A fabricated coiled material processing device
Patent Information
- Application Number
- CN202610900366.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-22
- Publication Date
- 2026-10-27
AI Technical Summary
[0003]为解决无法同时方便切割加拓印的技术问题,本发明提供一种装配式卷材加工装置
[0019]1、通过定长的切割,可以稳定的输出对应长度的卷材,尤其适用于废旧回收后形成的再生铺面卷材,从而实现高效稳定的切割工作,同时通过设置清理组件,可对切割后切割条进行及时清理,避免碎屑及杂质残留,减少对下一次的干扰,并减少停机清理次数,同时在切割同时配备拓印,形成特殊图案增加性能,同时进一步压实卷材,增加材料力学性能,并且减少设备的空间占用,减少工序,不需要重新绕卷。
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Figure CN122976187A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of roll material processing and recycling, and more particularly to an assembled roll material processing device. Background Technology
[0002] In the construction of prefabricated roll roofing and the recycling of waste roll roofing materials, long rolls often need to be cut to meet practical requirements in order to improve practicality. These rolls are mostly made of resin, recycled materials, or a combination of both. During production at the construction site or in a central factory, the length of the rolls needs to be cut according to the site conditions. However, to ensure the aesthetics of the laid surface and enhance the physical properties of the rolls, specific patterns need to be imprinted. Therefore, pattern imprinting for roll roofing is widely used. However, the process involves imprinting using a fixed template after cutting to ensure that each roll has a uniform pattern. This results in multiple steps, requiring multiple machines to perform quantitative cutting first, followed by imprinting. When a continuous pattern along the length is needed, this increases production space and affects cutting conditions. Furthermore, rewinding or laying is required during cutting, easily leading to increased scrap and reprocessing of recycled rolls, which is not conducive to the continuous recycling and reuse of roll roofing materials and makes cutting inconvenient. Summary of the Invention
[0003] To address the technical problem of the inability to simultaneously and conveniently perform cutting and printing, this invention provides an assembled roll material processing device.
[0004] The present invention is achieved by the following technical solution: an assembled roll material processing device, including an auxiliary mechanism, a working cover connected to the auxiliary mechanism, and a working mechanism connected inside the working cover, the working mechanism performing a tracing on the roll material placed on the auxiliary mechanism.
[0005] As a further improvement to the above solution, the working mechanism includes a follower component connected to the working cover. Two sets of take-up and release components are symmetrically arranged on the follower component. The follower component is used to transmit power to drive the internal components to move. A printing sheet is connected inside the take-up and release component, and the tail of the printing sheet is rotatably connected to a cutting strip through a spring hinge. The take-up and release component takes up and releases the printing sheet to print on the roll material. A cleaning component for cleaning the printing sheet and the cutting strip is also connected to the top of the working cover. An adjustable pressing roller is also connected to the follower component. The printing sheet cooperates with the pressing roller. The pressing roller presses the printing sheet to print and squeezes the cutting strip to quantitatively cut and separate the roll material. A trigger component is also fixedly connected to one side of the working cover. The trigger component is connected to the follower component and the take-up and release component for transmission.
[0006] As a further improvement to the above solution, the printing plate includes a flexible steel sheet for rigid support, a patterned sheet inlaid on the flexible steel sheet, a storage cavity for accommodating the cutting strip at one end of the flexible steel sheet, a limiting strip connected to the flexible steel sheet on one side of the storage cavity, and multiple drainage holes penetrating the flexible steel sheet below the limiting strip.
[0007] As a further improvement to the above solution, the follow-up component includes two protective rings that are rotatably connected to the working cover. Each protective ring has an I-shaped sleeve that is fixedly connected to the take-up and release component on one side. A guide tube that passes through the I-shaped sleeve is connected inside the protective ring. A collection component is connected between the two I-shaped sleeves and is connected to the I-shaped sleeve. Each of the two I-shaped sleeves is connected to a symmetrically arranged electric slide rail II. The two ends of the pressing roller are connected to the moving end of the electric slide rail II.
[0008] As a further improvement to the above solution, the follower component also includes a transmission gear two sleeved on the outside of the protective ring, the transmission gear two meshing with the trigger component, and an air guide pipe connected to a guide pipe located on one side. The other end of the air guide pipe is fixedly connected to multiple diverter pipes located inside the I-shaped sleeve, and one end of the diverter pipe passes through the guide pipe and extends into the I-shaped sleeve.
[0009] As a further improvement to the above solution, the collection component includes a collection tube located between two I-shaped sleeves. The collection tube is fixedly connected with four telescopic strips, and an arc-shaped piece is fixedly connected to the side of the telescopic strips near the working cover. A support ring is fixedly connected to the I-shaped sleeve inside the collection tube. A telescopic rod is fixedly connected to one side of the support ring, and a counterweight plate that cooperates with the collection tube is fixedly connected to the moving end of the telescopic rod.
[0010] As a further improvement to the above solution, the collection tube is provided with multiple elongated slots for accommodating counterweights, which are made of rubber.
