Energy-saving meat product processing device capable of preventing processing dead angle

Abstract

The present application relates to meat processing device technical field, specifically to a kind of energy-saving type prevents processing dead angle's meat processing device, including support leg, still including drive assembly, support leg top is fixedly connected with depilator body, depilator body inner wall is provided with depilator one, wherein, drive assembly includes drive motor, drive motor is fixedly connected in the middle of depilator body bottom.The present application, by drive motor control rotary disc rotation, drive depilator one, depilator two and depilator three and cooperate work, increase poultry fur contact area, ensure that poultry fur is quickly, thoroughly pulled out, realize the preliminary efficient depilating capacity of device, when part of hair is not completely pulled out, electric telescopic rod promotes lifting mechanism, makes depilator position dynamic adjustment, poultry is inclined to outside and rotates, ensure that poultry each side is in close contact with depilator, increase pressure, reduce missed hair, to significantly improve the efficiency of plucking and final quality.

Description

Technical Field

[0001] This invention relates to the field of meat processing equipment technology, specifically to an energy-saving meat processing equipment that prevents processing dead angles. Background Technology

[0002] A feather removal machine (also known as a defecation machine) is a mechanical device specifically designed to remove feathers from the body of poultry. It is a type of meat processing equipment commonly found in the food processing industry, especially in the automated processing stage after poultry slaughter. Its core function is to quickly and efficiently remove feathers from poultry (such as chickens, ducks, geese, etc.) through mechanical friction or physical action, replacing traditional manual feather removal, improving processing efficiency and reducing labor intensity.

[0003] Chinese patent application CN202011348377.8 discloses a meat processing device that prevents processing dead corners. Although this application can effectively prevent poultry in the drum from sinking into the dead corners of the de-feathering process and ensure the effectiveness of de-feathering, it cannot guarantee that all sides of the poultry can be effectively de-feathered when put into use. In some places, the hair cannot come into contact with the de-feathering roller, resulting in a decrease in de-feathering efficiency. This problem needs to be addressed and improved. Summary of the Invention

[0004] The purpose of this invention is to provide an energy-saving meat processing device that prevents processing dead angles, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an energy-saving meat processing device that prevents processing dead angles, including a support foot and a drive component, wherein a hair removal machine body is fixedly connected to the top of the support foot, and a hair removal roller is provided on the inner wall of the hair removal machine body.

[0006] The driving component includes:

[0007] The drive motor is fixedly connected to the middle of the bottom of the hair removal machine body. The drive motor has an output shaft, and a rotating disc is fixedly connected to the output shaft. An electric telescopic rod is fixedly connected to the bottom of the rotating disc outside the output shaft of the drive motor. The electric telescopic rod has a telescopic end, and a lifting disc frame is fixedly connected to the top of the telescopic end of the electric telescopic rod. A second hair removal roller is fixedly connected to the top of the lifting disc frame. When the drive motor is working, it can drive the rotating disc to rotate. When the electric telescopic rod is working, it can drive the lifting disc frame and the second hair removal roller to rise and fall.

[0008] According to the above technical solution, it also includes an inclined deformation component, which consists of a first connecting frame, a first connecting block, an inclined deformation plate, a second connecting block, a second connecting frame, and an elastic connecting folding plate.

[0009] The first connecting frame is fixedly connected to the outside of the lifting disc frame. The first connecting block is rotatably connected to the inner middle of the first connecting frame. The inclined deformation plate is fixedly connected to the side of the first connecting block away from the second hair removal roller. The second connecting block is fixedly connected to the middle of the other side of the inclined deformation plate. The second connecting frame is fixedly connected to the outer side of the top of the rotating disc. The elastic connecting folding plate is fixedly connected to the outer side of the second connecting frame. The inclined deformation plate is connected to the first connecting frame through the first connecting block. The inclined deformation plate can rotate in the middle of the first connecting frame.

[0010] According to the above technical solution, it also includes a protective component, which consists of a protective cylinder, a lifting slide bar, a lifting piston plate, a support spring, a fixed base plate, and a hair removal roller.

[0011] The protective cylinder is located inside the inclined deformation plate. The lifting slide rod is slidably connected to the top middle of the protective cylinder. The lifting piston plate is fixedly connected to the bottom end of the lifting slide rod. The support spring is fixedly connected to the bottom of the lifting piston plate. The fixed base plate is fixedly connected to the top of the lifting slide rod. The hair removal roller is fixedly connected to the top of the fixed base plate. The lifting slide rod and the lifting piston plate can move up and down inside the protective cylinder.

