A device and method for quickly removing residual moisture after ultrasonic cleaning

CN122961150APending Publication Date: 2026-10-23JIANGSU ANTIAN OPTOELECTRONICS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202611379671.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-09-07
Publication Date
2026-10-23

AI Technical Summary

Technical Problem

自然晾干效率低下,会延长生产周期,增加生产成本;而人工擦拭则存在擦拭不均匀、容易对镜片表面造成划伤等问题,且劳动强度大,难以满足大规模生产的需求

Benefits of technology

本发明提出的超声波清洗后残余水分快速去除装置及方法,通过独特的结构设计实现了高效去水。打捞架的“匚”字形结构及预留口、限位条的长圆口设计,确保镜片在超声波清洗时有足够面积被清洗,且橡胶夹条能稳固夹持镜片防止脱落;清洗后,利用敲击板在扭簧和弹性橡皮带作用下敲击打捞架,可初步抖落大量残留水分;再通过翼板、连接管、连通管构成的风路系统,向翼板内注风后经风孔吹向镜片,能进一步将镜片表面残留水分彻底吹干,整个过程快速、高效,有效提升了镜片清洗后的干燥效率,保障了镜片质量,降低了劳动强度,适用于大规模生产场景。

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Abstract

The application relates to the technical field of ultrasonic cleaning, in particular to a device and method for quickly removing residual moisture after ultrasonic cleaning, which comprises a fishing frame, a plurality of limiting strips are fixed on the bottom plate of the fishing frame, a lens is inserted into the limiting strips, wing plates are fixed at the two ends of the fishing frame, the wing plates are internally hollow plate bodies, a connecting pipe is fixedly inserted into the surface of one wing plate, a plurality of air holes are formed in the surface of the wing plate, the two wing plates are communicated through a communicating pipe, one end of the connecting pipe is connected with an air pipe, after air is introduced into the air pipe, the air is injected into the wing plate through the air holes to blow off and dry the residual moisture on the surface of the lens; the beneficial effect is that the fishing frame is knocked by the knocking plate under the action of the torsional spring and the elastic rubber belt, a large amount of residual moisture can be preliminarily shaken off; the air is injected into the wing plate through the air path system formed by the wing plate, the connecting pipe and the communicating pipe, and then is blown to the lens through the air holes, so that the residual moisture on the surface of the lens can be completely blown and dried.
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Description

Technical Field

[0001] The present invention relates to the field of ultrasonic cleaning, and specifically relates to a device and method for rapidly removing residual moisture after ultrasonic cleaning. Background Art

[0002] In numerous industrial production and precision machining fields, lens cleaning is a critical link. Ultrasonic cleaning is widely applied due to its high efficiency and high cleanliness. However, after the completion of ultrasonic cleaning, a certain amount of moisture often remains on the lens surface. If such moisture cannot be removed timely and effectively, it will not only affect the subsequent processing and use performance of the lens, but also may cause defects such as water stains and rust marks on the lens surface, thus reducing product quality.

[0003] Traditional methods for removing residual moisture after lens cleaning mostly adopt natural air drying or manual wiping. Natural air drying has low efficiency, which will prolong the production cycle and increase production costs; while manual wiping has problems such as uneven wiping, easy scratching of the lens surface, high labor intensity, and difficulty in meeting the demands of large-scale production. Therefore, developing a device capable of rapidly and effectively removing residual moisture on the lens surface after ultrasonic cleaning has important practical significance. Summary of the Invention

[0004] The purpose of the present invention is to provide a device and method for rapidly removing residual moisture after ultrasonic cleaning, so as to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: a device for rapidly removing residual moisture after ultrasonic cleaning, comprising a salvaging frame, a plurality of limiting strips are fixed on the bottom plate of the salvaging frame, lenses are inserted inside the limiting strips, wing plates are fixed at both ends of the salvaging frame, the wing plates are hollow plate bodies, a connecting pipe is inserted and fixed on the surface of one wing plate, a plurality of air holes are opened on the surface of the wing plate, the two wing plates are communicated with each other through a communicating pipe, one end of the connecting pipe is connected with an air duct, after the air duct introduces airflow, the airflow is injected into the wing plates and blown out through the air holes to blow away and dry the residual moisture on the lens surface.

[0006] Preferably, the salvaging frame is a "C"-shaped plate-like structure, and reserved openings are opened on all three plate bodies of the salvaging frame.

[0007] Preferably, the limiting strip is a "C"-shaped plate-like structure, oblong openings are opened on all three plate bodies of the limiting strip, rubber clamping strips are fixed at both ends of the two parallel distributed side plates of the oblong opening, and the rubber clamping strips are elastically deformed while being clamped between the limiting strip and the lens.

