Label and magnetic ring assembling machine

Abstract

The application provides a labeling and magnetic ring assembling machine, which is applied to the technical field of motor equipment processing. Through the workbench, finished motors and magnetic rings are processed, detected and press-fitted on the workbench. The finished motor carrying assembly is arranged on the workbench and comprises a belt line, a material carrier, a YZ carrying module, an equidistant prong and a backflow YZ carrying module. The belt line is transversely arranged on the workbench, the material carrier is arranged on the belt line and moves along the moving track of the belt line. The technical problem that the current product consistency is poor, the defect rate is high, along with the development of motor products in the direction of miniaturization and high precision, manual work is difficult to meet the increasingly stringent assembly precision requirements, the labor cost continues to rise and the intelligent transformation of manufacturing industry is urgent, and the existing production mode cannot adapt to the modern motor manufacturing demand of large scale, high efficiency and high quality is solved.

Description

Technical Field

[0001] This application relates to the field of motor processing technology, and in particular to a labeling and magnetic ring assembly machine. Background Technology

[0002] In the manufacturing of motor parts, especially in the subsequent processing of finished motors, labeling, marking, and magnetic ring assembly are crucial processes. Labeling is used to indicate product model, parameters, and traceability information, while marking is often achieved through laser or needle engraving for permanent identification. Magnetic rings, as key components for suppressing electromagnetic interference, directly affect the motor's operational stability and electromagnetic compatibility through their assembly accuracy. However, traditional production processes mainly rely on manual labor or semi-automated equipment to complete these tasks step by step. Operators need to manually move the motor stator or rotor to different workstations, sequentially peel and paste labels, use marking machines for positioning and marking, and manually press or assemble magnetic rings with simple tooling. This discrete production mode not only leads to low material turnover efficiency between processes and difficulty in coordinating production rhythms, but also makes manual operation susceptible to fatigue and skill level, resulting in problems such as labeling position deviation, unclear or incorrect marking content, magnetic ring assembly concentricity deviation, and uneven pressing force. This leads to poor product consistency and a high defect rate. Meanwhile, as motor products develop towards miniaturization and high precision, manual labor can no longer meet the increasingly stringent assembly precision requirements. In addition, with the continuous rise in labor costs and the urgent need for intelligent transformation in the manufacturing industry, the existing production methods can no longer meet the needs of large-scale, high-efficiency, and high-quality modern motor manufacturing. Therefore, it is urgent to develop an automated equipment that can integrate handling, labeling, marking, and magnetic ring assembly functions to achieve continuous, precise, and efficient production processes. Summary of the Invention

[0003] This application aims to address the technical problems of poor product consistency, high defect rate, and the increasing demand for assembly precision due to the trend of motor products towards miniaturization and high precision. In addition, the existing production methods are no longer able to meet the increasingly stringent assembly precision requirements as labor costs continue to rise and the demand for intelligent transformation in the manufacturing industry is urgent. The application provides a labeling and magnetic ring assembly machine.

[0004] This application employs the following technical means to solve the technical problem: A labeling and magnetic ring assembly machine, comprising: The finished motor and magnetic ring are processed, inspected and pressed on the workbench; A finished motor handling assembly is provided on the workbench. The finished motor handling assembly includes a belt conveyor, a material carrier, a YZ handling module, equidistant shift forks, and a return YZ handling module. The conveyor belt is horizontally arranged on the workbench, the material carrier is arranged on the conveyor belt, and the material carrier moves along the moving trajectory of the conveyor belt. One end of the YZ transport module is connected to the conveyor belt, and the other end of the YZ transport module is connected to the equidistant shift fork. One end of the equidistant shift fork is connected to the return YZ transport module, and the other end of the return YZ transport module is connected to the conveyor belt. A finished motor processing assembly is provided on the workbench, and the finished motor processing assembly performs labeling, barcode scanning and pressing operations on the finished motor. A magnetic ring feeding and conveying assembly is disposed on the worktable. The magnetic ring feeding and conveying assembly includes a magnetic ring material tube and a staggered material distribution mechanism. The output end of the magnetic ring material tube is connected to the misaligned material distribution mechanism, and the misaligned material distribution mechanism is connected to the finished motor processing assembly; The unloading assembly unloads the finished motor and magnetic ring assembly after processing.

[0005] Furthermore, the finished motor processing components include a labeling machine, a barcode scanning and marking machine, and a pressing machine; The labeling machine, barcode scanning and labeling machine, and pressing machine are all located on one side of the equidistant shift fork and process the materials at the corresponding handling station of the equidistant shift fork.

