An automatic assembly device for motor rotor
Patent Information
- Application Number
- CN202611085261.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-21
- Publication Date
- 2026-10-27
AI Technical Summary
[0006]针对现有技术的不足,本发明提供了一种电机转子自动化装配装置,解决了瑕疵转子筛选分拣效率低、易卡滞、流程连贯性差的问题
1、本发明通过双挡板通过连接杆与第一气缸相连,可实现一侧挡板滑出支撑板、另一侧挡板滑入支撑板并锁定转动板单侧的交替动作,连杆传动机构则通过第一转轴的转动,带动固定杆及连杆组运动以驱动转动板翻转,配合调节组件同步解锁动作,改善了传统微瑕疵和重瑕疵的开槽转子筛选收集过程中分拣效率低、物料易卡滞、收集不彻底的问题。
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Figure CN122993381A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor assembly equipment technology, specifically to an automated motor rotor assembly device. Background Technology
[0002] In the field of motor manufacturing, slotted rotors are core components, and their assembly precision and appearance quality directly determine the motor's operational stability, efficiency, and service life. With the rapid development of industries such as new energy and industrial automation, the market's demands for motor production capacity and quality continue to rise. The traditional model of relying on manual or semi-automated equipment for slotted rotor assembly and defect screening is no longer sufficient to meet the needs of large-scale production. Among these, the screening and collection of defective rotors is a critical step in the assembly process, requiring precise separation of minor and major defects to prevent defective parts from flowing into subsequent processes and increasing rework costs. Therefore, there is an urgent need for an efficient and stable automated screening and collection device to improve the continuity and reliability of the assembly line.
[0003] In the rotor assembly positioning stage, existing processes typically rely on vision systems to accurately identify rotor slots, especially in processes without mechanical positioning such as dispensing. Visual inspection is essential to determine the rotor slot positions and provide a benchmark for subsequent assembly and inspection. However, in actual production, some rotor slots have indistinct features, with only a few slots presenting visual recognition difficulties, while the rest can be identified normally. These localized feature differences further interfere with the stability of defect detection and sorting, amplifying the shortcomings of existing screening and collection devices.
[0004] In existing technologies, defect screening and collection in the motor rotor assembly process mostly adopts a combination of manual sorting and simple mechanical assistance. Manufacturers use conveyor belts to transport rotors to the inspection station, where defects are identified visually or by simple detectors, and then the defective rotors are manually moved to the collection area. Semi-automatic equipment uses a single pusher structure to push defective rotors to the collection box. Its technical principle is based on manual triggering or simple mechanical sensing signals to drive the actuators to complete the sorting action. These devices have a single collection channel, requiring subsequent manual secondary sorting of minor and major defects. Furthermore, the sorting action relies on a single power source, lacking a coordinated structure, resulting in poor overall sorting process continuity.
[0005] However, existing defective rotor sorting and collection structures have significant shortcomings, with low sorting efficiency being a particularly prominent issue. Manual sorting is heavily influenced by operator skill and fatigue, allowing only a few dozen rotors to be sorted per hour, making it difficult to meet the pace demands of high-speed assembly lines. Simple mechanical sorting equipment, lacking precise alternating motion control and linkage unlocking mechanisms, may experience rotor jamming at the junction of the conveyor belt and collection channel during the pushing or conveying of defective rotors. This causes line downtime, further reducing sorting efficiency. Furthermore, the jamming process can cause secondary damage to the rotor surface, affecting the rework rate of defective workpieces and increasing production costs. In addition, the local instability of rotor slot visual recognition can indirectly lead to deviations in defect detection benchmarks, further exacerbating the risk of misjudgment and jamming during sorting, thus hindering the overall efficiency and reliability of the assembly line. Summary of the Invention
[0006] To address the shortcomings of existing technologies, this invention provides an automated assembly device for motor rotors, which solves the problems of low efficiency, easy jamming, and poor process continuity in the screening and sorting of defective rotors.
