Process seal rotary weir
Patent Information
- Application Number
- CN202611166294.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-03
- Publication Date
- 2026-10-27
AI Technical Summary
[0004]本发明的主要目的在于提供过程密封旋转堰,可以有效解决堰体旋转时,密封橡胶与渠道内壁间的摩擦力及受力不均易引发橡胶严重形变,不仅会大幅缩减橡胶与渠道的有效贴合面积,导致密封性能下降,还会加速橡胶磨损,缩短其服役寿命的问题
[0017]1、本发明中,通过侧面密封装置与底部密封装置的协同作用,可同步密封堰门与渠道内壁、转轴与渠道内壁的间隙,确保堰门在全转动角度范围内均保持严密密封,杜绝介质泄漏。
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Figure CN122980393A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of rotary weir equipment technology, and in particular to a process-sealed rotary weir. Background Technology
[0002] As a core piece of equipment in the fields of water conservancy regulation, municipal sewage treatment and industrial fluid control, the core requirement of process sealing rotary weir is to achieve precise opening and closing through the rotation of the weir body, while maintaining reliable sealing throughout the entire operating cycle to avoid operational disruptions or environmental impacts caused by media leakage.
[0003] Chinese Patent Publication No. CN223269176U discloses a process-sealed rotary weir, including a weir gate. One side of the weir gate is connected to a wall via a hydraulic cylinder. A P-type sealing strip is provided at the outer edge of the weir gate, and a second sealing strip is provided on the wall. A pressure plate is provided on the weir gate to limit and fix the P-type sealing strip. This utility model relates to the field of rotary weir technology. This device, through the setting of the P-type sealing strip, ensures that it remains in close contact with the wall during rotation, thereby guaranteeing that the weir gate has a stop at every angle during rotation. The effect of water flow; through the coordinated setting of the P-type sealing strip II, the bottom of the weir gate always maintains a strong seal when rotating, ensuring the sealing effect; at the same time, the cooperation of the pressure plate and connecting parts not only facilitates the adjustment of the position of the P-type sealing strip I, but also facilitates its disassembly and replacement. However, in actual use, when the weir rotates, the friction and uneven force between the sealing rubber and the inner wall of the channel can easily cause severe deformation of the rubber. This will not only significantly reduce the effective contact area between the rubber and the channel, leading to a decrease in sealing performance, but also accelerate rubber wear and shorten its service life. Summary of the Invention
[0004] The main objective of this invention is to provide a process-sealed rotating weir, which can effectively solve the problem that when the weir rotates, the uneven friction and stress between the sealing rubber and the inner wall of the channel can easily cause severe deformation of the rubber. This not only significantly reduces the effective contact area between the rubber and the channel, leading to a decrease in sealing performance, but also accelerates rubber wear and shortens its service life.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0006] A process-sealed rotary weir includes a channel, with a rotating shaft on both sides of the inner cavity of the channel, a weir gate on the outer surface of each rotating shaft, two hydraulic cylinders rotatably mounted on the inner surface of the channel on one side of the outer surface of each of the two weir gates, side sealing devices on both sides of the outer surface of each of the two weir gates, and a bottom sealing device fixedly mounted on the inner surface of the channel on one side of the outer surface of each of the two rotating shafts.
[0007] Preferably, the side sealing device includes a first fixing plate and a second fixing plate, both of which are fixedly installed on the outer surface of the weir gate. A pressing strip is provided on the side of the outer surface of the first fixing plate and the second fixing plate away from the weir gate. A fixing mechanism is provided between the first fixing plate and the second fixing plate and fixedly installed on the outer surface of the weir gate. A positioning mechanism is provided on the side of the outer surface of the fixing mechanism away from the weir gate. A U-shaped rubber is clamped between the fixing mechanism and the first fixing plate and the second fixing plate.
[0008] Preferably, the fixing mechanism includes a mounting frame, which is fixedly mounted on the outer surface of the weir gate. A limiting frame is provided in the middle of the inner cavity of the mounting frame. Multiple pushing members are slidably mounted on both sides of the outer surface of the limiting frame. Multiple connecting blocks are provided in the middle of the inner cavity of the limiting frame. Both ends of the multiple connecting blocks extend to the outside of the limiting frame, and both ends of the multiple connecting blocks are fixedly connected to the outer surfaces of the multiple pushing members on both sides. A transmission rod is provided in the middle of the multiple connecting blocks. The end of the transmission rod away from the rotating shaft extends to the outside of the mounting frame. The inner wall of the multiple connecting blocks is threadedly connected to the outer surface of the transmission rod. A fixing plate three is slidably mounted in the inner cavity of the mounting frame on the side of the outer surface of the pushing members on both sides away from each other. The two fixing plates three are adapted to and used with fixing plate one and fixing plate two, respectively.
[0009] Preferably, the positioning mechanism includes a mounting handle, which is fixedly mounted on the outer surface of the mounting frame. Supporting arc plates are provided on both sides of the outer surface of the mounting handle, and a second supporting arc plate is provided on the side of the outer surface of the mounting handle away from the fixing mechanism. Multiple transmission components are provided in the middle of the mounting handle, and these multiple transmission components are fixedly connected to the two supporting arc plates and the second supporting arc plate. Connecting rods are provided between the multiple transmission components, and connecting rods are provided on both sides of the transmission components near the rotating shaft. Multiple springs are provided at intervals on the multiple connecting rods and are fixedly mounted on the outer surface of the mounting handle.