[0008] Preferably, limiting frames are fixed on both sides of the fishing frame, the limiting frame is in a "C"-shaped plate-like structure, a striking plate is inserted between two side plates of the limiting frame, a through hole is opened at the bottom end of the striking plate, a limiting shaft is inserted into the through hole, the limiting shaft is fixed between the two parallel distributed side plates of the limiting frame, and a torsion spring is installed between the limiting shaft and the through hole.

[0009] Preferably, the top surface of the striking plate is provided with a picking groove, an elastic rubber band is fixed on the surface of the striking plate, and both ends of the elastic rubber band are fixed on the surface of the fishing frame.

[0010] Preferably, the height of the wing plate is greater than the height of the lens, and one end of the connecting pipe is inserted into and communicates with the inner cavity of the wing plate.

[0011] Preferably, the communicating pipe is a "C"-shaped pipe body, and both ends of the communicating pipe are respectively inserted and fixed on the surface of the wing plate.

[0012] A method for rapidly removing residual moisture after ultrasonic cleaning comprises the following steps: Insert the lens into the limiting strip, put the fishing frame into the ultrasonic cleaning tank, clean the lens through the ultrasonic cleaning tank, lift the fishing frame out after cleaning, connect the gas delivery pipe through the connecting pipe, inject air into the wing plate and then blow the air towards the lens through the air holes to blow dry the residual moisture on the surface of the lens.

[0013] Compared with the prior art, the beneficial effects of the present invention are: The device and method for rapidly removing residual moisture after ultrasonic cleaning proposed by the present invention realize efficient moisture removal through a unique structural design. The "C"-shaped structure of the fishing frame together with the reserved opening and the oblong opening design of the limiting strip ensure that the lens has a sufficient area to be cleaned during ultrasonic cleaning, and the rubber clamping strip can stably clamp the lens to prevent it from falling off; after cleaning, the striking plate strikes the fishing frame under the action of the torsion spring and the elastic rubber band, which can initially shake off a large amount of residual moisture; then, through the air path system composed of the wing plate, the connecting pipe and the communicating pipe, air is injected into the wing plate and then blown to the lens through the air holes, which can further thoroughly blow dry the residual moisture on the surface of the lens. The whole process is fast and efficient, which effectively improves the drying efficiency of the lens after cleaning, guarantees the quality of the lens, reduces the labor intensity, and is suitable for large-scale production scenarios. Brief Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is Figure 1 a schematic cross-sectional view of the structure at A-A; Figure 3 is Figure 2 a schematic enlarged view of the structure at C; Figure 4 is Figure 1is a cross-sectional view of the structure at B-B; Figure 5 is a schematic diagram of the connection structure between the fishing rack and the limit strip of the present invention; Figure 6 is a schematic diagram of the connection structure between the wing plate and the communication pipe of the present invention; Figure 7 is a schematic structural diagram of the tapping plate of the present invention; Figure 8 is a schematic structural diagram of the limit strip of the present invention.

[0015] In the figures: fishing rack 1, reserved opening 101, limit strip 2, oblong opening 201, rubber clamping strip 202, lens 3, wing plate 4, air hole 401, connecting pipe 402, communication pipe 403, limit frame 5, limit shaft 501, tapping plate 6, through hole 601, pick-up groove 602, elastic rubber belt 603. Detailed Description of the Embodiments

[0016] To clearly and completely describe the objectives and technical solutions of the present invention, and to make the advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of, but not all of, the embodiments of the present invention, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by a person of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0017] Embodiment 1, please refer to Figures 1-8 , the present invention provides a technical solution: a device for rapidly removing residual moisture after ultrasonic cleaning, comprising a fishing rack 1, the fishing rack 1 is a plate-like structure shaped like a "⊂", reserved openings 101 are opened on three plate bodies of the fishing rack 1; a plurality of limit strips 2 are fixed on the bottom plate of the fishing rack 1, a lens 3 is inserted inside the limit strip 2, the limit strip 2 is a plate-like structure shaped like a "⊂", oblong openings 201 are opened on three plate bodies of the limit strip 2, rubber clamping strips 202 are fixed at both ends of the two parallel distributed side plates of the oblong opening 201, and the rubber clamping strips 202 are clamped between the limit strip 2 and the lens 3 to generate elastic deformation.

[0018] When the lens 3 needs to be cleaned, the lens 3 is inserted into the corresponding limit strip 2, the rubber clamping strip 202 is clamped between the rubber clamping strip 202 and the lens 3 to increase the friction between the lens 3 and the rubber clamping strip 202 and prevent the lens 3 from falling off, the fishing rack 1 loaded with a plurality of lenses 3 is put into the ultrasonic cleaning tank, the lenses 3 are cleaned by the ultrasonic cleaning tank, and the arrangement of the reserved opening 101 and the oblong opening 201 ensures that the lens 3 has a sufficient area to be cleaned.