[0007] To achieve the above objectives, the present invention provides the following technical solution: an automated assembly device for motor rotors, comprising a worktable and a slotted rotor. A lead screw is rotatably connected inside the worktable, and a sliding plate is threadedly connected to the outside of the lead screw. The sliding plate is slidably connected inside the worktable. A screening component is fixedly connected to the top of the sliding plate. The screening component is used to collect slotted rotors with minor and severe defects. An adjustment component is provided on the top of the screening component. The adjustment component is used to fix and clamp slotted rotors of different sizes. A scraping component is fixedly connected to the inner side of the worktable. The scraping component is used to scrape off excess adhesive from the upper surface of the slotted rotor.
[0008] Preferably, the screening component includes a base plate, which is fixedly connected to the top of the slide plate. A first motor is fixedly connected to the top of the base plate, and a first rotating shaft is fixedly connected to the output end of the first motor. A second connecting rod is fixedly connected to the outer side of the first rotating shaft. A first connecting rod is rotatably connected to the other side of the second connecting rod. A fixing rod is rotatably connected to the other end of the first connecting rod. A flip plate is fixedly connected to the top of the fixing rod. Two locking rods are fixedly connected inside the flip plate. Multiple support plates are fixedly connected to the top of the base plate. Two baffles are slidably connected inside each of the multiple support plates. A connecting rod is fixedly connected inside each of the two baffles. A first cylinder is fixedly connected to the top of the slide plate, and the output end of the first cylinder is fixedly connected to one end of the connecting rod.
[0009] Preferably, the adjustment assembly includes a rotating shaft rotatably connected inside the flip plate, a housing fixedly connected to the top of the rotating shaft, a second cylinder fixedly connected inside the housing, a sliding block fixedly connected to the output end of the second cylinder, a plurality of L-shaped plates sleeved on the outer side of the sliding block, a slotted seat fixedly connected to the top of the housing, two clamping blocks slidably connected to the outer side of the slotted seat, and a placement plate fixedly connected to the top of the housing.
[0010] Preferably, the scraping assembly includes a dustproof shell, which is fixedly connected to the inner top wall of the workbench. A fixed plate is fixedly connected to the inner side of the dustproof shell, and an electric push rod is fixedly connected inside the fixed plate. A U-shaped plate is fixedly connected to the output end of the electric push rod, and a support ring is fixedly connected to the inner side of the U-shaped plate. A sliding rod is slidably connected inside the dustproof shell, and a driven wheel is provided on the outer side of the sliding rod. A limit block is fixedly connected to the inner side of the driven wheel, and the limit block is slidably connected to the middle of the sliding rod. A second motor is fixedly connected to the top of the fixed plate, and a second rotating shaft is fixedly connected to the output end of the second motor. A main gear is fixedly connected to the outer side of the second rotating shaft, and the driven wheel meshes with the main gear. A scraper is fixedly connected to the bottom of the sliding rod.
[0011] Preferably, the top of the workbench has a flared opening, a cabinet door is rotatably connected to the outside of the workbench, a collection box is provided inside the workbench, the collection box is connected to the flared opening, and the outside of the locking rod is in contact with the baffle.
[0012] Preferably, the outer sides of the plurality of L-shaped plates are rotatably connected to the outer side of the slotted seat, the L-shaped plates and the slotted seat are connected by a rotating rod, and the slotted rotor is disposed on the top of the placement plate.
[0013] Preferably, the outer side of the support ring is slidably connected to the groove of the sliding rod, the sliding rod is provided with a sliding groove, and the limiting block is slidably connected to the groove.
[0014] Preferably, a slide rail is fixedly connected to the top of the workbench, the inner side of the slide plate is slidably connected to the outer side of the slide rail, a column is fixedly connected to the top of the workbench, and a claw is slidably connected to the outer side of the column.
[0015] Preferably, a rubber tube is fixedly connected to the top of the workbench, and a press is fixedly connected to the top of the workbench, with a magnetic block installed inside the press.
[0016] Preferably, a control panel is fixedly connected to the outer side of the workbench, a conveyor belt is fixedly connected to the top of the workbench, and a detector is fixedly connected to the inner top wall of the workbench.
