Method and device for calculating ton steel power consumption of a plate mill cooling bed
Patent Information
- Application Number
- CN202510477362.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-10-23
AI Technical Summary
[0004]传统理论计算中,冷床运行轨迹比较复杂,在抬升机构中活动梁通过楔形轨与支撑辊之间的支撑作用进行抬升和下降,楔形轨与支撑辊接触几何形状比较复杂,抬升机构的电机功率计算比较复杂
[0068]本发明实施例通过计算出活动梁升降装置抬升所做的功、冷床横移所做的功以及冷床上下料所做的功,其中,所述冷床横移所做的功包含:负载平移做功和不负载平移做功,所述冷床上下料所做的功包含:抬升梁抬升所做的功和小车带钢板横移及空载返回做的功;进而根据所述活动梁升降装置抬升所做的功、所述负载平移做功、所述不负载平移做功、所述抬升梁抬升所做的功、所述小车带钢板横移及空载返回做的功,计算出吨钢电耗,实现了较为准确的计算出厚板车间冷床吨钢电耗的技术效果,对冷床的真实电耗计算提供了理论支撑,同时也对冷床的结构优化、节能降耗提供参考。
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Abstract
Description
Technical Field
[0001] This invention relates to the theory of power consumption of thick plate cooling beds, and more specifically, to a method and apparatus for calculating the power consumption per ton of steel on a thick plate workshop cooling bed. Background Technology
[0002] The medium-thick plate cooling bed is a stepping type, mainly composed of fixed beams, movable beams, and lifting and traversing transmission devices. The lifting mechanism of the entire cooling bed is divided into four sections; the left and right sections can operate simultaneously or independently, while the front and rear sections are connected by a hinge point in the middle of the movable beam. The traversing mechanism of the cooling bed is divided into left and right sections, which can operate simultaneously or independently. The fixed and movable beams of the cooling bed have a grid structure and are arranged alternately.
[0003] The lifting and lateral movement are independent, with a rectangular cycle in motion. The movable beam and grid are vertically lifted by the lifting transmission mechanism, lifting the steel plate away from the fixed beam. Then, the lateral movement transmission drives the swing arm mechanism to swing and pull the lateral beam forward, conveying the steel plate. The movable beam and grid then descend vertically, placing the steel plate onto the grid on the fixed beam. The movable beam and grid then retract to their original position, completing one cycle of plate feeding. See [link to detailed operation process] for more information. Figure 2 .
[0004] In traditional theoretical calculations, the running trajectory of the cooling bed is quite complex. In the lifting mechanism, the moving beam is lifted and lowered through the support between the wedge-shaped rail and the support roller. The contact geometry between the wedge-shaped rail and the support roller is complex, making the calculation of the motor power for the lifting mechanism also complicated. The cooling bed traversing mechanism is a typical crank-rocker mechanism, and the theoretical derivation for calculating the power of the traversing motor is also complex. Therefore, accurately calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop is difficult. Thus, existing technology lacks a relatively accurate solution for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop. Summary of the Invention
[0005] In order to solve at least one of the technical problems in the background art, the present invention proposes a method and apparatus for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop.
[0006] To achieve the above objectives, according to one aspect of the present invention, a method for calculating the power consumption per ton of steel on a cooling bed in a thick plate workshop is provided, the method comprising:
[0007] The work done by the lifting device of the moving beam is calculated based on the weight of the moving beam assembly, the load of the cooling bed, the lifting distance of the moving beam from the lowest point to the reference plane and the lifting distance of the moving beam from the reference plane to the highest point.
[0008] The work done by the lateral movement of the cooling bed is calculated based on the weight of the movable beam assembly, the load of the cooling bed, the length of the cooling bed, and the friction coefficient of the movable beam on the lifting mechanism rollers. The work done by the lateral movement of the cooling bed includes: work done by the load-bearing translation and work done by the unloaded translation.
[0009] Based on the total weight of the trolley and track device, the lifting distance from the lowest point to the reference plane, the weight of the steel plate, the lifting distance from the reference plane to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient, the work done by loading and unloading the cooling bed is calculated. The work done by loading and unloading the cooling bed includes the work done by lifting the lifting beam and the work done by the trolley moving the steel plate laterally and returning unloaded.
[0010] The power consumption per ton of steel is calculated based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load of the cooling bed, and the weight of the steel plate.
[0011] Optionally, the calculation of the work done by the lifting device of the movable beam based on the weight of the assembled movable beam of the cooling bed, the load of the cooling bed, the lifting distance of the movable beam from the lowest point to the reference plane, and the lifting distance of the movable beam from the reference plane to the highest point includes:
[0012] The work done by the lifting device of the movable beam can be calculated using the following formula:
[0013] W1=g×(Q l ×H e +(Q l +Q f )×H f )
[0014] Where W1 is the work done by the lifting device of the movable beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. l The weight of the moving beam assembly for the cooling bed, H e Q is the lifting distance of the movable beam from its lowest point to the reference plane. f For the cooling bed load, H f This is the lifting distance of the movable beam from the reference plane to the highest point.
