An adjustable pier form system
Patent Information
- Application Number
- CN202611338535.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-31
- Publication Date
- 2026-10-27
AI Technical Summary
1.固定区上的若干穿孔位置经过提前设计,位于每一模的可调节模板下侧,以便于转动拉杆在每一模均能找到对应穿孔和固定模板连接;本方案中所有拉杆的连接方式和现有技术相同,均为:“将拉杆端部穿过模板后,在拉杆端部套上垫片并拧紧螺母”。若穿孔间距过小,若干穿孔连成一个条形孔,也属于权利要求1的特殊情形,条形孔属于若干穿孔的下位描述。
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Figure CN122980343A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of adjustable pier formwork, and more specifically to an adjustable pier formwork system. Background Technology
[0002] Variable cross-section piers refer to bridge piers whose cross-sectional dimensions or shapes change along the height direction. Each pouring section requires a set of customized templates for pouring, which results in high cost, low turnover rate, large storage area, and low construction efficiency.
[0003] However, the cross-section of tapered piers varies uniformly, tapering at a certain slope in the transverse or longitudinal direction, and can be categorized as single-sided, double-sided, or four-sided sloping. Existing technologies use modular template designs to remove redundant modules, thus adapting to the cross-section changes. However, this design not only brings difficulties to ground assembly but also requires the removal of redundant modules after each pour, significantly reducing construction efficiency and offering limited improvement in overall construction efficiency.
[0004] Therefore, a formwork system for tapered piers is needed that is convenient, quick, and can improve construction efficiency. Summary of the Invention
[0005] The present invention aims to provide an adjustable pier formwork system to improve construction efficiency.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an adjustable pier formwork system, comprising a lifting frame, a rotating tie rod, an adjustable formwork set at an inclination, and two fixed formworks set vertically. The fixed formwork is provided with a pouring area and a fixing area. The pouring area is located above the fixing area and is used as a pouring formwork for the pier to be poured. The fixing area is sandwiched between the two sides of the poured pier and is used to fix the fixed formwork. Several perforations are provided within the height range of the fixing area of the two fixed formworks. The rotating tie rod is used to pass through the perforations and rotate to connect with the bottom of the adjustable formwork. The lower end of the lifting frame is connected to the already poured section of the pier. A slider is horizontally slidably connected to the lifting frame. A lifting rod is slidably and vertically rotatably connected to the slider. The lifting rod is equipped with a sliding limit part, which is used to prevent the upper end of the lifting rod from disengaging from the slider. The lower end of the lifting rod is hinged to the adjustable template. The slider is used to move the lifting rod and the adjustable template closer to or away from the pier. When the template is lifted, the sliding limit part is supported on the slider, thereby driving the adjustable template to be lifted together; Once in position, the slider moves the adjustable template closer to the pier. After the lower end of the adjustable template is moved into place, rotate the pull rod to pass through the perforation and the adjustable template; When removing the formwork, the slider moves the adjustable formwork away from the pier, and the lower end of the lifting rod rotates relative to the adjustable formwork until the slider and the sliding limit part contact each other. The slider continues to move away from the pier, thereby pulling the adjustable formwork to demold.
[0007] This solution is applicable to the casting of conical piers with single-sided or double-sided slopes. The core design is to use a continuously adjustable formwork system to replace the "one formwork per section" approach, so as to achieve rapid slope adjustment, overall lifting and convenient demolding, thereby greatly improving construction efficiency.
[0008] The beneficial effects of this plan are: 1. The positions of several perforations on the fixed area are pre-designed and located on the lower side of the adjustable template of each mold, so that the rotating tie rod can find the corresponding perforation and connection with the fixed template in each mold; the connection method of all tie rods in this solution is the same as that in the prior art, which is: "after passing the end of the tie rod through the template, a washer is put on the end of the tie rod and the nut is tightened". If the spacing between the perforations is too small, several perforations will be connected to form a strip hole, which is also a special case of claim 1. The strip hole is a subordinate description of several perforations.
[0009] 2. The same set of adjustable and fixed templates is used for each casting. Only the position of the adjustable template needs to be adjusted to complete the casting of a pier column, which saves a lot of manpower and material resources and improves construction efficiency.