[0011] As a further improvement to the above solution, the take-up and release assembly includes a transmission gear 1 that is connected to the trigger assembly. A drive shaft is fixedly connected to the middle of the transmission gear 1. A functional ring is fixedly connected to the other end of the drive shaft. A transmission sleeve is fixedly connected to one side of the functional ring. A storage ring is rotatably connected between the two transmission sleeves. A spirally arranged winding ring is connected inside the storage ring. The winding ring is fixedly connected to the transmission sleeve. Multiple filter screens are connected inside the functional ring on one side. Multiple heating tubes are connected inside the functional ring on the other side. A through hole for the printing plate to pass through is provided on one side of the storage ring. An air guide column fixedly connected to the I-shaped sleeve is rotatably connected to the outside of the transmission box.
[0012] As a further improvement to the above solution, the triggering component includes a transmission box fixedly connected to the working cover. The bottom of the transmission box is rotatably connected to a second transmission shaft extending to the outside of the working cover, and the other end of the second transmission shaft is connected to a triggering unit located in the shunt pipe. The triggering unit is provided with two output ends. One output end is connected to a main drive unit, and the other output end is connected to a secondary output unit. The main drive unit drives the I-beam sleeve to rotate, and the secondary output unit drives the first transmission gear to rotate.
[0013] As a further improvement to the above scheme, the triggering unit includes a reducer two fixedly connected to the transmission box, a reducer two being driven by a transmission shaft two, and a transmission shaft one rotatably connected to the output end of the reducer two. A missing gear one and a missing gear two are connected to the transmission shaft one, and the missing gear one and the missing gear two are respectively driven by a transmission shaft three and a transmission gear five rotatably connected to the transmission box. The transmission shaft three is driven by the main drive unit, and the transmission gear five is driven by the auxiliary output unit.
[0014] As a further improvement to the above scheme, the main drive unit includes a transmission gear six that meshes with the transmission shaft three. The transmission gear six is fixedly connected in the middle to a transmission shaft four that is rotatably connected to the transmission box. The other end of the transmission shaft four is fixedly connected to a reducer three located in the transmission box. The output end of the reducer three is drivenly connected to a reducer one located in the transmission box. The output end of the reducer one is drivenly connected to a transmission gear four that meshes with the transmission gear two.
[0015] As a further improvement to the above scheme, the secondary output unit includes a vertical shaft fixedly connected to the transmission gear five. The bottom of the vertical shaft is connected to a transmission rod, and the other end of the transmission rod is connected to a vertically arranged transmission shaft five. The transmission shaft five is rotatably connected to the transmission box. There are two transmission shafts five, and each of the two transmission shafts five is fixedly connected to a transmission gear three that meshes with the transmission gear one.
[0016] As a further improvement to the above solution, the cleaning component includes an electric slide rail that is fixedly connected to the working cover. A long strip is fixedly connected to the moving end of the electric slide rail, and multiple spray frames are fixedly connected to the long strip. A water supply pipe extending to the outside of the working cover is connected to one side of the long strip, and the water supply pipe is connected to the spray frames through the long strip.
[0017] As a further improvement to the above solution, the auxiliary mechanism includes a transversely arranged conveyor belt, with winding rollers rotatably connected to both ends of the conveyor belt. The winding rollers are fixedly connected to the conveyor belt by pins. Pneumatic cylinders are provided on both sides of the conveyor belt. Moving plates are fixedly connected to the moving ends of the pneumatic cylinders. Multiple limiting rollers are rotatably connected between the two moving plates. One end of the working cover is rotatably connected to one of the moving plates, and the other end is connected to the other moving plate by pins.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. By cutting to a fixed length, rolls of material of the corresponding length can be stably output, which is especially suitable for recycled paving rolls formed from waste recycling, thereby achieving efficient and stable cutting work. At the same time, by setting up a cleaning component, the cutting strips can be cleaned in time after cutting to avoid debris and impurities remaining, reduce interference to the next operation, and reduce the number of downtime cleanings. Simultaneously, imprinting is equipped during cutting to form special patterns to enhance performance, while further compacting the roll material to increase the mechanical properties of the material, and reducing the space occupied by the equipment, reducing the number of processes, and eliminating the need for rewinding.
[0020] 2. The cleaning component works synchronously with two sets of printing plates, allowing for simultaneous cutting and printing without stopping the machine, and timely cleaning. This improves the quality of the finished product while achieving an orderly alternation of printing plate winding, pressing roller flipping, and cutting, forming a cyclical working mode. There is no need to stop the machine for cleaning, which improves continuous cutting efficiency. It is suitable for large-volume cutting and processing of roll materials and recycled roll materials, reducing scrap and rework caused by debris residue, and facilitating the recycling and reuse of materials.
[0021] 3. The flexible printing sheet can accommodate larger patterns and can be cut to a fixed length in conjunction with the printing process. This reduces the number of steps without increasing the overall size of the device, thereby reducing the area occupied by the equipment, lowering the operating cost, and reducing the waste caused by repeated handling, rewinding, and secondary cutting of recycled rolls. This is beneficial for waste recycling and subsequent reprocessing. Attached Figure Description
[0022] Figure 1 This is a front view of the overall structure of the present invention;
[0023] Figure 2 This is a partial side view of the present invention;
[0024] Figure 3 A schematic diagram of the main sectional view at the rear of the rubbing;
[0025] Figure 4 This is a front view structural diagram of the working mechanism;
[0026] Figure 5 This is a side view of the working mechanism.