[0015] Optionally, the calculation of the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam, the load on the cooling bed, the length of the cooling bed, and the coefficient of friction between the moving beam and the lifting mechanism rollers includes:
[0016] The work done by the load translation is calculated using the following formula:
[0017] W2=g×(Q f +Q l )×L×f
[0018] Where W2 is the work done by the translation of the load, g is the acceleration due to gravity, and Q is the acceleration due to gravity. f For the cooling bed load, Q l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
[0019] Optionally, the calculation of the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam, the load on the cooling bed, the length of the cooling bed, and the coefficient of friction between the moving beam and the lifting mechanism rollers includes:
[0020] The work done during the unloaded translation is calculated using the following formula:
[0021] W3 = g × Q l ×L×f
[0022] Where W3 represents the work done during translation without load, g is the acceleration due to gravity, and Q... l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
[0023] Optionally, the work done by loading and unloading the cooling bed based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient includes:
[0024] The work done by the lifting beam can be calculated using the following formula:
[0025] W4=g×(Q d ×H d +(Q d +Q g )×H t
[0026] Where W4 is the work done by the lifting beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. d H is the total weight of the trolley and track assembly. d Q is the material lifting distance from the lowest point to the reference plane. g H represents the weight of the steel plate. t This refers to the lifting distance from the reference plane to the highest point during material loading.
[0027] Optionally, the work done by loading and unloading the cooling bed based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient includes:
[0028] The work done by the trolley during the lateral movement of the steel plate and its unloaded return can be calculated using the following formula:
[0029] W5=g×(Q g +Q b )×L3+Q b ×L3×f
[0030] Where W5 is the work done by the trolley moving laterally with the steel plate and returning unloaded, g is the acceleration due to gravity, and Q is the acceleration due to gravity. g Q is the weight of the steel plate. b L3 is the weight of the trolley, L3 is the distance the trolley travels, and f is the coefficient of friction between the movable beam and the lifting mechanism roller.
[0031] Optionally, the calculation of the power consumption per ton of steel based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving laterally with the steel plate and returning unloaded, the load on the cooling bed, and the weight of the steel plate includes:
[0032] The electricity consumption per ton of steel is calculated using the following formula:
[0033]
[0034] Where Q is the power consumption per ton of steel, W1 is the work done by the lifting device of the movable beam, W2 is the work done by the load translation, W3 is the work done by the unloaded translation, W4 is the work done by the lifting beam, W5 is the work done by the trolley moving laterally with the steel plate and returning without load, Q g Q is the weight of the steel plate. f For cooling bed load.
[0035] To achieve the above objectives, according to another aspect of the present invention, a device for calculating the power consumption per ton of steel on a cold bed in a thick plate workshop is provided, the device comprising:
[0036] The lifting mechanism work calculation unit is used to calculate the work done by the lifting device of the moving beam based on the weight of the moving beam assembly, the load of the cooling bed, the lifting distance of the moving beam from the lowest point to the reference plane and the lifting distance of the moving beam from the reference plane to the highest point.
[0037] The translation mechanism work calculation unit is used to calculate the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam of the cooling bed, the load of the cooling bed, the length of the cooling bed, and the friction coefficient of the moving beam on the lifting mechanism roller. The work done by the lateral movement of the cooling bed includes: work done by the lateral movement under load and work done by the lateral movement without load.
[0038] The work calculation unit of the cooling bed loading and unloading mechanism is used to calculate the work done by the cooling bed loading and unloading based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley moving distance, and the friction coefficient. The work done by the cooling bed loading and unloading includes the work done by the lifting beam and the work done by the trolley moving laterally with the steel plate and returning unloaded.
[0039] The ton-of-steel power consumption calculation unit is used to calculate the power consumption per ton of steel based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load of the cooling bed, and the weight of the steel plate.
[0040] Optionally, the work calculation unit of the lifting mechanism includes:
[0041] The first calculation module is used to calculate the work done by the lifting device of the movable beam according to the following formula:
[0042] W1=g×(Q l ×H e +(Q l +Q f )×H f )
[0043] Where W1 is the work done by the lifting device of the movable beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. l The weight of the moving beam assembly for the cooling bed, H e Q is the lifting distance of the movable beam from its lowest point to the reference plane. f For the cooling bed load, H f This is the lifting distance of the movable beam from the reference plane to the highest point.
[0044] Optionally, the work calculation unit of the translation mechanism includes:
[0045] The second calculation module is used to calculate the work done by the load translation according to the following formula:
[0046] W2=g×(Q f +Q l )×L×f
[0047] Where W2 is the work done by the translation of the load, g is the acceleration due to gravity, and Q is the acceleration due to gravity. f For the cooling bed load, Q l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
[0048] Optionally, the work calculation unit of the translation mechanism includes:
[0049] The third calculation module is used to calculate the work done by the unloaded translation according to the following formula:
[0050] W3 = g × Q l ×L×f
[0051] Where W3 represents the work done during translation without load, g is the acceleration due to gravity, and Q... l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
[0052] Optionally, the work calculation unit of the cooling bed loading and unloading mechanism includes:
[0053] The fourth calculation module is used to calculate the work done by the lifting beam according to the following formula:
[0054] W4=g×(Q d ×H d +(Q d +Q g )×H t
[0055] Where W4 is the work done by the lifting beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. d H represents the total weight of the trolley and track assembly. d Q is the material lifting distance from the lowest point to the reference plane. g H is the weight of the steel plate. t This refers to the lifting distance from the reference plane to the highest point during material loading.
[0056] Optionally, the work calculation unit of the cooling bed loading and unloading mechanism includes:
[0057] The fifth calculation module is used to calculate the work done by the trolley during the lateral movement of the steel plate and its unloaded return, according to the following formula:
[0058] W5=g×(Q g +Q b )×L3+Q b ×L3×f
[0059] Where W5 is the work done by the trolley moving laterally with the steel plate and returning unloaded, g is the acceleration due to gravity, and Q is the acceleration due to gravity. g Q is the weight of the steel plate. b L3 is the weight of the trolley, L3 is the distance the trolley travels, and f is the coefficient of friction between the movable beam and the lifting mechanism roller.