[0006] Furthermore, the magnetic ring feeding and conveying assembly also includes a positive and negative induction element and a height detection element; Both the positive and negative sensing elements and the height detection element are located on the output path of the misaligned material distribution mechanism.

[0007] This application provides a labeling and magnetic ring assembly machine, which has the following advantages: Finished motors and magnetic rings are processed, inspected, and pressed onto a workbench; a finished motor handling assembly is provided on the workbench, comprising a belt conveyor, a material carrier, a YZ handling module, equidistant shift forks, and a return YZ handling module; the belt conveyor is horizontally arranged on the workbench, the material carrier is positioned on the belt conveyor, and the material carrier moves along the belt conveyor's trajectory; one end of the YZ handling module is connected to the belt conveyor. The YZ transport module is connected at one end to the equidistant shift fork, one end of the equidistant shift fork is connected to the return YZ transport module, and the other end of the return YZ transport module is connected to the belt conveyor. This addresses the current issues of poor product consistency, high defect rates, and the increasing demands for miniaturization and high precision in motor manufacturing. It also addresses the challenges of rising labor costs and the urgent need for intelligent transformation in the manufacturing industry, where existing production methods are no longer adequate for the demands of large-scale, high-efficiency, and high-quality modern motor manufacturing. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the labeling and magnetic ring assembly machine of this application; Figure 2 This is a top view of the overall structure of an embodiment of the labeling and magnetic ring assembly machine of this application; Figure 3 This is a schematic diagram of the equidistant shift fork and belt conveyor structure of an embodiment of the labeling and magnetic ring assembly machine of this application; Figure 4 This is a schematic diagram of the equidistant shift fork and finished motor processing assembly structure of an embodiment of the labeling and magnetic ring assembly machine of this application.

[0009] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0010] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0011] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0012] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0013] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0014] Reference Appendix Figures 1-4 This is a schematic diagram of the overall structure of the labeling and magnetic ring assembly machine in one embodiment of this application; Example 1 A labeling and magnetic ring assembly machine, comprising: Workbench 1, on which finished motors and magnetic rings are processed, inspected and pressed. A finished motor handling assembly is provided on the workbench 1. The finished motor handling assembly includes a belt conveyor 2, a material carrier 3, a YZ handling module 4, an equidistant shift fork 10, and a return YZ handling module 11. The conveyor belt 2 is horizontally arranged on the workbench 1. The material carrier 3 is arranged on the conveyor belt 2 and moves along the moving trajectory of the conveyor belt 2. One end of the YZ transport module 4 is connected to the conveyor belt 2, and the other end of the YZ transport module 4 is connected to the equidistant shift fork 10. One end of the equidistant shift fork 10 is connected to the return YZ transport module 11, and the other end of the return YZ transport module 11 is connected to the conveyor belt 2. A finished motor processing assembly is provided on the workbench 1, and the finished motor processing assembly performs labeling, barcode scanning and pressing operations on the finished motor. A magnetic ring feeding and conveying assembly is provided on the workbench 1. The magnetic ring feeding and conveying assembly includes a magnetic ring material tube 8 and a staggered material distribution mechanism 12. The output end of the magnetic ring material tube 8 is connected to the misaligned material distribution mechanism 12, and the misaligned material distribution mechanism 12 is connected to the finished motor processing assembly; The unloading assembly unloads the finished motor and magnetic ring assembly after processing.

[0015] In this embodiment, the finished motor processing components include a labeling machine 5, a barcode scanning and marking machine 6, and a pressing machine 9; The labeling machine 5, the barcode scanning and labeling machine 6, and the pressing machine 9 are all located on one side of the equidistant shift fork 10, and process the materials on the transport station of the equidistant shift fork 10.

[0016] The magnetic ring feeding and conveying assembly also includes positive and negative induction components and a height detection component; Both the positive and negative sensing elements and the height detection element are located on the output path of the misaligned material distribution mechanism 12.