[0010] Preferably, the transmission component includes a mounting cylinder, a piston is disposed in the middle of the inner cavity of the mounting cylinder, the end face of the piston is fixedly connected to the end face of the connecting rod, hydraulic push rod one is disposed on both sides of the outer surface of the piston, and hydraulic push rod two is disposed on the outer surface of the mounting cylinder away from the weir gate, both hydraulic push rod one and hydraulic push rod two extend to the outside of the mounting handle, the protruding ends of the two hydraulic push rod one are respectively fixedly connected to the inner surface of the two supporting arc plates one, and the protruding end of the hydraulic push rod two is fixedly connected to the inner surface of the supporting arc plate two.
[0011] Preferably, the rotating shaft includes a mounting shaft, which is fixedly mounted on the inner surface of the channel. A connecting cylinder is rotatably mounted on the outer surface of the mounting shaft. A connecting arc plate and two braking components are provided on the inner side of the connecting cylinder near the side sealing device. The two braking components are fixedly mounted on the outer surface of the mounting shaft. A limit mechanism is provided on the outer surface of the mounting shaft near the side sealing device. The inner cavities of the two braking components are connected to the inner cavity of the limit mechanism through a hydraulic pipe.
[0012] Preferably, the limiting mechanism includes a mounting ring, which is fixedly mounted on the inner wall of the mounting shaft. Limiting elements are provided on both sides of the inner cavity of the mounting ring. A connecting handle is provided in the middle of the inner cavity of the mounting ring. The outer surface of the connecting handle is fixedly connected to the end face of the connecting rod near the mounting shaft in the positioning mechanism. A hydraulic pulling rod is provided in the inner cavity of the mounting ring. Two limiting blocks are provided on the outer surface of the hydraulic pulling rod near the connecting handle. The two limiting blocks are adapted to the two limiting elements. A connecting ring is provided on the end face of the hydraulic pulling rod. The connecting ring is rotatably mounted on the bottom wall of the inner cavity of the mounting ring.
[0013] Preferably, the limiting component includes an arc-shaped slide rail, which is fixedly installed on the inner surface of the mounting ring. Both sides of the arc-shaped slide rail are provided with inclined slide rails fixedly installed on the inner surface of the mounting ring. On the side of the two inclined slide rails that are far apart from each other, a limiting slide rail is provided fixedly installed on the inner surface of the mounting ring. The inner cavities of the arc-shaped slide rail, the inclined slide rail, and the limiting slide rail are connected.
[0014] Preferably, the braking component includes an arc-shaped frame one, which is fixedly installed on the outer surface of the mounting shaft. An arc-shaped frame two is provided in the middle of the arc-shaped frame one, and an arc-shaped block is provided in the middle of the arc-shaped frame two. An arc-shaped push handle is provided on the outer surface of the arc-shaped block. A spring one is provided between the end face of the arc-shaped frame two and the inner cavity bottom wall of the arc-shaped frame one, and between the end face of the arc-shaped block and the inner cavity bottom wall of the arc-shaped frame two. A positioning block is slidably installed on the outer inner wall of the arc-shaped frame two. A placement groove is provided on the inner top wall of the inner cavity of the arc-shaped frame one. A strip spring is provided in the inner cavity of the placement groove. A limit groove is formed in the middle of the outer surface of the arc-shaped block. The positioning block is adapted to the placement groove and the limit groove.
[0015] Preferably, the bottom sealing device includes a support plate, which is fixedly installed on the inner surface of the channel. A plurality of bolts are provided in the middle of the outer surface of the support plate. An L-shaped plate is provided at the protruding end of the plurality of bolts. A P-shaped rubber is provided in the middle of the L-shaped plate. The P-shaped rubber is adapted to be used with the connecting cylinder. A fixing mechanism two for fixing the P-shaped rubber is provided in the middle of the end face of the L-shaped plate. The structure of the fixing mechanism two is similar to that of the fixing mechanism one.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In this invention, the side sealing device and the bottom sealing device work together to simultaneously seal the gaps between the weir gate and the inner wall of the channel, and between the rotating shaft and the inner wall of the channel, ensuring that the weir gate remains tightly sealed throughout the entire rotation angle range and preventing media leakage.
[0018] 2. In this invention, the rubber is supported by the first and second supporting arc plates, which helps it to restore its shape after compression, thereby reducing the demand on the elasticity of the rubber material itself. The reduction of the elasticity of the rubber material itself can improve the wear resistance of the rubber. Improving the wear resistance of the U-shaped rubber can improve the overall lifespan and extend the maintenance interval.