[0010] 3. Unlike existing formwork systems that rely on rigid, linear pull for demolding, this solution utilizes a slider, a hanger, and a rotating tie rod at the bottom of the adjustable formwork to form a lever mechanism. During demolding, the slider moves outward, first driving the adjustable formwork to rotate around its bottom, creating a wedge-shaped gap between the formwork panel and the concrete surface, achieving instantaneous, low-stress separation. Then, the entire formwork is pulled away. This series of actions completely solves the problem of concrete surface cracking or damage caused by sticking to the formwork, and eliminates the need for an additional high-thrust demolding device. The structure is ingenious and the operation is highly efficient.
[0011] 4. After the adjustable template is demolded, it becomes nearly vertical under the action of gravity. Therefore, the angle of the adjustable template needs to be readjusted before the first section of the pier is poured. The horizontally sliding slider is not only an actuator to adjust the template inclination angle to adapt to different cross-sectional slopes, but also drives the template to rotate and demold. A single drive source, through a clever mechanism connection, completes the two functions of "stepless slope change" and "rotation demolding" in a time-sharing manner, which greatly simplifies the system structure and significantly improves the continuity and automation of construction.
[0012] 5. The rotatable hinge point formed by the rotating tie rod and the through hole in the fixed area of the fixed template plays two roles: during pouring, it is used to fix the bottom of the adjustable template and transmit the pressure at the bottom to the poured pier through the fixed template; during demolding, it becomes a reliable fulcrum for the template to rotate and peel off.
[0013] 6. By precisely driving the slider with a motor, the accuracy of the upper positioning of the adjustable template is improved, thereby enhancing the template precision.
[0014] 7. When removing the formwork, there is no need to move the adjustable formwork horizontally too far. Due to the inclination of the pier column side, the operating space between the adjustable formwork and the concrete will naturally increase after the formwork is lifted, so as to facilitate the next formwork installation.
[0015] 8. If the rotating tie rod is removed, the lower end of the adjustable template will sway during the lifting process, and it is easy to collide with the concrete and the operating platform under strong winds, resulting in damage to all three. In this solution, not only can the template be automatically demolded, but the adjustable template can also be prevented from swaying, and there is no need to fix the adjustable template separately, which is convenient and practical.
[0016] Furthermore, the slider is provided with a horizontal rod, which passes through the slider and is rotatably connected to the slider. Each end of the horizontal rod is provided with a connecting hole, and two lifting rods pass through the connecting holes and are slidably connected to the connecting holes. Both lifting rods are perpendicular to the horizontal rod, and the sliding limit part is used to prevent the upper end of the lifting rod from coming out of the connecting hole.
[0017] Furthermore, the lifting frame includes a steel section unit, which serves as the slide rail for the slider. The steel section unit consists of two parallel channel steels arranged back to back. The slider is slidably mounted on the upper side of the two channel steels, and two rotating wheels are rotatably connected to the lower side of the slider. The two rotating wheels are respectively located on the web of the two channel steels. The two rotating wheels are used to clamp the two channel steels and roll on the web of the channel steels.
[0018] Furthermore, when the template is removed, the angle between the lifting rod and the adjustable template is greater than 45° when the slider and the sliding limit part come into contact.
[0019] Furthermore, it also includes several horizontal tie rods. Two adjustable templates are set opposite each other on both sides of the pier. Each adjustable template is equipped with a reinforcement component, which includes an upper tie rod and two vertical back ribs. The two vertical back ribs are used to reinforce both sides of the adjustable template. The rotating tie rod passes through the lower end of the vertical back rib and is rotatably connected to the vertical back rib. The two ends of the upper tie rod are connected to two fixed templates. The upper tie rod and the upper ends of the two vertical back ribs are pressed together. Several horizontal tie rods pass through the vertical back ribs of the two adjustable templates respectively. The horizontal tie rods are fixed to the vertical back ribs by nuts, thereby achieving counter-tensioning of the two adjustable templates.
[0020] Furthermore, the upper pull rod includes a turnbuckle, with a wedge block at each end of the turnbuckle. A short pull rod is provided on the wedge block, which passes through the fixed template and is fixed by a nut. The lower surface of the wedge block is an inclined surface, and the upper surface of the vertical back rib is an inclined surface that matches the lower surface of the wedge block. The adjustable template is also provided with a limiting component, which is used to ensure that the vertical back rib can only slide in the direction of the adjustable template's inclination. The turnbuckle includes an adjusting rod. By rotating the adjusting rod, the length of the turnbuckle is shortened, causing the wedge block to press against the vertical back rib downwards.
