Structure and method for automatic separation of thin gaskets

Abstract

The application discloses a structure and method for realizing automatic separation of thin gaskets, comprising a lifting machine connected with a servo motor and a gasket suction cup; the gasket suction cup is used for sucking the thin gaskets to ascend along a gasket guide frame; a blowing port and a brush are arranged at the top of the gasket guide frame; and the gasket guide frame is arranged on a base support. The application solves the problem of precise separation of rubber gaskets or adjusting paper gaskets, guarantees the quantity of the rubber gaskets or the adjusting paper gaskets loaded, and improves the process intrinsic safety, reduces the safety risk and improves the production efficiency for the production site in the hazardous area of the initiating explosive device due to the full-process unmanned and automatic operation and the man-machine isolation safety operation.

Description

Technical Field

[0001] This invention relates to the field of automated assembly of pyrotechnic products, and in particular to a structure and method for automatically separating thin gaskets. Background Technology

[0002] In the automated assembly of pyrotechnic components, paper gaskets, aluminum foil sheets, and rubber washers are frequently used for isolation between contact points of various parts, and the quantity of components loaded must be accurate. Currently, paper gaskets, aluminum foil sheets, and rubber washers are generally fed using a stacked cylinder method. Due to material properties or compression, several rubber washers or adjusting paper gaskets may stick together, seriously affecting the assembly quality.

[0003] Therefore, it is necessary to develop new structures and methods to overcome the problems of existing technologies. Summary of the Invention

[0004] Purpose of the invention: To address the shortcomings and defects of existing technologies, this invention provides a structure and method for automatically separating thin gaskets, solving the problem of accurate separation of rubber gaskets or adjusting paper gaskets, and ensuring the quantity of rubber gaskets or adjusting paper gaskets installed. For production sites in hazardous areas of pyrotechnics, the fully unmanned and automated process, with human-machine isolation for safe operation, improves the inherent safety of the process, reduces safety risks, and increases production efficiency.

[0005] Technical solution: The present invention provides a structure for automatic separation of thin gaskets, characterized in that: it includes a lifting platform, which is connected to a servo motor and a gasket suction cup; the gasket suction cup picks up the thin gasket and rises along the gasket guide frame; the top of the gasket guide frame is provided with an air outlet and a brush; the gasket guide frame is located on a base support.

[0006] The lifting platform is equipped with a suction cup system, which includes a gasket suction cup and a lifting cylinder.

[0007] The thin gasket is isolated by a washer.

[0008] The gasket guide frame is equipped with a gasket positioning system at its bottom, which includes a base plate and a positioning plate.

[0009] The gasket guide frame is equipped with an air blowing system at the top, which includes several air outlets and an adjustable bracket.

[0010] The air outlets are symmetrically arranged on both sides of the top of the gasket guide frame.

[0011] The top of the gasket guide frame is equipped with a brush system, which includes several brushes and a fixed bracket.

[0012] The number of brushes is 3, located on the front and both sides of the top of the gasket guide frame.

[0013] The present invention provides a method for automatically separating thin gaskets, characterized in that: a gasket is placed in a gasket positioning system at the bottom of a gasket guide frame, with a thin gasket on the gasket; the cylinder of the lifting machine extends, and the gasket suction cup falls to pick up the thin gasket; the thin gasket rises under the traction of the lifting machine, and is continuously blown by the air outlet, and the gasket is peeled off by the brush.

[0014] The gasket suction cup corresponds to the thin gasket, and the thin gasket moves vertically within the gasket guide frame under the traction of the gasket suction cup.

[0015] Beneficial Effects: Compared with existing technologies, this invention has the following significant advantages: This invention solves the problem of precise separation of rubber gaskets or adjusting paper gaskets, ensuring the correct quantity of rubber gaskets or adjusting paper gaskets installed; for production sites in hazardous areas of pyrotechnics, the fully unmanned and automated process, with human-machine separation for safe operation, improves the inherent safety of the process, reduces safety risks, and increases production efficiency. This invention uses a combination of air blowing and fine brush scraping to achieve the effect of separation from the gasket below; it can realize unmanned and fully automated production, improve assembly quality, and increase production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of the gasket suction cup of the present invention;

[0018] Figure 3 This is a schematic diagram of the air outlet structure of the present invention;

[0019] Figure 4 This is a schematic diagram of the structure of the brush of the present invention;

[0020] Figure 5 This is a schematic diagram of the structure of the thin gasket of the present invention;

[0021] In the diagram, 1 is the elevator; 2 is the air vent; 3 is the brush; 4 is the gasket guide frame; 5 is the thin gasket; 6 is the base bracket; 7 is the servo motor; and 8 is the gasket suction cup. Detailed Implementation

