A molding device for manufacturing a concrete curb and a method for using the same
Patent Information
- Application Number
- CN202410025909.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-08
- Publication Date
- 2026-10-27
AI Technical Summary
[0003]缘石成形过程时,工作人员通常会将混凝土浇筑在模具中,待混凝土冷却后,经过脱模便完成缘石的初步成形,通常在浇筑混凝土之前,工作人员会在模具中涂抹脱模剂,而由于缘石种类型状角度,如用于路面转角的弧形缘石模具,在进行脱模剂涂抹时,便会存在一定的困难,由于形状的特殊性,脱模剂无法均匀的涂抹在弧形模具的内腔,进而给下一步的脱模工作带来一定的困难
[0028]本发明在使用时,工作人员可以使用摆动机构带动抹剂机构并且在出料机构和开合机构的作用下,对缘石模具的内腔进行脱模剂的涂抹,此外在辅助机构的作用下,达到涂抹均匀的目的,工作人员还可以使用摆动机构带动抹平机构并且在升降机构的作用下,对缘石模具内腔的原料进行抹平工作,提高缘石成形时的美观度,并且在震动机构的作用下,使得原料发生震动,提高紧实度。
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Figure CN122975834A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of curbstone preparation technology, specifically to a molding device for preparing concrete curbstones and its usage method. Background Technology
[0002] Curbstones are boundary stones placed at the edge of a road surface, commonly known as curb stones. They are slabs of stone placed at the edge of the road to separate it from other structural zones. These marker stones are often placed on both sides of green belts and roads. Curbstones are used in large quantities in highway construction projects, and they are mostly precast concrete.
[0003] During the kerb forming process, workers usually pour concrete into a mold. After the concrete cools, the kerb is demolded to complete the initial forming of the kerb. Usually, before pouring concrete, workers will apply a release agent to the mold. However, due to the different shapes and angles of kerbs, such as the curved kerb mold used for road corners, there are certain difficulties in applying the release agent. Due to the special shape, the release agent cannot be evenly applied to the inner cavity of the curved mold, which brings certain difficulties to the next step of demolding. Summary of the Invention
[0004] The purpose of this invention is to provide a molding device for preparing concrete curb stones and a method for using the same, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a molding device for preparing concrete curb stones, comprising a base, a control console body, a placement groove, a curb stone mold, a housing, a support frame, and a release agent bucket, and further comprising: a lifting column body bolted to one side of the surface of the base, the control console body bolted to one side of the surface of the base, the placement groove sliding in the inner cavity of the base, the curb stone mold placed on the surface of the placement groove, the output ends of the housing and the lifting column body being connected to each other, the support frame being disposed on one side of the surface of the housing, and the release agent bucket being bolted to the surface of the support frame;
[0006] A swing mechanism, the surface of which is provided with an applicator, the swing mechanism can drive the applicator to swing in a wiper-like manner;
[0007] The discharge mechanism is disposed on the surface of the smearing mechanism, and the discharge mechanism can make the release agent inside the release agent bucket flow out evenly through the smearing mechanism;
[0008] An opening and closing mechanism is disposed on the surface of the spreading mechanism, and the opening and closing mechanism can control the outflow of the release agent inside the spreading mechanism;
[0009] A lifting mechanism is provided on the surface of the smearing mechanism, and a smoothing mechanism is provided on the surface of the lifting mechanism. The smoothing mechanism can follow the swing mechanism to smooth the raw material inside the curbstone mold.
[0010] An auxiliary mechanism, driven by a swing mechanism, allows the placement slot to move up and down, thereby assisting the application mechanism in applying the agent evenly.
[0011] A vibration mechanism is provided in the inner cavity of the base. After the raw material is added, the vibration mechanism can cause the curbstone mold to vibrate.
[0012] Preferably, the swing mechanism includes a first motor, which is fixed to the inner cavity of the housing. The output shaft of the first motor is driven by a main shaft via a bevel gear. A rotating rod is fixed to the other end of the main shaft. A connecting shaft is rotatably provided on the surface of the rotating rod. A driving block is rotatably provided at the other end of the connecting shaft. A swing rod is slidably provided in the inner cavity of the driving block. The applicator mechanism is provided at the other end of the swing rod.
[0013] Preferably, the application mechanism includes an application brush block, which is fixed to one end of a swing rod. The application brush block is hollow, and its surface has several first application ports. Both sides of the surface of the application brush block have several protruding second application ports. A storage tank is fixed to the surface of the application brush block, and the storage tank and the release agent tank are connected by a pipe.
[0014] Preferably, the discharge mechanism includes a force-bearing rotating shaft and a discharge pipe. The force-bearing rotating shaft rotates within the inner cavity of the storage tank. An auger is fixed to the surface of the force-bearing rotating shaft. A support platform is rotatably mounted at the other end of the force-bearing rotating shaft. The support platform is fixed to the inner cavity of the storage tank. The surface of the storage tank is connected to the discharge pipe. A solenoid valve for controlling the opening and closing of the discharge pipe is mounted on the surface of the discharge pipe. A force-bearing gear is fixed to one end of the force-bearing rotating shaft. An arc-shaped toothed ring meshes with the surface of the force-bearing gear. The arc-shaped toothed ring is fixed to the surface of the support frame.
