Manual roll changing trolley and method of use thereof

CN122974701APending Publication Date: 2026-10-27BAOSTEEL ENG & TECH GRP
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Patent Information

Application Number
CN202611172727.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-08-04
Publication Date
2026-10-27

AI Technical Summary

Technical Problem

[0002]辊是冶炼行业轧制工序普遍使用的部件,有传送辊、转向辊、压辊等种类,辊在使用磨损后需要更换,目前有两种换辊方式,一种是采用检修梁检葫芦吊或者吊点加葫芦吊形式吊运换辊,这种方式需要辊的上部空间无遮挡;另一种方式是采用换辊小车抱住轴头抽拔方式换辊,这种方式需要侧面有足够空间无遮挡,两种方式都需要有较大的作业空间,这就限制了换辊的灵活性

Benefits of technology

[0008]本发明结构简单,无需电机和油缸等动力设备,也无需配置滑触线缆和拖链,操作方便,对作业空间要求低,便于在上部空间和侧面空间受限工况下实施换辊作业,还可实现长距离横移。

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Abstract

The present application relates to the field of replacement of rollers, bearing seats or racks of roller type equipment in silicon steel or cold-rolled strip processing line, in particular to a manual roller replacement trolley and its use method. The manual roller replacement trolley comprises a track (1) and a trolley body (2), the trolley body (2) is movably arranged on the two tracks (1) through the wheels (21) on both sides, characterized in that: it further comprises a lifting device (22) and a lifting seat (23), the lifting device (22) is arranged on the trolley body (2), the moving end of the lifting rod of the lifting device (22) is connected with the bottom surface of the lifting seat (23), and the top surface of the lifting seat (23) is a concave arc surface. The use method of the manual roller replacement trolley is characterized by: sequentially implementing the following steps: S1. fitting; S2. supporting; S3. replacing. The present application has the advantages of simple structure, convenient operation and low requirement for working space.
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Description

Technical Field

[0001] This invention relates to the field of replacing rollers, bearing housings, or frames in equipment for processing silicon steel or cold-rolled strip steel, specifically to a manual roller changing trolley and its usage method. Background Technology

[0002] Rolls are commonly used components in the rolling process of the metallurgical industry. There are various types, such as conveyor rolls, guide rolls, and pressure rolls. Rolls need to be replaced after they wear out. Currently, there are two ways to change rolls. One is to use a maintenance beam and hoist or a combination of hoisting and lifting points to lift and change the roll. This method requires unobstructed space above the roll. The other method is to use a roll changing trolley to hold the shaft head and pull it out. This method requires sufficient unobstructed space on the side. Both methods require a large working space, which limits the flexibility of roll changing. Summary of the Invention

[0003] In order to overcome the shortcomings of the existing technology and provide a rolling auxiliary equipment with simple structure, convenient operation, low working space requirements and strong adaptability, this invention discloses a manual roll changing trolley and its usage method.

[0004] The present invention achieves its objective through the following technical solution: A manual roller changing trolley includes tracks and a trolley body. Two tracks are laid parallel to each other on one side of the roller changing equipment on the ground. Two wheels are respectively provided on both sides of the bottom surface of the trolley body. The trolley body is movably mounted on the two tracks by means of the wheels on both sides. The trolley body is characterized by further including a lifting device and a lifting seat. The lifting device is mounted on the trolley body. The moving end of the lifting rod of the lifting device is connected to the bottom surface of the lifting seat. The top surface of the lifting seat is a concave arc surface.

[0005] The manual roller changing trolley is characterized in that it further includes a stop block and a guide rod. Stop blocks are provided at both ends of the track; The vehicle body has guide holes on both sides of the lifting device. A guide rod is inserted into each guide hole. The outer diameter of the guide rod and the diameter of the guide hole form a clearance fit. The top of the guide rod is fixed to the bottom surface of the lifting seat and the two sides of the connection between the lifting rod and the lifting device.

[0006] The manual roller changing trolley is characterized in that: the lifting device is a manual jack.

[0007] The method of using the manual roller changing trolley is characterized by the following steps being performed sequentially: S1. Fitting: Drive the vehicle body along the track to the area below the roller to be replaced on the roller replacement equipment, raise the lifting seat through the lifting device, and stop the lifting device when the concave arc-shaped top surface of the lifting seat fits the roller to be replaced. S2. Support: Disconnect the roller to be replaced from other components of the equipment, so that the roller to be replaced is fully supported by the lifting seat; S3. Replacement: Drive the vehicle body along the track by the wheels to leave the equipment that needs to replace the roller, and replace the roller to be replaced.