[0060] Optionally, the power consumption calculation unit per ton of steel includes:
[0061] The sixth calculation module is used to calculate the power consumption per ton of steel according to the following formula:
[0062]
[0063] Where Q is the power consumption per ton of steel, W1 is the work done by the lifting device of the movable beam, W2 is the work done by the load translation, W3 is the work done by the unloaded translation, W4 is the work done by the lifting beam, W5 is the work done by the trolley moving laterally with the steel plate and returning without load, Q g Q is the weight of the steel plate. f For cooling bed load.
[0064] To achieve the above objectives, according to another aspect of the present invention, a computer device is also provided, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the steps of the above-described method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop.
[0065] To achieve the above objectives, according to another aspect of the present invention, a computer-readable storage medium is also provided, on which a computer program / instruction is stored, which, when executed by a processor, implements the steps of the above-described method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop.
[0066] To achieve the above objectives, according to another aspect of the present invention, a computer program product is also provided, comprising a computer program / instructions that, when executed by a processor, implement the steps of the above-described method for calculating the power consumption per ton of steel on a cold bed in a thick plate workshop.
[0067] The beneficial effects of this invention are as follows:
[0068] This invention calculates the work done by the lifting device of the movable beam, the work done by the lateral movement of the cooling bed, and the work done by loading and unloading the cooling bed. The work done by the lateral movement of the cooling bed includes both load-bearing and unloaded translation work. The work done by loading and unloading the cooling bed includes the work done by the lifting beam and the work done by the trolley carrying the steel plate during lateral movement and unloaded return. Based on the work done by the lifting device of the movable beam, the load-bearing and unloaded translation work, the work done by the lifting beam, and the work done by the trolley carrying the steel plate during lateral movement and unloaded return, the power consumption per ton of steel is calculated. This achieves a relatively accurate calculation of the power consumption per ton of steel in the cooling bed of a thick plate workshop, providing theoretical support for the calculation of the actual power consumption of the cooling bed, and also providing a reference for the structural optimization and energy saving of the cooling bed. Attached Figure Description
[0069] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In the drawings:
[0070] Figure 1 This is a flowchart illustrating the method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to an embodiment of the present invention;
[0071] Figure 2 This is a schematic diagram of the lifting and lateral movement of the movable beam of the cooling bed in an embodiment of the present invention;
[0072] Figure 3 This is a structural block diagram of the power consumption calculation device per ton of steel in the thick plate workshop cooling bed according to an embodiment of the present invention;
[0073] Figure 4 This is a schematic diagram of a computer device according to an embodiment of the present invention. Detailed Implementation
[0074] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.
[0075] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0076] It should be noted that the terms "comprising" and "having" and any variations thereof in the specification, claims and accompanying drawings of this invention are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such processes, methods, products or devices.
[0077] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0078] This invention is mainly based on the principle of physical work done by the cooling bed, and derives the work done and the electrical energy consumed by a steel plate in the process of moving from the input roller of the cooling bed to the output roller of the cooling bed, providing theoretical support for the calculation of the power consumption of the cooling bed.
[0079] In this invention, the assumptions regarding the material distribution and work done on the cooling bed are as follows: During the steel plate conveying process, the original cooling bed may be fully covered with steel plates, or it may have only a small number of steel plates. These steel plates will all do work together during the lifting and lateral movement. To calculate the work done by a single steel plate during lifting and lateral movement, we first assume the cooling bed surface coverage rate is full and that all steel plates are of the same specification. At this point, the work done by the cooling bed on a single steel plate mainly consists of three parts: the first part is the work done by the lifting mechanism; the second part is the work done by the translation mechanism; and the third part is the work done by the loading and unloading mechanism of the cooling bed.
[0080] The parameters involved in the calculations of this invention are described below, and the specific parameters are shown in Table 1 below.
[0081]
[0082]
[0083] Table 1
[0084] Based on the parameters in Table 1 above, some intermediate variables in this invention will be calculated below:
[0085] Q g =L g ×B×H×ρ
[0086] Q l =L×W×m2
[0087] Q f =L×W×H×ρ×φ
[0088] Q b = m3 × roundup(W / 2)
[0089] Q t =L4×roundup(W / 2)×m1
[0090] Q d =Q b +Q t
[0091] Among them, Q g Q represents the weight of the steel plate, in kg. l Weight of the moving beam assembly for the cooling bed, kg; Q f For cooling bed load, kg; Q b Q represents the weight of the cart, in kg; t To increase the beam's weight, kg; Q d The total weight of the trolley and track assembly is in kg.
[0092] Figure 1 This is the first flowchart of the method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to an embodiment of the present invention, as follows: Figure 1As shown, in one embodiment of the present invention, the method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop includes steps S101 to S104.
[0093] Step S101: Calculate the work done by the lifting device of the moving beam based on the weight of the moving beam assembly, the load of the cooling bed, the lifting distance of the moving beam from the lowest point to the reference plane, and the lifting distance of the moving beam from the reference plane to the highest point.
[0094] This invention divides the work done by the cooling bed on the steel plate into three parts: the first part is the work done by the lifting mechanism, the second part is the work done by the translation mechanism, and the third part is the work done by the loading and unloading mechanism of the cooling bed.