[0019] 3. In this invention, under the combined action of the rotating shaft and the positioning mechanism, the hydraulic push rod one and the hydraulic push rod two dynamically switch actions as the weir rotates. During the rotation, the rubber friction is reduced, and after the opening and closing are in place, the rubber is pressed to improve the fit, thus achieving the dual effects of rotational resistance reduction and static sealing enhancement. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;
[0022] Figure 3 This is a schematic diagram of the overall structure of the present invention. Figure 3 ;
[0023] Figure 4 This is a schematic diagram of the side sealing device structure of the present invention;
[0024] Figure 5 This is a schematic diagram of the fixing mechanism of the present invention. Figure 1 ;
[0025] Figure 6 This is a schematic diagram of the fixing mechanism of the present invention. Figure 2 ;
[0026] Figure 7 This is a schematic diagram of the positioning mechanism structure of the present invention. Figure 1 ;
[0027] Figure 8 This is a schematic diagram of the positioning mechanism structure of the present invention. Figure 2 ;
[0028] Figure 9 This is a schematic diagram of the transmission component structure of the present invention;
[0029] Figure 10 This is a schematic diagram of the rotating shaft structure of the present invention. Figure 1 ;
[0030] Figure 11 This is a schematic diagram of the rotating shaft structure of the present invention. Figure 2 ;
[0031] Figure 12 This is a schematic diagram of the limiting mechanism structure of the present invention;
[0032] Figure 13 This is a schematic diagram of the limiting component structure of the present invention;
[0033] Figure 14 This is a schematic diagram of the braking component structure of the present invention. Figure 1 ;
[0034] Figure 15 This is a schematic diagram of the braking component structure of the present invention. Figure 2 ;
[0035] Figure 16 This is a schematic diagram of the braking component structure of the present invention. Figure 3 ;
[0036] Figure 17 This is a schematic diagram of the bottom sealing device structure of the present invention;
[0037] Figure 18 For the present invention Figure 17 Enlarged view of a portion of point A in the middle.
[0038] In the diagram: 1. Channel; 2. Rotating shaft; 21. Mounting shaft; 22. Connecting cylinder; 23. Connecting arc plate; 24. Braking component; 241. Arc frame one; 2411. Placement groove; 242. Arc frame two; 2421. Positioning block; 243. Arc block; 244. Arc push handle; 25. Limiting mechanism; 251. Mounting ring; 252. Connecting handle; 253. Hydraulic pull rod; 2531. Limiting block; 254. Limiting component; 2541. Arc slide; 2542. Inclined slide; 2543. Limiting slide; 255. Connecting ring; 3. Weir gate; 4. Hydraulic cylinder; 5. Side sealing device; 51. Fixing plate one; 52. 53. Fixed plate 2; 53. Fixing mechanism 1; 531. Mounting frame; 532. Limiting frame; 533. Pushing component; 534. Connecting block; 535. Transmission rod; 536. Fixed plate 3; 54. Positioning mechanism; 541. Mounting handle; 542. Support arc plate 1; 543. Support arc plate 2; 544. Transmission component; 5441. Mounting cylinder; 5442. Piston; 5443. Hydraulic push rod 1; 5444. Hydraulic push rod 2; 545. Connecting rod; 546. Spring 2; 55. U-shaped rubber; 6. Bottom sealing device; 61. Support plate; 62. Bolt 1; 63. Fixing mechanism 2; 64. P-shaped rubber; 65. L-shaped plate. Detailed Implementation
[0039] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0040] Example 1
[0041] like Figure 1 - Figure 3 As shown, this embodiment discloses a process sealing rotary weir, including a channel 1. A rotating shaft 2 is provided on both sides of the inner cavity of the channel 1. A weir gate 3 is provided on the outer surface of the rotating shaft 2. Two hydraulic cylinders 4 are rotatably mounted on the inner cavity surface of the channel 1 on one side of the outer surface of the two weir gates 3. Side sealing devices 5 are provided on both sides of the outer surface of the two weir gates 3. A bottom sealing device 6 is fixedly mounted on the inner cavity surface of the channel 1 on one side of the outer surface of the two rotating shafts 2.
[0042] Specifically, during the opening and closing of the weir gate 3, the hydraulic cylinder 4 drives the weir gate 3 to rotate around the rotating shaft 2 to realize the opening and closing action of the weir gate 3. During this process, the rotating shaft 2 synchronously links the side sealing devices 5 on both sides. The side sealing devices 5 are used to seal the gap between the weir gate 3 and the inner wall of the channel 1. At the same time, the bottom sealing device 6 is used to seal the gap between the rotating shaft 2 and the inner wall of the channel 1. Through the synergistic effect of the side sealing devices 5 and the bottom sealing devices 6, the gaps on both sides and the bottom of the rotating weir can be sealed to ensure that the weir gate 3 remains sealed throughout the entire rotation angle range.
[0043] To facilitate the replacement of U-shaped rubber 55 by staff, such as Figure 4 As shown, the side sealing device 5 includes a first fixing plate 51 and a second fixing plate 52. Both the first fixing plate 51 and the second fixing plate 52 are fixedly installed on the outer surface of the weir gate 3. A pressing strip is provided on the side of the outer surface of the first fixing plate 51 and the second fixing plate 52 away from the weir gate 3. A fixing mechanism 53 is fixedly installed on the outer surface of the weir gate 3 between the first fixing plate 51 and the second fixing plate 52. A positioning mechanism 54 is provided on the side of the outer surface of the fixing mechanism 53 away from the weir gate 3. A U-shaped rubber 55 is clamped between the fixing mechanism 53 and the first fixing plate 51 and the second fixing plate 52.
[0044] Specifically, during the installation and replacement of the U-shaped rubber 55, the operator can operate the fixing mechanism 53 to disassemble and install the U-shaped rubber 55. During the rotation of the weir gate 3 driven by the hydraulic cylinder 4, the rotating shaft 2 can be linked to the positioning mechanism 54. This ensures that the U-shaped rubber 55 fits tightly against the inner wall of the channel 1 when the weir gate 3 is in the closed or open state. At the same time, the positioning mechanism 54 supports the rubber, helping the U-shaped rubber 55 to restore its shape after compression. This reduces the demand on the elasticity of the rubber material itself. The reduction in the elasticity of the rubber material itself can improve the wear resistance of the rubber. Improving the wear resistance of the U-shaped rubber 55 can increase the overall service life and extend the maintenance interval.