[0021] Furthermore, the limiting component includes several limiting plates and several limiting bolts. The limiting plates are fixed on the adjustable template. The limiting plates are all located on the side of the vertical back rib away from the corresponding fixed template. The limiting plates cooperate with the fixed template on the corresponding side to restrict the vertical back rib to slide only in the direction of the adjustable template. When dismantling the formwork, remove the upper tie rod and connect the limit plate and the vertical back rib with the limit bolts.
[0022] This solution also has the following effects: 1. If the direction of the pulling force is not ideal during demolding, a vertical component force will be generated, which may cause the template to lift and scratch the concrete. This solution clarifies the ideal geometric relationship at the moment of demolding pull: when the slider contacts the sliding limit part and begins to pull the template, the angle between the lifting rod and the adjustable template is greater than 45°, and as close to 90° as possible to ensure that sufficient horizontal pulling force can be generated for demolding.
[0023] 2. In existing technologies, the back bracing of pier columns is usually set horizontally, like a clamp to maintain the design alignment of the outer side of the formwork. When wind loads, eccentric casting, or vibration cause local impacts, the back bracing with sufficient stiffness can resist uneven forces and prevent the formwork from becoming unstable and twisted.
[0024] However, since this solution is applicable to variable cross-section piers, after adjusting the adjustable position, the two sides of the fixed template will inevitably protrude relative to the adjustable template. If horizontal back ribs are used, it is not possible to directly connect the back ribs on both sides of the corner with nuts and tie rods as in existing technologies. Naturally, it is also not possible to support the template like a clamp to prevent template deformation. The corner position is the most prone to template deformation, and reinforcement here is essential.
[0025] In this solution, by changing the direction of the back ribs and setting vertical back ribs (here, vertical refers to setting them upwards along the direction of the adjustable template, not absolutely vertical), and setting upper tie rods and rotating tie rods on the upper and lower sides of the vertical back ribs respectively, a frame structure is formed; then the upper tie rods and rotating tie rods pass through the fixed template and are connected to the fixed template, so that the vertical back ribs can stabilize both sides of the adjustable template and prevent the edges of the adjustable template from deforming.
[0026] 3. When the horizontal tie rod passes through the vertical back rib with greater stiffness, since both the adjustable template and the vertical back rib are inclined, the horizontal tie rod will generate an upward component force along the inclined plane, causing the back rib to slide upward. In this solution, by setting turnbuckles and wedge blocks, the wedge blocks are pulled in advance by the turnbuckles, thereby pressing the back rib downward and preventing the impact and instability caused by the sudden sliding of the back rib.
[0027] 4. The limiting plate can not only cooperate with the fixed template on the corresponding side to restrict the vertical back rib to slide only in the direction of the adjustable template inclination; it can also connect with the vertical back rib during demolding. At this time, even if the upper pull rod is removed, the back rib can still be fixed. Demolding can be achieved directly by sliding the slider without removing the back rib. After being lifted into place, there is no need to reinstall the back rib, which is convenient, quick and improves construction efficiency. Attached Figure Description
[0028] Figure 1 A three-dimensional diagram of an embodiment; Figure 2 A three-dimensional view of the adjustable template for an embodiment; Figure 3 This is the main view of the adjustable template in the embodiment; Figure 4 This is a front view of the adjustable template after reinforcement, as shown in the embodiment. Figure 5 for Figure 4 Sectional view along axis AA; Figure 6 This is a front view of the example before pouring; Figure 7 This is a front view of the sliding limit part and the slider after they come into contact during demolding in an embodiment. Figure 8 This is the front view of the embodiment after demolding; Figure 9 This is a schematic diagram of the slider after being reset following the upgrade in the embodiment. Detailed Implementation
[0029] The following detailed description illustrates the specific implementation method: The reference numerals in the accompanying drawings of the instruction manual include: 1. Rotating tie rod; 2. Fixed template; 3. Adjustable template; 4. Pier column; 5. Hanging rod; 6. Slide rail steel unit; 7. Through hole; 8. Sliding block; 9. Horizontal rod; 10. Sliding limit part; 11. Vertical shaft; 12. Rotating wheel; 13. Through-hole jack; 14. Module; 15. Horizontal rib; 16. Vertical rib; 17. Rectangular area; 18. Ear plate; 19. Limiting plate; 20. Horizontal tie rod; 21. Pad block; 22. Vertical strip hole; 23. Vertical back rib; 24. Turnbuckle; 25. Adjusting rod; 26. Tie rod; 27. Short tie rod; 28. Wedge block; 29. Limiting bolt.