[0015] Preferably, the opening and closing mechanism includes a sealing plate movable on both sides of the inner cavity of the brush block. A plurality of force-bearing rods are fixed on the surface of the sealing plate. The force-bearing rods slide on the surface of the brush block. A first spring is sleeved on both sides of the surface of the force-bearing rod. The other end of the first spring is fixed to the surface of the brush block. An extension block is fixed on both sides of the surface of the sealing plate.
[0016] Preferably, the lifting mechanism includes connecting blocks fixed to both sides of the surface of the storage tank. An electric push rod is fixed to the surface of one side of the connecting block, and a lifting block is fixed to the output end of the electric push rod. An auxiliary slide rod is slidably arranged on the surface of the other side of the connecting block. The lifting block is also fixed to one end of the auxiliary slide rod. A connecting rod is fixed to the surface of the auxiliary slide rod, and the other end of the connecting rod is fixed to the output end of the electric push rod. The smoothing mechanism is arranged on the surface of the lifting blocks on both sides.
[0017] Preferably, the smoothing mechanism includes telescopic rods fixed to both sides of the surface of the lifting block, and a smoothing block fixed to the other end of the telescopic rod. The smoothing block has grooves on both sides of its surface that fit the edge of the edging mold. A second spring is sleeved on the surface of the telescopic rod, with one end of the second spring fixed to the surface of the lifting block and the other end of the second spring fixed to the surface of the smoothing block.
[0018] Preferably, the auxiliary mechanism includes a transmission rod fixed to one end of the main shaft, a follower rod slidably disposed in the inner cavity of the transmission rod, the transmission rod and the follower rod meshing with a columnar body and a columnar groove, a rotating rod fixed to the other end of the follower rod, transmission pulleys fixed on both sides of the surface of the rotating rod, a reciprocating threaded rod fixed to the other end of the transmission pulley, an actuating block meshing with the surface of the reciprocating threaded rod, and the actuating block fixed to the surface of the placement groove.
[0019] Preferably, the vibration mechanism includes a second motor fixed to the inner cavity of the base and a support rod fixed to the surface of the base. The output shaft of the second motor is fixed with a cam. A movable rod is slidably arranged in the inner cavity of the support rod. A vibration block is fixed to one end of the movable rod, and a force-bearing block is fixed to the other end of the movable rod. A third spring is sleeved on the surface of the movable rod. One end of the third spring is fixed to the surface of the support rod, and the other end of the third spring is fixed to the surface of the vibration block.
[0020] A method for using a molding device for preparing concrete curb stones, the method comprising the following steps:
[0021] S1. When in use, the staff places the unused curbstone mold on the surface of the placement slot and adds a certain amount of release agent to the release agent bucket. Under the action of the pipeline, the release agent flows into the storage tank. Then the staff can use the lifting column body to push the brush block into the curbstone mold and reach the designated work area.
[0022] S2. After the brush block enters the curbstone mold, the operator can use the solenoid valve to open the discharge pipe. Then, the swing mechanism can be used. Under the action of the first motor, main shaft, rotating rod, connecting shaft and driving block, the swing rod drives the brush block to swing in the inner cavity of the curbstone mold, so that the brush block draws a movement trajectory with the same shape as the curbstone mold.
[0023] S3. During the oscillation of the brush block, the storage tank fixed to the surface of the brush block also oscillates with the brush block. The force-bearing shaft rotating inside the storage tank can rotate under the action of the arc-shaped toothed ring and the force-bearing gear, thereby causing the auger to start working. Under the action of the auger, the release agent in the storage tank can be evenly squeezed into the inner cavity of the brush block. Under the continuous action of the auger, the release agent flows out from the first outlet like toothpaste.
[0024] S4. During the swinging process of the brush block, the second outlets on both sides of the brush block can be controlled by the opening and closing mechanism. When the force rod is in contact with the inner cavity of the edge mold, the sealing plate moves away from the inner cavity of the brush block under the action of the force rod, thereby keeping the second outlet connected, so that the release agent can flow out from the second outlet. In addition, under the action of the extension block and the first spring, the opening and closing mechanism is assisted in its operation.
[0025] S5. During the process of the oscillating mechanism driving the brush block to oscillate and apply the coating, the transmission rod fixed to the main shaft can mesh with the follower rod, thereby causing the rotating rod to drive the transmission pulley to rotate. This further causes the reciprocating threaded rod to mesh with the action block. Under the characteristics of the reciprocating threaded rod, the action block drives the placement groove to move up and down slightly, thereby driving the curbstone mold to move up and down. During the movement of the curbstone mold, the uniformity of the coating applied by the brush block can be improved, further enhancing the practicality of this device.