[0095] In this invention, step S101 is used to calculate the work done by the first part of the lifting mechanism.
[0096] Step S102: Calculate the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam of the cooling bed, the load of the cooling bed, the length of the cooling bed, and the friction coefficient of the moving beam on the lifting mechanism rollers. The work done by the lateral movement of the cooling bed includes: work done by the load-bearing translation and work done by the unloaded translation.
[0097] In this invention, step S102 is used to calculate the work done by the second translation mechanism.
[0098] Step S103: Calculate the work done by loading and unloading the cooling bed based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley movement distance, and the friction coefficient. The work done by loading and unloading the cooling bed includes the work done by lifting the lifting beam and the work done by the trolley moving laterally with the steel plate and returning unloaded.
[0099] In this invention, step S103 is used to calculate the work done by the loading and unloading mechanism of the third part cooling bed.
[0100] Step S104: Calculate the power consumption per ton of steel based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load of the cooling bed, and the weight of the steel plate.
[0101] This invention can accurately calculate the power consumption per ton of steel on the cooling bed in a thick plate workshop, providing theoretical support for the calculation of the actual power consumption of the cooling bed, and also providing a reference for the structural optimization and energy saving of the cooling bed.
[0102] In one embodiment of the present invention, step S101 above, which calculates the work done by the lifting device of the movable beam based on the weight of the assembled movable beam of the cooling bed, the load of the cooling bed, the lifting distance of the movable beam from the lowest point to the reference plane, and the lifting distance of the movable beam from the reference plane to the highest point, includes:
[0103] The work done by the lifting device of the movable beam can be calculated using the following formula:
[0104] W1=g×(Q l ×H e +(Q l +Q f )×H f )
[0105] Where W1 is the work done by the lifting device of the movable beam, in N·m, g is the acceleration due to gravity, in N / kg, and Q... l The weight of the moving beams assembled on the cooling bed, in kg and H. e Q is the lifting distance of the movable beam from its lowest point to the reference plane, in meters. f The load on the cooling bed is expressed in kg and H. f This represents the lifting distance of the movable beam from the reference plane to the highest point, expressed in meters (m).
[0106] In one embodiment of the present invention, the work done by the lateral movement of the cooling bed in step S102, based on the weight of the assembled moving beam of the cooling bed, the load on the cooling bed, the length of the cooling bed, and the coefficient of friction of the moving beam on the lifting mechanism roller, includes:
[0107] The work done by the load translation is calculated based on the weight of the movable beam assembly of the cooling bed, the load of the cooling bed, the length of the cooling bed, and the friction coefficient of the movable beam on the lifting mechanism roller.
[0108] The unloaded translation work is calculated based on the weight of the moving beam assembly, the length of the cooling bed, and the friction coefficient of the moving beam on the lifting mechanism rollers.
[0109] In one embodiment of the present invention, the work done by the lateral movement of the cooling bed in step S102, based on the weight of the assembled moving beam of the cooling bed, the load on the cooling bed, the length of the cooling bed, and the coefficient of friction of the moving beam on the lifting mechanism roller, includes:
[0110] The work done by the load translation is calculated using the following formula:
[0111] W2=g×(Q f +Q l )×L×f
[0112] Where W2 is the work done by the load translation, in N·m, g is the acceleration due to gravity, and Q is the acceleration due to gravity. fFor the cooling bed load, Q l The weight of the moving beam of the cooling bed is in kg, L is the length of the cooling bed in m, and f is the coefficient of friction between the moving beam and the lifting mechanism roller.
[0113] In one embodiment of the present invention, the work done by the lateral movement of the cooling bed in step S102, based on the weight of the assembled moving beam of the cooling bed, the load on the cooling bed, the length of the cooling bed, and the coefficient of friction of the moving beam on the lifting mechanism roller, includes:
[0114] The work done during the unloaded translation is calculated using the following formula:
[0115] W3 = g × Q l ×L×f
[0116] Where W3 represents the work done during translation without load, g is the acceleration due to gravity, and Q... l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
[0117] In one embodiment of the present invention, the work done by loading and unloading the cooling bed in step S103 above, based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient, includes:
[0118] The work done by the lifting beam is calculated based on the total weight of the trolley and track device, the lifting distance from the lowest point to the reference plane, the weight of the steel plate, and the lifting distance from the reference plane to the highest point.
[0119] Based on the weight of the steel plate, the weight of the trolley, the trolley's travel distance, and the friction coefficient, the work done by the trolley during the lateral movement of the steel plate and its unloaded return is calculated.
[0120] In one embodiment of the present invention, the work done by loading and unloading the cooling bed in step S103 above, based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient, includes:
[0121] The work done by the lifting beam can be calculated using the following formula:
[0122] W4=g×(Q d ×H d +(Q d +Q g )×H t
[0123] Where W4 is the work done by the lifting beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity.d H is the total weight of the trolley and track assembly. d Q is the material lifting distance from the lowest point to the reference plane. g H represents the weight of the steel plate. t This refers to the lifting distance from the reference plane to the highest point during material loading.
[0124] In one embodiment of the present invention, the work done by loading and unloading the cooling bed in step S103 above, based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient, includes:
[0125] The work done by the trolley during the lateral movement of the steel plate and its unloaded return can be calculated using the following formula:
[0126] W5=g×(Q g +Q b )×L3+Q b ×L3×f
[0127] Where W5 is the work done by the trolley moving laterally with the steel plate and returning unloaded, g is the acceleration due to gravity, and Q is the acceleration due to gravity. g Q is the weight of the steel plate. b L3 is the weight of the trolley, L3 is the distance the trolley travels, and f is the coefficient of friction between the movable beam and the lifting mechanism roller.