[0030] Example The implementation examples are basically as follows Figures 1-9The diagram shows an adjustable pier formwork system suitable for conical piers with two inclined isosceles trapezoidal shapes. It includes a lifting frame, a rotating tie rod 1, two vertically arranged fixed templates 2, and an inclined adjustable template 3. The lifting frame is the type described in patent CN116927099B. The lower end of the lifting frame is connected to the already cast section of the pier 4. The lifting frame includes two horizontally arranged steel sections perpendicular to each other. Each steel section includes two back-to-back parallel channel steels. Several hanging rods 5 are provided on the steel sections for connection to the templates. The ends of the steel sections are bolted to the operating platform. One steel section's two ends correspond to the two fixed templates 2, and the other steel section's two ends correspond to the two adjustable templates 3. In this embodiment, the steel section corresponding to the adjustable template 3 is defined as a sliding rail steel section 6. The operating platform is located around the template, providing a platform for workers. For ease of display, the operating platform is hidden in the accompanying drawings of this patent. The relevant features of the lifting frame are not described in detail here.
[0031] like Figure 1 As shown, the fixed template 2 has a pouring area and a fixing area. The pouring area is located above the fixing area and serves as the pouring template for the pier 4 to be poured. The fixing area is sandwiched between the two sides of the already poured pier 4 and is used to fix the fixed template 2. Several perforations 7 are provided within the height range of the fixing areas of the two fixed templates 2. The rotating tie rod 1 is used to pass through the perforations 7 and rotate to connect with the bottom of the adjustable template 3. Depending on the actual situation, if the spacing between the perforations 7 is small, several perforations 7 can also be connected to form a strip hole. The number of perforations 7 is determined according to the number of times the pier 4 is poured, and the position of the perforations 7 is determined according to the position of the lower end of the adjustable template 3 during each pour. In this embodiment, several perforations 7 are provided on both sides of the fixed template 2. Since the pier 4 needs to be poured four times using the template, the number of perforations 7 on each side is 4. Each time it is poured, the adjustable template 3 needs to be moved inward to adapt to the change in the cross-section of the pier 4. Therefore, the perforations 7 connected by the rotating tie rod 1 need to be adjusted to the center line of the fixed template 2 once. Since the perforations 7 are within the height range of the fixing area, the poured concrete will not leak out from the perforations 7. In this solution, the connection method of all the ends of the tie rods 26 is the same as that of the tie rods 26 in the prior art. All of them are tightened with nuts at the ends of the tie rods 26 to press against the template and achieve the pull of the templates on both sides. Figure 1 This is for illustrative purposes only. The reinforcement structure of the template and the specific connection structure between the templates are omitted. The main focus is on showing the positional relationship between the pier 4, the lifting frame, the adjustable template 3 and the fixed template 2.
[0032] like Figure 1As shown, a rectangular slider 8 is horizontally slidably connected to the slide rail steel unit 6. A horizontal rod 9 is rotatably connected to the slider 8. The horizontal rod 9 passes through the slider 8 and is perpendicular to the slide rail steel unit 6. A connecting hole is opened at each end of the horizontal rod 9. Two hangers 5 pass through the connecting holes and are slidably connected to the connecting holes. Both hangers 5 are perpendicular to the horizontal rod 9. A sliding limit part 10 is used to prevent the upper end of the hanger 5 from coming out of the connecting hole. In this embodiment, the sliding limit part 10 is a nut welded to the hanger 5. The sliding limit part 10 cannot pass through the connecting hole. The slider 8 protrudes from both sides relative to the slide rail steel unit. The lower surface of both protrusions is integrally formed with a vertical shaft 11. A rotating wheel 12 is sleeved on the vertical shaft 11. The rotating wheel 12 is rotatably connected to the vertical shaft 11. The two rotating wheels 12 are clamped against the web of the channel steel on both sides of the slide rail steel unit 6, thereby playing a guiding role. In this embodiment, a driving component is also included, which is at least one servo motor (not shown in the figure). The servo motor is a small servo motor, such as the MBDV series model from Mingzhi. The servo motor is connected to one of the rotating wheels 12 by a sliding bolt. The upper end of the output shaft of the servo motor is bolted to the lower end of the vertical shaft 11. The connection method between the motor and the rotating shaft is existing technology and will not be described in detail. The servo motor is used to drive the rotating wheel 12 to roll on both sides of the slide rail steel unit 6. Several protruding strips are integrally formed at corresponding positions on the rotating wheel 12 and the slide rail steel unit 6 to prevent slippage.