[0027] Figure 6 This is the main sectional view of the working mechanism;
[0028] Figure 7 This is a partial front view of the structure of the retractable component;
[0029] Figure 8 To collect exploded views of components;
[0030] Figure 9A schematic diagram of the left view of the collection components;
[0031] Figure 10 To trigger the local front view structure diagram of the component;
[0032] Figure 11 This is a schematic diagram of the main view of the trigger component.
[0033] Explanation of reference numerals in the attached figures:
[0034] 01. Conveyor belt; 02. Winding roller; 03. Limiting roller; 05. Working cover; 06. Pneumatic cylinder; 07. Moving plate; 11. Drive shaft; 12. I-beam sleeve; 13. Guide pipe; 14. Transmission box; 15. Air guide pipe; 18. Printing plate; 19. Air guide column; 20. Transmission gear one; 21. Transmission gear two; 22. Pressing roller; 23. Electric slide rail one; 24. Spray frame; 25. Transmission gear three; 26. Protective ring; 27. Telescopic strip; 28. Transmission sleeve; 29. Functional ring; 30. Transmission gear four; 31. Diverter pipe; 34. Filter screen; 35. Rewinding ring; 36. 37. Heating element; 38. Electric slide rail II; 39. Arc-shaped plate; 40. Collection pipe; 41. Counterweight plate; 42. Telescopic rod; 43. Support ring; 44. Storage ring; 50. Reducer I; 51. Missing gear I; 52. Transmission gear V; 53. Transmission rod; 54. Transmission shaft I; 55. Missing gear II; 56. Reducer II; 57. Transmission shaft II; 58. Transmission shaft III; 59. Transmission gear VI; 60. Transmission shaft IV; 61. Reducer III; 62. Transmission shaft V; 70. Flexible steel sheet; 71. Drain hole; 72. Patterned piece; 73. Cutting strip; 74. Limiting strip; 75. Storage cavity. Detailed Implementation
[0035] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0036] Example 1, as Figure 1 - Figure 7 As shown:
[0037] An assembled roll material processing device includes an auxiliary mechanism, a working cover 05 connected to the auxiliary mechanism, and a working mechanism connected inside the working cover 05. The working mechanism performs imprinting on the roll material placed on the auxiliary mechanism. The auxiliary mechanism can drive the roll material to move. The working cover 05 protects the working mechanism. The working mechanism performs imprinting on the roll material by applying pressure.
[0038] The working mechanism includes a follower assembly connected to the working cover 05. Two sets of retracting and extending assemblies are symmetrically arranged on the follower assembly. The follower assembly transmits power to drive the internal components to move independently. A printing sheet 18 is connected inside the retracting and extending assemblies, and the tail of the printing sheet 18 is rotatably connected to a cutting strip 73 via a spring hinge. The retracting and extending assemblies retract and extend the printing sheet 18 to print on the roll material. A cleaning assembly is also connected to the top of the working cover 05 for cleaning the cutting strip 73 and the printing sheet 18. The cleaning assembly cleans the cut strip 73 after cutting and the printed printing sheet 18 after printing to ensure stable results during subsequent cutting. An adjustable pressing roller 22 is also connected to the follower component. The cutting strip 73 and the printing plate 18 cooperate with the pressing roller 22. A trigger component is also fixedly connected to one side of the working cover 05. The trigger component is connected to the follower component and the take-up and release component for transmission. The pressing roller 22 can move, thereby changing the pressure applied to the cutting strip 73 and the printing plate 18 to achieve cutting and printing. At the same time, a heating wire can be set inside the pressing roller 22. The heating wire is an existing tungsten wire or other heating wire. When energized, it heats up itself, thereby heating the pressing roller 22 and raising the temperature of the pressing roller 22, thereby avoiding high-temperature adhesion.
[0039] The printing sheet 18 includes a flexible steel sheet 70 for rigid support, on which a patterned piece 72 is inlaid. A storage cavity 75 for accommodating a cutting strip 73 is provided at one end of the flexible steel sheet 70. A limiting strip 74 connected to the flexible steel sheet 70 is provided on one side of the storage cavity 75. Multiple drain holes 71 penetrating the flexible steel sheet 70 are provided below the limiting strip 74. After the printing sheet 18 is extended and printed, the cutting strip 73 will generate a cutting force downward under the pressure of the pressing roller 22, thus completing the cutting of the roll material. That is, the printing requirement is completed at the same time as quantitative cutting. When the printing sheet 18 is rolled up, the cutting strip 73 will be forced to flip and enter the storage cavity 75 for storage. When unfolded, it is restricted by the limiting strip 74, and its opening angle relative to the flexible steel sheet 70 is 90 to 100 degrees. The opening angle depends on the shape of the limiting strip 74. During cleaning, impurities and water will be discharged through the drain holes 71.