[0017] This invention provides an automated assembly device for motor rotors. It has the following advantages: 1. This invention connects the double baffles to the first cylinder via a connecting rod, enabling alternating actions of one baffle sliding out of the support plate and the other baffle sliding into the support plate and locking one side of the rotating plate. The linkage transmission mechanism drives the fixed rod and linkage group to rotate through the rotation of the first rotating shaft, thereby driving the rotating plate to flip. The adjustment component unlocks synchronously, improving the problems of low sorting efficiency, easy material jamming, and incomplete collection in the traditional slotted rotor screening and collection process for minor and major defects.
[0018] 2. The present invention uses a second cylinder to drive a sliding block to deflect an L-shaped plate, thereby pulling the clamping block to slide within the slotted seat. This adaptive clamping structure improves the problem that traditional clamping mechanisms cannot adapt to slotted rotors of different sizes and are prone to loosening and falling off during the clamping process.
[0019] 3. The present invention uses an electric push rod to drive the scraper to lift and position, and a motor to drive gear meshing transmission to realize the linkage scraping structure of the scraper rotation, which improves the problems of low scraping position accuracy, incomplete scraping of overflow glue and poor adaptability in the traditional slotted rotor overflow glue scraping operation. Attached Figure Description
[0020] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the structure of the skateboard of the present invention; Figure 3 This is a schematic diagram of the screening component of the present invention; Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the baffle of the present invention; Figure 6 This is a schematic diagram of the structure of the collection box of the present invention; Figure 7 This is a schematic diagram of the adjustment component of the present invention; Figure 8 For the present invention Figure 7 Enlarged view of point B in the middle; Figure 9 This is a schematic diagram of the adhesive scraping assembly of the present invention; Figure 10 For the present invention Figure 9 Enlarged view of point C in the middle; Figure 11 This is a schematic diagram of the limiting block of the present invention.
[0021] The components include: 1. Workbench; 2. Slide rail; 3. Slide plate; 4. Screening assembly; 41. Base plate; 42. Support plate; 43. First motor; 44. First rotating shaft; 45. Fixed rod; 46. First connecting rod; 47. Second connecting rod; 48. Tilting plate; 49. First cylinder; 410. Baffle; 411. Connecting rod; 412. Cabinet door; 413. Collection box; 414. Trumpet mouth; 415. Locking rod; 5. Adjustment assembly; 51. Rotating shaft; 52. Outer shell; 53. Second cylinder; 54. Sliding block; 55. L-shaped plate; 56. Slotted seat; 57. 58. Clamping block; 6. Placement plate; 7. Slotted rotor; 8. Conveyor belt; 9. Column; 10. Claw clamp; 11. Detector; 12. Glue hose; 13. Glue scraping assembly; 14. Dustproof shell; 15. Electric push rod; 16. U-shaped plate; 17. Sliding rod; 18. Support ring; 19. Driven wheel; 20. Main gear; 21. Second rotating shaft; 22. Second motor; 23. Fixing plate; 24. Scraper; 25. Limiting block; 26. Slide groove; 27. Magnetic block; 28. Press; 29. Lead screw; 20. Control panel. Detailed Implementation
[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Please see the appendix Figure 1 - Appendix Figure 11This invention provides an automated assembly device for motor rotors, including a worktable 1 and a slotted rotor 6. A lead screw 15 is rotatably connected inside the worktable 1, converting rotational motion into linear motion. This drives a sliding plate 3 to move along a set trajectory, adjusting the position of a screening component 4 to ensure the slotted rotor 6 can accurately flow to each processing station, improving the continuity of the assembly process. A sliding plate 3 is threaded onto the outside of the lead screw 15 and slidably connected inside the worktable 1. A screening component 4 is fixedly connected to the top of the sliding plate 3. The screening component 4 collects slotted rotors 6 with minor and major defects, automatically separating qualified and defective workpieces, preventing defective workpieces from flowing into subsequent assembly processes, reducing rework costs, and improving the final product qualification rate. The screening component 4 is used to separate workpieces with minor and major defects... Defective slotted rotors 6 are collected. An adjustment component 5 is installed on the top of the screening component 4. The adjustment component 5 is used to fix and clamp slotted rotors 6 of different sizes, thus adapting to the assembly requirements of various specifications of slotted rotors 6, enhancing the versatility of the device, eliminating the need to replace special fixtures for workpieces of different sizes, and reducing equipment investment costs. A scraping component 12 is fixedly connected to the inner side of the worktable 1. The scraping component 12 is used to scrape off excess adhesive from the upper surface of the slotted rotor 6, thereby preventing excess adhesive residue from affecting the assembly accuracy of the slotted rotor 6 with other components, preventing rotor jamming due to excess adhesive, ensuring the operational stability of the motor after assembly, and improving the cleanliness of the product appearance.
