Multifunctional processing device and processing method for leaf vegetables
Patent Information
- Application Number
- CN202610962572.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-30
- Publication Date
- 2026-10-30
AI Technical Summary
然而,现有叶菜加工装置仍以人工分散工位为主,存在人工依赖高、效率低下、损耗偏高、工序分散等突出问题,难以满足现代叶菜加工对卫生、效率及规模化生产的要求
[0025]本发明能够实现对叶菜的切根、去黄叶、清洗、沥水、称重和打包工作,功能多样,智能化程度高,实现叶菜高品质加工。具体地,本发明中清洗机构设于切根去黄叶机构的输出端,沥水机构设于清洗机构的输出端,称重机构设于沥水机构的输出端,打包机构设于称重机构的输出端,集成化程度较高,其中,切根去黄叶机构、清洗机构和沥水机构对每个叶菜依次进行切根及去黄叶、清洗和沥水工作,且完成切根、去黄叶、清洗和沥水工作后的叶菜被传送至称重机构,当称重装置检测到叶菜总重量超过预设重量时,将这些叶菜传送至打包机构中的薄膜内,打包机构中的热熔横封组件对包裹这些叶菜的薄膜两侧进行横向密封,使薄膜两侧热熔在一起,热熔竖封组件对包裹这些叶菜的薄膜两端端部进行热熔密封,形成密封的薄膜袋,从而完成对这些叶菜的打包工作;其中,切根去黄叶机构通过压力传感器对不同品种、大小叶菜自适应施压,通过视觉识别反馈控制平移机构一带动圆形刀片精准完成切根作业,实现对不同品种、大小叶菜的差异化自适应切根,并通过视觉识别反馈控制平移机构三和升降机构二带动电动吸盘精准对位吸附黄叶,配合电动夹爪旋转叶菜以及剪刀组件切断黄叶,实现多面黄叶逐片精准去除;清洗机构中采用气-水协同湍流搓洗的柔性清洗手段实现对叶菜高效清洗的同时,也避免了叶菜在清洗过程中受到损伤,且结合水体探测仪检测水的浑浊程度从而及时换水,结合水位传感器对水的高度进行限制避免溢出,结合超声波传感器检测叶菜位置以提供准确捞出叶菜;沥水机构通过视觉识别可实现保鲜标准下的按需控水。
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Figure CN122997370A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of vegetable processing technology, specifically relating to a multifunctional processing device and method for leafy vegetables. Background Technology
[0002] With the full implementation of the policy to bring pre-cleaned vegetables into cities, and the explosive growth in demand for standardized pre-cleaned vegetables from the catering and group catering industries, the market size of vegetable primary processing equipment has continued to expand. However, existing leafy vegetable processing equipment is still mainly based on scattered manual workstations, which has prominent problems such as high reliance on manual labor, low efficiency, high losses, and fragmented processes, making it difficult to meet the requirements of modern leafy vegetable processing for hygiene, efficiency, and large-scale production. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and to propose a multifunctional processing device and method for leafy vegetables.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] The present invention provides a multifunctional processing device for leafy vegetables, comprising a root-cutting and yellow-leaf-removing mechanism, a washing mechanism, a draining mechanism, a weighing mechanism, and a packaging mechanism. The washing mechanism is located at the output end of the root-cutting and yellow-leaf-removing mechanism, the draining mechanism is located at the output end of the washing mechanism, the weighing mechanism is located at the output end of the draining mechanism, and the packaging mechanism is located at the output end of the weighing mechanism.