[0026] S6. After applying the release agent to the inner cavity of the kerb mold, the operator can use the lifting column to move the smearing mechanism away from the kerb mold. Then, kerb material can be added to the inner cavity of the kerb mold. After adding, the operator can use the lifting mechanism to move the smear block downwards, exceeding the height of the smearing block. Then, the lifting column can be used again to make the smear block adhere to the surface of the kerb material. Under the action of the swing mechanism, the material can be smoothed, improving the aesthetics of the kerb formation. In addition, the operator can use the vibration mechanism to strike the kerb mold under the action of the second motor, cam, support rod, moving rod, vibration block, force block, and third spring, thereby causing the kerb mold to vibrate, making the material more compact and improving the forming quality of the kerb.
[0027] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0028] In use, the present invention allows workers to use a swing mechanism to drive a spreading mechanism and, under the action of a discharge mechanism and an opening and closing mechanism, apply a release agent to the inner cavity of the curbstone mold. In addition, with the help of an auxiliary mechanism, the spreading is made even. Workers can also use a swing mechanism to drive a smoothing mechanism and, under the action of a lifting mechanism, smooth the raw material in the inner cavity of the curbstone mold, improving the aesthetics of the curbstone during forming. Furthermore, the vibration mechanism causes the raw material to vibrate, increasing its compactness. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the three-dimensional structure in this invention;
[0030] Figure 2 This is a three-dimensional structural diagram from another perspective in this invention;
[0031] Figure 3 This is a three-dimensional structural diagram of the base after it has been cut open in this invention;
[0032] Figure 4 This is a partial three-dimensional structural diagram of the swing mechanism, the application mechanism, and the discharge mechanism in this invention;
[0033] Figure 5 This is a partial three-dimensional structural diagram of the swing mechanism and the application mechanism in this invention;
[0034] Figure 6 This is a partial three-dimensional structural diagram of the application mechanism and the dispensing mechanism in this invention;
[0035] Figure 7 This is a partial three-dimensional structural diagram of the discharge mechanism in this invention;
[0036] Figure 8 This is a partial three-dimensional structural diagram of the smoothing mechanism and the lifting mechanism in this invention;
[0037] Figure 9 This is a partial three-dimensional structural diagram of the applicator mechanism in this invention;
[0038] Figure 10 For the present invention Figure 9 A magnified schematic diagram of the partial three-dimensional structure at point A in the middle;
[0039] Figure 11 This is a partial three-dimensional structural diagram of the auxiliary mechanism and the vibration mechanism in this invention;
[0040] Figure 12 This is a partial three-dimensional structural diagram of the auxiliary mechanism in this invention;
[0041] Figure 13This is a partial three-dimensional structural diagram of the vibration mechanism in this invention.
[0042] In the diagram: 1. Base; 2. Lifting column body; 3. Control console body; 4. Placement slot; 5. Edge stone mold; 6. Housing; 7. Support frame; 8. Release agent tank; 9. Swinging mechanism; 91. First motor; 92. Main shaft; 93. Rotating rod; 94. Connecting shaft; 95. Driving block; 96. Swinging rod; 10. First auxiliary rod; 11. Second auxiliary rod; 12. Auxiliary block; 13. Applying agent mechanism; 131. Applying brush block; 132. First outlet; 133. Second outlet; 134. Storage tank; 14. Discharge mechanism; 141. Force-bearing rotating shaft; 142. Screwdriver; 143. Support platform; 144. Discharge pipe; 145. Solenoid valve; 146. Force-bearing gear; 147. Arc-shaped gear ring; 15. Opening and closing mechanism; 151. Sealing plate ; 152. Force-bearing rod; 153. First spring; 154. Extension block; 16. Lifting mechanism; 161. Connecting block; 162. Electric push rod; 163. Lifting block; 164. Connecting rod; 165. Auxiliary slide rod; 17. Smoothing mechanism; 171. Telescopic rod; 172. Second spring; 173. Smoothing block; 174. Slide groove; 18. Auxiliary mechanism; 181. Transmission rod; 182. Follower rod; 183. Rotating rod; 184. Transmission pulley; 185. Reciprocating threaded rod; 186. Actuating block; 19. Auxiliary component; 20. Vibration mechanism; 201. Second motor; 202. Cam; 203. Support rod; 204. Movable rod; 205. Vibration block; 206. Force-bearing block; 207. Third spring; 21. Bearing block. Detailed Implementation
[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0044] Please see Figure 1-13 As shown, a molding device for preparing concrete curb stones includes a base 1, a lifting column body 2, a control console body 3, a placement groove 4, a curb stone mold 5, a housing 6, a support frame 7, and a release agent bucket 8. The lifting column body 2 is bolted to one side of the surface of the base 1, the control console body 3 is bolted to one side of the surface of the base 1, the placement groove 4 slides in the inner cavity of the base 1, the curb stone mold 5 is placed on the surface of the placement groove 4, the output ends of the housing 6 and the lifting column body 2 are connected to each other, the support frame 7 is disposed on one side of the surface of the housing 6, and the release agent bucket 8 is bolted to the surface of the support frame 7.
[0045] It also includes a swing mechanism 9, on the surface of which is provided a wiping mechanism 13. The swing mechanism 9 can drive the wiping mechanism 13 to swing in a wiper-like manner.