[0045] Furthermore, the fixing plate 51 is fixedly installed on the outer surface of the weir gate 3 by multiple bolts. When it is necessary to adjust the fixing plate 51, the staff can adjust the position of the fixing plate 51 by rotating the multiple bolts.
[0046] Furthermore, multiple placement holes are provided in the middle of the clamping strips on the outer surfaces of fixing plate 51 and fixing plate 52. Multiple bolts that are compatible with the placement holes are installed on the clamping strips. The bolts can pass through the placement holes to clamp the U-shaped rubber 55.
[0047] For the workers to replace and install the U-shaped rubber 55, such as Figure 5 and Figure 6 As shown, the fixing mechanism 53 includes a mounting frame 531, which is fixedly mounted on the outer surface of the weir gate 3. A limiting frame 532 is provided in the middle of the inner cavity of the mounting frame 531. Multiple pushing members 533 are slidably mounted on both sides of the outer surface of the limiting frame 532. Multiple connecting blocks 534 are provided in the middle of the inner cavity of the limiting frame 532. Both ends of the multiple connecting blocks 534 extend to the outside of the limiting frame 532, and both ends of the multiple connecting blocks 534 are fixedly connected to the outer surfaces of the multiple pushing members 533 on both sides. A transmission rod 535 is provided in the middle of the multiple connecting blocks 534. The end of the transmission rod 535 away from the rotating shaft 2 extends to the outside of the mounting frame 531. The inner wall of the multiple connecting blocks 534 is threadedly connected to the outer surface of the transmission rod 535. On the side of the outer surface of the two pushing members 533 that is away from each other, a fixing plate 536 is provided that is slidably mounted in the inner cavity of the mounting frame 531. The two fixing plates 536 are adapted to and used with fixing plate 51 and fixing plate 52 respectively.
[0048] Specifically, the pusher 533 consists of two trapezoidal blocks, which are slidably connected by inclined surfaces. When the operator rotates the transmission rod 535, the transmission rod 535 is threadedly connected to multiple connecting blocks 534, so the multiple connecting blocks 534 will be displaced along the transmission rod 535. Therefore, the trapezoidal blocks fixed to the connecting blocks 534 will also be displaced. When the trapezoidal blocks fixed to the connecting blocks 534 move, the other trapezoidal block will drive the fixed plate three 536 fixed to it to move closer to or further away from the transmission rod 535, thereby adjusting the distance between the two fixed plates three 536 and the fixed plate one 51 and the fixed plate two 52, respectively.
[0049] Furthermore, when replacing the U-shaped rubber 55, the operator can first rotate the transmission rod 535 in the reverse direction, so that the transmission rod 535 drives the multiple pushers 533 on both sides through multiple connecting blocks 534, thereby driving the two fixing plates 536 to move closer to the transmission rod 535. Then, remove the U-shaped rubber 55 to be replaced, install the new U-shaped rubber 55, and rotate the transmission rod 535 in the forward direction, so that the two fixing plates 536 clamp and fix the U-shaped rubber 55, thus completing the replacement of the U-shaped rubber 55.
[0050] Furthermore, the end of the transmission rod 535 extending outside the mounting frame 531 is provided with a groove for a screwdriver, which allows the operator to drive the transmission rod 535 to rotate.
[0051] In order to support the U-shaped rubber 55 when the weir gate 3 rotates, such as Figure 7 and Figure 8 As shown, the positioning mechanism 54 includes a mounting handle 541, which is fixedly mounted on the outer surface of the mounting frame 531. Supporting arc plates 542 are provided on both sides of the outer surface of the mounting handle 541, and supporting arc plates 543 are provided on the side of the outer surface of the mounting handle 541 away from the fixing mechanism 53. Multiple transmission components 544 are provided in the middle of the mounting handle 541. The multiple transmission components 544 are fixedly connected to the two supporting arc plates 542 and the supporting arc plates 543. Connecting rods 545 are provided between the multiple transmission components 544, and connecting rods 545 are provided on both sides of the transmission component 544 near the rotating shaft 2. Multiple springs 546 fixedly mounted on the outer surface of the mounting handle 541 are provided at intervals on the multiple connecting rods 545.
[0052] Specifically, when the weir gate 3 is in the closed or open state, the second support arc plate 543 will press against the U-shaped rubber 55 under the drive of the transmission component 544, so that the U-shaped rubber 55 fits tightly against the inner wall of the channel 1 to achieve a sealing effect. When the weir gate 3 rotates, the rotating shaft 2 drives the transmission component 544 to move, so that the transmission component 544 pulls the second support arc plate 543 to move closer to the fixed mechanism 53, and at the same time pushes the first support arc plates 542 on both sides to move outward. The two support arc plates 542 press against the two sides of the U-shaped rubber 55. This can prevent the friction between the channel 1 and the U-shaped rubber 55 during the rotation of the weir gate 3 from causing serious deformation of the U-shaped rubber 55, preventing a significant reduction in its effective contact area with the channel 1 and damage to the sealing effect. At the same time, it can reduce the wear rate of the U-shaped rubber 55 and extend its service life.