[0040] The implementation principle of this application embodiment is as follows: the cutting and printing are integrated through the execution component. The trigger component receives external power supply and then intermittently transmits it to the corresponding follower component and take-up / unwind component. The take-up / unwind component and the follower component do not work simultaneously. When the take-up / unwind component winds the printing sheet 18, the pressure roller 22 follows and applies pressure to the printing sheet 18 to achieve printing. After printing is completed, the pressure roller 22 applies force to the cutting strip 73 to cut the roll material to complete the length customization. After the follower group generates action, it can rotate and change the other side of the printing sheet 18 and the pressure roller 22 to contact the roll material. The original printing sheet 18, cutting strip 73 and pressure roller 22 rotate. Once the top of the working cover 05 is reached and the rotation position is completed, the top and bottom take-up and put-down components operate synchronously. The upper take-up and put-down component drives the printing plate 18 to rotate in the opposite direction, so that the cleaning component can clean the cutting strip 73 and the printing plate 18. Then, it is put back into the printing and cutting process to form a cycle. The two sets of take-up and put-down components are arranged alternately along the vertical direction of the working cover 05. The lower take-up and put-down component corresponds to the cutting and printing position, and the upper take-up and put-down component corresponds to the cleaning position. After the follower component drives the two sets of take-up and put-down components to flip, the take-up and put-down component that was originally in the cutting and printing position enters the cleaning position, and the take-up and put-down component that was originally in the cleaning position enters the cutting and printing position.
[0041] Example 2: Combination Figure 1 - Figure 7 This embodiment is an improvement on embodiment 1, further described in the following aspects:
[0042] The follow-up assembly includes two protective rings 26 rotatably connected to the working cover 05. Each protective ring 26 has a fixedly connected I-beam sleeve 12 connected to the retracting assembly on one side. A guide tube 13 passes through the I-beam sleeve 12 and is connected inside the protective ring 26. A collecting assembly is connected between the two I-beam sleeves 12 and is in communication with them. Symmetrically arranged electric slide rails 37 are connected to each of the two I-beam sleeves 12. Both ends of the pressing roller 22 are connected to the moving ends of the electric slide rails 37. Through the support of the protective rings 26 and the connection of the I-beam sleeves 12, the collecting assembly can move within the working cover 05. The middle part is stable, and the direction changes with the rotation of the subsequent I-shaped sleeve 12. The moving end of the electric slide rail 27 can drive the pressing roller 22 to move, thereby changing the pressure applied to the roll material by the printing plate 18 and the cutting strip 73, ensuring the stability of the cutting effect while printing. The electric slide rail 27 receives external displacement signals, causing the pressing roller 22 to move to the preset pressing position along the direction close to the roll material. The preset pressing position is determined according to the roll material thickness, printing thickness and cutting requirements. After the pressing roller 22 moves to the preset pressing position, the printing plate 18 is clamped between the pressing roller 22 and the roll material.
[0043] The follow-up assembly also includes a transmission gear 21 sleeved on the outside of the protective ring 26. The transmission gear 21 is meshed with the trigger assembly, which provides driving force to cause the transmission gear 21 to rotate at a certain angle. The air guide pipe 15 is connected to the guide pipe 13 on one side. The other end of the air guide pipe 15 is fixedly connected to a plurality of diverter pipes 31 located in the I-shaped sleeve 12. One end of the diverter pipe 31 passes through the guide pipe 13 and extends into the I-shaped sleeve 12. The air guide pipe 15 is connected to an external air supply device. The air supply device is an existing mechanism that can provide air or other specific gases as needed. The gas enters the receiving and discharging assembly through the air guide pipe 15 and the diverter pipes 31 for drying.
[0044] The implementation principle of this application embodiment is as follows: through the support of the protective ring 26 and the connection of the I-shaped sleeve 12, the collecting component can be stabilized in the middle of the working cover 05, and its direction changes with the subsequent rotation of the I-shaped sleeve 12. The moving end of the electric slide rail 2 37 can drive the pressing roller 22 to move, thereby changing the pressure applied to the roll material by the cutting strip 73 and the imprinting sheet 18. At the same time, the air guide pipe 15 is connected to the external air supply device to provide air or other specific gases as needed. The gas enters the take-up and release component through the air guide pipe 15 and the diversion pipe 31 to carry out gas flow operation.