[0022] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] The present invention provides a structure for automatic separation of thin gaskets, comprising a lifting platform 1 connected to a servo motor 7 and a gasket suction cup 8. The gasket suction cup 8 picks up the thin gasket 5 and elevates it along a gasket guide frame 4. The top of the gasket guide frame 4 is equipped with an air outlet 2 and a brush 3. The gasket guide frame 4 is located on a base support 6. The lifting platform 1 is equipped with a suction cup system, which includes a gasket suction cup 8 and a lifting cylinder. The thin gasket 5 is isolated by washers. The bottom of the gasket guide frame 4 is equipped with a washer positioning system, which includes a base plate and a positioning plate. The top of the gasket guide frame 4 is equipped with an air blowing system, which includes several air outlets 2 and an adjustable support. The air outlets 2 are symmetrically arranged on both sides of the top of the gasket guide frame 4. The top of the gasket guide frame 4 is equipped with a brush system, which includes several brushes 3 and a fixed support. There are three brushes 3, located on the front and both sides of the top of the gasket guide frame 4.

[0024] The present invention provides a method for automatically separating thin gaskets. A gasket is placed in a gasket positioning system at the bottom of a gasket guide frame 4, with a thin gasket 5 on top of the gasket. The cylinder of the lifting mechanism 1 extends, and a gasket suction cup 8 descends to pick up the thin gasket 5. The thin gasket 5 rises under the traction of the lifting mechanism 1, and is continuously blown by the air outlet 2, while a brush 3 peels off the gasket. The gasket suction cup 8 corresponds to the thin gasket 5, and the thin gasket 5 moves vertically within the gasket guide frame 4 under the traction of the gasket suction cup 8.

[0025] This invention solves the problem of precise separation of rubber gaskets or adjusting paper gaskets, ensuring the correct quantity of gaskets or adjusting paper gaskets are installed. In hazardous production areas for pyrotechnics, the fully automated and unmanned process, with human-machine separation for safe operation, improves inherent process safety, reduces safety risks, and increases production efficiency. This invention uses a combination of air blowing and fine brush scraping to achieve separation from the underlying gasket; it enables fully automated, unmanned production, improving assembly quality and increasing production efficiency.

Claims

1. A structure for automatically separating thin gaskets, characterized in that: Includes a lift (1), which is connected to a servo motor (7) and a gasket suction cup (8); the gasket suction cup (8) picks up a thin gasket (5) and raises it along the gasket guide frame (4); the top of the gasket guide frame (4) is provided with an air outlet (2) and a brush (3); the gasket guide frame (4) is located on the base support (6).

2. The structure for automatic separation of thin gaskets according to claim 1, characterized in that: The elevator (1) is equipped with a suction cup system, which includes a gasket suction cup (8) and a lifting cylinder.

3. The structure for automatic separation of thin gaskets according to claim 1, characterized in that: The thin gasket (5) is isolated by a washer.

4. The structure for automatic separation of thin gaskets according to claim 3, characterized in that: The gasket guide frame (4) is equipped with a gasket positioning system at the bottom, which includes a base plate and a positioning plate.

5. The structure for automatic separation of thin gaskets according to claim 3, characterized in that: The gasket guide frame (4) is equipped with an air blowing system on its top. The air blowing system includes several air outlets (2) and an adjustable bracket.

6. The structure for automatic separation of thin gaskets according to claim 5, characterized in that: The air outlets (2) are symmetrically arranged on both sides of the top of the gasket guide frame (4).

7. The structure for automatic separation of thin gaskets according to claim 3, characterized in that: The top of the gasket guide frame (4) is provided with a brush system, which includes several brushes (3) and a fixed bracket.

8. The structure for automatic separation of thin gaskets according to claim 7, characterized in that: The number of brushes (3) is 3, located on the front and both sides of the top of the pad guide frame (4).

9. A method for automatically separating thin gaskets, characterized in that: Place the washer into the washer positioning system at the bottom of the washer guide frame (4). The washer has a thin washer (5). The cylinder of the elevator (1) extends and the washer suction cup (8) falls down to pick up the thin washer (5). The thin washer (5) rises under the traction of the elevator (1) and is continuously blown through the air outlet (2). The washer is peeled off by the brush (3).

10. The method for automatic separation of thin gaskets according to claim 9, characterized in that: The gasket suction cup (8) corresponds to the thin gasket (5), and the thin gasket (5) moves vertically within the gasket guide frame (4) under the traction of the gasket suction cup (8).

Images