 3 for Figure 2 A schematic diagram of the mounting base, fixing base, and retaining components in the diagram; Figure 4 for Figure 3 A schematic diagram of the mounting base structure; Figure 5 for Figure 3 A schematic diagram of the fixed base structure; Figure 6 for Figure 3 A schematic diagram of the retaining component structure; Figure 7 for Figure 6 Exploded view; Figure 8 This is a schematic diagram of the mounting base and retaining assembly in the installation state of the present invention; Figure 9 This is a schematic diagram of the installation state of the fixing base, mounting base, and retaining component in this invention; Figure 10 This is a schematic diagram of the load-bearing component in the present invention under load and rotation within the mounting base.

[0018] In the diagram: 1. Rewinding mechanism; 2. Holding assembly; 3. Dyeing box; 4. Drying box; 5. Rewinding shaft; 6. Fabric roll; 7. Fixed base; 8. Support column; 9. Mounting base; 10. Moving area; 11. Sliding groove; 12. Hinge chamber; 13. Rotating chamber; 14. Swinging chamber; 15. Positioning groove; 16. Rotating component; 17. Moving component; 18. Support component; 19. Push block; 20. Mounting block; 21. Main body; 22. Supporting part; 23. Support block; 24. Guide end; 25. Bearing hole; 26. Semicircular hole; 27. Limiting position. 27. Protrusion 27, limiting groove 28, bearing arm 29, clearance groove 30, spring 31, blocking arm 32, guide roller 33, first hinge rod 34, hinge part 35, clearance area 36, ​​second hinge rod 37, hinge area 38, bearing surface 39, first arc surface 40, sliding hole 41, rotating rod 42, limiting part 43, sliding part 44, hinge end 45, rod body 46, first blocking surface 47, second blocking surface 48, entry groove 49, positioning protrusion 50. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0020] like Figures 1 to 10 As shown, this fabric dyeing and setting system of the present invention includes a winding mechanism 1, a holding assembly 2, a dyeing box 3, and a drying box 4. The winding mechanism 1 supports and restricts the position of the winding shaft 5, on which the wound fabric roll 6 is mounted. The holding assembly 2 is used for installing the fixing seat 7. Installation is completed when the fixing seat 7 is moved upward, and removal is completed when it is moved upward again. Installation and disassembly do not require manual operation by personnel and can be performed without the use of tools.

[0021] The winding mechanism 1 is provided with symmetrically arranged support columns 8 and fabric rolls 6. The lower end of the support column 8 can be fixed to the ground with bolts. The support column 8 is provided with symmetrically arranged mounting seats 9, and the mounting seats 9 are provided with retaining components 2 in the middle.

[0022] An active area 10 and a sliding groove 11 are formed in the middle of the mounting base 9. The lower end of the sliding groove 11 is provided with an entry groove 49 that cooperates with the push block 19. The active area 10 consists of a hinge chamber 12, a rotating chamber 13, and a swing chamber 14. A positioning groove 15 is provided in the sliding groove 11. The hinge chamber 12 is used for the rotating part 16 to rotate, and the rotating chamber 13 is used for the moving part 17 to move, realizing the telescopic movement of the moving part 17, while rotating with the support member 18. The support member 18 is located in the rotating chamber 13 and the swing chamber 14, and rotates within it due to the push of the push block 19 and the mounting block 20.

[0023] The take-up shaft 5 is located in the middle of the fabric roll 6. The two ends of the take-up shaft 5 are provided with fixing seats 7. The fixing seats 7 push the retaining assembly 2 to rotate, and the retaining assembly 2 supports the fixing seats 7. The fixing seats 7 are provided with mounting blocks 20 that cooperate with the support member 18 and pushing blocks 19 for pushing the support member 18 to rotate.

[0024] The fixing seat 7 consists of a main body 21 and a support 22. The lower end of the main body 21 is provided with support blocks 23 on both sides and the upper end is provided with guide ends 24 on both sides, which are used to guide the mounting block 20 so that the mounting block 20 and the push block 19 enter the sliding groove 11, thereby allowing the fixing seat 7 to be installed in conjunction with the retaining component 2.