[0045] Example 3: Combination Figure 1 - Figure 9 This embodiment is an improvement on embodiment 1, further described in the following aspects:
[0046] The collecting assembly includes a collecting tube 39 located between two I-beam sleeves 12. Four telescopic strips 27 are fixedly connected around the collecting tube 39, and an arc-shaped piece 38 is fixedly connected to the side of each telescopic strip 27 closest to the working cover 05. A support ring 42, fixedly connected to the I-beam sleeve 12, is located inside the collecting tube 39. A telescopic rod 41 is fixedly connected to one side of the support ring 42. A counterweight 40, cooperating with the collecting tube 39, is fixedly connected to the moving end of the telescopic rod 41. The telescopic strips 27 are two interlocking strip-shaped sheets, one of which can move adaptively, i.e., it moves the arc-shaped piece 38 at one end. The telescopic rods 41 are two interlocking strips... The pipe has one movable end. When the telescopic rod 41 is at the bottom, due to its own weight and the weight of the counterweight 40, the counterweight 40 moves to contact the collecting pipe 39 for sealing. When the telescopic rod 41 is at the top, due to its own weight and the weight of the counterweight 40, the counterweight 40 moves away from the elongated groove on the collecting pipe 39, so that the elongated groove is in a conductive state. The end of the collecting pipe 39 is connected to the inner cavity of the corresponding I-shaped sleeve 12. The inner cavity of the I-shaped sleeve 12 is connected to the connecting pipe 13. The end of the connecting pipe 13 away from the air duct 15 is connected to the external sewage pipe. After the cleaning water enters the collecting pipe 39, it is discharged sequentially through the inner cavity of the I-shaped sleeve 12, the connecting pipe 13 and the external sewage pipe.
[0047] The collection pipe 39 is provided with multiple elongated grooves for accommodating the counterweight plate 40. The counterweight plate 40 is made of rubber, and steel bars can be filled in the middle of the rubber material of the counterweight plate 40 to increase the counterweight of the counterweight plate 40. The elongated grooves can ensure the passage of sewage.
[0048] The implementation principle of this application embodiment is as follows: During cleaning, water flows through the cutting strip 73 or the imprinting sheet 18 and drips onto the collection pipe 39. The upper counterweight plate 40 causes the collection pipe 39 to unfold due to its own weight, and the water flows into the collection pipe 39. The bottom telescopic rod 41 seals the collection pipe 39. Then, the water flows through the collection pipe 39 and is guided to the I-shaped sleeve 12 on the other side. Then, it further passes through the protective ring 26 and the guide pipe 13 on the other side to achieve the discharge of sewage.
[0049] Example 4: Combination Figure 1 - Figure 9 This embodiment is an improvement on embodiment 1, further described in the following aspects:
[0050] The take-up and release assembly includes a transmission gear 20 connected to the trigger assembly. A drive shaft 11 is fixedly connected to the middle of the transmission gear 20. A functional ring 29 is fixedly connected to the other end of the drive shaft 11. A transmission sleeve 28 is fixedly connected to one side of the functional ring 29. A storage ring 43 is rotatably connected between the two transmission sleeves 28. A spirally arranged take-up ring 35 is connected inside the storage ring 43. The take-up ring 35 is fixedly connected to the transmission sleeve 28. Multiple filters 34 are connected inside one side of the functional ring 29, and multiple heating tubes 36 are connected inside the other side of the functional ring 29. A through hole is provided on one side of the storage ring 43 for the printing sheet 18 to pass through. The through hole acts on the cutting strip 73 to fold and store it and enter the take-up ring 35. An air guide column 19 fixedly connected to the I-shaped sleeve 12 is rotatably connected to the outside of the transmission box 14. Under the drive of the trigger assembly, the transmission gear 20 drives the drive shaft 11 to rotate, which in turn drives the functional ring 29, the transmission sleeve 28, and the take-up ring 35 to rotate. The 35-axis winding and unwinding mechanism of the printing plate 18 allows the cutting strip 73 to be stored or unfolded. During winding, one side of the cutting strip 73 contacts the through hole, forcibly overcoming the elasticity of the spring hinge and entering the storage cavity 75 for storage. It then enters the winding coil 35, where it is confined by two layers of winding coils, resulting in a folded state. This protects the strip and reduces unnecessary cutting or damage to the outside environment. With the supply of external gas, the heating tube 36 heats the gas, allowing it to flow... The high-temperature gas dries the internal cutting strip 73 and the printing plate 18 after passing through the winding coil 35. Finally, the gas is filtered by the filter screen 34 and output from the drive shaft 11 on the other side. The external gas is transmitted through the I-shaped sleeve 12 and the air guide column 19. One end of the printing plate 18 is fixed to the winding coil 35 by the clamping strip or the clamping groove. The spiral groove of the winding coil 35 guides the printing plate 18, so that the printing plate 18 is wound or unwound along the spiral direction of the winding coil 35.
[0051] Example 5: Combination Figure 1 - Figure 11 This embodiment is an improvement on embodiment 1, further described in the following aspects:
[0052] The triggering assembly includes a transmission box 14 fixedly connected to the working cover 05. The bottom of the transmission box 14 is rotatably connected to a transmission shaft 57 extending to the outside of the working cover 05. The other end of the transmission shaft 57 is connected to a triggering unit located in the transmission box 14. The triggering unit has two output ends. One output end is connected to a main drive unit, and the other output end is connected to a secondary output unit. The main drive unit drives the I-beam sleeve 12 to rotate, and the secondary output unit drives the transmission gear 20 to rotate. During operation, the transmission shaft 57 is connected to an external power device, which is an existing combination of a motor and a gearbox, etc., and then transmitted through a chain, belt, or transmission gear, etc., depending on the specific application requirements, thereby outputting torque to the transmission shaft 57. The rotation of the transmission shaft 57 is reduced by a reducer 56, thereby achieving drive.