[0046] It also includes a discharge mechanism 14, which is disposed on the surface of the smearing mechanism 13. The discharge mechanism 14 can make the release agent inside the release agent barrel 8 flow out evenly through the smearing mechanism 13.
[0047] It also includes an opening and closing mechanism 15, which is disposed on the surface of the wiping mechanism 13 and can control the outflow of the release agent inside the wiping mechanism 13.
[0048] It also includes a lifting mechanism 16, which is disposed on the surface of the smearing mechanism 13. A smoothing mechanism 17 is disposed on the surface of the lifting mechanism 16. The smoothing mechanism 17 can follow the swing mechanism 9 to smooth the raw material inside the curbstone mold 5.
[0049] It also includes an auxiliary mechanism 18, which is driven by the swing mechanism 9. The auxiliary mechanism 18 can make the placement groove 4 move up and down, thereby assisting the application mechanism 13 to apply the agent evenly.
[0050] It also includes a vibration mechanism 20, which is located in the inner cavity of the base 1. After the raw material is added, the vibration mechanism 20 can cause the curbstone mold 5 to vibrate.
[0051] The swing mechanism 9 includes a first motor 91, which is fixed to the inner cavity of the housing 6. The output shaft of the first motor 91 is driven by a main shaft 92 via bevel gears. A rotating rod 93 is fixed to the other end of the main shaft 92. A connecting shaft 94 is rotatably mounted on the surface of the rotating rod 93. A driving block 95 is rotatably mounted on the other end of the connecting shaft 94. A swing rod 96 is slidably mounted in the inner cavity of the driving block 95. The application mechanism 13 is located at the other end of the swing rod 96. In this embodiment, with the configuration of the first motor 91, main shaft 92, rotating rod 93, connecting shaft 94, driving block 95, and swing rod 96, the operator can use the first motor 91. Under the action of the first motor 91 and the bevel gears, the main shaft 92 rotates. The rotating rod 93, which is fixedly connected to the main shaft 92, can drive the connecting shaft 94 to work. The driving block 95, which rotates on the surface of the connecting shaft 94, can drive the swing rod 96 to swing in a wiper-like manner, thereby enabling the application mechanism 13 to work.
[0052] A second auxiliary rod 11 is rotatably mounted on the surface of the swing arm 96, and the other end of the second auxiliary rod 11 is fixed to the surface of the support frame 7. An auxiliary block 12 is rotatably mounted on the surface of the main shaft 92, and the other end of the auxiliary block 12 is fixed to the surface of the housing 6. A first auxiliary rod 10 is rotatably mounted on one end of the main shaft 92, and the other end of the first auxiliary rod 10 rotates on the surface of the second auxiliary rod 11, providing assistance for the operation of the swing arm 96 and the main shaft 92 and improving stability.
[0053] The application mechanism 13 includes an application brush block 131, which is fixed to one end of the swing rod 96. The application brush block 131 is hollow and has several first outlets 132 on its surface. Several protruding second outlets 133 are also provided on both sides of the surface of the application brush block 131. A storage tank 134 is fixed to the surface of the application brush block 131. The storage tank 134 and the release agent tank 8 are connected by a pipe. In this embodiment, through the application brush block 131, the first outlets 132, the second outlets 133 and the storage tank 134, the release agent in the cavity of the storage tank 134 can be discharged through the second outlets 133 and the first outlets 132. Under the action of the swing mechanism 9, the application brush block 131 can move in the cavity of the curbstone mold 5.
[0054] The discharging mechanism 14 includes a force-bearing rotating shaft 141 and a discharging pipe 144. The force-bearing rotating shaft 141 rotates within the cavity of the storage tank 134. An auger 142 is fixed to the surface of the force-bearing rotating shaft 141. A support platform 143 is rotatably mounted at the other end of the force-bearing rotating shaft 141. The support platform 143 is fixed to the cavity of the storage tank 134. The surface of the storage tank 134 is connected to the discharging pipe 144. A solenoid valve 145 for controlling the opening and closing is mounted on the surface of the discharging pipe 144. A force-bearing gear 146 is fixed to one end of the force-bearing rotating shaft 141. An arc-shaped gear ring 147 meshes with the surface of the force-bearing gear 146. The arc-shaped gear ring 147 is fixed to the surface of the support frame 7. In this embodiment, the force-bearing rotating shaft 141... 1. The arrangement of the auger 142, support platform 143, discharge pipe 144, solenoid valve 145, force-receiving gear 146, and arc-shaped toothed ring 147 allows the force-receiving gear 146, fixed to the surface of the force-receiving shaft 141, to mesh with the arc-shaped toothed ring 147 when the brush block 131 performs the reciprocating motion of the wiper. This causes the force-receiving shaft 141 to rotate, and the auger 142, fixed to the surface of the force-receiving shaft 141, can rotate to allow the release agent in the inner cavity of the storage tank 134 to flow out through the discharge pipe 144. With the auger 142 continuously working, the flow of the release agent becomes more uniform. In addition, the solenoid valve 145 can control the closing of the discharge pipe 144.
