Circulating electric field sludge wall breaking and cell lysis pretreatment device

CN122977656APending Publication Date: 2026-10-27HUANENG YUNNAN DIANDONG ENERGY CO LTD
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Patent Information

Application Number
CN202611434004.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-09-16
Publication Date
2026-10-27

AI Technical Summary

Technical Problem

[0005]本发明要解决的技术问题是:现有技术中电子式场强调节单元构成复杂、成本高昂,且维护依赖专业人员,难以适配污泥处理行业实际运维能力,为此本发明提出一种循环式电场污泥破壁溶胞预处理装置

Benefits of technology

本发明以机械方式实现场强调节,通过改变电场发生器之间的间距来调整反应区场强,相较于高压驱动器、智能控制器及触摸屏等电子元器件的调节方式来说,本发明减少了电子器件的用量,通过伺服电机提供机械推压动力,配合手动切换调节模式,无需高压驱动器、智能控制器及触摸屏等电控调节组件,适用于污泥处理厂等工况条件较为恶劣的场所,调节位置通过基准标识线进行定位,工作人员可直观判断当前所处的调节模式,操作方式简单直接,日常维护以常规机械检查为主,无需专业电控知识,适合污泥处理行业一线操作人员使用。

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Abstract

The application relates to the technical field of water pollution treatment, and discloses a circulating electric field sludge wall-breaking and cell-lysing pretreatment device, which comprises a shell, a circulating pump, a sludge inlet pipe, a reaction pipe and an electric field wall-breaking assembly. The circulating pump is installed in the shell, the sludge inlet pipe is connected to the input end of the circulating pump and extends to the outside of the shell, the reaction pipe is connected to the output end of the circulating pump and is fixed in the shell, the end of the reaction pipe away from the circulating pump extends to the outside of the shell, and the electric field wall-breaking assembly is arranged in the shell. The field strength of the reaction zone is adjusted by changing the spacing between electric field generators, the adjusting position is positioned through a benchmark identification line, the current adjusting mode can be directly judged by the staff, the operation mode is simple and direct, routine maintenance mainly adopts conventional mechanical inspection, professional electric control knowledge is not needed, and the device is suitable for being used by front-line operators in the sludge treatment industry.
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Description

Technical Field

[0001] This invention relates to the field of water pollution treatment technology, and in particular to a circulating electric field sludge cell disruption and lysis pretreatment device. Background Technology

[0002] The electric field sludge cell wall disruption and lysis pretreatment device is a treatment device that uses a high-voltage pulsed electric field to act on sludge, causing the cell walls of microorganisms to break and release intracellular organic matter, thereby improving the subsequent digestion or dewatering performance of sludge.

[0003] A search revealed that patent application CN121342291A discloses a multi-segment programmable high-voltage electric field sludge cell wall breaking device and method. This scheme sets up two electric field reaction chambers with different field strengths, which are used to break down cells with different cell wall strengths in the pretreated sludge to improve the dewatering effect of the sludge. However, in this scheme, the field strength of the electric field reaction chamber is adjusted by an electric field driving unit. The electric field driving unit includes a high-voltage electric field driver group that is independently powered, an intelligent controller for issuing control commands to the high-voltage electric field driver group, and a touch screen for real-time operation. The electric field drive unit is complex, consisting of a high-voltage driver group, an intelligent controller, and a human-machine interface. Not only are the equipment purchase and installation costs high, but daily maintenance also requires technicians with professional electrical control knowledge, which is generally lacking in the sludge treatment industry.

[0004] Therefore, it is necessary to propose a circulating electric field sludge cell disruption and lysis pretreatment device to solve the above problems. Summary of the Invention

[0005] The technical problem to be solved by the present invention is that the existing electronic field-controlled adjustment unit is complex in structure, expensive, and requires professional personnel for maintenance, making it difficult to adapt to the actual operation and maintenance capabilities of the sludge treatment industry. Therefore, the present invention proposes a circulating electric field sludge cell disruption and lysis pretreatment device.