[0012] According to the above technical solution, the top end of the electric telescopic rod passes through the bottom of the rotating disk and extends to the upper side of the rotating disk, where it is fixedly connected to the bottom of the lifting disk frame. When the electric telescopic rod is in operation, it can control the lifting disk frame to rise and fall.

[0013] According to the above technical solution, the middle part of the connecting block two is rotatably connected to the middle part of the connecting frame two, and the inclined deformation plate is connected to the connecting frame two through the connecting block two, and the connecting block two can rotate in the middle part of the connecting frame two.

[0014] According to the above technical solution, a fixing groove is provided in the inclined deformation plate, the protective cylinder is disposed in the fixing groove, and the outer wall of the protective cylinder is fixedly connected to the inner wall of the fixing groove, which can fix the protective cylinder.

[0015] According to the above technical solution, the lifting piston plate has a circular hole that connects the top and bottom, and the protective cylinder is filled with damping oil. The damping oil and the circular hole work together to increase the resistance of the lifting piston plate when it moves up and down.

[0016] According to the above technical solution, the bottom of the support spring is fixedly connected to the inner wall of the bottom of the protective cylinder, and the top of the lifting slide rod passes through the top of the protective cylinder and extends to the top of the protective cylinder to be fixedly connected to the bottom of the fixed base plate.

[0017] According to the above technical solution, five sets of inclined deformation plates and elastic connecting folding plates are provided. The five sets of inclined deformation plates and elastic connecting folding plates are arranged in a ring on the outside of the lifting disc frame, and adjacent two inclined deformation plates are connected by elastic connecting folding plates, so that the five inclined deformation plates can rotate synchronously.

[0018] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0019] 1. The rotating disc is controlled by the drive motor to drive the first, second and third depilatory rollers to work together, increasing the contact area of ​​poultry feathers and ensuring that poultry feathers are removed quickly and thoroughly, thus realizing the initial high-efficiency depilation capability of the device.

[0020] 2. When some hairs are not completely removed, the electric telescopic rod pushes the lifting mechanism to dynamically adjust the position of the plucking roller, tilting and rotating the poultry outward to ensure that every side of the poultry is in close contact with the plucking roller, increasing pressure and reducing missed hairs, thereby significantly improving plucking efficiency and final quality.

[0021] 3. The protective cylinder, support spring and damping oil work together to absorb the impact of poultry on the de-feathering roller during the plucking process, provide flexible movement space, prevent poultry meat from breaking apart due to excessive force, protect the integrity of meat products, and thus improve the taste and quality of subsequent consumption.

[0022] 4. By adjusting the height of the lifting disc frame, the included angle pressure between the three plucking rollers and the one plucking roller is controlled, so that the poultry is evenly stressed during rotation, which strengthens the effect of hair removal at the root and improves the efficiency of plucking. Attached Figure Description

[0023] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0024] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the internal structure of the hair removal machine of the present invention;

[0026] Figure 3 This is a schematic diagram of two parts of the hair removal roller of the present invention;

[0027] Figure 4 This is a schematic diagram of an explosion at the rotating disk of the present invention;

[0028] Figure 5 yes Figure 4 Enlarged view of point A in the middle;

[0029] Figure 6This is a schematic diagram of a connecting block of the present invention;

[0030] Figure 7 This is a schematic diagram of two connecting blocks of the present invention;

[0031] Figure 8 This is a schematic diagram of three explosions of the hair removal roller of the present invention;

[0032] Figure 9 This is a schematic diagram of the interior of the protective cylinder of the present invention.

[0033] In the diagram: 1. Support foot; 2. Hair removal machine body; 3. Hair removal roller one; 4. Drive assembly; 401. Drive motor; 402. Rotating disc; 403. Electric telescopic rod; 404. Lifting disc frame; 405. Hair removal roller two; 5. Inclined deformation assembly; 501. Connecting frame one; 502. Connecting block one; 503. Inclined deformation plate; 504. Connecting block two; 505. Connecting frame two; 506. Elastic connecting folding plate; 6. Protective assembly; 601. Protective cylinder; 602. Lifting slide bar; 603. Lifting piston plate; 604. Support spring; 605. Fixed base plate; 606. Hair removal roller three. Detailed Implementation

[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0035] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the invention, and should not be construed as limiting the invention.