[0006] The root-cutting and yellow-leaf-removing mechanism includes a conveyor belt, a circular blade, an electric gripper, an electric suction cup, and a scissor assembly. The conveyor belt is mounted on a frame. A pressure block is located directly above the conveyor belt and is driven to move up and down by a lifting mechanism. A pressure sensor is located at the bottom of the pressure block. A translation plate is driven by a translation mechanism to move horizontally along directions perpendicular to and parallel to the conveying direction of the conveyor belt. The vertically positioned circular blade is driven to rotate by a drive motor. The drive motor and a U-shaped guide plate are both fixed to the translation plate, and the U-shaped guide plate is located in front of the circular blade, with an opening on the side of the U-shaped guide plate facing the circular blade. The gripper is driven to rotate by drive motor two, which is driven by translation mechanism two to move horizontally along the direction perpendicular to the conveying direction of belt conveyor mechanism one. The scissor assembly is located above the electric gripper and consists of a fixed blade and a rotating blade. The fixed blade is fixed to frame one, and the rotating blade and the fixed blade form a rotating pair and are driven to swing by drive assembly one. The electric suction cup is driven to rise and fall by lifting mechanism two, which is driven by translation mechanism three to move horizontally along the direction perpendicular to the conveying direction of belt conveyor mechanism one. Camera one is fixed on frame one at the input end of belt conveyor mechanism one, and camera two is fixed above the scissor assembly.
[0007] The cleaning mechanism includes a cleaning tank, an exhaust pipe, a water supply pipe, and nozzles. The cleaning tank is fixed to a frame and located at the output end of the conveying mechanism. Multiple water supply pipes are spaced apart within the cleaning tank. Each water supply pipe is fixed with and connected to multiple nozzles evenly distributed along the axial direction. The nozzles are arranged at an angle, with their lower ends further away from the conveying mechanism than their upper ends. One end of each water supply pipe is closed, and the other end is connected to an outlet of the inlet pipe. A vertically arranged baffle plate forms a vertical sliding pair with the cleaning tank and is driven to rise and fall by a lifting mechanism. An L-shaped scoop plate is located at the end of the cleaning tank furthest from the conveying mechanism. One end of the device forms a rotating pair with the cleaning tank and is driven to rotate by a drive motor. The guide plate is fixed at an angle to the end of the cleaning tank away from the conveyor mechanism. The cleaning tank is equipped with multiple equidistant exhaust pipes. Each exhaust pipe has multiple exhaust holes evenly distributed along the axial direction. One end of each exhaust pipe is closed inside the water tank, and the middle part is fixed to a hole opened on the cleaning tank. The other end outside the water tank is connected to an exhaust port of the main pipe. The air inlet of the main pipe is connected to the exhaust port of the air pump through a one-way valve. The water inlet of the outlet pipe is connected to the drain outlet at the bottom of the cleaning tank. An ultrasonic sensor is installed inside the cleaning tank.
[0008] Preferably, the draining mechanism includes a drain plate, a cam, and a camera three; the drain plate is arranged at an angle, and its lower end is hinged to the frame two, while its upper end is located below the lower end of the guide plate. The drain plate has multiple drain holes; the rotating shaft forms a rotating pair with the frame two and is driven to rotate by a drive motor four; multiple cams are fixed on the transmission shaft and are equidistantly arranged along the axial direction, and each cam forms a cam pair with the lower surface of the upper end of the drain plate; the baffle two is located at the lower end of the drain plate, forms a rotating pair with the frame two, and is driven to rotate by a drive motor five; the camera three is fixed on the frame two.
[0009] Preferably, the weighing mechanism includes a weighing device, a support frame, and a second conveyor mechanism; the weighing device is mounted on a third frame, the support frame is fixed to the weighing platform of the weighing device, and the second conveyor mechanism is mounted on the support frame; the lower end of the drain plate is located at the input end of the second conveyor mechanism.
[0010] Preferably, the packaging mechanism includes a belt conveyor mechanism three, rollers, a camera four, a hot-melt horizontal sealing assembly, a hot-melt vertical sealing assembly, a belt conveyor mechanism four, and a straight blade; both belt conveyor mechanism three and belt conveyor mechanism four are mounted on frame four, with the output end of belt conveyor mechanism three located at the input end of belt conveyor mechanism four. Guide plate two is fixed to frame four and located at the input end of belt conveyor mechanism three and the output end of belt conveyor mechanism two. Above belt conveyor mechanism three, frame four has two roller groups arranged at intervals along the conveying direction. Each roller group consists of two rollers arranged at intervals, and the two aligned rollers in the two roller groups are synchronously driven by drive assembly two. The hot-melt horizontal sealing assembly is located between the two roller groups and consists of two horizontal sealing heating aluminum blocks arranged at intervals. The horizontal sealing heating aluminum block is fixed on the frame four; the mounting plate, which is horizontal and perpendicular to the conveying direction of the belt conveyor three, is located between the belt conveyor three and the belt conveyor four, and is driven to lift by the lifting mechanism four located on the frame four. The mounting plate and the position on the frame four aligned with the mounting plate are both fixed with hot melt vertical sealing components. The hot melt vertical sealing components are composed of two vertical sealing heating aluminum blocks arranged at a distance, and a straight blade is fixed on the mounting plate between the corresponding two vertical sealing heating aluminum blocks. A groove is opened on the frame four between the corresponding two vertical sealing heating aluminum blocks; the camera four is fixed on the frame four; two support frames are arranged at a distance below the guide plate two, and the two ends of the placement shaft, which is horizontal and perpendicular to the conveying direction of the belt conveyor three, are placed in the U-shaped grooves opened on the two support frames.