[0006] To achieve the above objectives, this application adopts the following technical solution: a circulating electric field sludge cell disruption and lysis pretreatment device, comprising a shell, a circulating pump, a sludge inlet pipe, a reaction pipe, and an electric field cell disruption assembly. The circulating pump is installed inside the shell, the sludge inlet pipe is connected to the input end of the circulating pump and extends to the outside of the shell, the reaction pipe is connected to the output end of the circulating pump and fixed inside the shell, and the end of the reaction pipe away from the circulating pump extends to the outside of the shell. The electric field cell disruption assembly is disposed inside the shell. The device is characterized in that: The electric field cell-wall breaking component includes two opposing electric field generating structures. Each electric field generating structure includes a first DC electric field generating device and a second DC electric field generating device. A first reaction zone is formed between the two first DC electric field generating devices, and a second reaction zone is formed between the two second DC electric field generating devices. The reaction tube passes through the first reaction zone and the second reaction zone. The reaction tube is serpentine and repeatedly passes through the first reaction zone and the second reaction zone. The outer shell has a top frame and eight sliding structures fixed inside. The first DC electric field generating device and the second DC electric field generating device are both connected to the top frame through two sliding structures. The sides of the first DC electric field generating device and the second DC electric field generating device are fixed with back supports. Each back support has a fixing plate fixed on its side. The end of the fixing plate away from the back support has an arc surface. The housing is equipped with two adjustment components, which act on two electric field generating structures respectively. Each adjustment component includes a rotation structure, a pressing structure and a control structure. The rotation structure includes a rotating main shaft rotatably installed inside the housing. One end of the rotating main shaft has a channel, and the outer side has a strip-shaped opening, which is connected to the channel. The pressing structure includes a sliding shaft slidably connected inside the rotating main shaft and multiple pressure plates fixedly disposed on the sliding shaft, with the multiple pressure plates passing through the strip-shaped opening; The control structure is used to drive the sliding shaft to move along the axial direction of the rotating main shaft. When the rotating main shaft rotates, it can drive multiple pressure plates to rotate, so that the pressure plate opposite to the fixed plate pushes the corresponding first DC electric field generating device or second DC electric field generating device to move.

[0007] The housing is equipped with a reset component for controlling the reset of the two electric field generating structures.

[0008] Preferably, the top frame includes four horizontal plates, which are arranged in pairs and parallel to each other. The sliding structure includes a guide rail and a sliding frame. The guide rail is fixed between two horizontal plates in the same group. The guide rail is arranged horizontally and perpendicular to the horizontal plates. The sliding frame is slidably mounted on the guide rail. Both ends of the first DC electric field generating device and the second DC electric field generating device are fixed with connecting seats. The sliding frame is connected to the connecting seats at the corresponding positions.

[0009] Preferably, the rotating structure further includes a servo motor, a first gear, and a second gear. The servo motor is installed inside the housing, the first gear is fixedly sleeved on the output shaft of the servo motor, and the second gear is fixedly sleeved on the rotating main shaft. The first gear and the second gear mesh with each other.

[0010] Preferably, the plurality of pressure plates include two first pressure plates, one second pressure plate, and one third pressure plate. The two first pressure plates, the second pressure plate, and the third pressure plate are all fixed on the sliding shaft and pass through the strip opening. The first pressure plates, the second pressure plate, and the third pressure plate are distributed along the axial direction of the sliding shaft.

[0011] Preferably, the control structure includes a first frame, a first lead screw, and a first movable seat. The first frame is fixed inside the housing, the first lead screw is rotatably mounted on the first frame, the first movable seat is threaded to the first lead screw and slidably assembled on the first frame, a handwheel is installed at one end of the first lead screw, and three reference marking lines are provided on the side of the first frame.

[0012] Preferably, a connecting plate is fixed to one end of the sliding shaft outside the rotating main shaft. The connecting plate is perpendicular to the sliding shaft. Two annular plates are fixed to the side of the first movable seat. The two annular plates are spaced apart and are located on both sides of the connecting plate.

[0013] Preferably, the inner diameter of the annular plate is larger than the diameter of the sliding shaft, and the sliding shaft passes through the inner circle of the annular plate without contacting the annular plate.