[0008] This invention has a simple structure, requires no power equipment such as motors and cylinders, and does not require sliding contact cables and drag chains. It is easy to operate, has low requirements for working space, and is convenient for roller changing operations in situations where the upper and side spaces are limited. It can also achieve long-distance lateral movement. Attached Figure Description

[0009] Figure 1 This is the front view of the present invention. Figure 2 This is the right view of the present invention. Detailed Implementation

[0010] The present invention will be further illustrated below through specific embodiments. Example

[0011] A manual roller changing trolley includes a track 1 and a trolley body 2, such as Figure 1 and Figure 2 As shown, the specific structure is: Two parallel tracks 1 are laid on the ground on one side of the roller changing equipment. Two wheels 21 are provided on both sides of the bottom surface of the car body 2. The car body 2 is movably mounted on the two tracks 1 by means of the wheels 21 on both sides. The feature is that it also includes a lifting device 22 and a lifting seat 23. The lifting device 22 is mounted on the car body 2. The moving end of the lifting rod of the lifting device 22 is connected to the bottom surface of the lifting seat 23. The top surface of the lifting seat 23 is a concave arc surface.

[0012] This embodiment also includes a stop block 11 and a guide rod 24. Stop blocks 11 are provided at both ends of track 1; The vehicle body 2 has guide holes 25 on both sides of the lifting device 22. A guide rod 24 is inserted into each guide hole 25. The outer diameter of the guide rod 24 and the diameter of the guide hole 25 form a clearance fit. The top of the guide rod 24 is fixed on both sides of the bottom surface of the lifting seat 23 and the connection of the lifting rod of the lifting device 22.

[0013] In this embodiment, the lifting device 22 is a manual jack.

[0014] When using this embodiment, follow these steps in sequence: S1. Adhesion: The drive vehicle 2 travels along the track 1 via the wheels 21 to the area below the roller 3 to be replaced in the roller replacement equipment. The lifting seat 23 is raised by the lifting device 22. The lifting device 22 is stopped when the concave arc-shaped top surface of the lifting seat 23 is in contact with the roller 3 to be replaced. S2. Support: Disconnect the roller to be replaced 3 from other components of the roller replacement equipment so that the roller to be replaced 3 is fully supported by the lifting seat 23; S3. Replacement: Drive the vehicle body 2 away from the roller replacement equipment via the wheels 21 along the track 1 and replace the roller to be replaced 3.

[0015] When using this embodiment: Stop block 11 prevents wheel 21 from slipping off track 1; Different concave arc surfaces can be selected for the lifting seat 23 of the different replacement rollers 3 to adapt to rollers 3 with different outer diameters; The guide rod 24 is used to ensure the stability of the lifting seat 23 during lifting.

Claims

1. A manual roller changing trolley, comprising tracks (1) and a trolley body (2), wherein two tracks (1) are laid parallel to each other on one side of the roller changing equipment on the ground, and two wheels (21) are respectively provided on both sides of the bottom surface of the trolley body (2), and the trolley body (2) is movably mounted on the two tracks (1) by means of the wheels (21) on both sides, characterized in that: It also includes a lifting device (22) and a lifting seat (23). The lifting device (22) is mounted on the vehicle body (2). The moving end of the lifting rod of the lifting device (22) is connected to the bottom surface of the lifting seat (23). The top surface of the lifting seat (23) is a concave arc surface.

2. The manual roller changing trolley as described in claim 1, characterized in that: It also includes a stop block (11) and a guide rod (24). Stop blocks (11) are provided at both ends of the track (1); The vehicle body (2) has guide holes (25) on both sides of the lifting device (22). A guide rod (24) is inserted into each guide hole (25). The outer diameter of the guide rod (24) and the diameter of the guide hole (25) form a clearance fit. The top of the guide rod (24) is fixed on both sides of the bottom surface of the lifting seat (23) and the lifting rod connection of the lifting device (22).

3. The manual roller changing trolley as described in claim 1 or 2, characterized in that: The lifting device (22) uses a manual jack.

4. The method of using the manual roller changing trolley as described in claim 1 or 2, characterized in that: Follow these steps in sequence: S1. Fitting: Drive the vehicle body (2) along the track (1) via the wheels (21) to the area below the roller (3) to be replaced in the roller replacement equipment, and raise the lifting seat (23) via the lifting device (22). When the concave arc-shaped top surface of the lifting seat (23) fits the roller (3) to be replaced, stop the lifting device (22). S2. Support: Disconnect the roller to be replaced (3) from other parts of the roller replacement equipment so that the roller to be replaced (3) is completely supported by the lifting seat (23); S3. Replacement: Drive the vehicle body (2) along the track (1) via the wheels (21) to leave the equipment that needs to be replaced and replace the roller to be replaced (3).

5. The method of using the manual roller changing trolley as described in claim 3, characterized in that: Follow these steps in sequence: S1. Fitting: Drive the vehicle body (2) along the track (1) via the wheels (21) to the area below the roller (3) to be replaced in the roller replacement equipment, and raise the lifting seat (23) via the lifting device (22). When the concave arc-shaped top surface of the lifting seat (23) fits the roller (3) to be replaced, stop the lifting device (22). S2. Support: Disconnect the roller to be replaced (3) from other parts of the roller replacement equipment so that the roller to be replaced (3) is completely supported by the lifting seat (23); S3. Replacement: Drive the vehicle body (2) along the track (1) via the wheels (21) to leave the equipment that needs to be replaced and replace the roller to be replaced (3).