[0011] The present invention discloses a leafy vegetable processing method using a multifunctional leafy vegetable processing device, which is as follows:
[0012] Connect the inlet of the water inlet pipe to the water storage tank via a water pump, and connect the outlet of the water outlet pipe to the collection tank via a solenoid valve. When the solenoid valve is closed, the water pump operates, drawing water from the storage tank through the inlet pipe, various delivery pipes, and each nozzle into the cleaning tank, filling it to a preset depth. The air pump delivers air to the cleaning tank through the main pipe and various exhaust pipes, creating bubbles in the water within the tank. Simultaneously, water from the storage tank is pumped to each nozzle and sprayed out. Place the two support frames on the ground and remove them for placement. The film roll is placed on the placement shaft, and limiting cylinders are placed at both ends of the film roll on the placement shaft. Then, the two ends of the placement shaft are placed in the U-shaped grooves opened on the two support frames. The two ends of the film roll are limited by the two limiting cylinders. The film roll is pulled out and covered on the guide plate two. Then, the two sides of the film are attached together and pass through the two roller gaps of one roller group, the two horizontal sealing heating aluminum block gaps of the hot melt horizontal sealing assembly, and the two roller gaps of another roller group in sequence, so that each roller group clamps the two sides of the attached film together.
[0013] Leafy greens are placed at preset time intervals at the input end of conveyor belt 1, with the roots of the greens facing the circular blades. Camera 1 identifies the cutting position of the green roots, and conveyor belt 1 starts working, transporting the greens to below the pressing block. Conveyor belt 1 then pauses to perform the cutting operation. After the cutting operation is completed, conveyor belt 1 resumes working, transporting the cut greens to below the scissor assembly. Translation mechanism 2 drives drive motor 2 to move the electric gripper along the direction perpendicular to the conveying direction of conveyor belt 1 and closer to the greens, so that the cut greens are positioned between the two gripping blocks of the electric gripper. Then, the yellowing leaf removal operation is performed. At the same time, new greens placed on conveyor belt 1 are transported... The vegetables are fed to the bottom of the pressing block for root cutting. With the intermittent conveying of conveyor belt one, each leafy vegetable on conveyor belt one completes root cutting and yellow leaf removal before being sent to the washing box for washing. After washing, they are sent to the draining board for draining, and then sent to conveyor belt two. When the weighing device detects that the total weight of the leafy vegetables on conveyor belt two exceeds the preset weight, conveyor belt two operates for a preset time, conveying these leafy vegetables into the film on guide plate two. Some leafy vegetables are located within the film attached to both sides of conveyor belt three, and then they are packaged into sealed film bags.
[0014] Preferably, the root cutting process is as follows:
[0015] The translation mechanism drives the translation plate to move the circular blade along the vertical conveyor direction and towards the leafy vegetable, aligning the circular blade with the root-cutting position of the leafy vegetable identified by the camera. Simultaneously, the lifting mechanism drives the pressure block to descend, bringing it into contact with the leafy vegetable and applying pressure within a preset range. Then, the controller controls the drive motor to rotate the circular blade, and the translation mechanism drives the translation plate to move the circular blade a preset distance in the opposite direction of the conveyor direction. The rotating circular blade cuts the root of the leafy vegetable, and the cut root enters the U-shaped guide plate through the opening. Then, the drive motor stops rotating the circular blade, and the translation mechanism drives the translation plate to move the circular blade first along the vertical conveyor direction and away from the leafy vegetable, and then moves it back to its original position in the same direction as the conveyor direction. The cut root inside the U-shaped guide plate slides to the ground.