[0053] The triggering unit includes a second reducer 56 fixedly connected to the transmission box 14. The second reducer 56 is driven by a second transmission shaft 57. The output end of the second reducer 56 is driven by a first transmission shaft 54 rotatably connected to the transmission box 14. The first transmission shaft 54 is connected to a first missing gear 51 and a second missing gear 55. The first missing gear 51 and the second missing gear 55 are respectively driven by a third transmission shaft 58 and a fifth transmission gear 52 rotatably connected to the transmission box 14. The third transmission shaft 58 is driven by the main drive unit, and the fifth transmission gear 52 is driven by the auxiliary output unit. The second transmission shaft 57 is driven by the second reducer 56 to reduce speed, and then the speed is transmitted to the first transmission shaft 54. The first transmission shaft 54 drives the first missing gear 51 and the second missing gear 55 to rotate. The missing teeth on the first missing gear 51 and the second missing gear 55 are in different positions and ranges. When the first missing gear 51 contacts the third transmission shaft 58, the second missing gear 55 does not contact the fifth transmission gear 52, and vice versa. That is, the output in two directions is achieved through the first transmission shaft 54.
[0054] The main drive unit includes a transmission gear 59 meshing with a transmission shaft 58. A transmission shaft 60, rotatably connected to a transmission housing 14, is fixedly connected to the middle of the transmission gear 59. A reducer 61, located inside the transmission housing 14, is fixedly connected to the other end of the transmission shaft 60. A reducer 50, located inside the transmission housing 14, is driven by the output end of the reducer 61. A transmission gear 30, meshing with a transmission gear 21, is driven by the output end of the reducer 50. When the toothed side of the reducer 51 contacts the transmission shaft 58... This will drive the corresponding transmission shaft 3 58 and transmission gear 6 59 to rotate. Driven by transmission gear 6 59, and through the transmission shaft 4 60, reducer 3 61 and reducer 1 50, transmission gear 4 30 will be driven to rotate. Transmission gear 4 30 will drive the I-shaped sleeve 12 to rotate at a certain angle, thereby causing the two pressing rollers 22 to flip and perform alternating printing. The two transmission shafts 5 62 are respectively set to correspond one-to-one with the two sets of take-up and release components. The transmission gear 3 25 on each transmission shaft 5 62 meshes with the transmission gear 1 20 of the corresponding take-up and release component.
[0055] The auxiliary output unit includes a vertical shaft fixedly connected to transmission gear 52. A transmission rod 53 is connected to the bottom of the vertical shaft, and a vertically positioned transmission shaft 62 is connected to the other end of the transmission rod 53. Transmission shaft 62 is rotatably connected to the transmission box 14. Two transmission shafts 62 are provided, each with a transmission gear 25 fixedly connected to it and meshing with transmission gear 20. When transmission gear 25 meshes with transmission gear 52, it drives the transmission rod 53 to rotate and transmit torque, thus driving the corresponding transmission shaft 62 and transmission gear 25. Wheel 3 25, the transmission gear 3 25 drives the transmission gear 1 20 to rotate, thereby achieving the winding of the rubbing sheet 18. Specifically, the toothed sections of the missing gear 1 51 and missing gear 2 55 on the transmission shaft 1 54 are staggered circumferentially, so that when missing gear 1 51 is engaged with the transmission shaft 3 58, missing gear 2 55 is in the position of disengaging from the transmission gear 52; when missing gear 2 55 is engaged with the transmission gear 52, missing gear 1 51 is in the position of disengaging from the transmission shaft 3 58. Thus, the flipping action of the I-beam sleeve 12 and the winding action of the transmission gear 1 20 are performed simultaneously.
[0056] During operation, drive shaft 2 57 rotates. The rotation of drive shaft 2 57 is reduced by reducer 2 56, thereby driving reducer 2 56 and then transmitting to drive shaft 1 54. Drive shaft 1 54 drives gear 1 51 and gear 2 55 to rotate. When the toothed side of gear 1 51 contacts drive shaft 3 58, it drives the corresponding drive shaft 3 58 and drive gear 6 59 to rotate. Driven by drive gear 6 59, through drive shaft 4 60, reducer 3 61 and reducer 1 50, drive drive gear 4 30 to rotate. Drive gear 4 30 drives the I-beam sleeve 12 to rotate at a certain angle, thereby causing the two pressing rollers 22 to flip. When gear 2 55 meshes with drive gear 5 52, it drives drive rod 53 to rotate and transmit torque. At this time, it drives the corresponding drive shaft 5 62 and drive gear 3 25. Drive gear 3 25 drives drive gear 1 20 to rotate, realizing the winding of the printing plate 18 and the storage of the cutting strip 73.