[0053] Furthermore, when the weir gate 3 rotates, the rotating shaft 2 drives multiple transmission components 544 to move through multiple connecting rods 545: when the two supporting arc plates 542 move outward, the spring 546 is in a slightly tensile state; when the supporting arc plate 543 extends and contacts the U-shaped rubber 55, the spring 546 is in a compressive state.
[0054] To help the U-shaped rubber 55 return to its initial shape after being compressed by the rotation of the weir 3 when the weir 3 stops moving, such as... Figure 9 As shown, the transmission component 544 includes a mounting cylinder 5441. A piston 5442 is provided in the middle of the inner cavity of the mounting cylinder 5441. The end face of the piston 5442 is fixedly connected to the end face of the connecting rod 545. Hydraulic push rods 1 and 5443 are provided on both sides of the outer surface of the piston 5442. A hydraulic push rod 2 and 5444 are provided on the side of the outer surface of the mounting cylinder 5441 away from the weir gate 3. Both hydraulic push rods 1 and 5443 and hydraulic push rod 2 and 5444 extend to the outside of the mounting handle 541. The extended ends of the two hydraulic push rods 1 and 5443 are fixedly connected to the inner surfaces of the two supporting arc plates 1 and 542, respectively. The extended end of the hydraulic push rod 2 and 5444 is fixedly connected to the inner surface of the supporting arc plate 2 and 543.
[0055] Specifically, when the hydraulic cylinder 4 drives the weir gate 3 to rotate, the rotating shaft 2 drives the piston 5442 to move through multiple connecting rods 545, which presses the hydraulic oil on one side of the inner cavity of the mounting cylinder 5441 into the inner cavity of the two hydraulic push rods 5443. This causes the two hydraulic push rods 5443 to drive the support arc plate 542 to move. The support arc plate 542 then presses against both sides of the U-shaped rubber 55. During this process, the hydraulic oil in the inner cavity of the second hydraulic push rod 5444 is drawn into the inner cavity of the other side of the mounting cylinder 5441, causing the second hydraulic push rod 5444 to drive the support arc plate 543 to move closer to the fixed mechanism 53. This reduces the frictional resistance between the U-shaped rubber 55 and the inner wall of the channel 1 when the weir gate 3 rotates.
[0056] Furthermore, as the weir gate 3 gradually moves to the closed or fully open state, the rotating shaft 2 will drive the piston 5442 to move towards the side closer to the hydraulic push rod 5444 through multiple connecting rods 545, so that the hydraulic push rod 5444 drives the support arc plate 543 to gradually fit against the inner surface of the U-shaped rubber 55, thereby improving the sealing performance between the U-shaped rubber 55 and the inner wall of the channel 1.
[0057] Example 2
[0058] This embodiment further improves upon Embodiment 1 by modifying the rotating shaft 2. To utilize the force of the hydraulic cylinder 4 driving the weir gate 3 to rotate, the rotating shaft 2 can then drive the side sealing device 5. For example... Figure 10 and Figure 11 As shown, the rotating shaft 2 includes a mounting shaft 21, which is fixedly mounted on the inner surface of the channel 1. A connecting cylinder 22 is rotatably mounted on the outer surface of the mounting shaft 21. A connecting arc plate 23 and two braking components 24 are provided on the side of the inner cavity of the connecting cylinder 22 near the side sealing device 5. The two braking components 24 are fixedly mounted on the outer surface of the mounting shaft 21. A limit mechanism 25 is provided on the side of the outer surface of the mounting shaft 21 near the side sealing device 5. The inner cavities of the two braking components 24 and the inner cavity of the limit mechanism 25 are connected through a hydraulic pipe.
[0059] Specifically, when the hydraulic cylinder 4 drives the weir gate 3 to rotate, the weir gate 3 will drive the connecting cylinder 22 to rotate around the mounting shaft 21. During this process, the connecting cylinder 22 drives the two limiting mechanisms 25 to move through the connecting arc plate 23, thereby causing the limiting mechanisms 25 to pull the connecting rod 545 to move.
[0060] In order to achieve the purpose of the limiting mechanism 25 driving the connecting rod 545 to move under the action of the braking component 24, such as Figure 12 As shown, the limiting mechanism 25 includes a mounting ring 251, which is fixedly mounted on the inner wall of the mounting shaft 21. Limiting elements 254 are provided on both sides of the inner cavity of the mounting ring 251. A connecting handle 252 is provided in the middle of the inner cavity of the mounting ring 251. The outer surface of the connecting handle 252 is fixedly connected to the end face of the connecting rod 545 on the side of the positioning mechanism 54 near the mounting shaft 21. A hydraulic pulling rod 253 is provided in the inner cavity of the mounting ring 251. Two limiting blocks 2531 are provided on the outer surface of the hydraulic pulling rod 253 near the connecting handle 252. The two limiting blocks 2531 are adapted to the two limiting elements 254. A connecting ring 255 is provided on the end face of the hydraulic pulling rod 253. The connecting ring 255 is rotatably mounted on the bottom wall of the inner cavity of the mounting ring 251.