[0016] Preferably, the process of removing yellow leaves is as follows:
[0017] ① Camera 2 identifies the location of yellow leaves on the leafy greens. If no yellow leaves are detected, the controller first controls the electric gripper to clamp the leafy greens, then controls drive motor 2 to drive the electric gripper to rotate the leafy greens 90°. Next, the controller controls the electric gripper to release the leafy greens, and then controls drive motor 2 to rotate the electric gripper 90° again. If yellow leaves are detected, translation mechanism 3 drives lifting mechanism 2 to move the electric suction cup above the yellow leaves. Lifting mechanism 2 drives the electric suction cup to descend, making the electric suction cup adhere to the yellow leaves. The controller controls the electric suction cup to hold the yellow leaves, and lifting mechanism 2 drives the electric suction cup to raise the held yellow leaves to a preset height 1. Drive component 1 drives the rotating blade to... The blade rotates towards the fixed blade edge to cut off the yellow leaves that have been sucked in. Drive component one drives the rotating blade to its original position. Translation mechanism three drives lifting mechanism two to move the electric suction cup and the cut yellow leaves to their original position. The controller controls the electric suction cup to release the yellow leaves, which fall to the ground. The controller controls the electric gripper to clamp the leafy greens. The controller controls drive motor two to drive the electric gripper to rotate the leafy greens 90°. The controller controls the electric gripper to release the leafy greens and controls drive motor two to drive the electric gripper to rotate 90°. ② Repeat step ① until the leafy greens are rotated back to their original position. Translation mechanism two drives drive motor two to move the electric gripper back to its original position, completing the removal of yellow leaves.
[0018] Preferably, the cleaning process is as follows:
[0019] The air bubbles generated by the exhaust holes of each exhaust pipe rise to the surface of the leafy greens and the gaps between the leaves and burst, generating local micro-jet streams and shock waves at the moment of bursting. These shock waves impact the dirt on the surface of the leafy greens and the gaps between the leaves. At the same time, water in the water tank is pumped to each nozzle by a water pump and sprayed out through each nozzle to form jets. The rising air bubbles drive the water flow to form turbulence, which, together with the jets sprayed from each nozzle, cleans the leafy greens. In addition, the jets sprayed from each nozzle generate directional thrust, pushing the leafy greens away from the conveyor mechanism in the cleaning tank. When the ultrasonic sensor detects that the leafy greens have moved to the front of the first baffle, the lifting mechanism drives the first baffle to descend to a preset height of two. The controller controls the drive motor to drive the L-shaped scooping plate to rotate upward by a preset angle of one, scooping out the leafy greens. The leafy greens fall onto the guide plate under their own gravity and then onto the drain plate. Then, the controller controls the drive motor to drive the L-shaped scooping plate to rotate downward to its original position, and the lifting mechanism drives the first baffle to rise to its original position.
[0020] Preferably, the draining process is as follows:
[0021] When camera three detects that the leafy greens have fallen onto the drain plate, the controller controls drive motor four to drive the rotating shaft, which in turn drives each cam to rotate. Each cam causes the drain plate to vibrate up and down, shaking off the water from the leafy greens. As the drain plate vibrates up and down, the leafy greens move to the lower end of the drain plate. At the same time, camera three detects the moisture content of the leafy greens. When the moisture content of the leafy greens drops to a preset moisture content range, the controller controls drive motor four to stop driving the rotating shaft to rotate and controls drive motor five to drive baffle two to rotate downwards by a preset angle two. The leafy greens fall along baffle two onto conveyor mechanism two.