[0014] Preferably, a reset assembly is provided inside the housing. The reset assembly includes a second frame, a second lead screw, two second movable seats, and two reset push plates. The second frame is fixed inside the housing. The second lead screw is rotatably mounted on the second frame. The two second movable seats are threadedly connected to the second lead screw. The two reset push plates are fixedly fixed on the two second movable seats. The second lead screw has two sections of threads with opposite directions. The two second movable seats are located on the two sections of threads. A drive motor is mounted on the side of the second frame. The output shaft of the drive motor is fixedly connected to the second lead screw.

[0015] Preferably, both reset push plates are arranged along the length of the outer shell, and the two reset push plates are parallel to each other, with the two reset push plates acting on two electric field generating structures respectively.

[0016] Preferably, the housing is provided with a positioning assembly, which includes a lifting cylinder, a lifting frame, and two locking pressure plates. The lifting cylinder is installed on the bottom surface of the housing, and the telescopic end of the lifting cylinder extends into the interior of the housing and is slidably connected to the housing. The lifting frame is fixed to the telescopic end of the lifting cylinder, and the two locking pressure plates are respectively fixed to both ends of the lifting frame. One of the locking pressure plates is positioned facing the two first DC electric field generating devices, and the other locking pressure plate is positioned facing the two second DC electric field generating devices.

[0017] The technical effects and advantages of this invention are as follows: This invention achieves field strength adjustment mechanically by changing the spacing between electric field generators to adjust the field strength in the reaction zone. Compared to adjustment methods using electronic components such as high-voltage drivers, intelligent controllers, and touchscreens, this invention reduces the amount of electronic components used. It provides mechanical pushing power through a servo motor, combined with manual switching of adjustment modes. It eliminates the need for electronic control adjustment components such as high-voltage drivers, intelligent controllers, and touchscreens, making it suitable for harsh working conditions such as sludge treatment plants. The adjustment position is located using a baseline marker line, allowing operators to intuitively determine the current adjustment mode. The operation is simple and direct, and daily maintenance mainly involves routine mechanical inspections, requiring no professional electrical control knowledge. It is suitable for frontline operators in the sludge treatment industry. Attached Figure Description

[0018] The disclosure of this invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this invention. In the drawings, the same reference numerals are used to refer to the same parts: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the electric field cell-breaking component and two adjustment components. Figure 4 This is a schematic diagram of the circulating pump, sludge inlet pipe, and reaction pipe. Figure 5 This is a schematic diagram of the reset component. Figure 6 This is a schematic diagram of the first DC electric field generator and its corresponding sliding structure. Figure 7 A schematic diagram of the structure of the adjustment component; Figure 8 This is a schematic diagram of the structure under the second adjustment mode of the present invention; Figure 9 This is a schematic diagram of the structure under the third adjustment mode of the present invention; Figure 10 This is a schematic diagram of the control structure.

[0019] Legend: 1. Outer shell; 2. Circulating pump; 3. Sludge inlet pipe; 4. Reaction tube; 5. First DC electric field generator; 6. Second DC electric field generator; 7. Horizontal plate; 81. Guide rail; 82. Sliding frame; 83. Roller; 84. Connecting seat; 85. Back support; 86. Fixing plate; 91. Rotating spindle; 92. Strip opening; 93. Servo motor; 94. First gear; 95. Second gear; 96. Connecting plate; 10 1. Sliding shaft; 102. First pressure plate; 103. Second pressure plate; 104. Third pressure plate; 111. First frame; 112. Baseline marking line; 113. First lead screw; 114. First moving seat; 115. Annular plate; 121. Second frame; 122. Second lead screw; 123. Second moving seat; 124. Drive motor; 125. Reset push plate; 131. Lifting cylinder; 132. Lifting frame; 133. Locking pressure plate. Detailed Implementation

[0020] It is readily understood that, based on the technical solution of this invention, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of the invention. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative examples of the technical solution of this invention and should not be considered as the entirety of the invention or as limitations or restrictions on the technical solution of this invention.