[0061] To limit the hydraulic pull rod 253, such as Figure 13As shown, the limiting member 254 includes an arc-shaped slide 2541, which is fixedly installed on the inner surface of the mounting ring 251. An inclined slide 2542 is provided on both sides of the arc-shaped slide 2541 and fixedly installed on the inner surface of the mounting ring 251. A limiting slide 2543 is provided on the side of the two inclined slides 2542 that are far apart from each other and fixedly installed on the inner surface of the mounting ring 251. The inner cavities of the arc-shaped slide 2541, the inclined slide 2542 and the limiting slide 2543 are connected.
[0062] Specifically, when the weir gate 3 rotates, the connecting cylinder 22 drives the two brake components 24 to move sequentially through the connecting arc plate 23. During this process, the limiting block 2531 on the outer surface of the hydraulic pull rod 253 first slides a distance in the inner cavity of the limiting slide 2543 on one side. When the limiting block 2531 enters the inner cavity of the inclined slide 2542, the spring 2 546, which is under compression, will push multiple connecting rods 545 to move, thereby causing the connecting rods 545 to drive the hydraulic pull rod 253 to extend through the connecting handle 252. At this time, the hydraulic oil in the inner cavity of the brake component 24, which is closest to the connecting arc plate 23, will be injected into the inner cavity of the hydraulic pull rod 253.
[0063] Furthermore, when the connecting rod 545 drives the hydraulic pull rod 253 to move a certain distance through the connecting handle 252, the limiting block 2531 slides into the inner cavity of the arc-shaped slide 2541. When the weir gate 3 gradually moves to the fully closed or fully open state, the limiting block 2531 will gradually slide into the inner cavity of the other inclined slide 2542. At this time, the connecting arc plate 23 will also contact the other braking component 24, causing the braking component 24 to draw hydraulic oil from the inner cavity of the hydraulic pull rod 253. This causes the hydraulic pull rod 253 to pull the connecting rod 545 through the connecting handle 252, thereby driving multiple connecting rods 545 to pull multiple transmission components 544. Subsequently, the limiting block 2531 enters the inner cavity of the other limiting slide 2543, at which point the weir gate 3 is in the fully closed or fully open state.
[0064] In order to drive the movement of the limit mechanism 25, such as Figure 14 — Figure 16As shown, the braking component 24 includes an arc-shaped frame 241, which is fixedly mounted on the outer surface of the mounting shaft 21. An arc-shaped frame 242 is provided in the middle of the arc-shaped frame 241, and an arc-shaped block 243 is provided in the middle of the arc-shaped frame 242. An arc-shaped push handle 244 is provided on the outer surface of the arc-shaped block 243. A spring is provided between the end face of the arc-shaped frame 242 and the inner wall of the arc-shaped frame 241, and between the end face of the arc-shaped block 243 and the inner wall of the arc-shaped frame 242. A positioning block 2421 is slidably mounted on the outer inner wall of the arc-shaped frame 242. A placement groove 2411 is provided on the top wall of the inner cavity of the arc-shaped frame 241. A strip spring is provided in the inner cavity of the placement groove 2411. A limit groove is provided in the middle of the outer surface of the arc-shaped block 243. The positioning block 2421 is adapted to the placement groove 2411 and the limit groove.
[0065] Specifically, when the weir gate 3 rotates, the connecting arc plate 23 will gradually disengage from the surface of the arc-shaped push handle 244 on one side. During this process, the spring 1 between the arc frame 241, the arc frame 242 and the arc block 243 will contract, causing the arc frame 242 and the arc block 243 to return to their initial positions. The arc block 243 will first contract into the inner cavity of the arc frame 242 under the action of the spring 1. During this process, the positioning block 2421 will disengage from the inner cavity of the placement groove 2411 and embed into the limiting groove on the arc block 243, so that the arc frame 242 and the arc block 243 can move synchronously. Then, the spring 1 between the arc frame 241 and the arc frame 242 will pull the arc frame 242 back to its initial position. During this process, the hydraulic oil between the inner end face of the arc frame 241 and the end face of the arc frame 242 will be injected into the inner cavity of the hydraulic pull rod 253.
[0066] Furthermore, as the weir gate 3 gradually approaches the fully closed or fully open position, the limiting block 2531 enters the inner cavity of the inclined slide 2542 on the other side. At this time, the connecting arc plate 23 drives the arc frame 242 and the arc block 243 to move synchronously through the arc-shaped push handle 244, and the arc frame 242 and the arc block 243 are constrained into one by the positioning block 2421.
[0067] Furthermore, when the connecting arc plate 23 drives the arc frame 242 to move, the hydraulic oil in the inner cavity of the hydraulic pull rod 253 will be injected into the inner cavity of the arc frame 241, causing the hydraulic pull rod 253 to perform a retraction action, which in turn pulls the connecting rod 545 to move through the connecting handle 252.
[0068] Furthermore, when the limiting block 2531 moves to the junction of the limiting slide 2543 and the inclined slide 2542 on the other side, it still needs to continue moving at a certain angle. At this time, the hydraulic oil in the inner cavity of the hydraulic pull rod 253 has been injected into the inner cavity of the arc frame 241, and the arc frame 242 cannot continue to move. The positioning block 2421 is opposite to the placement groove 2411. Therefore, when the arc push handle 244 drives the arc block 243 to move, the limiting groove on the arc block 243 will push the positioning block 2421 into the inner cavity of the placement groove 2411 through the inclined surface, thereby limiting the arc frame 241.