[0024] Please see the appendix Figure 2 - Appendix Figure 6In a preferred embodiment of the present invention, the screening component 4 includes a base plate 41, which is fixedly connected to the top of the slide plate 3. The base plate 41 is used to support the other components of the screening component 4, providing a stable installation reference for each component, ensuring accurate transmission of the screening action, and preventing component misalignment that could lead to screening failure. A first motor 43 is fixedly connected to the top of the base plate 41, and a first rotating shaft 44 is fixedly connected to the output end of the first motor 43. The first rotating shaft 44 is used to transmit the power of the first motor 43, driving the outer second connecting rod 47 to rotate synchronously, converting the rotational motion of the motor into the swing motion of the connecting rod mechanism. The outer side of the first rotating shaft 44... A second connecting rod 47 is fixedly connected to the first connecting rod 46. The second connecting rod 47, in conjunction with the first connecting rod 46, performs a swinging motion, causing the fixed rod 45 and the flipping plate 48 to flip around a set fulcrum, achieving the effect of flipping the defective slotted rotor 6 to fall into the collection structure. The other side of the second connecting rod 47 is rotatably connected to the first connecting rod 46. The first connecting rod 46 is used to connect the second connecting rod 47 and the fixed rod 45, realizing flexible power transmission, ensuring smooth and stable flipping action, and avoiding secondary damage to the workpiece due to the impact of flipping. The other end of the first connecting rod 46 is rotatably connected to the fixed rod 45. The top of the fixed rod 45 is fixedly connected to the flipping plate 48, which is used for... The slotted rotor 6 to be screened is placed on the plate, and the locking rod 415 temporarily limits the workpiece. The defective workpiece is then fed into the collection box 413 through a flipping action, achieving automated collection of defective workpieces. Two locking rods 415 are fixedly connected inside the flipping plate 48. The locking rods 415 limit the slotted rotor 6 on the flipping plate 48, preventing the workpiece from shifting before the flipping plate 48 flips, ensuring stable workpiece position during screening. Simultaneously, the outer side of the locking rod 415 contacts the baffle 410, and the baffle 410 presses against the workpiece to secure the locking rod 415, enhancing the limiting effect. A bottom plate 41 is fixedly connected to the top of... Multiple support plates 42 are provided, each with two baffles 410 slidably connected inside. The support plates 42 support the baffles 410 and provide sliding guidance to ensure that the baffles 410 move in a set direction and prevent the baffles 410 from deviating and causing locking failure. A connecting rod 411 is fixedly connected inside the two baffles 410. A first cylinder 49 is fixedly connected to the top of the slide plate 3. The output end of the first cylinder 49 is fixedly connected to one end of the connecting rod 411 to transmit the linear driving force of the first cylinder 49 to the connecting rod 411, thereby driving the baffles 410 to complete the clamping or unlocking action. The response is rapid and the driving force is stable.
[0025] The top of the workbench 1 is provided with a flared opening 414, which is used to guide the defective slotted rotor 6 that has been flipped and fallen into the collection box 413 precisely, so as to avoid defective workpieces falling into other positions inside the workbench 1 and being difficult to clean. At the same time, it expands the feeding range and improves the reliability of collection. The outside of the workbench 1 is rotatably connected to a cabinet door 412, and the inside of the workbench 1 is provided with a collection box 413. The collection box 413 is connected to the flared opening 414. The collection box 413 is used to collect the slotted rotor 6 with minor defects and serious defects in a centralized manner, so as to realize the classified storage of defective workpieces, which facilitates subsequent rework or scrapping and improves production management efficiency. The outer side of the locking rod 415 is in contact with the baffle 410.