[0025] The main body 21 has a bearing hole 25 in the middle, and the bearing is installed in the bearing hole 25. The bearing is set on the take-up shaft 5, and its fixing seat 7 acts as a bearing seat. The support part 22 has a semi-circular hole 26 that mates with the take-up shaft 5. At the same time, the fixing seat 7 can provide support when the take-up shaft 5 is transported and stored. The fixing seat 7 is placed on the support beam to prevent the fabric roll 6 from being squeezed. It can also facilitate the lifting of the forklift. The forklift forks are placed at the lower end of the support part 22 on the fixing seat 7, and the entire take-up shaft 5 and fabric roll 6 are lifted by the forks.

[0026] The mounting block 20 has positioning protrusions 50 on both sides that cooperate with the positioning groove 15, so as to realize the sliding positioning of the mounting block 20. The lower end of the mounting block 20 is provided with a limiting protrusion 27, and the bearing surface 39 is provided with a limiting groove 28 that cooperates with the limiting protrusion 27, so as to realize the stability between the mounting block 20 and the bearing arm 29.

[0027] The mounting block 20 is provided with a clearance groove 30 that mates with the support arm 29. The clearance groove 30 is used to push the support arm 29 upward and rotate it, thereby compressing the spring 31 and keeping the support arm 29 rotating so as not to restrict the downward movement of the mounting block 20. When the pushing block 19 moves downward, it can slightly push the support member 18 to rotate, and its mounting block 20 also moves downward, thereby causing the support arm 29 to be rotated into the sliding groove 11 under force. Because of the clearance groove 30, the support arm 29 can be positioned in the clearance groove 30, allowing the mounting block 20 to move downward smoothly.

[0028] At this moment, the bearing arm 29 rotates due to the slight push of the blocking arm 32, and the spring force of its spring 31 is still directed downwards. After the pushing block 19 and the mounting block 20 pass the position of the blocking arm 32, the spring 31 can be used to push the support member 18 back to its original position. Figure 8 The state.

[0029] Among them, the appendix Figure 8The state includes the state of supporting the mounting block 20 and the state where the mounting block 20 is not in the sliding groove 11. When the mounting block 20 is inserted upward, it pushes the bearing arm 29 upward, causing the bearing arm 29 to be pushed. Since the distance between the mounting block 20 and the pushing block 19 is small, the blocking arm 32 is not blocked by the pushing block 19. After the pushing block 19 moves upward, its blocking arm 32 rotates into the sliding groove 11, so that when the pushing block 19 moves downward, it can push the blocking arm 32 downward.

[0030] The dyeing box 3 is used to dye the fabric, and it is equipped with several guide rollers 33. The drying box 4 is located at one end of the dyeing box 3 and is used to dry the fabric transferred from the dyeing box 3. The dyeing box 3 and the drying box 4 can adopt existing technology, so they will not be described in detail here.

[0031] The retaining component 2 includes a support 18, a rotating component 16, and a movable component 17. The support 18 is connected to the rotating component 16 via the movable component 17, so that the movable component 17 can move within the rotating component 16.

[0032] The support member 18 is hinged within the movable area 10 via a first hinge rod 34, with one end extending into the sliding groove 11 and the other end extending into the swing chamber 14. The support member 18 consists of a blocking arm 32, a hinge portion 35, and a bearing arm 29. A clearance area 36 is formed between the blocking arm 32 and the bearing arm 29, which is used to clear the push block 19. The hinge portion 35 is hinged to the movable member 17 via a second hinge rod 37. The hinge portions 35 are symmetrically arranged, and a hinge area 38 is formed between the hinge portions 35. The movable member 17 is located within the hinge area 38.

[0033] The upper end of its bearing arm 29 forms a bearing surface 39, which is used to support the mounting block 20. The lower end forms a first arc-shaped surface 40, which is used to cooperate with the clearance groove 30. While achieving clearance, it can also be pushed by the mounting block 20 and the pushing block 19.

[0034] The two ends of the rotating component 16 are respectively mounted on the mounting base 9, and the rotating component 16 is provided with a sliding hole 41. The rotating component 16 is composed of a rotating rod 42, a limiting part 43 and a sliding part 44, and the sliding hole 41 is located in the middle of the sliding part 44.