[0128] This invention divides the work done by the cooling bed on the steel plate into three parts: the first part is the work done by the lifting mechanism, the second part is the work done by the translation mechanism, and the third part is the work done by the cooling bed loading and unloading mechanism. Based on the above calculations, this invention can calculate the work done by the lifting mechanism (W1), the translation mechanism (W2 and W3), and the cooling bed loading and unloading mechanism (W4 and W5), thus obtaining the total work done by the cooling bed on the steel plate, as shown in the following formula:
[0129] W = W1 + W2 + W3 + W4 + W5
[0130] Where W is the total work done by the cooling bed on the steel plate, in kW·h.
[0131] In one embodiment of the present invention, step S104 above, which calculates the power consumption per ton of steel based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load of the cooling bed, and the weight of the steel plate, includes:
[0132] The electricity consumption per ton of steel is calculated using the following formula:
[0133]
[0134] Where Q is the power consumption per ton of steel, W1 is the work done by the lifting device of the movable beam, W2 is the work done by the load translation, W3 is the work done by the unloaded translation, W4 is the work done by the lifting beam, W5 is the work done by the trolley moving laterally with the steel plate and returning without load, Q g Q is the weight of the steel plate. f For cooling bed load.
[0135] In one specific embodiment of this invention, taking a 4200mm medium-thick plate project as an example, to accurately calculate the electrical energy consumed by the cooling bed when conveying steel plates, the known parameters of the cooling bed and steel plates are first input. The electricity consumption per ton of steel is then calculated according to the above formula, resulting in 0.168 kW·h / t. Based on an annual output of 1.6 million tons, the cooling bed consumes approximately 269,000 kWh per year. This demonstrates that this invention provides a calculation method for accurately measuring the annual electricity consumption of the cooling bed. Furthermore, changes to the structure and corresponding parameters of the cooling bed will affect the calculation results; therefore, this invention also provides technical support for the optimized design of the cooling bed.
[0136] This invention proposes for the first time a method for calculating the power consumption per ton of steel when conveying steel plates on a cooling bed. During the steel plate conveying process, the cooling bed may be fully covered with steel plates or have only a small number of plates. All these plates contribute work during lifting and lateral movement. Calculating the work done by a single steel plate during lifting, lateral movement, and lowering requires an assumption. This invention proposes a cooling bed surface coverage rate parameter to provide a basis for the cooling bed load. Simultaneously, the conveying work is divided into three stages. Based on the basic parameters, the work done by the cooling bed in each of the three stages can be calculated separately. The cumulative work done in each stage is the total work done by the steel plate during the cooling bed conveying process. Dividing the total work by the mass of the steel plate yields the power consumption per ton of steel conveyed on the cooling bed.
[0137] As can be seen from the above embodiments, the technical solution of the present invention addresses the process of conveying steel plates on a cooling bed in a thick plate workshop. Based on the principle of work done by the steel plate during its operation on the cooling bed, a formula for calculating the electrical energy consumed by a steel plate during its conveying process is derived. This formula is a fully parameterized calculation, capable of accurately calculating the electrical energy consumed by steel plates of different sizes on various specifications of cooling beds. It provides theoretical support for calculating the actual power consumption of the cooling bed and also offers a reference for optimizing the structure of the cooling bed and reducing energy consumption.
[0138] It should be noted that the steps shown in the flowchart in the accompanying drawings can be executed in a computer system such as a set of computer-executable instructions, and although a logical order is shown in the flowchart, in some cases the steps shown or described may be executed in a different order than that shown here.
[0139] Based on the same inventive concept, embodiments of the present invention also provide a device for calculating the power consumption per ton of steel on a cooling bed in a thick plate workshop, which can be used to implement the power consumption calculation method for a ton of steel on a cooling bed in a thick plate workshop described in the above embodiments, as described in the following embodiments. Since the principle of the power consumption calculation device for a ton of steel on a cooling bed in a thick plate workshop is similar to that of the power consumption calculation method for a ton of steel on a cooling bed in a thick plate workshop, embodiments of the power consumption calculation device for a ton of steel on a cooling bed in a thick plate workshop can refer to embodiments of the power consumption calculation method for a ton of steel on a cooling bed in a thick plate workshop, and repeated details will not be repeated. As used below, the terms "unit" or "module" can refer to a combination of software and / or hardware that performs a predetermined function. Although the device described in the following embodiments is preferably implemented in software, hardware implementation, or a combination of software and hardware, is also possible and contemplated.
[0140] Figure 3 This is a structural block diagram of the power consumption calculation device per ton of steel in the thick plate workshop cooling bed according to an embodiment of the present invention, as shown below. Figure 3 As shown, in one embodiment of the present invention, the power consumption calculation device for one ton of steel on the cooling bed in the thick plate workshop includes:
[0141] The lifting mechanism work calculation unit 1 is used to calculate the work done by the lifting device of the moving beam based on the weight of the moving beam assembly, the load of the cooling bed, the lifting distance of the moving beam from the lowest point to the reference plane and the lifting distance of the moving beam from the reference plane to the highest point.
[0142] The translation mechanism work calculation unit 2 is used to calculate the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam of the cooling bed, the load of the cooling bed, the length of the cooling bed, and the friction coefficient of the moving beam on the lifting mechanism roller. The work done by the lateral movement of the cooling bed includes: work done by the lateral movement under load and work done by the lateral movement without load.