[0019] In order to realize the preliminary removal of residual moisture from the lenses 3 fished up after cleaning, the following proposal is put forward: Limiting frames 5 are fixed on both sides of the salvaging rack 1. Each limiting frame 5 is a plate-shaped structure in a "C" shape, and a striking plate 6 is inserted between the two side plates of the limiting frame 5. A through hole 601 is opened at the bottom end of the striking plate 6, a limiting shaft 501 is inserted into the through hole 601, the limiting shaft 501 is fixed between the two parallel distributed side plates of the limiting frame 5, and a torsion spring is installed between the limiting shaft 501 and the through hole 601; a picking groove 602 is opened on the top surface of the striking plate 6, an elastic rubber band 603 is fixed on the surface of the striking plate 6, and both ends of the elastic rubber band 603 are fixed on the surface of the salvaging rack 1.

[0020] After the lenses 3 are cleaned, the salvaging rack 1 is fished up, then a finger is placed in the picking groove 602, the striking plate 6 is toggled to swing sixty degrees around the limiting shaft 501 as the central axis. In this process, the torsion spring is squeezed and deformed, and the elastic rubber band 603 is stretched and deformed. After releasing the striking plate 6, the elastic rubber band 603 and the torsion spring rebound to pull the striking plate 6 to reset, and the striking plate 6 resets to strike the salvaging rack 1, shaking off the residual moisture on the surfaces of the salvaging rack 1 and the lenses 3.

[0021] In order to further remove the residual moisture on the surface of the lenses 3, the following is proposed: Wing plates 4 are fixed at both ends of the salvaging rack 1. Each wing plate 4 is a hollow plate body. A connecting pipe 402 is inserted and fixed on the surface of one wing plate 4, a plurality of air holes 401 are opened on the surface of the wing plate 4, the two wing plates 4 are communicated through a communicating pipe 403, one end of the connecting pipe 402 is connected to an air duct, and after the air duct introduces airflow, the airflow is injected into the wing plates 4 and blown out through the air holes 401 to blow off the residual moisture on the surfaces of the lenses 3 and dry them; the height of the wing plate 4 is greater than the height of the lens 3, and one end of the connecting pipe 402 is inserted into and communicates with the inner cavity of the wing plate 4; the communicating pipe 403 is a "C"-shaped pipe body, and both ends of the communicating pipe 403 are respectively inserted and fixed on the surfaces of the wing plates 4.

[0022] The connecting pipe 402 is connected to a gas delivery pipe, air is injected into the wing plates 4 and then blown toward the lenses 3 through the air holes 401, so as to blow dry the residual moisture on the surfaces of the lenses 3.

[0023] In the second embodiment, on the basis of the first embodiment, a method for rapidly removing residual moisture after ultrasonic cleaning includes the following steps: The lenses 3 to be cleaned are inserted one by one into the limiting strips 2 fixed on the bottom plate of the salvaging rack 1. Each limiting strip 2 is a "C"-shaped plate-shaped structure, rubber clamping strips 202 are fixed at both ends of the two parallel distributed side plates of the oblong opening 201 opened on the three plate bodies of the limiting strip 2, and the rubber clamping strips 202 are clamped between the limiting strip 2 and the lens 3 to elastically deform, which increases the friction between the lens 3 and the rubber clamping strip 202 and prevents the lens 3 from falling off.

[0024] The salvaging rack 1 loaded with a plurality of lenses 3 is placed into an ultrasonic cleaning tank, and the lenses 3 are cleaned through the ultrasonic cleaning tank. The salvaging rack 1 is a C-shaped plate-like structure, and the preformed openings 101 formed on its three plate bodies and the oblong openings 201 formed on the limiting strips 2 ensure that the lenses 3 have a sufficient area to be cleaned.

[0025] After the cleaning of the lenses 3 is completed, the salvaging rack 1 is fished out from the ultrasonic cleaning tank. Limiting racks 5 are fixed on both sides of the salvaging rack 1. The limiting racks 5 are C-shaped plate-like structures, and a striking plate 6 is inserted between the two side plates of each limiting rack 5. A limiting shaft 501 is inserted into a through hole 601 formed at the bottom end of the striking plate 6. The limiting shaft 501 is fixed between the two parallelly distributed side plates of the limiting rack 5, and a torsion spring is installed between the limiting shaft 501 and the through hole 601. An elastic rubber band 603 is fixed on the surface of the striking plate 6, and both ends of the elastic rubber band 603 are fixed on the surface of the salvaging rack 1. At this time, a finger is placed in a digging groove 602 formed on the top surface of the striking plate 6, and the striking plate 6 is toggled to swing sixty degrees around the limiting shaft 501 as the central axis. In this process, the torsion spring is compressed and deformed, and the elastic rubber band 603 is stretched and deformed. After the striking plate 6 is released, the elastic rubber band 603 and the torsion spring rebound to pull the striking plate 6 to reset. When the striking plate 6 resets, it strikes the salvaging rack 1, shaking off the residual moisture on the surfaces of the salvaging rack 1 and the lenses 3.

