Process for making screw art grinding stone

Abstract

The present application relates to the technical field of abrasive stone manufacturing process, and particularly relates to a screw-be art abrasive stone manufacturing process, which comprises the following steps: designing an artistic pattern on the surface of the abrasive stone according to a preset decoration requirement, and determining the positions and processing contours of different shells according to the artistic pattern; arranging the shells in a matrix according to a preset arrangement mode, and forming an integrated processing module by using a packaging sheet; cutting or carving the shell array according to a processing path corresponding to the preset artistic pattern, taking the material part from the residual material part, and laying the current array state to a to-be-spliced area to form the preset artistic pattern in s1. The process can realize the overall carving and processing of the shells by arranging the shells in a matrix according to a preset pattern and forming an integrated processing module by using a flexible fixing structure, i.e. a packaging sheet, can improve the accuracy and processing efficiency of the shell pattern processing, and reduce the on-site splicing difficulty; and a richly colored abrasive stone decoration surface is formed.

Description

Technical Field

[0001] This invention relates to the field of polishing stone making technology, and in particular to a process for making shell-shaped art polishing stones. Background Technology

[0002] With the continuous improvement of people's living standards and the development of the building decoration industry, people have increasingly higher requirements for the aesthetics, artistry, and personalization of floors, walls, and other decorative components. Traditional terrazzo is usually made by mixing stone particles, glass particles, or ordinary decorative particles with materials such as cement and resin and then casting it into shape. Its decorative effect mainly depends on the color and arrangement of the particles themselves, and the overall pattern is relatively simple, making it difficult to meet the needs of modern architecture for complex patterns, artistic shapes, and personalized decorative effects. Summary of the Invention

[0003] The purpose of this invention is to solve the problems pointed out in the background art, and to propose a shell art grinding stone making process.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A process for making shell-shaped art polished stones includes the following steps:

[0006] s1. Design artistic patterns on the surface of the polished stone according to the preset decorative requirements, and determine the position and processing outline of different seashells according to the artistic patterns;

[0007] s2. Arrange the seashells in a matrix according to a preset arrangement, and use a packaging sheet to form multiple seashells into an integrated processing module;

[0008] s3. The integrated processing module is transported to the engraving equipment, and the shell array is cut or engraved according to the processing path corresponding to the preset artistic pattern, so that the shell array forms a residual material part and a material part corresponding to the artistic pattern, wherein a connection part is left between the residual material part and the material part;

[0009] s4. Transport the completed integrated processing module after cutting or carving to the construction position, remove the material part from the residual material part and lay it in the current array state to the area to be spliced ​​to form the preset art pattern in s1;

[0010] s5. After the shell is assembled, pour a curing material onto the surface of the shell to cover it and form a shell art terrazzo.

[0011] The beneficial effects of the shell art polished stone production process proposed in this invention are as follows: This process arranges multiple shells in a matrix according to a preset pattern and uses a flexible fixing structure of a packaging sheet to form an integrated processing module, which can realize the overall carving and processing of the shells, improve the accuracy and efficiency of shell pattern processing, and at the same time, by setting a connecting part to maintain the integrity of the processing module during transportation, the difficulty of on-site assembly is reduced; during construction, the art pattern can be quickly laid according to the prefabricated module, and finally a polished stone decorative surface with rich colors, complex patterns, natural textures and high artistic value is formed. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the integrated processing module state structure of the present invention;

[0013] Figure 2 This is a schematic diagram showing the positional relationship between the packaging sheet and the shell of the present invention;

[0014] Figure 3 This is a schematic diagram of the structure after the material-using part of the present invention has been removed;

[0015] Figure 4 This is a schematic diagram of a preset artistic pattern formed by removing the material parts of the present invention and arranging them according to the current array state.

[0016] In the diagram: 1. Encapsulation sheet; 2. Spacer; 3. Shell; 4. Residual material section; 5. Material application section; 6. Upper adhesive layer; 7. Lower adhesive layer. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0018] Reference Figures 1-4 A process for making shell-shaped art polished stones includes the following steps:

[0019] s1. Design artistic patterns on the terrazzo surface according to the preset decorative requirements, and determine the position and processing outline of different shells according to the artistic patterns;

[0020] s2. Arrange the shells 3 in a matrix according to a preset arrangement, and use the encapsulation sheet 1 to form an integrated processing module from multiple shells 3;

[0021] s3. The integrated processing module is transported to the engraving equipment, and the shell array is cut or engraved according to the processing path corresponding to the preset art pattern, so that the shell array forms a residual material part 4 and a material part 5 corresponding to the art pattern, wherein a connection part is left between the residual material part 4 and the material part 5.

[0022] s4. Transport the integrated processing module after cutting or carving to the construction position, remove the material part 5 from the waste material part 4 and lay it in the current array state to the area to be spliced ​​to form the preset art pattern in s1;

[0023] s5. After the shell is assembled, pour a curing material onto the surface of the shell to cover it and form a shell art terrazzo.

[0024] The above process organically integrates digital pattern design, array-based prefabrication, overall carving, modular transportation and laying, and integrated resin casting and curing to form a complete shell art terrazzo production process.