[0055] It is worth noting that the auger 142 does not completely fit the inner cavity of the storage tank 134, so that when the solenoid valve 145 is closed, space can be left so that the release agent can flow in the inner cavity of the storage tank 134.
[0056] The opening and closing mechanism 15 includes a sealing plate 151 movable on both sides of the inner cavity of the brush block 131. A plurality of force-bearing rods 152 are fixed to the surface of the sealing plate 151. The force-bearing rods 152 slide on the surface of the brush block 131. A first spring 153 is sleeved on both sides of the surface of the force-bearing rod 152, and the other end of the first spring 153 is fixed to the surface of the brush block 131. An extension block 154 is fixed to both sides of the surface of the sealing plate 151. In this embodiment, through the arrangement of the sealing plate 151, the force-bearing rods 152, the first springs 153, and the extension blocks 154, the opening and closing mechanism 15 of the brush block 131... During the arc-shaped movement, when the brush block 131 is attached to the edge of the curbstone mold 5, the force rod 152 can be squeezed to drive the sealing plate 151 to slide inward, thereby opening the second outlet 133. During the movement of the sealing plate 151, the release agent in the inner cavity of the brush block 131 can be squeezed, causing the release agent to flow out from the second outlet 133. In addition, under the action of the expansion block 154, the openings of the first outlets 132 on both sides can be partially closed, thereby allowing more release agent to flow out from the second outlet 133.
[0057] The lifting mechanism 16 includes connecting blocks 161 fixed on both sides of the surface of the storage tank 134. An electric push rod 162 is fixed to the surface of one connecting block 161, and a lifting block 163 is fixed to the output end of the electric push rod 162. An auxiliary slide rod 165 is slidably arranged on the surface of the other connecting block 161. The lifting block 163 is also fixed to one end of the auxiliary slide rod 165. A connecting rod 164 is fixed to the surface of the auxiliary slide rod 165, and the other end of the connecting rod 164 is fixed to the output end of the electric push rod 162. The smoothing mechanism 17 is arranged on the surface of the lifting blocks 163 on both sides. In this embodiment, through the arrangement of the connecting blocks 161, electric push rod 162, lifting blocks 163, connecting rod 164 and auxiliary slide rod 165, the operator can use the electric push rod 162. Under the action of the electric push rod 162 and the connecting rod 164, the lifting blocks 163 on both sides move downward, thereby allowing the smoothing mechanism 17 to work in the working area.
[0058] The smoothing mechanism 17 includes telescopic rods 171 fixed to both sides of the surface of the lifting block 163. The other end of the telescopic rod 171 is fixed with a smoothing block 173. Both sides of the surface of the smoothing block 173 are provided with grooves 174 that fit the frame of the curbstone mold 5. A second spring 172 is sleeved on the surface of the telescopic rod 171. One end of the second spring 172 is fixed to the surface of the lifting block 163, and the other end of the second spring 172 is fixed to the surface of the smoothing block 173. In this embodiment, through the arrangement of the telescopic rod 171, the second spring 172, the smoothing block 173 and the groove 174, under the action of the lifting mechanism 16, the smoothing block 173 moves downward and exceeds the working range of the smoothing mechanism 13. Then, under the action of the swing mechanism 9, the smoothing block 173 can smooth the raw material in the inner cavity of the curbstone mold 5. Under the action of the groove 174, the second spring 172 and the telescopic rod 171, the height of the smoothing block 173 and the horizontal plane of the raw material remain relatively stable.
[0059] The auxiliary mechanism 18 includes a transmission rod 181 fixed to one end of the main shaft 92. A follower rod 182 is slidably disposed in the inner cavity of the transmission rod 181. The transmission rod 181 and the follower rod 182 are engaged by a columnar body and a columnar groove. A rotating rod 183 is fixed to the other end of the follower rod 182. A transmission pulley 184 is fixed to both sides of the surface of the rotating rod 183. A reciprocating threaded rod 185 is fixed to the other end of the transmission pulley 184. An actuating block 186 is engaged with the surface of the reciprocating threaded rod 185. The actuating block 186 is fixed to the surface of the placement groove 4. In this embodiment, the transmission rod 181 and the follower rod 182... The arrangement of the rotating rod 183, transmission pulley 184, reciprocating threaded rod 185, and actuating block 186 ensures that, under the action of the transmission rod 181 and follower rod 182, the transmission rod 181 and follower rod 182 remain engaged when the height of the swing mechanism 9 is adjusted by the lifting column body 2. Furthermore, when the swing mechanism 9 is working, the rotating rod 183, transmission pulley 184, and reciprocating threaded rod 185 rotate under the action of the follower rod 182, thereby causing the actuating block 186 to drive the placement groove 4 to move up and down, improving the uniformity of the release agent application by the application mechanism 13.
[0060] An auxiliary component 19 is fixed to the surface of the placement groove 4, and the other end of the auxiliary component 19 is fixed to the inner cavity of the base 1 to improve the stability of the placement groove 4 during movement.