[0021] Example 1: This example discloses a circulating electric field sludge cell disruption and lysis pretreatment device, referring to... Figure 1-3 The system includes an outer shell 1, which is hollow inside. A circulation pump 2 is installed inside the outer shell 1. The input end of the circulation pump 2 is connected to a sludge inlet pipe 3. The end of the sludge inlet pipe 3 away from the circulation pump 2 extends to the outside of the outer shell 1. The output end of the circulation pump 2 is connected to a reaction pipe 4, which is fixed inside the outer shell 1. The reaction pipe 4 has a serpentine tubular structure. The end of the reaction pipe 4 away from the circulation pump 2 extends to the outside of the outer shell 1. When the circulation pump 2 is running, it draws sludge into the sludge inlet pipe 3 and then discharges the sludge into the reaction pipe 4. Finally, the sludge is discharged to the outside of the outer shell 1 through the reaction pipe 4. A top frame is fixed inside the outer shell 1. The top frame includes four horizontal plates 7, which are arranged in pairs and parallel to each other.

[0022] Reference Figure 3The outer shell 1 is equipped with an electric field cell-wall breaking component, which consists of two electric field generating structures arranged opposite each other. Each electric field generating structure includes a first DC electric field generating device 5 and a second DC electric field generating device 6. The two first DC electric field generating devices 5 and the two second DC electric field generating devices 6 are arranged opposite each other. A first reaction zone is formed between the two first DC electric field generating devices 5 and a second reaction zone is formed between the two second DC electric field generating devices 6. A reaction tube 4 passes through the first and second reaction zones. During the flow of sludge in the reaction tube 4, it will go back and forth between the first and second reaction zones multiple times, so that the electric field of the first and second reaction zones will circulate and process the sludge multiple times to ensure the dewatering effect of the sludge. The electric field strength between the first and second reaction zones can be adjusted by adjusting the distance between the two first DC electric field generating devices 5 and the two second DC electric field generating devices 6.

[0023] The first DC electric field generator 5 and the second DC electric field generator 6 have the same structure, mainly consisting of an external frame, a power supply unit, a signal modulation unit, a boost converter unit, and electrode plates. The power supply unit is connected to an external base power supply to provide electrical energy input. The signal modulation unit processes the input electrical energy and outputs a voltage waveform that meets the requirements, which is then sent to the boost converter unit to complete the voltage amplitude boost. The boosted high-voltage electrical energy is then delivered to the electrode plates. An electric field is formed between the electrode plates of the two first DC electric field generators 5. When the sludge medium to be treated flows through the area between the two electrode plates, the medium is subjected to the electric field. The cell structure is changed by means of the electroporation effect, thereby achieving the purpose of cell disruption and lysis. The first DC electric field generator 5 and the second DC electric field generator 6 are existing technologies and will not be described in detail here.

[0024] Each of the first DC electric field generating devices 5 and each of the second DC electric field generating devices 6 has a connecting seat 84 fixed at both ends. Each of the first DC electric field generating devices 5 and each of the second DC electric field generating devices 6 is provided with a sliding structure. The four horizontal plates 7 are arranged in pairs, and the four sliding structures are respectively arranged between the two pairs of horizontal plates 7. The sliding structure includes two guide rails 81 and two sliding brackets 82. The two guide rails 81 are fixed between the two horizontal plates 7 in the same group, and the two sliding brackets 82 are slidably mounted on the two guide rails 81 respectively, and the two sliding brackets 82 are respectively positioned with corresponding positions. The two connecting seats 84 on the upper are connected. For the first DC electric field generating device 5 or the second DC electric field generating device 6, the arrangement of the two guide rails 81 and the two sliding frames 82 allows them to move along the length direction of the guide rails 81, which facilitates the adjustment of the electric field strength of the first reaction zone and the second reaction zone. The guide rails 81 are arranged in the horizontal direction and are perpendicular to the horizontal plate 7. Furthermore, rollers 83 are installed on the sliding frames 82, and the number of rollers 83 is at least two. The arrangement of rollers 83 can reduce the friction between the sliding frames 82 and the guide rails 81, which facilitates the movement of the sliding frames 82 on the guide rails 81.