[0035] The movable component 17 is hinged to the support component 18. One end of the movable component 17 is hinged to the support component 18 via a second hinge rod 37, and the other end is inserted into the sliding hole 41. A spring 31 is fitted on the movable component 17, and the spring 31 is in contact with the rotating component 16. The movable component 17 consists of a hinge end 45 and a rod body 46. The diameter of the hinge end 45 is larger than the diameter of the rod body 46. The hinge end 45 is hinged to the hinge part 35 via the second hinge rod 37. The spring 31 is fitted on the rod body 46, and the rod body 46 is inserted into the sliding hole 41.

[0036] The rotating chamber 13 is provided with a first blocking surface 47, which is used to block the hinge part 35. The swing chamber 14 is provided with a second blocking surface 48, which is used to limit the position of the blocking arm 32, thereby realizing the support of the support member 18 on the mounting block 20.

[0037] The distance between the upper surface of the mounting block 20 and the upper end face of the sliding groove 11 is H1, and the distance between the pushing block 19 and the bearing arm 29 is H2, where H1 > H2. The mounting block 20 is designed to move a relatively long distance, allowing it to move above the sliding groove 11. As the pushing block 19 moves upward, the bearing arm 29 can rotate accordingly, causing the pushing block 19 to push the bearing arm 29, keeping the second hinge rod 37 pushing the movable part 17 and compressing the spring 31. Since the movable part 17 rotates around the first hinge rod 34, the pushing rod 46 slides within the sliding hole 41, keeping the spring 31 compressed.

[0038] like Figure 9 As shown, the mounting block 20 is on the bearing arm 29, the second hinge rod 37 is at the upper right end of the first hinge rod 34, and when the support member 18 is pushed by the push block 19, the second hinge rod 37 rotates around the first hinge rod 34, keeping the second hinge rod 37 at the upper left end of the first hinge rod 34.

[0039] When the distance between the rotating rod 42 and the first hinge rod 34 is the shortest distance of the compression of the spring 31, its elastic force is the greatest. When the second hinge rod 37 is at the upper right or upper left end, the length of its spring 31 is longer and its elastic force is smaller. It will be pushed and deflected by the elastic force of the spring 31, so that the support member 18 is held in place by force.

[0040] like Figure 10As shown, before the support member 18 rotates, the blocking arm 32 contacts the second blocking surface 48. After the support member 18 rotates, the hinge part 35 is placed on the first blocking surface 47. At this time, although the blocking arm 32 has not rotated into the sliding groove 11, the length of the pushing block 19 is greater than the length of the mounting block 20. Therefore, the pushing block 19 can push the blocking arm 32, keeping the support member 18 pushed to rotate, so that the bearing arm 29 rotates into the clearance groove 30 in the middle of the moving mounting block 20. After the mounting block 20 passes the bearing arm 29, its spring 31 pushes the hinge part 35, so that the support member 18 returns to its original position, its blocking arm 32 contacts the second blocking surface 48, and the bearing arm 29 is in the sliding groove 11, moving the fixed seat 7 downward to complete the removal of the fixed seat 7.

[0041] When installing the mounting base 7, the forklift lifts the mounting base 7 using its forks, then the guide end 24 contacts the mounting base 9 first. The forks are then lifted upwards, causing the mounting block 20 to enter the sliding groove 11 first, followed by the push block 19 entering the sliding groove 11. The mounting block 20 pushes the support arm 29, causing the support member 18 to rotate. The mounting block 20 then passes over the support arm 29, reaching its upper end. At this point, the blocking arm 32 also rotates, and the push block 19 is positioned in the clearance area 36 between the blocking arm 32 and the support arm 29. The forks are then lowered, causing the mounting base 7 to move downwards under the weight of the fabric roll 6 and the take-up shaft 5, pushing the blocking arm 32 and causing the support member 18 to rotate. This rotates the support arm 29 to the lower end of the mounting block 20, and the mounting block 20 moves downwards, placing itself precisely on the mounting block 20, thus completing the installation of the mounting base 7.