[0061] The vibration mechanism 20 includes a second motor 201 fixed to the inner cavity of the base 1 and a support rod 203 fixed to the surface of the base 1. A cam 202 is fixed to the output shaft of the second motor 201. A movable rod 204 is slidably disposed within the inner cavity of the support rod 203. A vibration block 205 is fixed to one end of the movable rod 204, and a force-receiving block 206 is fixed to the other end. A third spring 207 is sleeved on the surface of the movable rod 204. One end of the third spring 207 is fixed to the surface of the support rod 203, and the other end of the third spring 207 is fixed to the surface of the vibration block 205. In this embodiment, through the arrangement of the second motor 201, cam 202, support rod 203, movable rod 204, vibration block 205, force block 206 and third spring 207, the operator can use the second motor 201 to make the cam 202 rotate under the action of the second motor 201, thereby making the cam 202 contact the force block 206, causing the movable rod 204 to slide in the inner cavity of the support rod 203, and then, with the assistance of the third spring 207, the vibration block 205 impacts the curbstone mold 5, causing the curbstone mold 5 to vibrate.
[0062] A bearing block 21 is rotatably mounted on the surface of the follower rod 182. The bearing block 21 is fixed to the surface of the base 1 to improve the stability of the follower rod 182 when it rotates.
[0063] A method for using a molding device for preparing concrete curb stones, the method comprising the following steps:
[0064] S1. When in use, the staff places the unused curbstone mold 5 on the surface of the placement trough 4 and adds a certain amount of release agent to the release agent bucket 8. Under the action of the pipeline, the release agent flows into the storage bucket 134. Then the staff can use the lifting column body 2. Under the action of the lower part, the brush block 131 enters the curbstone mold 5 and reaches the designated work area.
[0065] S2. After the brush block 131 enters the curbstone mold 5, the operator can use the solenoid valve 145 to open the discharge pipe 144. Then, the swing mechanism 9 can be used. Under the action of the first motor 91, main shaft 92, rotating rod 93, connecting shaft 94 and driving block 95, the swing rod 96 drives the brush block 131 to swing in the inner cavity of the curbstone mold 5, so that the brush block 131 draws a movement trajectory with the same shape as the curbstone mold 5.
[0066] S3. During the oscillation of the brush block 131, the storage tank 134 fixed to the surface of the brush block 131 also oscillates with the brush block 131. The force-bearing shaft 141 rotating in the inner cavity of the storage tank 134 can rotate under the action of the arc-shaped toothed ring 147 and the force-bearing gear 146, thereby causing the auger 142 to start working. Under the action of the auger 142, the release agent in the inner cavity of the storage tank 134 can be evenly squeezed into the inner cavity of the brush block 131. Under the continuous action of the auger 142, the release agent flows out from the first outlet 132 like toothpaste.
[0067] S4. During the swinging process of the brush block 131, the second outlets 133 on both sides of the brush block 131 can be controlled by the opening and closing mechanism 15. When the force rod 152 is in contact with the inner cavity of the rim mold 5, the sealing plate 151 moves away from the inner cavity of the brush block 131 under the action of the force rod 152, thereby keeping the second outlets 133 connected, so that the release agent can flow out from the second outlets 133. Under the action of the extension block 154 and the first spring 153, the opening and closing mechanism 15 is assisted in its operation.
[0068] S5. During the process of the oscillating mechanism 9 driving the brush block 131 to oscillate and apply the coating, the transmission rod 181 fixed to the main shaft 92 can mesh with the follower rod 182, thereby causing the rotating rod 183 to drive the transmission pulley 184 to rotate, further causing the reciprocating threaded rod 185 to mesh with the actuating block 186. Under the characteristics of the reciprocating threaded rod 185, the actuating block 186 drives the placement groove 4 to move up and down slightly, thereby driving the curbstone mold 5 to move up and down. During the movement of the curbstone mold 5, the uniformity of the coating applied by the brush block 131 can be improved, further improving the practicality of this device.
[0069] S6. After applying the release agent to the inner cavity of the curbstone mold 5, the operator can use the lifting column body 2 to move the smearing mechanism 13 away from the curbstone mold 5. Then, the curbstone material can be added to the inner cavity of the curbstone mold 5. After the addition is completed, the operator can use the lifting mechanism 16. Under the action of the lifting mechanism 16, the smearing block 173 moves downward and exceeds the height of the smearing brush block 131. Then, under the action of the lifting column body 2, the smearing block 173 can be made to adhere to the surface of the curbstone material. Under the action of the swing mechanism 9, the material can be smoothed to improve the aesthetics of the curbstone forming. In addition, the operator can also use the vibration mechanism 20. Under the action of the second motor 201, cam 202, support rod 203, movable rod 204, vibration block 205, force block 206 and third spring 207, the curbstone mold 5 is struck, which causes the curbstone mold 5 to vibrate, making the material more compact and improving the forming quality of the curbstone.