[0069] Furthermore, during the rotation of the weir gate 3, in addition to rotating to the fully open or fully closed state, the weir gate 3 will also stop at any angle to change the water-blocking area. When the weir gate 3 stops rotating at any angle, the U-shaped rubbers 55 on both sides will continue to contact the inner surface of the channel 1 to maintain the sealing effect. At the same time, the U-shaped rubbers 55 on both sides will restore their shape under the support of the two supporting arc plates 542 to prevent the U-shaped rubbers 55 from remaining in a compressed state for a long time, which would affect the sealing effect of the U-shaped rubbers 55 afterwards.
[0070] To facilitate quick replacement of P-shaped rubber 64 by staff, such as Figure 17 and Figure 18 As shown, the bottom sealing device 6 includes a support plate 61, which is fixedly installed on the inner surface of the channel 1. A plurality of bolts 62 are provided in the middle of the outer surface of the support plate 61. An L-shaped plate 65 is provided at the protruding end of the plurality of bolts 62. A P-shaped rubber 64 is provided in the middle of the L-shaped plate 65. The P-shaped rubber 64 is adapted to be used with the connecting cylinder 22. A fixing mechanism 63 for fixing the P-shaped rubber 64 is provided in the middle of the end face of the L-shaped plate 65. The structure of the fixing mechanism 63 is similar to that of the fixing mechanism 53.
[0071] Specifically, the fixing mechanism 2 63 fixes the P-shaped rubber 64 in the same way as the fixing mechanism 1 53. Both use the transmission rod 535 to drive the pusher 533 to squeeze the P-shaped rubber 64, thereby achieving quick installation and removal of the P-shaped rubber 64.
[0072] Furthermore, the operator can adjust the position of the L-shaped plate 65 by turning the bolt 62 to make the P-shaped rubber 64 fit tightly against the outer surface of the connecting cylinder 22. When the surface of the P-shaped rubber 64 wears out after a certain period of service, the operator needs to first release the fixing mechanism 63 from the fixing state of the P-shaped rubber 64, then adjust the L-shaped plate 65 by multiple bolts 62, and then fix the P-shaped rubber 64 by the fixing mechanism 63, so that the P-shaped rubber 64 can continue to fit tightly against the outer surface of the connecting cylinder 22.
[0073] It should be noted that the specific installation method, circuit layout and connection method, and control method of the hydraulic cylinder 4 used in the above embodiment are all conventional designs in the prior art, and will not be described in detail in this invention.
[0074] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. A process-sealed rotary weir, comprising a channel (1), characterized in that: The inner cavity of the channel (1) is provided with a rotating shaft (2) on both sides. The outer surface of the rotating shaft (2) is provided with a weir gate (3). Two hydraulic cylinders (4) are rotatably installed on one side of the outer surface of the two weir gates (3). Side sealing devices (5) are provided on both sides of the outer surface of the two weir gates (3). Bottom sealing devices (6) are fixedly installed on one side of the outer surface of the two rotating shafts (2).
2. The process-sealed rotary weir according to claim 1, characterized in that: The side sealing device (5) includes a first fixing plate (51) and a second fixing plate (52). The first fixing plate (51) and the second fixing plate (52) are both fixedly installed on the outer surface of the weir gate (3). A pressing strip is provided on the side of the outer surface of the first fixing plate (51) and the second fixing plate (52) away from the weir gate (3). A first fixing mechanism (53) is fixedly installed on the outer surface of the weir gate (3) between the first fixing plate (51) and the second fixing plate (52). A positioning mechanism (54) is provided on the side of the outer surface of the first fixing mechanism (53) away from the weir gate (3). A U-shaped rubber (55) is clamped between the first fixing mechanism (53) and the first fixing plate (51) and the second fixing plate (52).
3. The process-sealed rotary weir according to claim 2, characterized in that: The fixing mechanism (53) includes a mounting frame (531), which is fixedly mounted on the outer surface of the weir gate (3). A limiting frame (532) is provided in the middle of the inner cavity of the mounting frame (531). Multiple pushers (533) are slidably mounted on both sides of the outer surface of the limiting frame (532). Multiple connecting blocks (534) are provided in the middle of the inner cavity of the limiting frame (532). Both ends of the multiple connecting blocks (534) extend to the outside of the limiting frame (532), and both ends of the multiple connecting blocks (534) are respectively connected to the multiple pushers (533) on both sides. 3) The outer surface is fixedly connected. A transmission rod (535) is provided in the middle of the multiple connecting blocks (534). The end of the transmission rod (535) away from the rotating shaft (2) extends to the outside of the mounting frame (531). The inner wall of the multiple connecting blocks (534) is threadedly connected to the outer surface of the transmission rod (535). The outer surfaces of the two pushers (533) on both sides are provided with a fixing plate three (536) that is slidably installed in the inner cavity of the mounting frame (531). The two fixing plates three (536) are respectively adapted to use with fixing plate one (51) and fixing plate two (52).
4. The process-sealed rotary weir according to claim 3, characterized in that: The positioning mechanism (54) includes a mounting handle (541), which is fixedly mounted on the outer surface of the mounting frame (531). Supporting arc plates (542) are provided on both sides of the outer surface of the mounting handle (541), and supporting arc plates (543) are provided on the side of the outer surface of the mounting handle (541) away from the fixing mechanism (53). Multiple transmission components (544) are provided in the middle of the mounting handle (541). The multiple transmission components (544) are fixedly connected to the two supporting arc plates (542) and the supporting arc plates (543). Connecting rods (545) are provided between the multiple transmission components (544), and connecting rods (545) are provided on both sides of the transmission component (544) near the rotating shaft (2). Multiple springs (546) are provided at intervals on the multiple connecting rods (545) and fixedly mounted on the outer surface of the mounting handle (541).