[0036] Example 1, please refer to Figure 1-5 The present invention provides a technical solution: an energy-saving meat processing device that prevents processing dead angles, including a support leg 1 and a drive component 4. The top of the support leg 1 is fixedly connected to a hair removal machine body 2, and a hair removal roller 3 is provided on the inner wall of the hair removal machine body 2.

[0037] Among them, the driving component 4 includes:

[0038] A drive motor 401 is fixedly connected to the bottom center of the hair removal machine body 2. The drive motor 401 has an output shaft, and a rotating disc 402 is fixedly connected to the output shaft of the drive motor 401. An electric telescopic rod 403 is fixedly connected to the bottom of the rotating disc 402 outside the output shaft of the drive motor 401. The electric telescopic rod 403 has a telescopic end, and a lifting disc frame 404 is fixedly connected to the top of the telescopic end of the electric telescopic rod 403. A second hair removal roller 405 is fixedly connected to the top of the lifting disc frame 404. When the drive motor 401 is working, it can drive the rotating disc 402 to rotate. When the electric telescopic rod 403 is working, it can drive the lifting disc frame 404 and the second hair removal roller 405 to rise and fall.

[0039] The top of the telescopic end of the electric telescopic rod 403 passes through the bottom of the rotating disc 402 and extends to the upper side of the rotating disc 402, where it is fixedly connected to the bottom of the lifting disc frame 404. When working, the electric telescopic rod 403 can control the lifting disc frame 404 to rise and fall.

[0040] The drive motor 401 is driven to work, and the drive motor 401 drives the rotating disk 402 to rotate, so that the poultry on the rotating disk 402 can rotate together, and the poultry contact the defecation roller 3 inside the defecation machine body 2 to perform the defecation work.

[0041] Example 2, please refer to Figure 6-8 Based on Embodiment 1, the present invention provides a technical solution that further includes an inclined deformation component 5, which is composed of a connecting frame 501, a connecting block 502, an inclined deformation plate 503, a connecting block 504, a connecting frame 505, and an elastic connecting folding plate 506.

[0042] Connecting frame 1 501 is fixedly connected to the outside of lifting disc frame 404. Connecting block 1 502 is rotatably connected to the middle of connecting frame 1 501. Inclined deformation plate 503 is fixedly connected to the side of connecting block 1 502 away from hair removal roller 2 405. Connecting block 2 504 is fixedly connected to the middle of the other side of inclined deformation plate 503. Connecting frame 2 505 is fixedly connected to the top outside of rotating disc 402. Elastic connecting folding plate 506 is fixedly connected to the outside of connecting frame 2 505. Inclined deformation plate 503 is connected to connecting frame 1 501 through connecting block 1 502. Inclined deformation plate 503 can rotate in the middle of connecting frame 1 501.

[0043] The middle part of the connecting block 2 504 is rotatably connected to the middle part of the connecting frame 2 505. The inclined deformation plate 503 is connected to the connecting frame 2 505 through the connecting block 2 504. The connecting block 2 504 can rotate in the middle part of the connecting frame 2 505.

[0044] The inclined deformation plate 503 has a fixing groove, and the protective cylinder 601 is set in the fixing groove. The outer wall of the protective cylinder 601 is fixedly connected to the inner wall of the fixing groove, which can fix the protective cylinder 601.

[0045] Five sets of inclined deformation plates 503 and elastic connecting folding plates 506 are provided. The five sets of inclined deformation plates 503 and elastic connecting folding plates 506 are arranged in a ring on the outside of the lifting disc frame 404, and adjacent two inclined deformation plates 503 are connected by elastic connecting folding plates 506, so that the five inclined deformation plates 503 can rotate synchronously.

[0046] When the second depilatory roller 405 is raised and lowered, it can synchronously drive the first connecting block 502, the inclined deformation plate 503 and the second connecting block 504 to tilt, which can squeeze the poultry towards the inner wall of the depilatory machine body 2.

[0047] Example 3, please refer to Figure 7-9 Based on Embodiment 1, the present invention provides a technical solution that further includes a protective component 6, which consists of a protective cylinder 601, a lifting slide bar 602, a lifting piston plate 603, a support spring 604, a fixed base plate 605, and a hair removal roller 606.