[0017] Specifically, First, the material carrier 3 loads the finished motor from the outside and moves it to the workbench 1 along the belt 2. Then, the belt 2 drives the material carrier 3 to the YZ transport module 4. The YZ transport module 4 grabs the finished motor on the material carrier 3 and transports it to the equidistant shift fork 10 on the other side of the YZ transport module 4. The equidistant shift fork 10 has 5 grippers and 6 workstations. The grippers move the motor sequentially from right to left in the rhythm of the equidistant shift fork 10. The finished motor is gripped by the YZ handling module 4 and placed on the first station of the equidistant shifting fork member 10. At this time, as the equidistant shifting fork member 10 grips the finished motor on the first station and moves to the second station for placement, the labeling machine 5 performs labeling work on the finished motor at the second station. Then, as the equidistant shifting fork member 10 grips the labeled finished motor at the second station and transports it to the third station, the third station is used for scanning codes to determine whether the marking is accurate. Next, the finished motor that has been determined to have qualified marking enters the fourth station along with the equidistant shifting fork member 10. In the fourth station, the finished motor is inspected by the CCD inspection component. After the inspection is completed, the equidistant shifting fork member 10 moves from the fourth station to the fifth station. In the fifth station, the lower die of the press-fitting machine 9 is waiting. At the fifth station, the magnetic ring material pipe 8 at the other end discharges materials, and the staggered material distributing mechanism 12 conveys the magnetic rings in the magnetic ring material pipe 8 one by one to the upper die of the press-fitting machine 9. Then, through the press-fitting of the upper die and the lower die of the press-fitting machine 9, the magnetic ring is press-fitted into the finished motor to form the final press-fitted finished product, which is then gripped by the equidistant shifting fork member 10 from the fifth station to the sixth station. Then, the press-fitted finished product at the fifth station is gripped by the return YZ handling module 11 onto the belt line 2, and then moves to the next machine along with the belt line 2; It should be noted that when the magnetic rings are discharged from the magnetic ring material pipe 8 along with the staggered material distributing mechanism 12, the front and back sides of the magnetic rings are also judged by the magnetic ring front-back sensing element. If the magnetic ring is on the reverse side, it will flow out directly, and if it is on the front side, the handling will continue.

[0018] Those skilled in the art should understand that the embodiments of the present invention can be provided as a method, system, or computer program product. Accordingly, the present invention can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Moreover, the present invention can take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.

[0019] The present invention is described with reference to the flowcharts and / or block diagrams of the methods, apparatuses (systems) and computer program products according to the embodiments of the present invention. It should be understood that each process and / or block in the flowcharts and / or block diagrams, and combinations of processes and / or blocks in the flowcharts and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to the processor of a general purpose computer, special purpose computer, embedded processor or other programmable data processing device to produce a machine, such that the instructions executed by the processor of the computer or other programmable data processing device produce means for implementing the functions specified in the process Figure 1 one process or multiple processes and / or blocks Figure 1 one block or multiple blocks.

[0020] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0021] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0022] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A labeling and magnetic ring assembly machine, characterized in that, include: The finished motor and magnetic ring are processed, inspected and pressed on the workbench; The finished motor handling assembly is located on the workbench and includes a belt conveyor, a material carrier, a YZ handling module, equidistant shift forks, and a return YZ handling module. The conveyor belt is horizontally arranged on the workbench, the material carrier is arranged on the conveyor belt, and the material carrier moves along the moving trajectory of the conveyor belt. One end of the YZ transport module is connected to the conveyor belt, and the other end of the YZ transport module is connected to the equidistant shift fork. One end of the equidistant shift fork is connected to the return YZ transport module, and the other end of the return YZ transport module is connected to the conveyor belt. A finished motor processing assembly is provided on the workbench, and the finished motor processing assembly performs labeling, barcode scanning and pressing operations on the finished motor. A magnetic ring feeding and conveying assembly is disposed on the worktable. The magnetic ring feeding and conveying assembly includes a magnetic ring material tube and a staggered material distribution mechanism. The output end of the magnetic ring material tube is connected to the misaligned material distribution mechanism, and the misaligned material distribution mechanism is connected to the finished motor processing assembly; The unloading assembly unloads the finished motor and magnetic ring assembly after processing.

2. The labeling and magnetic ring assembly machine according to claim 1, characterized in that, The finished motor processing components include a labeling machine, a barcode scanning and labeling machine, and a pressing machine; The labeling machine, barcode scanning and labeling machine, and pressing machine are all located on one side of the equidistant shift fork and process the materials at the corresponding handling station of the equidistant shift fork.

3. The labeling and magnetic ring assembly machine according to claim 1, characterized in that, The magnetic ring feeding and conveying assembly also includes positive and negative induction components and a height detection component; Both the positive and negative sensing elements and the height detection element are located on the output path of the misaligned material distribution mechanism.

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