[0026] Please see the appendix Figure 7 - Appendix Figure 8 In a preferred embodiment of the present invention, the adjustment component 5 includes a rotating shaft 51, which drives the outer casing 52 and the upper component to rotate, so that the slotted rotor 6 can be adjusted to an angle suitable for subsequent scraping, dispensing and other workstations, thereby improving the adaptability of the workstations; the rotating shaft 51 is rotatably connected to the inside of the flipping plate 48, and the top of the rotating shaft 51 is fixedly connected to the outer casing 52. The second cylinder 53 is fixedly connected inside the outer casing 52, and the output end of the second cylinder 53 is fixedly connected to a sliding block 54. Multiple L-shaped plates 55 are sleeved on the outside of the sliding block 54. The multiple L-shaped plates 55 cooperate with the slotting seat 56 to swing, driving the two clamping blocks 57 to slide in opposite directions, thereby achieving the effect of clamping and fixing the slotted rotor 6 of different sizes; the sliding block 54 is used to drive the multiple L-shaped plates 55 to swing. The plate 55 swings synchronously, converting the linear motion of the cylinder into the opening and closing motion of the clamping block 57; a slotted seat 56 is fixedly connected to the top of the outer shell 52, and two clamping blocks 57 are slidably connected to the outside of the slotted seat 56. The two clamping blocks 57 are used to directly clamp the slotted rotor 6 and achieve fastening through opposite movement, so as to prevent the slotted rotor 6 from shifting during assembly and ensure processing accuracy; a placement plate 58 is fixedly connected to the top of the outer shell 52; the outer sides of multiple L-shaped plates 55 are rotatably connected to the outside of the slotted seat 56. The L-shaped plates 55 and the slotted seat 56 are connected by a rotating rod. The slotted rotor 6 is set on the top of the placement plate 58. The placement plate 58 is used to support the slotted rotor 6, provide a stable support surface for the workpiece, and adapt to the shape structure of the slotted rotor 6 to avoid damage to the workpiece during placement.
[0027] Please see the appendix Figure 9 - Appendix Figure 11In a preferred embodiment of the present invention, the glue scraping assembly 12 includes a dustproof shell 121, which is fixedly connected to the inner top wall of the workbench 1. A fixing plate 1210 is fixedly connected to the inner side of the dustproof shell 121. The fixing plate 1210 is used to support components such as the electric push rod 122 and the second motor 129, providing a stable installation reference for each component and ensuring accurate transmission of the glue scraping action. The electric push rod 122 is fixedly connected inside the fixing plate 1210. A U-shaped plate 123 is fixedly connected to the output end of the electric push rod 122. The U-shaped plate 123 is used to connect the electric push rod 122 and the support ring 125, thereby driving the electric push rod 122. Power is transmitted to the sliding rod 124 to adjust the height of the scraper 1211. A support ring 125 is fixedly connected to the inner side of the U-shaped plate 123. The sliding rod 124 is slidably connected inside the dust cover 121. The sliding rod 124 is used to drive the scraper 1211 to move up and down and rotate, so as to completely scrape off the excess glue on the upper surface of the slotted rotor 6. The sliding rod 124 has a groove 1213. The limiting block 1212 is slidably connected inside the groove 1213. The groove 1213 provides sliding space for the limiting block 1212, ensuring that the sliding rod 124 can move up and down while rotating. A driven wheel 12 is provided on the outer side of the sliding rod 124. 6. A limiting block 1212 is fixedly connected to the inner side of the driven wheel 126. The limiting block 1212 is slidably connected to the middle of the sliding rod 124. A second motor 129 is fixedly connected to the top of the fixed plate 1210. A second rotating shaft 128 is fixedly connected to the output end of the second motor 129. A main gear 127 is fixedly connected to the outer side of the second rotating shaft 128. The driven wheel 126 meshes with the main gear 127. The main gear 127 cooperates with the driven wheel 126 to perform gear transmission, transmitting the rotational power of the second motor 129 to the sliding rod 124, driving the scraper 1211 to rotate, thereby achieving complete scraping of the excess adhesive on the upper surface of the slotted rotor 6. The sliding rod 124 has a seamless, dead-angle-free effect; a scraper 1211 is fixedly connected to the bottom of the sliding rod 124; the scraper 1211 is made of wear-resistant stainless steel and is used to scrape off the excess glue on the upper surface of the slotted rotor 6 to avoid the excess glue residue affecting the assembly accuracy. The outer side of the support ring 125 is slidably connected to the groove opened in the sliding rod 124. The support ring 125 is used to provide guide support for the sliding rod 124 to ensure that the sliding rod 124 moves up and down smoothly. At the same time, it cooperates with the rotation of the sliding rod 124 to realize the compound movement of the scraper 1211; the sliding rod 124 has a slide groove 1213, and the limiting block 1212 is slidably connected inside the slide groove 1213.