[0025] Each of the first DC electric field generating devices 5 and each of the second DC electric field generating devices 6 is fixed with a back support 85 on its side. Each of the back supports 85 is fixed with a fixing plate 86 on its side. The end of the fixing plate 86 away from the back support 85 is provided with an arc surface.

[0026] The housing 1 is internally equipped with two adjustment components, which act on two electric field generating structures respectively. The two adjustment components are used to adjust the distance between the two first DC electric field generating devices 5 and the two second DC electric field generating devices 6. The adjustment components include a rotation structure, a pressing structure, and a control structure. The rotation structure includes a rotating main shaft 91, which is rotatably installed inside the housing 1. One end of the rotating main shaft 91 has a channel with a circular cross-section, and the axis of the channel coincides with the axis of the rotating main shaft 91. The outer side of the rotating main shaft 91 has a strip-shaped opening 92, which communicates with the interior of the rotating main shaft 91. The rotation structure also includes a servo motor 93, which is installed inside the housing 1. The output shaft of the servo motor 93 is fixedly fitted with a first gear 94, and the rotating main shaft 91 is fixedly fitted with a second gear 95, with the first gear 94 and the second gear 95 meshing.

[0027] Reference Figure 7The pressing structure includes a sliding shaft 101, which is inserted into a channel and slidably connected to the channel. Two first pressure plates 102, one second pressure plate 103, and one third pressure plate 104 are fixed on the sliding shaft 101. The two first pressure plates 102, one second pressure plate 103, and one third pressure plate 104 all pass through the strip opening 92 and slide in the strip opening 92. A connecting plate 96 is fixed at one end of the sliding shaft 101 outside the rotating main shaft 91. The connecting plate 96 extends from the outside of the sliding shaft 101 and remains perpendicular to the sliding shaft 101.

[0028] The control structure includes a first frame 111, which is fixed inside the outer casing 1. Three reference marking lines 112 are provided on the side of the first frame 111, which correspond to three adjustment states: adjusting the first DC electric field generator 5 separately, adjusting the second DC electric field generator 6 separately, and adjusting the first DC electric field generator 5 and the second DC electric field generator 6 simultaneously. A first lead screw 113 is rotatably mounted on the first frame 111. A first movable seat 114 is threaded onto the first lead screw 113 and is slidably mounted on the first frame 111. One end of the first lead screw 113 extends to the outside of the first frame 111 and is equipped with a handwheel. The handwheel facilitates the operator's control of the rotation of the first lead screw 113.

[0029] Two annular plates 115 are fixed to the side of the first movable seat 114. There is a gap between the two annular plates 115, and the two annular plates 115 are respectively located on both sides of the connecting plate 96. When the two annular plates 115 move, they can jointly drive the connecting plate 96 to move, so that the connecting plate 96 drives the sliding shaft 101 to move. The inner diameter of the annular plate 115 is larger than the shaft diameter of the sliding shaft 101, and the annular plate 115 and the sliding shaft 101 are coaxially arranged. The sliding shaft 101 passes through the inner annular opening of the annular plate 115, and the sliding shaft 101 and the annular plate 115 do not contact each other.

[0030] Since the two electric field generating structures and the two regulating components are identical, only one of the electric field generating structures and its corresponding regulating component will be described in detail here. The regulating component has three regulating modes. First, in the initial state, such as... Figure 3 As shown, the two first pressure plates 102 are respectively positioned opposite the two fixed plates 86. In this case, when the rotating spindle 91 rotates, the two first pressure plates 102 rotate synchronously and can simultaneously apply a pushing force to the arc surface of the two fixed plates 86, so that the two fixed plates 86 move synchronously, thereby simultaneously adjusting the positions of the first DC electric field generating device 5 and the second DC electric field generating device 6.

[0031] Secondly, such as Figure 8As shown, the second pressure plate 103 is positioned directly opposite the fixed plate 86 on the first DC electric field generator 5, and the fixed plate 86 on the second DC electric field generator 6 is positioned directly opposite the gap between the third pressure plate 104 and the adjacent first pressure plate 102. In this case, when the rotating spindle 91 rotates, the second pressure plate 103 will apply a pushing force to the corresponding fixed plate 86, and the third pressure plate 104 and the two first pressure plates 102 will not contact the two fixed plates 86. At this time, the first DC electric field generator 5 moves independently, while the second DC electric field generator 6 remains stationary, and the position of the first DC electric field generator 5 can be adjusted independently.