[0057] Example 6: Combination Figure 1 - Figure 11 This embodiment is an improvement on embodiment 1, further described in the following aspects:
[0058] The cleaning assembly includes an electric slide rail 23 fixedly connected to the working cover 05. A long strip is fixedly connected to the moving end of the electric slide rail 23, and multiple spray frames 24 are fixedly connected to the long strip. A water supply pipe extending to the outside of the working cover 05 is connected to one side of the long strip. The electric slide rail 23 is connected to an external water supply assembly, which is a combination of existing pipes and pumps, etc., to provide flowing clean water. After passing through the water supply pipe and the long strip, the clean water is sprayed out through the spray frames 24 to clean the cutting strip 73 and the printing plate 18. At the same time, the electric slide rail 23 can move the spray frames 24 via the long strip to reduce cleaning dead corners. The spray nozzles of the multiple spray frames 24 are set towards the surface of the cutting strip 73 located at the top of the working cover 05. The electric slide rail 23 drives the long strip to move back and forth along the width direction of the printing plate 18, so that the spray frames 24 spray cleaning water segment by segment onto the pattern area of the cutting strip 73 and the printing plate 18.
[0059] Example 7: Combination Figure 1 This embodiment is an improvement on embodiment 1, further described in the following aspects:
[0060] The auxiliary mechanism includes a transversely arranged conveyor belt 01, with winding rollers 02 rotatably connected to both ends of the conveyor belt 01. The winding rollers 02 are fixedly connected to the conveyor belt 01 by pins. The conveyor belt 01 can carry the initial roll material and move it, winding one end of it onto the winding rollers 02 for winding and storage. Pneumatic cylinders 06 are provided on both sides of the conveyor belt 01. Moving plates 07 are fixedly connected to the moving ends of the pneumatic cylinders 06. Multiple limiting rollers 03 are rotatably connected between two moving plates 07. By operating the pneumatic cylinders 06, the moving plates 07 can be moved, thereby changing the position of the limiting rollers 03 relative to the conveyor belt 01 to accommodate roll materials of different thicknesses. One end of the working cover 05 is rotatably connected to one of the moving plates 07, and the other end is connected to another moving plate 07 by pins. The working position of the working cover 05 can be determined by the pins. When the pins are removed, the working cover 05 can be rotated, thereby facilitating maintenance of the components inside the working cover 05.
[0061] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.
Claims
1. A prefabricated roll material processing device, characterized in that, Includes an auxiliary mechanism, on which a working cover (05) is connected, and inside the working cover (05) is a working mechanism, which performs a printing process on the roll material placed on the auxiliary mechanism; The working mechanism includes a follower assembly connected to the working cover (05). Two sets of take-up and release assemblies are symmetrically arranged on the follower assembly. An imprinting sheet (18) is connected inside the take-up and release assemblies, and a cutting strip (73) is rotatably connected to the tail of the imprinting sheet (18) via a spring hinge. The take-up and release assemblies take up and release the imprinting sheet (18) to imprint on the roll material. A cleaning assembly for cleaning the imprinting sheet (18) and the cutting strip (73) is also connected to the top of the working cover (05). An adjustable... The pressing roller (22) is used in conjunction with the printing sheet (18). The pressing roller (22) presses the printing sheet (18) to make a printing, and squeezes the cutting strip (73) to make a quantitative cut and separate the roll material. A triggering component is also fixedly connected to one side of the working cover (05). The triggering component is connected to the follower component and the take-up and release component. The follower component is used to receive the driving force transmitted by the triggering component and drive the two sets of take-up and release components to switch between the printing position and the cleaning position. The printing pattern is used to enhance the material performance.
2. The assembled roll material processing device as described in claim 1, characterized in that, The rubbing sheet (18) includes a flexible steel sheet (70) for rigid support, a patterned sheet (72) is inlaid on the flexible steel sheet (70), a storage cavity (75) for accommodating the cutting strip (73) is provided at one end of the flexible steel sheet (70), a limiting strip (74) connected to the flexible steel sheet (70) is provided on one side of the storage cavity (75), and a plurality of drain holes (71) penetrating the flexible steel sheet (70) are provided below the limiting strip (74).
3. The assembled roll material processing device as described in claim 2, characterized in that, The follower component includes two protective rings (26) that are rotatably connected to the working cover (05). Each protective ring (26) has a fixed I-shaped sleeve (12) connected to the take-up and release component on one side. The protective ring (26) is connected to a guide tube (13) that passes through the I-shaped sleeve (12). A collection component is connected between the two I-shaped sleeves (12) and the collection component is connected to the I-shaped sleeve (12). Each of the two I-shaped sleeves (12) is connected to a symmetrically arranged electric slide rail (37). The two ends of the pressing roller (22) are connected to the moving end of the electric slide rail (37).
4. The assembled roll material processing device as described in claim 3, characterized in that, The follower component also includes a transmission gear two (21) sleeved on the outside of the protective ring (26), the transmission gear two (21) meshing with the trigger component, and an air pipe (15) connected to the guide pipe (13) on one side. The other end of the air pipe (15) is fixedly connected to a plurality of diverter pipes (31) located in the I-shaped sleeve (12), and one end of the diverter pipe (31) passes through the guide pipe (13) and extends into the I-shaped sleeve (12).