[0022] Preferably, the packaging process is as follows:
[0023] Conveyor mechanisms three and four begin to operate synchronously. Simultaneously, drive assembly two drives the two rollers of each roller group to rotate relative to each other, causing the film and the leafy greens pressed in the middle of the film to be conveyed forward. As the film is conveyed forward, it pulls the film roll to rotate, releasing part of the film. Two transverse heating aluminum blocks heat the film, melting the two sides together to create a transverse seal around the leafy greens. When camera four captures the leafy greens moving to a preset position on conveyor mechanism three, conveyor mechanisms three and four stop operating. Drive assembly two stops driving the roller groups, and the two transverse heating aluminum blocks stop heating. Lifting mechanism four drives the mounting plate to lower the straight blade and the corresponding two vertical sealing heating aluminum blocks to a preset height three, causing the straight blade to embed into the straight groove and cut the film. Simultaneously, the vertical sealing heating aluminum blocks heat the ends of the two severed film segments near the straight blade to create a heat-sealing effect. Then, the vertical sealing heating aluminum blocks stop. Heating and lifting mechanism four drive the mounting plate to raise the straight blade and the corresponding two vertical sealing heating aluminum blocks to their original positions; then belt conveyor three and belt conveyor four continue to work synchronously, each drive component two continues to drive the two rollers of each roller group to rotate relative to each other, and the two horizontal heating aluminum blocks continue to heat. When camera four captures the leafy vegetable moving to the preset position on belt conveyor four, belt conveyor three and belt conveyor four stop working, each drive component two stops driving each roller group, the two horizontal heating aluminum blocks stop heating, and lifting mechanism four drive the mounting plate to lower the straight blade and the corresponding two vertical sealing heating aluminum blocks to a preset height three. Each vertical sealing heating aluminum block heats up, the straight blade cuts the film, and each vertical sealing heating aluminum block heats up, and the ends of the two cut film segments near the straight blade are heat-sealed, realizing the sealing of both sides and the two ends of the film wrapping the leafy vegetable, forming a sealed film bag, thus completing the packaging of the leafy vegetable.
[0024] The present invention has the following beneficial effects:
[0025] This invention enables the processing of leafy vegetables, including root cutting, yellow leaf removal, washing, draining, weighing, and packaging. It is multifunctional, highly intelligent, and achieves high-quality processing of leafy vegetables. Specifically, the washing mechanism, draining mechanism, weighing mechanism, and packaging mechanism are all located at the output end of the root cutting and yellow leaf removal mechanism, respectively. The high degree of integration is achieved by sequentially performing root cutting, yellow leaf removal, washing, and draining on each leafy vegetable. After these processes, the vegetables are conveyed to the weighing mechanism. When the weighing device detects that the total weight of the vegetables exceeds a preset weight, the vegetables are transferred to a film in the packaging mechanism. The hot-melt horizontal sealing component in the packaging mechanism horizontally seals both sides of the film wrapping the vegetables, causing the film to heat-melt together. The hot-melt vertical sealing component heat-melts both ends of the film wrapping the vegetables, forming a sealed film bag, thus completing the packaging of the leafy vegetables. Specifically, the root cutting and yellow leaf removal... The system uses pressure sensors to adaptively apply pressure to different varieties and sizes of leafy vegetables. Visual recognition feedback controls the translation mechanism to drive a circular blade for precise root cutting, achieving differentiated adaptive root cutting for different varieties and sizes. Visual recognition feedback also controls the translation mechanism and lifting mechanism to drive an electric suction cup to precisely position and adsorb yellow leaves. Electric grippers rotate the leafy vegetables, and a scissor assembly cuts the yellow leaves, achieving precise removal of yellow leaves from multiple sides. The washing mechanism employs a flexible air-water synergistic turbulent scrubbing method to efficiently clean the leafy vegetables while avoiding damage during the process. A water level sensor detects water turbidity and changes the water promptly, while a water level sensor limits the water level to prevent overflow. An ultrasonic sensor detects the position of the leafy vegetables for accurate removal. The draining mechanism uses visual recognition to control water usage as needed to maintain freshness standards. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the root-cutting and yellow-leaf-removing mechanism and the cleaning mechanism in this invention. Figure 1 ;
[0028] Figure 3 This is a schematic diagram of the root-cutting and yellow-leaf-removing mechanism and the cleaning mechanism in this invention. Figure 2 ;
[0029] Figure 4 This is an end view of the root-cutting and yellow-leaf-removing mechanism and the cleaning mechanism in this invention;
[0030] Figure 5 This is a partial structural diagram of the root-cutting and yellow-leaf-removing mechanism and the cleaning mechanism in this invention;
[0031] Figure 6 This is a schematic diagram of the drainage mechanism in this invention;
[0032] Figure 7 This is a schematic diagram of the weighing mechanism in this invention;
[0033] Figure 8 This is a side view of the weighing mechanism in this invention;
[0034] Figure 9 This is a schematic diagram of the packaging mechanism in this invention. Detailed Implementation
[0035] The present invention will now be further described with reference to the accompanying drawings.