[0028] Please see the appendix Figure 1 - Appendix Figure 9In a preferred embodiment of the present invention, a slide rail 2 is fixedly connected to the top of the workbench 1. The slide rail 2 provides sliding guidance for the slide plate 3 and, together with the lead screw 15, ensures that the slide plate 3 moves smoothly along a straight line, reducing sliding friction and improving the accuracy of the slide plate 3's movement. The inner side of the slide plate 3 is slidably connected to the outer side of the slide rail 2. A column 8 is fixedly connected to the top of the workbench 1, and a claw 9 is slidably connected to the outer side of the column 8. The claw 9 is used to grab the slotted rotor 6 conveyed by the conveyor belt 7 and transfer it to the placement plate 58 of the adjustment component 5, realizing automated loading of workpieces and improving assembly efficiency. A glue tube 11 is fixedly connected to the top of the workbench 1. The glue tube 11 is used to deliver glue to a designated position of the slotted rotor 6, providing raw materials for the subsequent bonding of the magnetic block 13 to the rotor, ensuring accurate glue delivery and avoiding waste. A press 14 is fixedly connected to the top of the workbench 1. The press 14 is used to drive the magnetic block 13 to move downwards, and to transfer the magnetic block 13 downwards. Block 13 is precisely pressed into the set position of the slotted rotor 6. The press 14 works in conjunction with the magnetic block 13 to perform pressing motion, achieving a tight fit between the magnetic block 13 and the slotted rotor 6 and improving the bonding strength. The press 14 is equipped with the magnetic block 13. The control panel 16 is fixedly connected to the outside of the worktable 1, and the conveyor belt 7 is fixedly connected to the top of the worktable 1. The conveyor belt 7 is used to transport the slotted rotor 6 to be assembled to the gripping range of the claw 9, realizing continuous feeding of workpieces. Together with the claw 9, the screening component 4 and other components, an automated production line is formed, improving the overall assembly efficiency. The detector 10 is fixedly connected to the inner top wall of the worktable 1. The detector 10 is used to detect the appearance and assembly accuracy of the slotted rotor 6, identify workpieces with minor defects and major defects, and transmit the detection signal to the control panel 16 to control the screening component 4 to perform screening action, realizing the automatic identification and separation of defective workpieces, improving the screening accuracy and automation level.
[0029] Working Principle: When using this equipment, first place the workbench 1 in the designated position, then start the equipment via the control panel 16 on the outside of the workbench 1. This causes the conveyor belt 7 to drive the slotted rotor 6 to the designated position and then stop. Subsequently, the moving component fixed on the column 8 moves the claw 9 to the top of the slotted rotor 6 and then moves down to grab different sizes of slotted rotors 6 to be inserted into the magnet and place them into the adjusting component 5. At this time, the lead screw 15 inside the workbench 1 is activated, causing the slide plate 3 to slide on the slide rail 2. When it slides directly below the detector 10, and a slightly defective slotted rotor 6 is detected, the screening component 4 on the top of the slide plate 3 is activated to cause the slotted rotor 6 to flip into the funnel-shaped opening 414 on the left side of the workbench 1, and then fall into the receiving container. In the collection box 413, similarly, heavy defects fall into the right collection box 413. When the collection box is full, the cabinet door 412 is opened by pulling the handle to centrally process the unqualified products, and the qualified products are moved to the glue dispensing point. When the dispensing point is reached, the adjusting component 5 at the top of the rotating shaft 51 is rotated to make the glue tube 11 apply glue to the groove on the upper surface of the slotted rotor 6. After completion, it is moved to the bottom and the presser 14 is started to drive the magnetic block 13 to insert into the groove of the slotted rotor 6 after the glue has been applied. When glue overflow occurs after the magnetic block is inserted, the glue scraping component 12 is started to drive the scraper 1211 to scrape off the overflow glue on the slotted rotor 6. Then, the slide plate 3 is moved to the initial position and the claw 9 is used to grab the assembled slotted rotor 6 and move it to the conveyor belt 7 to complete the assembly of the motor rotor.