[0143] The work calculation unit 3 of the cooling bed loading and unloading mechanism is used to calculate the work done by the cooling bed loading and unloading based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley moving distance, and the friction coefficient. The work done by the cooling bed loading and unloading includes the work done by the lifting beam and the work done by the trolley moving laterally with the steel plate and returning without load.
[0144] The ton-of-steel power consumption calculation unit 4 is used to calculate the ton-of-steel power consumption based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load of the cooling bed, and the weight of the steel plate.
[0145] In one embodiment of the present invention, the work calculation unit of the lifting mechanism includes:
[0146] The first calculation module is used to calculate the work done by the lifting device of the movable beam according to the following formula:
[0147] W1=g×(Q l ×H e +(Q l +Q f )×H f )
[0148] Where W1 is the work done by the lifting device of the movable beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. l The weight of the moving beam assembly for the cooling bed, H e Q is the lifting distance of the movable beam from its lowest point to the reference plane. f For the cooling bed load, H f This is the lifting distance of the movable beam from the reference plane to the highest point.
[0149] In one embodiment of the present invention, the work calculation unit of the translation mechanism includes:
[0150] The second calculation module is used to calculate the work done by the load translation according to the following formula:
[0151] W2=g×(Q f +Q l )×L×f
[0152] Where W2 is the work done by the translation of the load, g is the acceleration due to gravity, and Q is the acceleration due to gravity. f For the cooling bed load, Q l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
[0153] In one embodiment of the present invention, the work calculation unit of the translation mechanism includes:
[0154] The third calculation module is used to calculate the work done by the unloaded translation according to the following formula:
[0155] W3 = g × Q l ×L×f
[0156] Where W3 represents the work done during translation without load, g is the acceleration due to gravity, and Q... l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
[0157] In one embodiment of the present invention, the work calculation unit of the cooling bed loading and unloading mechanism includes:
[0158] The fourth calculation module is used to calculate the work done by the lifting beam according to the following formula:
[0159] W4=g×(Qd ×H d +(Q d +Q g )×H t
[0160] Where W4 is the work done by the lifting beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. d H is the total weight of the trolley and track assembly. d Q is the material lifting distance from the lowest point to the reference plane. g H represents the weight of the steel plate. t This refers to the lifting distance from the reference plane to the highest point during material loading.
[0161] In one embodiment of the present invention, the work calculation unit of the cooling bed loading and unloading mechanism includes:
[0162] The fifth calculation module is used to calculate the work done by the trolley during the lateral movement of the steel plate and its unloaded return, according to the following formula:
[0163] W5=g×(Q g +Q b )×L3+Q b ×L3×f
[0164] Where W5 is the work done by the trolley moving laterally with the steel plate and returning unloaded, g is the acceleration due to gravity, and Q is the acceleration due to gravity. g Q is the weight of the steel plate. b L3 is the weight of the trolley, L3 is the distance the trolley travels, and f is the coefficient of friction between the movable beam and the lifting mechanism roller.
[0165] In one embodiment of the present invention, the power consumption calculation unit per ton of steel includes:
[0166] The sixth calculation module is used to calculate the power consumption per ton of steel according to the following formula:
[0167]
[0168] Where Q is the power consumption per ton of steel, W1 is the work done by the lifting device of the movable beam, W2 is the work done by the load translation, W3 is the work done by the unloaded translation, W4 is the work done by the lifting beam, W5 is the work done by the trolley moving laterally with the steel plate and returning without load, Q g Q is the weight of the steel plate. f For cooling bed load.
[0169] To achieve the above objectives, according to another aspect of this application, a computer device is also provided. For example... Figure 4 As shown, the computer device includes a memory, a processor, a communication interface, and a communication bus. The memory stores a computer program that can run on the processor. When the processor executes the computer program, it implements the steps in the method of the above embodiments.
[0170] The processor can be a central processing unit (CPU). The processor can also be other general-purpose processors, digital signal processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, or combinations of the above types of chips.
[0171] Memory, as a non-transitory computer-readable storage medium, can be used to store non-transitory software programs, non-transitory computer-executable programs, and units, such as the program units corresponding to the above-described method embodiments of the present invention. The processor executes various functional applications and data processing of the processor by running the non-transitory software programs, instructions, and modules stored in the memory, thereby implementing the methods described in the above-described method embodiments.
[0172] The memory may include a program storage area and a data storage area. The program storage area may store the operating system and applications required for at least one function; the data storage area may store data created by the processor, etc. Furthermore, the memory may include high-speed random access memory and non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid-state storage device. In some embodiments, the memory may optionally include memory remotely located relative to the processor, which can be connected to the processor via a network. Examples of such networks include, but are not limited to, the Internet, corporate intranets, local area networks, mobile communication networks, and combinations thereof.
[0173] The one or more units are stored in the memory and, when executed by the processor, perform the methods described in the above embodiments.
[0174] The specific details of the aforementioned computer equipment can be understood by referring to the relevant descriptions and effects in the above embodiments, and will not be repeated here.
[0175] To achieve the above objectives, according to another aspect of this application, a computer-readable storage medium is also provided, which stores a computer program that, when executed in a computer processor, implements the steps in the above-described method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop. Those skilled in the art will understand that all or part of the processes in the methods of the above embodiments can be implemented by a computer program instructing related hardware. The program can be stored in a computer-readable storage medium, and when executed, it can include the processes of the embodiments of the above methods. The storage medium can be a magnetic disk, optical disk, read-only memory (ROM), random access memory (RAM), flash memory, hard disk drive (HDD), or solid-state drive (SSD), etc.; the storage medium may also include combinations of the above types of memory.