[0048] The protective cylinder 601 is located inside the inclined deformation plate 503. The lifting slide rod 602 is slidably connected to the top middle of the protective cylinder 601. The lifting piston plate 603 is fixedly connected to the bottom end of the lifting slide rod 602. The support spring 604 is fixedly connected to the bottom of the lifting piston plate 603. The fixed base plate 605 is fixedly connected to the top of the lifting slide rod 602. The hair removal roller 606 is fixedly connected to the top of the fixed base plate 605. The lifting slide rod 602 and the lifting piston plate 603 can be raised and lowered inside the protective cylinder 601.

[0049] The lifting piston plate 603 has a circular hole that connects the top and bottom. The protective cylinder 601 is filled with damping oil. The damping oil and the circular hole work together to increase the resistance of the lifting piston plate 603 when it moves up and down.

[0050] The bottom of the support spring 604 is fixedly connected to the inner wall of the bottom of the protective cylinder 601, and the top of the lifting slide rod 602 passes through the top of the protective cylinder 601 and extends to the top of the protective cylinder 601 and is fixedly connected to the bottom of the fixed base plate 605.

[0051] When poultry needs to be defecate, the poultry skin and feathers are scalded with boiling water to make them easier to pluck. Then, the poultry is placed inside the defecation machine body 2, and the drive motor 401 is started. When the drive motor 401 is working, it controls the rotating disk 402 to rotate, which causes the second defecation roller 405 and the third defecation roller 606 on the top of the rotating disk 402 to rotate together. At the same time, the poultry skin and feathers come into contact with the second defecation roller 405, the third defecation roller 606 and the first defecation roller 3, which increases the contact area when the skin and feathers are plucked, so that the poultry skin and feathers can be plucked, giving the device a basic defecation function.

[0052] After basic plucking of poultry, if some feathers remain incompletely removed, the electric telescopic rod 403 is activated. When the electric telescopic rod 403 is activated, it pushes the lifting disc frame 404 upward. Simultaneously, the lifting disc frame 404 pushes the second plucking roller 405 upward. At the same time, the lifting disc frame 404 raises the connecting frame 501, causing the central connecting block 502 to rotate. This causes the inclined deformation plate 503 on the other side of the connecting block 502 to tilt synchronously, allowing the second connecting block 504 on the inclined deformation plate 503 to rotate within the middle of the connecting frame 505 at the top of the connecting block 502. This allows the fixed base plate 605 on the upper side of the inclined deformation plate 503 and the third plucking roller 606 to... The rotating disc 402 rotates in the same direction as the inner wall of the defecation machine body 2, which tilts the poultry on the second defecation roller 405 outward, preventing the poultry from piling up on top of the second defecation roller 405. When the poultry tilts and contacts the first defecation roller 3, the poultry's feathers can come into contact with the first defecation roller 3. As the height of the lifting disc 404 is raised, the third defecation roller 606 can further squeeze the outside of the poultry, which can make the pressure greater and the contact tighter when the poultry contacts the first defecation roller 3 and the third defecation roller 606. When the rotating disc 402 rotates, the poultry can rotate in the angle between the third defecation roller 606 and the first defecation roller 3, so that each side of the poultry can come into contact with the third defecation roller 606 and the first defecation roller 3, which can further improve the efficiency and quality of the poultry feather removal work.

[0053] During the plucking of poultry, the poultry's skin comes into contact with plucking rollers 405, 606, and 3. This results in significant force generated during the plucking process, preventing the poultry from adapting to its own movement. Consequently, the poultry meat is broken down, further reducing its palatability for consumption. By installing a protective cylinder 601 at the bottom of the fixed base plate 605, when the plucking roller 606 on the fixed base plate 605 is squeezed by the poultry, the fixed base plate 605 can be lowered, simultaneously compressing the support spring 604. The sliding rod 602 and the bottom lifting piston plate 603 move up and down inside the protective cylinder 601, allowing the damping oil inside the protective cylinder 601 to flow in the round hole on the lifting piston plate 603. This increases the resistance when the lifting piston plate 603 moves, which can buffer the impact of poultry on the fixed base plate 605. At the same time, the fixed base plate 605 is not rigidly fixed and cannot be moved, so that there is a certain amount of movement when plucking poultry. It can also avoid damage to poultry meat to a certain extent and improve the quality of meat processing.