[0030] When clamping and fixing slotted rotors 6 of different sizes, after placing the slotted rotor 6 on the placement plate 58, the second cylinder 53 inside the housing 52 is activated, causing the sliding block 54 to move upward, thereby driving the sliding block 54 to slide inside the slot of the L-shaped plate 55. At the same time, the L-shaped plate 55 is deflected, causing the clamping blocks 57 on both sides to slide inside the groove of the slotted seat 56, so as to fix and clamp the outside of the slotted rotor 6 to prevent it from falling off. When screening slotted rotors 6 with minor and major defects, the first cylinder 49 on the base plate 41 is activated to move the connecting rod 411, thereby causing one side baffle 410 to slide out of the support plate 42 and the other side baffle 410 to slide into the support plate 42 to lock one side of the flipping plate 48. At the same time, the first motor 43 on the base plate 41 is activated to rotate the first rotating shaft 44, causing the fixing rod 45 fixed at the bottom of the flipping plate 48 and the first connecting rod 46 and the second connecting rod 47 outside the fixing rod 45 to rotate, thereby causing the locking rod 415 at the locking end inside the flipping plate 48 to flip, thereby causing the slotted rotor 6 inside the adjusting assembly 5 to deflect. At the same time, the adjusting assembly 5 is unlocked so that the slotted rotor 6 falls into the collection box 413 through the horn mouth 414, thereby collecting the unqualified slotted rotor 6. When scraping off the excess adhesive from the slotted rotor 6, the electric push rod 122 inside the fixed plate 1210 fixed inside the dustproof shell 121 is activated, which in turn drives the U-shaped plate 123 and the sliding rod 124 at the bottom to slide down to the designated position. While sliding, the limiting block 1212 on the driven wheel 126 slides inside the groove 1213, which in turn activates the second motor 129 to drive the second rotating shaft 128 and the outer main gear 127 to rotate, so that the driven wheel 126 meshing with it rotates synchronously, which in turn drives the sliding rod 124 inside the driven wheel 126 to rotate synchronously. At the same time, the support ring 125 inside the U-shaped plate 123 rotates in the groove opened in the sliding rod 124. While rotating, the scraper 1211 at the bottom of the sliding rod 124 scrapes off the excess adhesive on the upper surface of the slotted rotor 6.
[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated assembly device for motor rotors, comprising a workbench (1) and a slotted rotor (6), characterized in that, The workbench (1) is rotatably connected to a lead screw (15), and a slide plate (3) is threadedly connected to the outside of the lead screw (15). The slide plate (3) is slidably connected inside the workbench (1). A screening component (4) is fixedly connected to the top of the slide plate (3). The screening component (4) is used to collect slotted rotors (6) with minor defects and major defects. An adjustment component (5) is provided on the top of the screening component (4). The adjustment component (5) is used to fix and clamp slotted rotors (6) of different sizes. A scraping component (12) is fixedly connected to the inside of the workbench (1). The scraping component (12) is used to scrape off the excess glue on the upper surface of the slotted rotor (6).
2. The automated assembly device for motor rotors according to claim 1, characterized in that, The screening component (4) includes a base plate (41), which is fixedly connected to the top of the slide plate (3). A first motor (43) is fixedly connected to the top of the base plate (41). A first rotating shaft (44) is fixedly connected to the output end of the first motor (43). A second connecting rod (47) is fixedly connected to the outside of the first rotating shaft (44). A first connecting rod (46) is rotatably connected to the other side of the second connecting rod (47). A fixing rod (45) is rotatably connected to the other end of the first connecting rod (46). The top of the plate (41) is fixedly connected to a flip plate (48), and two locking rods (415) are fixedly connected inside the flip plate (48). The top of the bottom plate (41) is fixedly connected to multiple support plates (42), and two baffles (410) are slidably connected inside each of the multiple support plates (42). A connecting rod (411) is fixedly connected inside each of the two baffles (410). The top of the slide plate (3) is fixedly connected to a first cylinder (49), and the output end of the first cylinder (49) is fixedly connected to one end of the connecting rod (411).