[0070] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0071] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A molding device for preparing concrete curb stones, comprising a base (1), a control console body (3), a placement groove (4), a curb stone mold (5), a housing (6), a support frame (7), and a release agent bucket (8), characterized in that, Also includes: The lifting column body (2) is bolted to one side of the surface of the base (1), the control console body (3) is bolted to one side of the surface of the base (1), the placement groove (4) slides in the inner cavity of the base (1), the curbstone mold (5) is placed on the surface of the placement groove (4), the output end of the housing (6) and the lifting column body (2) are connected to each other, the support frame (7) is set on one side of the surface of the housing (6), and the release agent bucket (8) is bolted to the surface of the support frame (7); A swing mechanism (9) is provided with an wiping mechanism (13) on its surface. The swing mechanism (9) can drive the wiping mechanism (13) to swing in a wiper-like manner. Discharge mechanism (14) is disposed on the surface of the smearing mechanism (13). The discharge mechanism (14) allows the release agent inside the release agent barrel (8) to flow out evenly through the smearing mechanism (13). An opening and closing mechanism (15) is provided on the surface of the wiping mechanism (13), and the opening and closing mechanism (15) can control the outflow of the release agent inside the wiping mechanism (13); Lifting mechanism (16), the lifting mechanism (16) is disposed on the surface of the wiping mechanism (13), and the surface of the lifting mechanism (16) is provided with a smoothing mechanism (17), the smoothing mechanism (17) can follow the swing mechanism (9) to smooth the raw material inside the curbstone mold (5); An auxiliary mechanism (18) is driven by a swing mechanism (9). The auxiliary mechanism (18) can make the placement groove (4) move up and down, thereby assisting the application mechanism (13) to apply the agent evenly. Vibration mechanism (20) is provided in the inner cavity of the base (1). After the raw material is added, the vibration mechanism (20) can cause the curbstone mold (5) to vibrate.
2. The molding device for preparing concrete curb stones according to claim 1, characterized in that: The swing mechanism (9) includes a first motor (91), which is fixed in the inner cavity of the housing (6). The output shaft of the first motor (91) is driven by a main shaft (92) through a bevel gear. A rotating rod (93) is fixed at the other end of the main shaft (92). A connecting shaft (94) is rotatably provided on the surface of the rotating rod (93). A driving block (95) is rotatably provided at the other end of the connecting shaft (94). A swing rod (96) is slidably provided in the inner cavity of the driving block (95). The wiping mechanism (13) is located at the other end of the swing rod (96).
3. The molding device for preparing concrete curb stones according to claim 2, characterized in that: The application mechanism (13) includes an application block (131), which is fixed to one end of a swing rod (96). The application block (131) is hollow and has several first outlets (132) on its surface. Several protruding second outlets (133) are also provided on both sides of the surface of the application block (131). A storage tank (134) is fixed to the surface of the application block (131), and the storage tank (134) and the release agent tank (8) are connected by a pipe.
4. The molding device for preparing concrete curb stones according to claim 3, characterized in that: The discharge mechanism (14) includes a force-bearing rotating shaft (141) and a discharge pipe (144). The force-bearing rotating shaft (141) rotates within the inner cavity of the storage tank (134). An auger (142) is fixed to the surface of the force-bearing rotating shaft (141). A support platform (143) is rotatably provided at the other end of the force-bearing rotating shaft (141). The support platform (143) is fixed to the inner cavity of the storage tank (134). The surface of the storage tank (134) is connected to the discharge pipe (144). A solenoid valve (145) for controlling opening and closing is provided on the surface of the discharge pipe (144). A force-bearing gear (146) is fixed to one end of the force-bearing rotating shaft (141). An arc-shaped toothed ring (147) meshes with the surface of the force-bearing gear (146). The arc-shaped toothed ring (147) is fixed to the surface of the support frame (7).
5. The molding device for preparing concrete curb stones according to claim 3, characterized in that: The opening and closing mechanism (15) includes a sealing plate (151) movable on both sides of the inner cavity of the brush block (131). Several force rods (152) are fixed on the surface of the sealing plate (151). The force rods (152) slide on the surface of the brush block (131). A first spring (153) is sleeved on both sides of the surface of the force rod (152). The other end of the first spring (153) is fixed to the surface of the brush block (131). An extension block (154) is fixed on both sides of the surface of the sealing plate (151).
6. The molding device for preparing concrete curb stones according to claim 3, characterized in that: The lifting mechanism (16) includes connecting blocks (161) fixed on both sides of the surface of the storage tank (134). An electric push rod (162) is fixed on the surface of one side of the connecting block (161), and a lifting block (163) is fixed at the output end of the electric push rod (162). An auxiliary slide rod (165) is slidably arranged on the surface of the connecting block (161) on the other side. The lifting block (163) is also fixed to one end of the auxiliary slide rod (165). A connecting rod (164) is fixed on the surface of the auxiliary slide rod (165), and the other end of the connecting rod (164) is fixed to the output end of the electric push rod (162). The smoothing mechanism (17) is arranged on the surface of the lifting blocks (163) on both sides.
7. The molding device for preparing concrete curb stones according to claim 6, characterized in that: The smoothing mechanism (17) includes telescopic rods (171) fixed on both sides of the surface of the lifting block (163). The other end of the telescopic rod (171) is fixed with a trowel (173). Both sides of the surface of the trowel (173) are provided with grooves (174) that fit the frame of the edge stone mold (5). A second spring (172) is sleeved on the surface of the telescopic rod (171). One end of the second spring (172) is fixed to the surface of the lifting block (163), and the other end of the second spring (172) is fixed to the surface of the trowel (173).