[0054] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0055] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An energy-saving meat processing device that prevents processing dead angles, comprising support legs (1), characterized in that: It also includes a drive assembly (4), the top of the support foot (1) is fixedly connected to the hair removal machine body (2), and the inner wall of the hair removal machine body (2) is provided with a hair removal roller (3); The driving component (4) includes: The drive motor (401) is fixedly connected to the middle of the bottom of the hair removal machine body (2). The drive motor (401) has an output shaft. The output shaft of the drive motor (401) is fixedly connected to a rotating disc (402). The bottom of the rotating disc (402) is fixedly connected to an electric telescopic rod (403) outside the output shaft of the drive motor (401). The electric telescopic rod (403) has a telescopic end. The top of the telescopic end of the electric telescopic rod (403) is fixedly connected to a lifting disc frame (404). The top of the lifting disc frame (404) is fixedly connected to a second hair removal roller (405). When the drive motor (401) is working, it can drive the rotating disc (402) to rotate. When the electric telescopic rod (403) is working, it can drive the lifting disc frame (404) and the second hair removal roller (405) to rise and fall.

2. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 1, characterized in that: It also includes a tilting deformation component (5), which is composed of a first connecting frame (501), a first connecting block (502), a tilting deformation plate (503), a second connecting block (504), a second connecting frame (505), and an elastic connecting folding plate (506); The first connecting frame (501) is fixedly connected to the outside of the lifting disc frame (404). The first connecting block (502) is rotatably connected to the middle of the first connecting frame (501). The inclined deformation plate (503) is fixedly connected to the side of the first connecting block (502) away from the second hair removal roller (405). The second connecting block (504) is fixedly connected to the middle of the other side of the inclined deformation plate (503). The second connecting frame (505) is fixedly connected to the outside of the top of the rotating disc (402). The elastic connecting folding plate (506) is fixedly connected to the outside of the second connecting frame (505). The inclined deformation plate (503) is connected to the first connecting frame (501) through the first connecting block (502). The inclined deformation plate (503) can rotate in the middle of the first connecting frame (501).

3. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 2, characterized in that: It also includes a protective component (6), which consists of a protective cylinder (601), a lifting slide bar (602), a lifting piston plate (603), a support spring (604), a fixed base plate (605), and a hair removal roller (606); The protective cylinder (601) is located inside the inclined deformation plate (503). The lifting slide rod (602) is slidably connected to the top middle of the protective cylinder (601). The lifting piston plate (603) is fixedly connected to the bottom end of the lifting slide rod (602). The support spring (604) is fixedly connected to the bottom of the lifting piston plate (603). The fixed base plate (605) is fixedly connected to the top of the lifting slide rod (602). The hair removal roller (606) is fixedly connected to the top of the fixed base plate (605). The lifting slide rod (602) and the lifting piston plate (603) can move up and down inside the protective cylinder (601).

4. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 3, characterized in that: The top end of the electric telescopic rod (403) passes through the bottom of the rotating disc (402) and extends to the upper side of the rotating disc (402) and is fixedly connected to the bottom of the lifting disc frame (404). When working, the electric telescopic rod (403) can control the lifting disc frame (404) to lift.

5. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 4, characterized in that: The middle part of the connecting block two (504) is rotatably connected to the middle part of the connecting frame two (505). The inclined deformation plate (503) is connected to the connecting frame two (505) through the connecting block two (504). The connecting block two (504) can rotate in the middle part of the connecting frame two (505).

6. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 5, characterized in that: The inclined deformation plate (503) has a fixing groove, and the protective cylinder (601) is set in the fixing groove. The outer wall of the protective cylinder (601) is fixedly connected to the inner wall of the fixing groove, which can fix the protective cylinder (601).

7. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 6, characterized in that: The lifting piston plate (603) has a circular hole that connects the top and bottom. The protective cylinder (601) is filled with damping oil. The damping oil and the circular hole work together to increase the resistance of the lifting piston plate (603) when it moves up and down.

8. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 7, characterized in that: The bottom of the support spring (604) is fixedly connected to the inner wall of the bottom of the protective cylinder (601), and the top of the lifting slide rod (602) passes through the top of the protective cylinder (601) and extends to the top of the protective cylinder (601) and is fixedly connected to the bottom of the fixed base plate (605).

9. The energy-saving meat processing device with anti-dead-angle processing capability according to claim 8, characterized in that: The inclined deformation plate (503) and the elastic connecting folding plate (506) are each provided in five sets. The five sets of inclined deformation plates (503) and elastic connecting folding plates (506) are distributed in a ring on the outside of the lifting disc frame (404), and adjacent two inclined deformation plates (503) are connected by elastic connecting folding plates (506), so that the five inclined deformation plates (503) can rotate synchronously.

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