[0042] During disassembly, the mounting block 20 is removed from the support arm 29 by first moving the fork lever upwards to lift the fixed seat 7. Then, the support arm 29 is pushed upwards by the pushing block 19, causing the support member 18 to rotate. At this time, the hinge part 35 contacts the first blocking surface 47. Then, the forklift drives the fork lever downwards. When the pushing block 19 moves downwards, it pushes the blocking arm 32 to rotate, and its mounting block 20 also moves downwards, so that the support arm 29 reaches the clearance groove 30. The spring 31 pushes the hinge part 35, so that the support arm 29 is placed in the clearance groove 30. At this time, the blocking arm 32 is not in contact with the pushing block 19. After the mounting block 20 moves downwards, the elastic force of the spring 31 pushes the support arm 29 back to the attachment position. Figure 8 In this state, the mounting block 20 and the pushing block 19 can be directly removed from the sliding groove 11, completing the disassembly of the fixed seat 7 from the mounting seat 9. This allows for complete disassembly using a forklift without the need for manual disassembly by personnel or the use of tools.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fabric dyeing and setting system, characterized in that, include: A winding mechanism, wherein the winding mechanism is provided with symmetrically arranged support columns and fabric rolls, the support columns are provided with symmetrically arranged mounting seats, and the mounting seats are provided with a retaining component in the middle; A take-up shaft is located in the middle of the fabric roll, and fixed seats are provided at both ends of the take-up shaft. The fixed seats push the retaining assembly to rotate, and the retaining assembly supports the fixed seats. A dyeing box for dyeing fabric, the dyeing box being equipped with several guide rollers; and a drying box located at one end of the dyeing box, the drying box being used to dry the fabric transferred from the dyeing box. The mounting base has an active area and a sliding groove in the middle. The active area consists of a hinge chamber, a rotating chamber and a swing chamber. The sliding groove is provided with a positioning groove. The retaining component includes: A support member is hinged in the active area by a first hinge rod, with one end extending into the sliding groove and the other end extending into the swing chamber. A rotating component, the two ends of which are respectively mounted on a mounting base, and the rotating component is provided with a sliding hole; A movable component is hinged to a support component. One end of the movable component is hinged to the support component via a second hinge rod, and the other end is inserted into a sliding hole. A spring is fitted on the movable component, and the spring is in contact with a rotating component. The fixed base is provided with a mounting block that cooperates with the support member and a pushing block for pushing the support member to rotate.

2. The fabric dyeing and setting system according to claim 1, characterized in that, The rotating chamber is provided with a first blocking surface, and the swing chamber is provided with a second blocking surface.

3. The fabric dyeing and setting system according to claim 2, characterized in that, The support member consists of a blocking arm, a hinge part, and a bearing arm. An avoidance area is formed between the blocking arm and the bearing arm. The hinge part is hinged to the movable part through the second hinge rod. The hinge parts are arranged symmetrically, and a hinge area is formed between the hinge parts.

4. The fabric dyeing and setting system according to claim 3, characterized in that, The upper end of the bearing arm forms a bearing surface, and the lower end forms a first arc-shaped surface.

5. The fabric dyeing and setting system according to claim 1, characterized in that, The movable component consists of a hinged end and a rod body. The diameter of the hinged end is larger than the diameter of the rod body. The hinged end is hinged to the hinged part through a second hinge rod. The spring is sleeved on the rod body, and the rod body is inserted into the sliding hole.

6. The fabric dyeing and setting system according to claim 5, characterized in that, The rotating component consists of a rotating rod, a limiting part, and a sliding part, with the sliding hole located in the middle of the sliding part.

7. The fabric dyeing and setting system according to claim 1, characterized in that, The mounting block has positioning protrusions on both sides that mate with the positioning groove.

8. The fabric dyeing and setting system according to claim 4, characterized in that, The lower end of the mounting block is provided with a limiting protrusion, and the bearing surface is provided with a limiting groove that cooperates with the limiting protrusion.

9. The fabric dyeing and setting system according to claim 8, characterized in that, The mounting block is provided with a clearance groove that mates with the bearing arm.

10. The fabric dyeing and setting system according to claim 9, characterized in that, The distance between the upper surface of the mounting block and the upper end face of the sliding groove is H1, and the distance between the pushing block and the bearing arm is H2, where H1 > H2.

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