[0036] like Figure 1 As shown, the present invention provides a multifunctional processing device for leafy vegetables, comprising a root-cutting and yellow-leaf-removing mechanism 1, a washing mechanism 2, a draining mechanism 3, a weighing mechanism 4, and a packaging mechanism 5.
[0037] like Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the root-cutting and yellow-leaf-removing mechanism 1 includes a frame 1-1, a conveyor mechanism 1-2, a camera 1-3, a translation plate 1-4, a circular blade 1-5, a U-shaped guide plate 1-6, a translation mechanism 1-7, a pressure block 1-8, a lifting mechanism 1-9, a second camera 1-10, an electric gripper 1-11, a fixing plate 1-12, a second translation mechanism 1-13, an electric suction cup (electric vacuum suction cup) 1-14, a third translation mechanism 1-15, a second lifting mechanism 1-16, and a scissor assembly 1-17; the conveyor mechanism 1-2 is mounted on the frame 1-1, and a scissor assembly is fixed on the conveyor belt of the conveyor mechanism 1-2. Multiple partitions are equidistantly arranged along the conveying direction; Camera 1-3 is fixed to the frame 1-1 and located at the input end of the conveying mechanism 1-2, used to identify the position of the leafy vegetable roots; Pressing block 1-8 is located directly above the conveying mechanism 1-2, driven to rise and fall by lifting mechanism 1-9, and a pressure sensor is provided at the bottom of pressing block 1-8; Translation plate 1-4 and fixed plate 1-12 are located on the same side of the conveying mechanism 1-2, with translation plate 1-4 closer to the input end of the conveying mechanism 1-2 than fixed plate 1-12; Fixed plate 1-12 is fixed to the frame 1-1; Translation plate 1-4 is controlled by translation mechanism 1-7. The drive mechanism moves horizontally along the direction of the conveyor belt 1-2, which is perpendicular to and parallel to the conveyor belt direction. The vertically positioned circular blade 1-5 is driven to rotate by drive motor 1-19. Both drive motor 1-19 and U-shaped guide plate 1-6 are fixed to the translation plate 1-4, with U-shaped guide plate 1-6 located in front of the circular blade 1-5 (U-shaped guide plate 1-6 is closer to the output end of conveyor belt 1-2 than the circular blade 1-5). An opening is provided on the side of U-shaped guide plate 1-6 facing the circular blade 1-5. The electric gripper 1-11 is driven to rotate by drive motor 2, which is driven by translation mechanism 2 1-13 along the vertical direction. The direct conveyor mechanism 1-2 moves horizontally in the direction of conveying; the scissor assembly 1-17 is located above the electric gripper 1-11 and consists of a fixed blade and a rotating blade. The fixed blade is fixed to the frame 1-1, and the rotating blade and the fixed blade form a rotating pair and are driven to swing by the drive assembly 1-18; the electric suction cup 1-14 is driven to rise and fall by the lifting mechanism 2 1-16, and the lifting mechanism 2 1-16 is driven to move horizontally in the direction of conveying along the vertical conveyor mechanism 1-2 by the translation mechanism 3 1-15; the camera 2 1-10 is fixed to the frame 1-1 and is used to identify the location of yellow leaves and dirt on the leafy vegetables.