[0025] In s1, artistic patterns are designed according to preset decorative requirements, and the position and processing outline of each shell are determined, providing a precise digital blueprint for subsequent array arrangement and carving processing. This ensures that complex patterns correspond one-to-one from design to processing, avoiding pattern distortion caused by positioning deviations in traditional hand collage.

[0026] In s2, the scattered shells are arranged in a matrix according to a preset arrangement and fixed by a packaging sheet, transforming the originally unprocessable loose shells into a unified processing module, solving the technical problem that individual shells are small in size and irregular in shape, making it difficult to accurately position and process them.

[0027] In s3, the integrated processing module is transported to the engraving equipment, and the array is cut or engraved as a whole according to the processing path determined in s1. The pattern of all the shells can be formed in one processing, and the relative position and contour accuracy between each shell are highly consistent.

[0028] In S4, the completed modules are transported to the construction site. The material part is removed from the scrap part and laid in the current array state. The connection part left between the scrap part and the material part ensures the integrity of the module and the array does not deform during transportation. The construction personnel only need to remove the material part to complete the pattern laying, which greatly reduces the technical difficulty and time cost of on-site assembly and avoids the shells being distributed in a disorderly manner.

[0029] In S5, transparent resin and other curing materials are poured onto the surface of the assembled seashell. After the resin cures, it completely covers the seashell and forms an integrated structure with the substrate, so that the decorative surface has both artistic appeal and structural strength.

[0030] The entire process has achieved a standardized production flow from design to finished product, transforming the creation of complex patterns on shell art polished stones from a process highly dependent on manual skills to a replicable industrialized production.

[0031] refer to Figure 2 The encapsulation sheet 1 includes an upper adhesive layer 6 and a lower adhesive layer 7. The shell 3 is attached between the upper adhesive layer 6 and the lower adhesive layer 7, and a gap space 2 is left between adjacent shells.

[0032] The encapsulation sheet employs a double-layer flexible adhesive structure consisting of an upper adhesive layer and a lower adhesive layer. The shell is sandwiched between the upper and lower adhesive layers, forming a sandwich-like fixation structure. The upper and lower adhesive layers apply adhesive force to the shell from both the top and bottom surfaces, respectively. This bidirectional fixation method offers higher positioning accuracy and resistance to displacement compared to single-sided bonding. It can precisely fix multiple natural shells of different shapes and sizes in designated positions according to a preset arrangement, preventing the shells from shifting or falling off due to the impact of cutting tools during subsequent cutting or carving processes, thereby ensuring the processing accuracy of the final pattern.

[0033] The space between adjacent shells serves a dual purpose: firstly, it provides ample cutting path for the cutting tools of the engraving equipment, ensuring that the tools do not touch adjacent shells when cutting the connection between the residual material and the material being used, thus preventing the shells from breaking or their edges from being damaged during processing; secondly, it increases the adhesion area, making the shells more stable.

[0034] Before S2, the shell pretreatment involves cleaning, drying, and surface treatment of the raw shells to ensure they meet the requirements for subsequent processing.

[0035] Natural seashell raw materials usually have mud, salt, organic residues and loose surface calcium attached to their surface after collection. If they are directly processed, these impurities will form a weak bonding layer in the bonding interface, resulting in insufficient bonding strength between the seashell and the bonding layer or dyeing resin. This can easily lead to problems such as seashell falling off or dyeing layer peeling off during processing or use.

[0036] After the shells are pretreated, a transparent colored resin material is used to dye the surface of the pretreated shells, so that the shells retain their own texture structure while having a preset color effect, and then the dyed shells are cured and dried.

[0037] Transparent colored resin dyeing utilizes the fluidity and permeability of resin materials, allowing the resin carrying the dye to penetrate into the natural micropores and textured grooves on the shell surface, forming a transparent resin film layer with a preset color. Transparent resin dyeing also allows different shells to achieve different preset colors. In subsequent array arrangements, color combinations enrich the layering and artistic expression of patterns, overcoming the limitations of the single color of natural shells. Furthermore, the resin is relatively smooth, facilitating adhesion to and removal of the adhesive layer.

[0038] In s4, the area to be spliced ​​is adhesive.

[0039] An adhesive layer is pre-installed in the area to be spliced. After the construction workers remove the materials from the integrated processing module, they can directly adhere the materials to the adhesive surface of the area to be spliced, maintaining their original array. The adhesive layer provides immediate fixing force to the bottom surface of the shells, preventing slippage or lifting after installation. This ensures the precise transfer of the spatial position of the shell array from removal from the processing module to final installation. The pre-installed adhesive layer simplifies the installation process, allowing for positioning and fixation with a single placement. This significantly reduces the difficulty and time cost of on-site assembly, while avoiding problems such as uneven shell spacing and pattern distortion that easily occur during manual positioning. This ensures high-fidelity reproduction of complex artistic patterns from design to finished product.

[0040] The adhesive layer can be a paving layer for terrazzo floors or walls. After the paving layer is laid, it is in a state of initial curing but not complete curing, and it has a certain degree of flexibility and adhesiveness.