5. The assembled roll material processing device as described in claim 3, characterized in that, The collecting assembly includes a collecting tube (39) located between two I-shaped sleeves (12). The collecting tube (39) is fixedly connected with telescopic strips (27) around its perimeter. There are four telescopic strips (27), and an arc-shaped piece (38) is fixedly connected to the side of the telescopic strip (27) closest to the working cover (05). A support ring (42) is fixedly connected to the I-shaped sleeves (12) inside the collecting tube (39). A telescopic rod (41) is fixedly connected to one side of the support ring (42). A counterweight piece (40) that cooperates with the collecting tube (39) is fixedly connected to the moving end of the telescopic rod (41). The collecting tube (39) is provided with a plurality of elongated grooves for accommodating the counterweight (40), and the counterweight (40) is made of rubber.
6. The assembled roll material processing device as described in claim 1, characterized in that, The retractable assembly includes a transmission gear (20) that is connected to the trigger assembly. A drive shaft (11) is fixedly connected in the middle of the transmission gear (20). A functional ring (29) is fixedly connected to the other end of the drive shaft (11). A transmission sleeve (28) is fixedly connected to one side of the functional ring (29). A storage ring (43) is rotatably connected between the two transmission sleeves (28). A spirally arranged winding ring (35) is connected inside the storage ring (43). The winding ring (35) is fixedly connected to the transmission sleeve (28). Multiple filters (34) are connected inside the functional ring (29) on one side. Multiple heating tubes (36) are connected inside the functional ring (29) on the other side. A through hole is provided on one side of the storage ring (43) for the printing plate (18) to pass through. The through hole acts on the cutting strip (73) to fold and store it and enter the winding ring (35).
7. The assembled roll material processing device as described in claim 6, characterized in that, The triggering assembly includes a transmission box (14) fixedly connected to the working cover (05). The bottom of the transmission box (14) is rotatably connected to a second transmission shaft (57) extending to the outside of the working cover (05). The other end of the second transmission shaft (57) is connected to a triggering unit located in the transmission box (14). The triggering unit is provided with two output ends. One output end is connected to a main drive unit, and the other output end is connected to a secondary output unit. The main drive unit drives the I-beam sleeve (12) to rotate, and the secondary output unit drives the first transmission gear (20) to rotate. The outside of the transmission box (14) is rotatably connected to a guide column (19) fixedly connected to the I-beam sleeve (12).
8. The assembled roll material processing device as described in claim 7, characterized in that, The triggering unit includes a second reducer (56) fixedly connected to the transmission box (14), the second reducer (56) being connected to the second transmission shaft (57), the output end of the second reducer (56) being connected to the first transmission shaft (54) rotatably connected to the transmission box (14), the first transmission shaft (54) being connected to the first gear (51) and the second gear (55), and the first gear (51) and the second gear (55) being connected to the third transmission shaft (58) and the fifth transmission gear (52) rotatably connected to the transmission box (14), respectively, the third transmission shaft (58) being connected to the main drive unit, and the fifth transmission gear (52) being connected to the auxiliary output unit.
9. The assembled roll material processing device as described in claim 7, characterized in that, The main drive unit includes a transmission gear six (59) meshing with a transmission shaft three (58). The transmission gear six (59) is fixedly connected to a transmission shaft four (60) rotatably connected to a transmission box (14). The other end of the transmission shaft four (60) is fixedly connected to a reducer three (61) located in the transmission box (14). The output end of the reducer three (61) is connected to a reducer one (50) located in the transmission box (14). The output end of the reducer one (50) is connected to a transmission gear four (30) meshing with a transmission gear two (21).
10. The assembled roll material processing device as described in claim 9, characterized in that, The sub-output unit includes a vertical shaft fixedly connected to the transmission gear five (52). The bottom of the vertical shaft is connected to a transmission rod (53), and the other end of the transmission rod (53) is connected to a vertically arranged transmission shaft five (62). The transmission shaft five (62) is rotatably connected to the transmission box (14). There are two transmission shafts five (62), and each of the two transmission shafts five (62) is fixedly connected to a transmission gear three (25) that meshes with the transmission gear one (20).
11. The assembled roll material processing device as described in claim 10, characterized in that, The cleaning assembly includes an electric slide rail (23) fixedly connected to the working cover (05). A long strip is fixedly connected to the moving end of the electric slide rail (23). Multiple spray racks (24) are fixedly connected to the long strip. A water supply pipe extending to the outside of the working cover (05) is connected to one side of the long strip. The water supply pipe is connected to the spray racks (24) through the long strip.
12. The assembled roll material processing device as described in claim 1, characterized in that, The auxiliary mechanism includes a transversely arranged conveyor belt (01), with winding rollers (02) rotatably connected to both ends of the conveyor belt (01). The winding rollers (02) are fixedly connected to the conveyor belt (01) by pins. Pneumatic cylinders (06) are provided on both sides of the conveyor belt (01). A movable piece (07) is fixedly connected to the moving end of the pneumatic cylinder (06). Multiple limiting rollers (03) are rotatably connected between the two movable pieces (07). One end of the working cover (05) is rotatably connected to one of the movable pieces (07), and the other end is connected to the other movable piece (07) by pins.