[0038] Cleaning mechanism 2 includes a cleaning tank 2-1, an exhaust pipe 2-2, a water supply pipe 2-4, an inlet pipe 2-3, a nozzle 2-5, a baffle 2-6, a lifting mechanism 2-7, an L-shaped scoop plate 2-8, a guide plate 2-9, and an outlet pipe 2-12. The cleaning tank 2-1 is fixed to the frame 1-1 and located at the output end of the conveyor mechanism 1-2. Several U-shaped frames are fixed at intervals in the middle of the cleaning tank 2-1. Horizontal and perpendicular lines to the conveyor mechanism 1-2 are fixed to the inner wall of the end of the cleaning tank 2-1 closest to the conveyor mechanism 1-2 and to each U-shaped frame. 1-2 Water supply pipes 2-4 in the conveying direction, each water supply pipe 2-4 is fixed and connected to multiple nozzles 2-5 evenly distributed along the axial direction, and the nozzles 2-5 are arranged at an angle, with the lower end of the nozzle 2-5 farther away from the conveying mechanism 1-2 than the upper end. One end of each water supply pipe 2-4 is closed, and the other end is fixed and connected to one outlet of the inlet pipe 2-3. A vertically arranged baffle 2-6 is set in front of each U-shaped frame, forming a vertical sliding pair with the cleaning tank 2-1, and is driven to rise and fall by the lifting mechanism 2-7. An L-shaped scooping plate 2-8 is set far from the cleaning tank 2-1. One end of the belt conveyor mechanism 1-2 and one end of the L-shaped scooping plate 2-8 form a rotating pair with the cleaning tank 2-1, and are driven to rotate by the drive motor 3. The guide plate 2-9 is inclinedly fixed to the end of the cleaning tank 2-1 away from the belt conveyor mechanism 1-2. The cleaning tank 2-1 is provided with multiple equidistant exhaust pipes 2-2. Each exhaust pipe 2-2 has multiple exhaust holes evenly distributed along the axial direction. One end of each exhaust pipe 2-2 is closed inside the water tank, and the middle part is fixed to a hole opened on the cleaning tank 2-1. The other end outside the water tank is connected to the main pipe 2- One exhaust port of the main pipe 2-10 is fixed and connected, and the air inlet of the main pipe 2-10 is connected to the exhaust port of the air pump 2-11 fixed on the frame 1-1 through a one-way valve; the water inlet of the water outlet pipe 2-12 is fixed and connected to the drain outlet at the bottom of the washing tank; the washing tank 2-1 is equipped with a water body detector (such as a turbidity meter), a water level sensor and an ultrasonic sensor. The water body detector is used to detect the turbidity of the water in the washing tank 2-1, the water level sensor is used to detect the water level in the washing tank 2-1, and the ultrasonic sensor is used to detect the position of the leafy vegetables in the washing tank.
[0039] like Figure 6As shown, the draining mechanism 3 includes a frame 3-1, a draining plate 3-2, a rotating shaft 3-3, a cam 3-4, a baffle 3-5, and a camera 3-6. The draining plate 3-2 is arranged at an angle, and its lower end is hinged to the frame 3-1. Its upper end is located below the lower end of the guide plate 2-9. The draining plate 3-2 has multiple draining holes. The rotating shaft 3-3 forms a rotating pair with the frame 3-1 and is driven to rotate by a drive motor. Multiple cams 3-4 are fixed on the shaft and are equidistant along the axial direction. Each cam 3-4 forms a cam pair with the lower surface of the upper end of the draining plate 3-2. The baffle 3-5 is located at the lower end of the draining plate 3-2 and forms a rotating pair with the frame 3-1. It is driven to rotate by a drive motor. The camera 3-6 is fixed on the frame 3-1 and is used to identify the water content of the leafy vegetables.
[0040] like Figure 7 and Figure 8 As shown, the weighing mechanism 4 includes a frame 4-1, a weighing device 4-2, a support frame 4-3, and a conveyor mechanism 4-4. The weighing device 4-2 is mounted on the frame 4-1, the support frame 4-3 is fixed to the weighing platform of the weighing device 4-2, and the conveyor mechanism 4-4 is mounted on the support frame 4-3. The lower end of the drain plate 3-2 is located at the input end of the conveyor mechanism 4-4.