[0176] To achieve the above objectives, according to another aspect of this application, a computer program product is also provided, including a computer program / instructions that, when executed by a processor, implement the steps of the above-described method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop.
[0177] Obviously, those skilled in the art will understand that the modules or steps of the present invention described above can be implemented using general-purpose computing devices. They can be centralized on a single computing device or distributed across a network of multiple computing devices. Optionally, they can be implemented using computer-executable program code, thereby storing them in a storage device for execution by a computing device, or fabricating them separately as individual integrated circuit modules, or fabricating multiple modules or steps as a single integrated circuit module. Thus, the present invention is not limited to any particular hardware and software combination.
[0178] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A method for calculating the power consumption per ton of steel on a cooling bed in a thick plate workshop, characterized in that, include: The work done by the lifting device of the moving beam is calculated based on the weight of the moving beam assembly, the load of the cooling bed, the lifting distance of the moving beam from the lowest point to the reference plane and the lifting distance of the moving beam from the reference plane to the highest point. The work done by the lateral movement of the cooling bed is calculated based on the weight of the movable beam assembly, the load of the cooling bed, the length of the cooling bed, and the friction coefficient of the movable beam on the lifting mechanism rollers. The work done by the lateral movement of the cooling bed includes: work done by the load-bearing translation and work done by the unloaded translation. Based on the total weight of the trolley and track device, the lifting distance from the lowest point to the reference plane, the weight of the steel plate, the lifting distance from the reference plane to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient, the work done by loading and unloading the cooling bed is calculated. The work done by loading and unloading the cooling bed includes the work done by lifting the lifting beam and the work done by the trolley moving the steel plate laterally and returning unloaded. The power consumption per ton of steel is calculated based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load of the cooling bed, and the weight of the steel plate.
2. The method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to claim 1, characterized in that, The work done by the lifting device of the moving beam is calculated based on the weight of the assembled moving beam of the cooling bed, the load of the cooling bed, the lifting distance of the moving beam from the lowest point to the reference plane, and the lifting distance of the moving beam from the reference plane to the highest point. This includes: The work done by the lifting device of the movable beam can be calculated using the following formula: W1=g×(Q l ×H e +(Q l +Q f )×H f ) Where W1 is the work done by the lifting device of the movable beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. l The weight of the moving beam assembly for the cooling bed, H e Q is the lifting distance of the movable beam from its lowest point to the reference plane. f For the cooling bed load, H f This is the lifting distance of the movable beam from the reference plane to the highest point.
3. The method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to claim 1, characterized in that, The calculation of the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam, the load on the cooling bed, the length of the cooling bed, and the coefficient of friction between the moving beam and the lifting mechanism rollers includes: The work done by the load translation is calculated using the following formula: W2=g×(Q f +Q l )×L×f Where W2 is the work done by the translation of the load, g is the acceleration due to gravity, and Q is the acceleration due to gravity. f For the cooling bed load, Q l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
4. The method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to claim 1, characterized in that, The calculation of the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam, the load on the cooling bed, the length of the cooling bed, and the coefficient of friction between the moving beam and the lifting mechanism rollers includes: The work done during the unloaded translation is calculated using the following formula: W3=g×Q l ×L×f Where W3 represents the work done during translation without load, g is the acceleration due to gravity, and Q... l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
5. The method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to claim 1, characterized in that, The work done by loading and unloading the cooling bed is calculated based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference plane, the weight of the steel plate, the loading and lifting distance from the reference plane to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient. The work done by the lifting beam can be calculated using the following formula: W4=g×(Q d ×H d +(Q d +Q g )×H t Where W4 is the work done by the lifting beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. d H is the total weight of the trolley and track assembly. d Q is the material lifting distance from the lowest point to the reference plane. g H represents the weight of the steel plate. t This refers to the lifting distance from the reference plane to the highest point during material loading.
6. The method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to claim 1, characterized in that, The work done by loading and unloading the cooling bed is calculated based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference plane, the weight of the steel plate, the loading and lifting distance from the reference plane to the highest point, the weight of the trolley, the trolley travel distance, and the friction coefficient. The work done by the trolley during the lateral movement of the steel plate and its unloaded return can be calculated using the following formula: W5=g×(Q g +Q b )×L3+Q b ×L3×f Where W5 is the work done by the trolley moving laterally with the steel plate and returning unloaded, g is the acceleration due to gravity, and Q is the acceleration due to gravity. g Q is the weight of the steel plate. b L3 is the weight of the trolley, L3 is the distance the trolley travels, and f is the coefficient of friction between the movable beam and the lifting mechanism roller.
7. The method for calculating the power consumption per ton of steel on the cooling bed in a thick plate workshop according to claim 1, characterized in that, The calculation of the power consumption per ton of steel based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load on the cooling bed, and the weight of the steel plate includes: The electricity consumption per ton of steel is calculated using the following formula: Where Q is the power consumption per ton of steel, W1 is the work done by the lifting device of the movable beam, W2 is the work done by the load translation, W3 is the work done by the unloaded translation, W4 is the work done by the lifting beam, W5 is the work done by the trolley moving laterally with the steel plate and returning without load, Q g Q is the weight of the steel plate. f For cooling bed load.