[0026] Wing plates 4 are fixed at both ends of the salvaging rack 1. The wing plates 4 are hollow plate bodies, a connecting pipe 402 is inserted and fixed on the surface of one wing plate 4, and the two wing plates 4 communicate with each other through a communicating pipe 403. The communicating pipe 403 is a C-shaped pipe body, and both ends thereof are respectively inserted and fixed on the surfaces of the wing plates 4. The connecting pipe 402 is connected to a gas delivery pipe. Air is blown into the interior of the wing plates 4, and the airflow blows toward the lenses 3 through a plurality of air holes 401 formed on the surfaces of the wing plates 4, to blow dry the residual moisture on the surfaces of the lenses 3. The height of the wing plates 4 is greater than the height of the lenses 3, which can ensure that the airflow can fully cover the surfaces of the lenses 3.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for rapid removal of residual water after ultrasonic cleaning, comprising a retrieval frame (1), characterized in that: A plurality of limiting strips (2) are fixed on the bottom plate of the salvage rack (1), the lenses (3) are inserted into the limiting strips (2), wing plates (4) are fixed at both ends of the salvage rack (1), the wing plates (4) are hollow plate bodies, a connecting pipe (402) is inserted and fixed on the surface of one wing plate (4), a plurality of air holes (401) are opened on the surface of the wing plate (4), the two wing plates (4) are communicated through a communicating pipe (403), one end of the connecting pipe (402) is connected with an air duct, after the air duct introduces an air flow, the air flow is injected into the wing plates (4) and blown out through the air holes (401) to blow off and dry the residual moisture on the surface of the lenses (3).

2. The device for rapid removal of residual moisture after ultrasonic cleaning according to claim 1, characterized in that: The salvage rack (1) is a "U"-shaped plate-like structure, and reserved openings (101) are opened on all three plate bodies of the salvage rack (1).

3. The device for rapid removal of residual moisture after ultrasonic cleaning according to claim 1, characterized in that: The limiting strip (2) is a "U"-shaped plate-like structure, oblong openings (201) are opened on all three plate bodies of the limiting strip (2), rubber clamping strips (202) are fixed at both ends of the two parallel distributed side plates of the oblong opening (201), and the rubber clamping strips (202) are clamped between the limiting strip (2) and the lens (3) to generate elastic deformation.

4. The device for rapid removal of residual moisture after ultrasonic cleaning according to claim 1, characterized in that: Limiting racks (5) are fixed on both sides of the salvage rack (1), the limiting rack (5) is a "U"-shaped plate-like structure, a knocking plate (6) is inserted between the two side plates of the limiting rack (5), a through hole (601) is opened at the bottom end of the knocking plate (6), a limiting shaft (501) is inserted into the through hole (601), the limiting shaft (501) is fixed between the two parallel distributed side plates of the limiting rack (5), and a torsion spring is installed between the limiting shaft (501) and the through hole (601).

5. The device for rapid removal of residual moisture after ultrasonic cleaning according to claim 4, characterized in that: A digging groove (602) is opened on the top surface of the knocking plate (6), an elastic rubber belt (603) is fixed on the surface of the knocking plate (6), and both ends of the elastic rubber belt (603) are fixed on the surface of the salvage rack (1).

6. The device for rapid removal of residual moisture after ultrasonic cleaning according to claim 1, characterized in that: The height of the wing plate (4) is greater than the height of the lens (3), and one end of the connecting pipe (402) is inserted into and communicated with the internal cavity of the wing plate (4).

7. The device for rapid removal of residual moisture after ultrasonic cleaning according to claim 1, characterized in that: The communicating pipe (403) is a "U"-shaped pipe body, and both ends of the communicating pipe (403) are respectively inserted and fixed on the surface of the wing plate (4).

8. A method for rapidly removing residual moisture after ultrasonic cleaning, using the rapid residual moisture removal device for ultrasonic cleaning as described in any one of claims 1-7, characterized in that: The method includes the following steps: Insert the lens (3) into the limiting strip (2), put the salvage rack (1) into an ultrasonic cleaning tank, clean the lens (3) through the ultrasonic cleaning tank, salvage the salvage rack (1) up after cleaning, connect the gas delivery pipe through the connecting pipe (402), inject air into the interior of the wing plate (4) and blow the air toward the lens (3) through the air holes (401) to dry the residual moisture on the surface of the lens (3).