5. The process-sealed rotary weir according to claim 4, characterized in that: The transmission component (544) includes a mounting cylinder (5441). A piston (5442) is provided in the middle of the inner cavity of the mounting cylinder (5441). The end face of the piston (5442) is fixedly connected to the end face of the connecting rod (545). Hydraulic push rods 1 (5443) are provided on both sides of the outer surface of the piston (5442). Hydraulic push rod 2 (5444) is provided on the side of the outer surface of the mounting cylinder (5441) away from the weir gate (3). Both hydraulic push rods 1 (5443) and hydraulic push rod 2 (5444) extend to the outside of the mounting handle (541). The extended ends of the two hydraulic push rods 1 (5443) are fixedly connected to the inner surfaces of the two supporting arc plates 1 (542) respectively. The extended end of the hydraulic push rod 2 (5444) is fixedly connected to the inner surface of the supporting arc plate 2 (543).
6. The process-sealed rotary weir according to claim 4, characterized in that: The rotating shaft (2) includes a mounting shaft (21), which is fixedly mounted on the inner surface of the channel (1). A connecting cylinder (22) is rotatably mounted on the outer surface of the mounting shaft (21). A connecting arc plate (23) and two brake components (24) are provided on the side of the inner cavity of the connecting cylinder (22) near the side sealing device (5). The two brake components (24) are fixedly mounted on the outer surface of the mounting shaft (21). A limit mechanism (25) is provided on the side of the outer surface of the mounting shaft (21) near the side sealing device (5). The inner cavities of the two brake components (24) are connected to the inner cavity of the limit mechanism (25) through a hydraulic pipe.
7. The process-sealed rotary weir according to claim 6, characterized in that: The limiting mechanism (25) includes a mounting ring (251), which is fixedly mounted on the inner wall of the mounting shaft (21). Limiting elements (254) are provided on both sides of the inner cavity of the mounting ring (251). A connecting handle (252) is provided in the middle of the inner cavity of the mounting ring (251). The outer surface of the connecting handle (252) is fixedly connected to the end face of the connecting rod (545) on the side of the positioning mechanism (54) closest to the mounting shaft (21). A hydraulic pull rod (253) is provided in the inner cavity of the mounting ring (251). Two limiting blocks (2531) are provided on the outer surface of the hydraulic pull rod (253) near the connecting handle (252). The two limiting blocks (2531) are adapted to two limiting members (254). A connecting ring (255) is provided on the end face of the hydraulic pull rod (253). The connecting ring (255) is rotatably mounted on the bottom wall of the inner cavity of the mounting ring (251).
8. The process-sealed rotary weir according to claim 7, characterized in that: The limiting component (254) includes an arc-shaped slide (2541), which is fixedly installed on the inner surface of the mounting ring (251). Both sides of the arc-shaped slide (2541) are provided with inclined slides (2542) fixedly installed on the inner surface of the mounting ring (251). On the side of the two inclined slides (2542) that are far apart from each other, a limiting slide (2543) is provided fixedly installed on the inner surface of the mounting ring (251). The inner cavities of the arc-shaped slide (2541), the inclined slide (2542) and the limiting slide (2543) are connected.
9. The process-sealed rotary weir according to claim 7, characterized in that: The braking component (24) includes an arc-shaped frame one (241), which is fixedly mounted on the outer surface of the mounting shaft (21). An arc-shaped frame two (242) is provided in the middle of the arc-shaped frame one (241), and an arc-shaped block (243) is provided in the middle of the arc-shaped frame two (242). An arc-shaped push handle (244) is provided on the outer surface of the arc-shaped block (243). The end face of the arc-shaped frame two (242) and the inner cavity bottom wall of the arc-shaped frame one (241) are connected to the arc-shaped block (243). 43) A spring is provided between the end face and the inner bottom wall of the arc frame 2 (242). A positioning block (2421) is slidably installed on the outer inner wall of the arc frame 2 (242). A placement groove (2411) is provided on the inner top wall of the arc frame 1 (241). A strip spring is provided in the inner cavity of the placement groove (2411). A limiting groove is opened in the middle of the outer surface of the arc block (243). The positioning block (2421) is adapted to the placement groove (2411) and the limiting groove.
10. The process-sealed rotary weir according to claim 6, characterized in that: The bottom sealing device (6) includes a support plate (61), which is fixedly installed on the inner surface of the channel (1). A plurality of bolts (62) are provided in the middle of the outer surface of the support plate (61). An L-shaped plate (65) is provided at the protruding end of the plurality of bolts (62). A P-shaped rubber (64) is provided in the middle of the L-shaped plate (65). The P-shaped rubber (64) is adapted to the connecting cylinder (22). A fixing mechanism (63) for fixing the P-shaped rubber (64) is provided in the middle of the end face of the L-shaped plate (65). The structure of the fixing mechanism (63) is similar to that of the fixing mechanism (53).
Citation Information
Patent Citations
Rotary weir for process sealing
CN223269176U