[0041] In S5, the curing material is a transparent resin.

[0042] As a curing material, transparent resin exhibits excellent fluidity and low viscosity in its liquid state, allowing it to fully penetrate the spaces between shells, the micropores on the shell surface, and the gaps between the shell and the substrate, forming a seamless, comprehensive coating. After curing, the resin transforms from a liquid to a highly transparent solid. Its high light transmittance clearly reveals the natural textures, colors, and dyeing effects of the shells embedded within the resin, without affecting the visual effect of the decorative surface due to the color or turbidity of the cured material itself.

[0043] Meanwhile, the cured resin matrix provides the terrazzo surface with high hardness, wear resistance and impact resistance, firmly anchoring the seashell in the resin matrix to form an integrated composite structure, making the decorative surface both artistic and practical, suitable for floors, walls and other scenarios that need to withstand daily use.

[0044] After pouring the curing material, wait for it to cure, and then perform grinding and polishing.

[0045] The polished, dense surface is not only translucent but also stain-resistant, making it difficult for dirt to penetrate and adhere during daily use. This facilitates cleaning and maintenance, extending the lifespan of the decorative surface. Furthermore, polishing allows the cross-sectional texture of the shell to be more clearly displayed, further enhancing the overall artistic expression of the shell-patterned art stones.

[0046] The integrated processing module can be used for the entire artistic pattern or a part of the entire artistic pattern.

[0047] The integrated processing module can be designed as a single large module encompassing the complete artistic pattern, or it can be divided into multiple sub-modules according to the size and complexity of the pattern. For terrazzo decorative surfaces with smaller sizes or relatively simple patterns, a single integrated module is used for one-time molding, avoiding seam deviations caused by module splicing and ensuring the integrity and continuity of the pattern;

[0048] For large-area or complex decorative surfaces, dividing the overall pattern into multiple sub-modules for separate processing and then assembling reduces the requirements for the stroke and precision of the engraving equipment in a single processing cycle. This allows large patterns to be processed using standard-sized engraving equipment, while the sub-modules can be processed in parallel, improving production efficiency. Modular design also facilitates transportation and on-site construction organization. Each sub-module is prefabricated in the factory, and on-site assembly only requires assembling according to numbered modules. This balances the processing efficiency of large-scale production with the flexibility of small-batch custom designs, making it widely applicable.

[0049] refer to Figure 4 The overall size of the pattern is relatively large, so it can be disassembled into multiple sub-modules, processed separately, and then spliced ​​together.

[0050] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technical solution, concept, or design obtained by those skilled in the art by making equivalent substitutions or changes to the technical solution and inventive concept of the present invention within the scope of the technology disclosed in the present invention should be covered within the scope of protection of the present invention.

Claims

1. A process for making shell-shaped art polished stones, characterized in that, Includes the following steps: s1. Design artistic patterns on the surface of the polished stone according to the preset decorative requirements, and determine the position and processing outline of different shells according to the artistic patterns; s2. Arrange the shells (3) in a matrix according to a preset arrangement, and use the encapsulation sheet (1) to form an integrated processing module from multiple shells (3); s3. The integrated processing module is transported to the engraving equipment, and the shell array is cut or engraved according to the processing path corresponding to the preset art pattern, so that the shell array forms a residual material part (4) and a material part (5) corresponding to the art pattern, wherein a connection part is left between the residual material part (4) and the material part (5); s4. Transport the integrated processing module after cutting or carving to the construction position, remove the material part (5) from the waste material part (4) and lay it in the current array state to the area to be spliced ​​to form the preset art pattern in s1; s5. After the shell is assembled, pour a curing material onto the surface of the shell to cover it and form a shell art terrazzo.

2. The process for making a shell-shaped art polished stone according to claim 1, characterized in that, The encapsulation sheet (1) includes an upper adhesive layer (6) and a lower adhesive layer (7). The shell (3) is pasted between the upper adhesive layer (6) and the lower adhesive layer (7), and a gap space (2) is left between adjacent shells.

3. The process for making a shell-shaped art polished stone according to claim 1, characterized in that, Before S2, the shell pretreatment involves cleaning, drying, and surface treatment of the raw shells to ensure they meet the requirements for subsequent processing.

4. The process for making a shell-shaped art polished stone according to claim 3, characterized in that, After the shells are pretreated, a transparent colored resin material is used to dye the surface of the pretreated shells, so that the shells retain their own texture structure while having a preset color effect, and then the dyed shells are cured and dried.

5. The process for making a shell-shaped art polished stone according to claim 1, characterized in that, In s4, the area to be spliced ​​is adhesive.

6. The process for making a shell-shaped art polished stone according to claim 1, characterized in that, In s5, the curing material is a transparent resin.

7. The process for making a shell-shaped art polished stone according to claim 6, characterized in that, After pouring the curing material, wait for it to cure before polishing.

8. The process for making a shell-shaped art polished stone according to claim 1, characterized in that, Each of the aforementioned integrated processing modules represents either the entire artistic pattern or a portion thereof.

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