8. The molding device for preparing concrete curb stones according to claim 2, characterized in that: The auxiliary mechanism (18) includes a transmission rod (181) fixed to one end of the main shaft (92). A follower rod (182) is slidably arranged in the inner cavity of the transmission rod (181). The transmission rod (181) and the follower rod (182) are engaged by a columnar body and a columnar groove. A rotating rod (183) is fixed to the other end of the follower rod (182). A transmission pulley (184) is fixed on both sides of the surface of the rotating rod (183). A reciprocating threaded rod (185) is fixed to the other end of the transmission pulley (184). An action block (186) is engaged on the surface of the reciprocating threaded rod (185). The action block (186) is fixed to the surface of the placement groove (4).
9. The molding device for preparing concrete curb stones according to claim 1, characterized in that: The vibration mechanism (20) includes a second motor (201) fixed to the inner cavity of the base (1) and a support rod (203) fixed to the surface of the base (1). The output shaft of the second motor (201) is fixed with a cam (202). A movable rod (204) is slidably arranged in the inner cavity of the support rod (203). A vibration block (205) is fixed at one end of the movable rod (204), and a force-bearing block (206) is fixed at the other end of the movable rod (204). A third spring (207) is sleeved on the surface of the movable rod (204). One end of the third spring (207) is fixed to the surface of the support rod (203), and the other end of the third spring (207) is fixed to the surface of the vibration block (205).
10. A method of using a molding device for preparing concrete curb stones, characterized in that: The method includes the following steps: S1. When in use, the staff places the unused curbstone mold (5) on the surface of the placement trough (4) and adds a certain amount of release agent to the release agent bucket (8). Under the action of the pipe, the release agent flows into the storage bucket (134). Then the staff can use the lifting column body (2). Under the action of the lower part, the brush block (131) enters the curbstone mold (5) and reaches the designated work area. S2. After the brush block (131) enters the curbstone mold (5), the worker can use the solenoid valve (145) to open the discharge pipe (144). Then, the swing mechanism (9) can be used. Under the action of the first motor (91), main shaft (92), rotating rod (93), connecting shaft (94) and driving block (95), the swing rod (96) drives the brush block (131) to swing in the inner cavity of the curbstone mold (5), so that the brush block (131) draws a movement trajectory with the same shape as the curbstone mold (5). S3. During the swinging process of the brush block (131), the storage tank (134) fixed on the surface of the brush block (131) also swings with the brush block (131). The force-bearing shaft (141) rotating in the inner cavity of the storage tank (134) can rotate under the action of the arc-shaped toothed ring (147) and the force-bearing gear (146), thereby causing the auger (142) to start working. Under the action of the auger (142), the release agent in the inner cavity of the storage tank (134) can be evenly squeezed into the inner cavity of the brush block (131). Under the continuous action of the auger (142), the release agent flows out from the first outlet (132) like toothpaste. S4. During the swinging process of the brush block (131), the second outlets (133) on both sides of the brush block (131) can be controlled by the opening and closing mechanism (15). When the force rod (152) is in contact with the inner cavity of the curbstone mold (5), under the action of the force rod (152), the sealing plate (151) moves away from the inner cavity of the brush block (131), thereby keeping the second outlets (133) connected, so that the release agent can flow out from the second outlets (133), and under the action of the extension block (154) and the first spring (153), it assists the operation of the opening and closing mechanism (15). S5. During the process of the swinging mechanism (9) driving the brush block (131) to swing and apply the coating, the transmission rod (181) fixed to the main shaft (92) can mesh with the follower rod (182), which in turn causes the rotating rod (183) to drive the transmission pulley (184) to rotate, further causing the reciprocating threaded rod (185) and the action block (186) to mesh. Under the characteristics of the reciprocating threaded rod (185), the action block (186) drives the placement groove (4) to rise and fall slightly, which in turn drives the curbstone mold (5) to rise and fall. During the rising and falling of the curbstone mold (5), the uniformity of the coating of the brush block (131) can be improved, further improving the practicality of this device. S6. After applying the release agent to the inner cavity of the curbstone mold (5), the worker can use the lifting column body (2) to move the smearing mechanism (13) away from the curbstone mold (5), and then add curbstone material to the inner cavity of the curbstone mold (5). After adding, the worker can use the lifting mechanism (16). Under the action of the lifting mechanism (16), the smearing block (173) moves downward and exceeds the height of the smearing block (131). Then, under the action of the lifting column body (2), the smearing block (173) can be made to fit against the curbstone. The surface of the stone material can be smoothed by the swing mechanism (9), which improves the aesthetics of the curbstone. In addition, the staff can use the vibration mechanism (20) to strike the curbstone mold (5) under the action of the second motor (201), cam (202), support rod (203), moving rod (204), vibration block (205), force block (206) and third spring (207), which in turn makes the curbstone mold (5) vibrate, making the material more compact and improving the quality of the curbstone.