[0033] As an improvement, the driving component can also be two horizontally arranged cylinders (not shown in the figure). The specific fixed height of the two cylinders can be adjusted according to the actual situation. The two cylinders are bolted to both sides of the slide rail steel unit 6. The output shafts of the two cylinders and the slider 8 are bolted to the protruding part of the slide rail steel unit, or the output shafts of the two cylinders are connected to the vertical shaft 11 to facilitate the horizontal movement of the slider 8. In general, the cylinders are fixed on the upper surface of the slide rail steel unit 6. However, since the lifting frame is usually equipped with a through-hole jack 13, which is used to drive the lifting frame to climb on the pole, and the through-hole jack 13 is usually set on the slide rail steel unit 6, the through-hole jack 13 and the cylinder are prone to spatial interference. Therefore, it is necessary to move the cylinders to both sides of the slide rail steel unit 6.
[0034] like Figure 2 , Figure 3As shown, the adjustable template 3 consists of four horizontally arranged modules 14 arranged from top to bottom. Each module 14 includes horizontal ribs 15 on the upper and lower sides and vertical ribs 16 between the horizontal ribs 15. The horizontal ribs 15 are the main load-bearing ribs, and their thickness and height are greater than those of the vertical ribs 16. The combination of the horizontal ribs 15 and the vertical ribs 16 divides the surface of the module 14 into several rectangular areas 17. The four modules 14 are vertically assembled, and the horizontal ribs 15 at the assembly position are bolted together (bolts are not shown in the figure). The uppermost module 14 has two ear plates 18 integrally formed on the upper side of the horizontal ribs 15. Each ear plate 18 has a hole. The lower end of the hanger 5 has an integrally formed pivot. The pivot passes through the ear plates 18 and is rotatably connected to the ear plates 18. The structure to prevent the pivot from falling out is existing technology, which can be achieved by setting a protruding structure, and will not be described in detail. A limiting plate 19 is welded into the rectangular areas 17 on the left and right sides of the topmost module 14, and a limiting plate 19 is also welded into the rectangular areas 17 on the left and right sides of the bottommost module 14.
[0035] It also includes several horizontal tie rods 20 and pads 21, and two adjustable templates 3 are arranged opposite each other on both sides of the pier 4, such as Figure 4 , Figure 5 As shown, the adjustable template 3 is equipped with a reinforcing component, which includes an upper pull rod 26 and two vertical back ribs 23. The two vertical back ribs 23 are used to reinforce both sides of the adjustable template 3 and support it on the horizontal rib 15. The vertical back ribs 23 are set between the limiting plate 19 and the fixed template 2, so as to ensure that the vertical back ribs 23 can only slide in the direction of the tilt of the adjustable template 3. The rotating pull rod 1 passes through the lower end of the vertical back rib 23 and is rotatably connected to the vertical back rib 23. The limiting plate 19 is detachably connected to the vertical back rib 23 through the limiting bolt 29. The vertical back rib 23 has several vertical strip holes 22 for the horizontal pull rod 20 to pass through.
[0036] The upper pull rod 26 includes a turnbuckle 24, which is existing technology. It includes an adjusting rod 25, with a pull rod 26 threaded to each end of the adjusting rod 25. When the adjusting rod 25 is rotated, the two pull rods 26 simultaneously move closer to or further away from the turnbuckle 24, thereby adjusting the length of the turnbuckle 24 to achieve tightening or loosening. A wedge block 28 is welded to the end of each pull rod 26 at both ends of the turnbuckle 24. A short pull rod 27 is welded to the side of the wedge block 28 away from the turnbuckle 24. The short pull rod 27 passes through the fixed template 2 and is fixed with a nut. The lower surface of the wedge block 28 is an inclined surface sloping towards the centerline of the adjustable template 3, and the upper end of the vertical back rib 23 is an inclined surface that matches the lower surface of the wedge block 28. When the length of the turnbuckle 24 is shortened, the wedge block 28 presses downward against the vertical back rib 23.