[0032] Thirdly, such as Figure 9 As shown, the third pressure plate 104 is positioned directly opposite the fixed plate 86 on the second DC electric field generator 6, while the fixed plate 86 on the first DC electric field generator 5 is positioned directly opposite the gap between the second pressure plate 103 and the adjacent first pressure plate 102. In this case, when the rotating spindle 91 rotates, the third pressure plate 104 will apply a pushing force to the corresponding fixed plate 86, and the second pressure plate 103 and the two first pressure plates 102 will not contact the two fixed plates 86. At this time, the second DC electric field generator 6 moves independently, while the first DC electric field generator 5 remains stationary, and the position of the second DC electric field generator 6 can be adjusted independently.

[0033] In summary, by adjusting the positions of the sliding shaft 101, the first pressure plate 102, the second pressure plate 103, and the third pressure plate 104, the operator can synchronously or individually adjust the first DC electric field generator 5 and the second DC electric field generator 6, which is applicable to sludge treatment conditions in different scenarios.

[0034] For the rotating spindle 91 and the sliding shaft 101, the servo motor 93 controls their rotation. Specifically, when the servo motor 93 is running, it drives the rotating spindle 91 to rotate through the meshing first gear 94 and second gear 95. Since the first pressure plate 102, the second pressure plate 103 and the third pressure plate 104 are all placed in the strip opening 92, the rotating spindle 91 can drive the sliding shaft 101, the first pressure plate 102, the second pressure plate 103 and the third pressure plate 104 to rotate, thereby pushing and adjusting the first DC electric field generating device 5 and the second DC electric field generating device 6.

[0035] The position of the sliding shaft 101 is adjusted by a control component. Specifically, the operator controls the rotation of the first lead screw 113 by rotating a handwheel. When the first lead screw 113 rotates, it drives the first moving seat 114 to move, and the two annular plates 115 on it move accordingly. During the movement of the two annular plates 115, they can jointly drive the connecting plate 96 to move, ultimately controlling the movement of the sliding shaft 101. When the sliding shaft 101 moves, the first pressure plate 102, the second pressure plate 103, and the third pressure plate 104 move accordingly. During the adjustment process, the operator can refer to the three reference lines 112 to control the position of the sliding shaft 101, such as... Figure 10 As shown, when the middle part of the first movable seat 114 is aligned with the three reference marking lines 112 a, b, and c respectively, it corresponds to three different adjustment modes. When aligned with a, it is the synchronous adjustment mode; when aligned with b, it is the mode of adjusting the first DC electric field generator 5 separately; and when aligned with c, it is the mode of adjusting the second DC electric field generator 6 separately.

[0036] Example 2: Based on Example 1, this example discloses a circulating electric field sludge cell disruption and lysis pretreatment device, referring to... Figure 2 and Figure 5 The housing 1 is equipped with a reset assembly for controlling the reset of the first DC electric field generator 5 and the second DC electric field generator 6. The reset assembly includes a second frame 121, which is fixed inside the housing 1. A second lead screw 122 is rotatably mounted on the second frame 121. Two second moving seats 123 are threaded onto the second lead screw 122. Each second moving seat 123 is fixed with a reset push plate 125. The two reset push plates 125 are respectively positioned opposite to the two electric field generators. The two reset push plates 125 are parallel to each other and are arranged along the length of the housing 1. The second lead screw 122 has two threads of the same length but opposite directions. The two second moving seats 123 are threaded onto the two threads, which allows the second lead screw 122 to control the two second moving seats 123 to move synchronously and move away from each other when the second lead screw 122 rotates. A drive motor 124 is mounted on the side of the second frame 121. The output shaft of the drive motor 124 is fixedly connected to the second lead screw 122.