3. The automated assembly device for motor rotors according to claim 2, characterized in that, The adjustment assembly (5) includes a rotating shaft (51), which is rotatably connected inside the flip plate (48). A housing (52) is fixedly connected to the top of the rotating shaft (51). A second cylinder (53) is fixedly connected inside the housing (52). A sliding block (54) is fixedly connected to the output end of the second cylinder (53). Multiple L-shaped plates (55) are sleeved on the outside of the sliding block (54). A slotted seat (56) is fixedly connected to the top of the housing (52). Two clamping blocks (57) are slidably connected to the outside of the slotted seat (56). A placement plate (58) is fixedly connected to the top of the housing (52).
4. The automated assembly device for motor rotors according to claim 1, characterized in that, The adhesive scraping assembly (12) includes a dust cover (121), which is fixedly connected to the inner top wall of the workbench (1). A fixing plate (1210) is fixedly connected to the inner side of the dust cover (121). An electric push rod (122) is fixedly connected inside the fixing plate (1210). A U-shaped plate (123) is fixedly connected to the output end of the electric push rod (122). A support ring (125) is fixedly connected to the inner side of the U-shaped plate (123). A sliding rod (124) is slidably connected inside the dust cover (121). A pull rod (124) is provided on the outer side of the sliding rod (124). The driven wheel (126) is fixedly connected to the inner side of the driven wheel (126) with a limit block (1212). The limit block (1212) is slidably connected to the middle part of the sliding rod (124). The top of the fixed plate (1210) is fixedly connected to a second motor (129). The output end of the second motor (129) is fixedly connected to a second rotating shaft (128). The outer side of the second rotating shaft (128) is fixedly connected to a main gear (127). The driven wheel (126) meshes with the main gear (127). The bottom of the sliding rod (124) is fixedly connected to a scraper (1211).
5. The automated assembly device for motor rotors according to claim 2, characterized in that, The workbench (1) has a flared opening (414) at the top. A cabinet door (412) is rotatably connected to the outside of the workbench (1). A collection box (413) is provided inside the workbench (1). The collection box (413) is connected to the flared opening (414). The outer side of the locking rod (415) is in contact with the baffle (410).
6. The automated assembly device for motor rotors according to claim 3, characterized in that, The outer sides of the multiple L-shaped plates (55) are rotatably connected to the outer side of the slotted seat (56). The L-shaped plates (55) and the slotted seat (56) are connected by a rotating rod. The slotted rotor (6) is located on the top of the placement plate (58).
7. The automated assembly device for motor rotors according to claim 4, characterized in that, The sliding rod (124) has a groove, and the outer side of the support ring (125) is slidably connected to the groove of the sliding rod (124). The sliding rod (124) has a groove (1213), and the limiting block (1212) is slidably connected to the groove (1213).
8. The automated assembly device for motor rotors according to claim 1, characterized in that, The top of the workbench (1) is fixedly connected to a slide rail (2), the inner side of the slide plate (3) is slidably connected to the outer side of the slide rail (2), the top of the workbench (1) is fixedly connected to a column (8), and the outer side of the column (8) is slidably connected to a claw clamp (9).
9. The automated assembly device for motor rotors according to claim 1, characterized in that, A rubber tube (11) is fixedly connected to the top of the workbench (1), and a press (14) for pressing magnetic blocks (13) is fixedly connected to the top of the workbench (1).
10. The automated assembly device for motor rotors according to claim 1, characterized in that, A control panel (16) is fixedly connected to the outside of the workbench (1), a conveyor belt (7) is fixedly connected to the top of the workbench (1), and a detector (10) is fixedly connected to the inner top wall of the workbench (1).