8. A device for calculating the power consumption per ton of steel on a cooling bed in a thick plate workshop, characterized in that, include: The lifting mechanism work calculation unit is used to calculate the work done by the lifting device of the moving beam based on the weight of the moving beam assembly, the load of the cooling bed, the lifting distance of the moving beam from the lowest point to the reference plane and the lifting distance of the moving beam from the reference plane to the highest point. The translation mechanism work calculation unit is used to calculate the work done by the lateral movement of the cooling bed based on the weight of the assembled moving beam of the cooling bed, the load of the cooling bed, the length of the cooling bed, and the friction coefficient of the moving beam on the lifting mechanism roller. The work done by the lateral movement of the cooling bed includes: work done by the lateral movement under load and work done by the lateral movement without load. The work calculation unit of the cooling bed loading and unloading mechanism is used to calculate the work done by the cooling bed loading and unloading based on the total weight of the trolley and track device, the loading and lifting distance from the lowest point to the reference surface, the weight of the steel plate, the loading and lifting distance from the reference surface to the highest point, the weight of the trolley, the trolley moving distance, and the friction coefficient. The work done by the cooling bed loading and unloading includes the work done by the lifting beam and the work done by the trolley moving laterally with the steel plate and returning unloaded. The ton-of-steel power consumption calculation unit is used to calculate the power consumption per ton of steel based on the work done by the lifting device of the movable beam, the work done by the load translation, the work done by the unloaded translation, the work done by the lifting beam, the work done by the trolley moving the steel plate laterally and returning unloaded, the load of the cooling bed, and the weight of the steel plate.
9. The power consumption calculation device for one ton of steel on the cooling bed in a thick plate workshop according to claim 8, characterized in that, The lifting mechanism work calculation unit includes: The first calculation module is used to calculate the work done by the lifting device of the movable beam according to the following formula: W1=g×(Q l ×H e +(Q l +Q f )×H f ) Where W1 is the work done by the lifting device of the movable beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. l The weight of the moving beam assembly for the cooling bed, H e Q is the lifting distance of the movable beam from its lowest point to the reference plane. f For the cooling bed load, H f This is the lifting distance of the movable beam from the reference plane to the highest point.
10. The power consumption calculation device for one ton of steel on the cooling bed in a thick plate workshop according to claim 8, characterized in that, The work calculation unit of the translation mechanism includes: The second calculation module is used to calculate the work done by the load translation according to the following formula: W2=g×(Q f +Q l )×L×f Where W2 is the work done by the translation of the load, g is the acceleration due to gravity, and Q is the acceleration due to gravity. f For the cooling bed load, Q l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
11. The power consumption calculation device for one ton of steel on the cooling bed in a thick plate workshop according to claim 8, characterized in that, The work calculation unit of the translation mechanism includes: The third calculation module is used to calculate the work done by the unloaded translation according to the following formula: W3=g×Q l ×L×f Where W3 represents the work done during translation without load, g is the acceleration due to gravity, and Q... l The weight of the moving beam of the cooling bed is L, the length of the cooling bed is f, and the coefficient of friction between the moving beam and the lifting mechanism roller is f.
12. The power consumption calculation device for one ton of steel on the cooling bed in a thick plate workshop according to claim 8, characterized in that, The work calculation unit of the cooling bed loading and unloading mechanism includes: The fourth calculation module is used to calculate the work done by the lifting beam according to the following formula: W4=g×(Q d ×H d +(Q d +Q g )×H t Where W4 is the work done by the lifting beam, g is the acceleration due to gravity, and Q is the acceleration due to gravity. d H represents the total weight of the trolley and track assembly. d Q is the material lifting distance from the lowest point to the reference plane. g H is the weight of the steel plate. t This refers to the lifting distance from the reference plane to the highest point during material loading.
13. The power consumption calculation device for one ton of steel on the cooling bed in a thick plate workshop according to claim 8, characterized in that, The work calculation unit of the cooling bed loading and unloading mechanism includes: The fifth calculation module is used to calculate the work done by the trolley during the lateral movement of the steel plate and its unloaded return, according to the following formula: W5=g×(Q g +Q b )×L3+Q b ×L3×f Where W5 is the work done by the trolley moving laterally with the steel plate and returning unloaded, g is the acceleration due to gravity, and Q is the acceleration due to gravity. g Q is the weight of the steel plate. b L3 is the weight of the trolley, L3 is the distance the trolley travels, and f is the coefficient of friction between the movable beam and the lifting mechanism roller.
14. The power consumption calculation device for one ton of steel on the cooling bed in a thick plate workshop according to claim 8, characterized in that, The electricity consumption calculation unit per ton of steel includes: The sixth calculation module is used to calculate the power consumption per ton of steel according to the following formula: Where Q is the power consumption per ton of steel, W1 is the work done by the lifting device of the movable beam, W2 is the work done by the load translation, W3 is the work done by the unloaded translation, W4 is the work done by the lifting beam, W5 is the work done by the trolley moving laterally with the steel plate and returning without load, Q g Q is the weight of the steel plate. f For cooling bed load.
15. A computer device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the steps of the method according to any one of claims 1 to 7.
16. A computer-readable storage medium having a computer program / instructions stored thereon, characterized in that, When the computer program / instructions are executed by the processor, they implement the steps of the method according to any one of claims 1 to 7.
17. A computer program product comprising a computer program / instructions, characterized in that, When the computer program / instructions are executed by the processor, they implement the steps of the method according to any one of claims 1 to 7.