[0037] For different types of sludge, staff need to adjust the electric field strength of the first reaction zone and the second reaction zone according to the actual situation. Before each adjustment, staff can use two reset push plates 125 to control the two first DC electric field generators 5 and the two second DC electric field generators 6 to reset, so that the distance between the two first DC electric field generators 5 and the two second DC electric field generators 6 is maximized, providing a larger adjustment range for subsequent electric field adjustment. Specifically, staff can control the second lead screw 122 to rotate through the drive motor 124, thereby moving the two reset push plates 125 away from each other. When the reset push plates 125 move, they can push the side-by-side first DC electric field generators 5 and second DC electric field generators 6.

[0038] Example 3: Based on Example 2, this example discloses a circulating electric field sludge cell disruption and lysis pretreatment device, referring to... Figure 1 and Figure 2 The outer casing 1 is provided with a positioning assembly for fixing the positions of the two first DC electric field generating devices 5 and the two second DC electric field generating devices 6. The positioning assembly includes a lifting cylinder 131, a lifting frame 132 and two locking pressure plates 133. The lifting cylinder 131 is installed on the bottom surface of the outer casing 1, and the telescopic end of the lifting cylinder 131 extends into the interior of the outer casing 1 and is slidably connected to the outer casing 1. The lifting frame 132 is fixed to the telescopic end of the lifting cylinder 131. The two locking pressure plates 133 are respectively fixed to both ends of the lifting frame 132, and the two locking pressure plates 133 are respectively positioned facing the two first DC electric field generating devices 5 and the two second DC electric field generating devices 6.

[0039] After adjusting the positions of the two first DC electric field generators 5 and the two second DC electric field generators 6, the operator can activate the lifting cylinder 131, causing the lifting frame 132 to move the two locking plates 133 upward until the two locking plates 133 press down on the two first DC electric field generators 5 and the two second DC electric field generators 6. In this case, the pressing action of the two locking plates 133 can fix the two first DC electric field generators 5 and the two second DC electric field generators 6, ensuring the positional stability of the two first DC electric field generators 5 and the two second DC electric field generators 6.

[0040] The technical scope of this invention is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this invention, and all such modifications and variations should fall within the protection scope of this invention.

Claims

1. A circulating electric field sludge cell disruption and lysis pretreatment device, comprising a shell (1), a circulating pump (2), a sludge inlet pipe (3), and a reaction pipe (4), characterized in that: An electric field cell-breaking assembly is provided inside the outer shell (1). The electric field cell-breaking assembly includes two electric field generating structures arranged opposite each other. Each electric field generating structure includes a first DC electric field generating device (5) and a second DC electric field generating device (6). A first reaction zone is formed between the two first DC electric field generating devices (5), and a second reaction zone is formed between the two second DC electric field generating devices (6). The reaction tube (4) passes through the first reaction zone and the second reaction zone. The outer shell (1) has a top frame and eight sliding structures fixed inside. The first DC electric field generating device (5) and the second DC electric field generating device (6) are both connected to the top frame through two sliding structures. The housing (1) is provided with two adjustment components inside, each of which includes a rotation structure, a pressing structure and a control structure; The pressing structure includes multiple pressure plates, and the control structure is used to control the position of the multiple pressure plates. The multiple pressure plates have three position states, corresponding to the three adjustment modes of the adjustment component. The three adjustment modes are: adjusting the first DC electric field generator (5) alone, adjusting the second DC electric field generator (6) alone, and adjusting the first DC electric field generator (5) and the second DC electric field generator (6) simultaneously. The outer shell (1) is equipped with a reset component for controlling the reset of the two electric field generating structures.

2. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 1, characterized in that, The top frame includes four horizontal plates (7), which are arranged in pairs and parallel to each other. The sliding structure includes a guide rail (81) and a sliding frame (82). The guide rail (81) is fixed between two horizontal plates (7) in the same group. The guide rail (81) is arranged in a horizontal direction and is perpendicular to the horizontal plates (7). The sliding frame (82) is slidably mounted on the guide rail (81). Both ends of the first DC electric field generating device (5) and the second DC electric field generating device (6) are fixed with connecting seats (84). The sliding frame (82) is connected to the corresponding connecting seats (84). The sliding frame (82) is equipped with rotatable rollers (83). The number of rollers (83) is at least two. The first DC electric field generator (5) and the second DC electric field generator (6) are each fixed with a back support (85), and each back support (85) is fixed with a fixing plate (86) on its side.

3. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 1, characterized in that, The rotating structure includes a rotating main shaft (91) rotatably installed inside the outer casing (1). One end of the rotating main shaft (91) is provided with a channel, and a strip-shaped opening (92) is provided on the outside. The strip-shaped opening (92) is connected to the channel. The rotating structure also includes a servo motor (93), a first gear (94) and a second gear (95). The servo motor (93) is installed inside the housing (1). The first gear (94) is fixedly sleeved on the output shaft of the servo motor (93). The second gear (95) is fixedly sleeved on the rotating spindle (91). The first gear (94) and the second gear (95) mesh with each other.

4. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 1, characterized in that, The pressing structure includes a sliding shaft (101) slidably connected inside the rotating main shaft (91), and multiple pressure plates are fixedly mounted on the sliding shaft (101); The plurality of pressure plates include two first pressure plates (102), one second pressure plate (103), and one third pressure plate (104). The two first pressure plates (102), one second pressure plate (103), and one third pressure plate (104) are all fixed on the sliding shaft (101) and pass through the strip opening (92). The first pressure plates (102), the second pressure plates (103), and the third pressure plate (104) are distributed along the axial direction of the sliding shaft (101).

5. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 1, characterized in that, The control structure includes a first frame (111), a first lead screw (113), and a first movable seat (114). The first frame (111) is fixed inside the outer shell (1). The first lead screw (113) is rotatably mounted on the first frame (111). The first movable seat (114) is threaded to the first lead screw (113) and slidably assembled on the first frame (111). A handwheel is installed at one end of the first lead screw (113). Three reference marking lines (112) are provided on the side of the first frame (111).

6. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 5, characterized in that, The sliding shaft (101) is fixed with a connecting plate (96) at one end outside the rotating main shaft (91). The connecting plate (96) is perpendicular to the sliding shaft (101). Two annular plates (115) are fixed on the side of the first moving seat (114). The two annular plates (115) are spaced apart and located on both sides of the connecting plate (96).

7. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 6, characterized in that, The inner diameter of the annular plate (115) is larger than the diameter of the sliding shaft (101). The sliding shaft (101) passes through the inner circle of the annular plate (115) and does not contact the annular plate (115).

8. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 1, characterized in that, The reset assembly includes a second frame (121), a second lead screw (122), two second movable seats (123), and two reset push plates (125). The second frame (121) is fixed inside the outer casing (1). The second lead screw (122) is rotatably mounted on the second frame (121). The two second movable seats (123) are threadedly connected to the second lead screw (122). The two reset push plates (125) are fixedly fixed on the two second movable seats (123). The second lead screw (122) has two sections of threads with opposite directions. The two second movable seats (123) are located on the two sections of threads. A drive motor (124) is mounted on the side of the second frame (121). The output shaft of the drive motor (124) is fixedly connected to the second lead screw (122).

9. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 8, characterized in that, Both reset push plates (125) are arranged along the length of the outer shell (1) and are parallel to each other. The two reset push plates (125) act on two electric field generating structures respectively.

10. The circulating electric field sludge cell disruption and lysis pretreatment device according to claim 1, characterized in that, The outer shell (1) is provided with a positioning component, which includes a lifting cylinder (131), a lifting frame (132) and two locking pressure plates (133). The lifting cylinder (131) is installed on the bottom surface of the outer shell (1). The telescopic end of the lifting cylinder (131) extends into the interior of the outer shell (1) and is slidably connected to the outer shell (1). The lifting frame (132) is fixed to the telescopic end of the lifting cylinder (131). The two locking pressure plates (133) are respectively fixed to both ends of the lifting frame (132). One of the locking pressure plates (133) is positioned opposite the two first DC electric field generating devices (5), and the other locking pressure plate (133) is positioned opposite the two second DC electric field generating devices (6).

Citation Information

Patent Citations

  • Multi-section programmable high-voltage electric field sludge wall breaking equipment and method

    CN121342291A