[0037] Several horizontal tie rods 20 pass through the adjustable template 3, the vertical back rib 23 and the pad 21 at both ends in sequence, and are finally fixed by tightening the nut, so as to pull the two adjustable templates 3 against each other; the pad 21 is inclined and fits against the surface of the adjustable template 3 on the side close to the adjustable template 3, and the other side is a vertical surface, which is used to provide support for the nut. The contact surface of the pad 21 and the adjustable template 3 is integrally formed with anti-slip ridges. The ridges are conventional and will not be described in detail.
[0038] like Figures 6-9 As shown, for ease of display, the fixed template 2 is omitted. The usage method of an adjustable pier formwork system is as follows: 1. For example Figure 6 As shown, the adjustable template 3 is installed at the position of the pier column 4 to be poured, and the adjustable template 3 on both sides is tightened by the horizontal tie rod 20; the horizontal tie rod 20 is fitted with a PVC pipe so that it can be pulled out after pouring. Install the reinforcing components on the adjustable template 3. First, pass the short tie rod 27 of the wedge block 28 through the fixed template 2 on the corresponding side. During this process, two points need to be noted: 1) The upper part of the vertical back rib 23 needs to be lifted. Use wooden blocks or other items to raise the upper part of the vertical back rib 23 to provide installation space for the wedge block 28. After installation, the vertical back rib 23 is reset. 2) First shorten the turnbuckle 24, align the short tie rod 27 with the corresponding position on the fixed template 2, and then extend the turnbuckle 24 so that the short tie rod 27 passes through the fixed template 2 and is connected to the fixed template 2 through the nut; after the vertical back rib 23 is reset, shorten the turnbuckle 24 again, tighten the short tie rod 27, and drive the wedge block 28 to press against the vertical back rib 23.
[0039] 2. For example Figure 7 As shown, after the pier column 4 is poured, remove the nut and pad 21 at the end of the horizontal tie rod 20 and pull out the horizontal tie rod 20; the slider 8 moves away from the pier column 4 until the sliding limit part 10 on the hanger 5 and the horizontal rod 9 on the slider 8 come into contact. At this time, the included angle between the hanger and the adjustable template is greater than 45°; the limit plate 19 and the vertical back rib 23 are fixedly connected by the limit bolt 29. 3. For example Figure 8 As shown, slider 8 continues to move, pulling the adjustable template 3 to rotate around the rotating rod 1, thereby achieving demolding; the tilt angle of the adjustable template 3 in the figure is only for illustration. In reality, there is also an operating platform on the outside of the template. The adjustable template 3 can be rotated until it contacts the operating platform.
[0040] 4. For example Figure 9 As shown, the lifting frame lifts the adjustable template 3 to the next section of the pier 4 to be poured, and the slider 8 moves towards the pier 4, thereby bringing the adjustable template 3 closer to the pier 4, so that the upper end of the adjustable template 3 reaches the design position for the next pour. 5. Tie the upper end of the wire rope to the slide rail steel unit 6 and the lower end to the lower end of the hanger 5 to temporarily fix the height of the upper end of the adjustable template 3. Remove the rotating tie rod 1 at the lower end of the adjustable template 3 and move it to the design position for the next pour. Tighten the nut to fix it. If the adjacent perforations 7 have been connected to form a strip hole, there is no need to use the wire rope. Simply loosen the nut to push the rotating tie rod 1 to the design position for the next pour. Remove the limit bolt 29 and repeat step 1 for the next pour.
[0041] The above descriptions are merely embodiments of the present invention, and common knowledge such as specific technical solutions and / or characteristics are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solutions of the present invention, and these should also be considered within the scope of protection of the present invention. These modifications and improvements will not affect the effectiveness of the implementation of the present invention or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.
Claims
1. An adjustable pier formwork system, characterized in that: It includes a lifting frame, a rotating tie rod, an adjustable template set at an incline, and two fixed templates set vertically. The fixed templates are provided with a pouring area and a fixing area. The pouring area is located above the fixing area and is used as a pouring template for the pier column to be poured. The fixing area is sandwiched between the two sides of the already poured pier column and is used to fix the fixed template. Several perforations are provided within the height range of the fixing area of the two fixed templates. The rotating tie rod is used to pass through the perforations and rotate to connect with the bottom of the adjustable template. The lower end of the lifting frame is connected to the already poured section of the pier. A slider is horizontally slidably connected to the lifting frame. A lifting rod is slidably and vertically rotatably connected to the slider. The lifting rod is equipped with a sliding limit part, which is used to prevent the upper end of the lifting rod from disengaging from the slider. The lower end of the lifting rod is hinged to the adjustable template. The slider is used to move the lifting rod and the adjustable template closer to or away from the pier. When the template is lifted, the sliding limit part is supported on the slider, thereby driving the adjustable template to be lifted together; Once in position, the slider moves the adjustable template closer to the pier. After the lower end of the adjustable template is moved into place, rotate the pull rod to pass through the perforation and the adjustable template; When removing the formwork, the slider moves the adjustable formwork away from the pier, and the lower end of the lifting rod rotates relative to the adjustable formwork until the slider and the sliding limit part contact each other. The slider continues to move away from the pier, thereby pulling the adjustable formwork to demold.
2. The adjustable pier formwork system according to claim 1, characterized in that: The slider is equipped with a horizontal rod that passes through the slider and is rotatably connected to it. Each end of the horizontal rod has a connecting hole, and two lifting rods pass through the connecting holes and are slidably connected to them. Both lifting rods are perpendicular to the horizontal rod. The sliding limit part is used to prevent the upper end of the lifting rod from coming out of the connecting hole.
3. The adjustable pier formwork system according to claim 2, characterized in that: The lifting frame includes a steel section unit, which serves as the slide rail for the slider. The steel section unit consists of two parallel channel steels arranged back to back. The slider is slidably mounted on the upper side of the two channel steels, and two rotating wheels are rotatably connected to the lower side of the slider. The two rotating wheels are respectively located on the web of the two channel steels. The two rotating wheels are used to clamp the two channel steels and roll on the web of the channel steels.
4. The adjustable pier formwork system according to claim 3, characterized in that: When the formwork is removed, the angle between the slider and the sliding limit part is greater than 45° when they come into contact.
5. An adjustable pier formwork system according to claim 4, characterized in that: It also includes several horizontal tie rods. Two adjustable templates are set opposite each other on both sides of the pier. Each adjustable template is equipped with a reinforcement component, which includes an upper tie rod and two vertical back ribs. The two vertical back ribs are used to reinforce both sides of the adjustable template. The rotatable tie rod passes through the lower end of the vertical back rib and is rotatably connected to the vertical back rib. The two ends of the upper tie rod are connected to two fixed templates. The upper tie rod and the upper ends of the two vertical back ribs are pressed together. Several horizontal tie rods pass through the vertical back ribs of the two adjustable templates respectively. The horizontal tie rods are fixed to the vertical back ribs by nuts, thereby achieving counter-tensioning of the two adjustable templates.
6. An adjustable pier formwork system according to claim 5, characterized in that: The upper pull rod includes a turnbuckle, with a wedge block at each end of the turnbuckle. A short pull rod is provided on the wedge block, which passes through the fixed template and is fixed by a nut. The lower surface of the wedge block is an inclined surface, and the upper surface of the vertical back rib is an inclined surface that matches the lower surface of the wedge block. The adjustable template is also provided with a limiting component, which is used to ensure that the vertical back rib can only slide in the direction of the adjustable template's inclination. The turnbuckle includes an adjusting rod. By rotating the adjusting rod, the length of the turnbuckle is shortened, causing the wedge block to press against the vertical back rib downwards.
7. An adjustable pier formwork system according to claim 6, characterized in that: The limiting assembly includes several limiting plates and several limiting bolts. The limiting plates are fixed on the adjustable template. The limiting plates are all located on the side of the vertical back rib away from the corresponding fixed template. The limiting plates cooperate with the fixed template on the corresponding side to restrict the vertical back rib to slide only in the direction of the adjustable template. When dismantling the formwork, remove the upper tie rod and connect the limit plate and the vertical back rib with the limit bolts.