[0041] like Figure 9As shown, the packaging mechanism 5 includes a frame 5-1, a guide plate 5-2, a belt conveyor 5-3, rollers 5-4, a camera 5-5, a lifting mechanism 5-6, a hot-melt horizontal sealing assembly, a hot-melt vertical sealing assembly, a belt conveyor 5-7, a mounting plate, a straight blade 5-10, a support frame 5-12, and a placement shaft 5-13. Both the belt conveyor 5-3 and the belt conveyor 5-7 are mounted on the frame 5-1. The output end of the belt conveyor 5-3 is located at the input end of the belt conveyor 5-7. The guide plate 5-2 is fixed to the frame 5-1. On frame 5-1, located at the input end of conveyor mechanism 3 (5-3) and the output end of conveyor mechanism 2 (4-4), two roller groups are arranged at intervals along the conveying direction above conveyor mechanism 3 (5-3). Each roller group consists of two rollers 5-4 arranged at intervals, and the two aligned rollers 5-4 in the two roller groups are driven by a drive assembly 2 (which may consist of a rotary motor and a synchronous belt mechanism, with the rotary motor driving one of the synchronous belt pulleys of the synchronous belt mechanism to rotate, and the two synchronous belt pulleys of the synchronous belt mechanism forming a rotating mechanism with frame 4 (5-1). The moving pair (and fixed to the two rollers 5-4 respectively) is driven synchronously. The hot-melt horizontal sealing assembly is located between the two roller groups and consists of two horizontal sealing heating aluminum blocks 5-8 arranged at intervals. The horizontal sealing heating aluminum blocks 5-8 are fixed on the frame four 5-1. The mounting plate 5-11, which is horizontal and perpendicular to the conveying direction of the belt conveyor three 5-3, is located between the belt conveyor three 5-3 and the belt conveyor four 5-7. It is driven to rise and fall by the lifting mechanism four 5-6 located on the frame four 5-1. Hot-melt vertical joints are fixed at the positions on the mounting plate and the frame four 5-1 aligned with the mounting plate. The sealing assembly consists of two vertical sealing heating aluminum blocks 5-9 arranged at a distance, and a straight blade 5-10 is fixed on the mounting plate between the two vertical sealing heating aluminum blocks 5-9. A groove is opened on the frame 4 5-1 between the two vertical sealing heating aluminum blocks 5-9. The camera 4 5-5 is fixed on the frame 4. Two support frames 5-12 are arranged at a distance below the guide plate 2 5-2. The two ends of the placement shaft 5-13, which is horizontal and perpendicular to the conveying direction of the conveying mechanism 3 5-3, are placed in the U-shaped grooves opened on the two support frames 5-12.
[0042] In a preferred embodiment, the translation mechanism 1-7 includes a connecting plate 1, a drive motor 6, a gear 1, a rack 1, a connecting plate 2, a drive motor 7, a gear 2, and a rack 2. The connecting plate 1 is fixed to the frame 1-1. The housing of the drive motor 6 is fixed to the connecting plate 1. The output shaft of the drive motor 6 is fixed with the gear 1. The connecting plate 2 and the connecting plate 1 form a sliding pair parallel to the conveying direction of the belt conveyor 1-2. The rack 1 is fixed to the connecting plate 2 and meshes with the gear 1. The housing of the drive motor 7 is fixed to the connecting plate 2. The output shaft of the drive motor 7 is fixed with the gear 2. The translation plate 1-4 and the connecting plate 2 form a sliding pair perpendicular to the conveying direction of the belt conveyor 1-2. The rack 2 is fixed to the translation plate 1-4 and meshes with the gear 2.
[0043] As a preferred embodiment, the translation mechanism 2 1-13 includes a connecting plate 3, a drive motor 8, a gear 3 and a rack 3. The housing of the drive motor 8 is fixed on the fixing plate 1-12. The output shaft of the drive motor 8 is fixed with the gear 3. The connecting plate 3 and the fixing plate 1-12 form a sliding pair perpendicular to the conveying direction of the belt conveyor mechanism 1 1-2. The rack 3 is fixed on the connecting plate 3 and meshes with the gear 3.
[0044] In a preferred embodiment, the drive assembly 1-18 includes an electric push rod and a push pin. The housing of the electric push rod is fixed on the frame 1-1. The push pin is fixed at the end of the push rod of the electric push rod. A groove is provided on the rotating blade. The push pin is embedded in the groove and forms a groove-pin pair with the groove.
[0045] Among them, drive motor 1-19, drive motor 2, drive motor 3, drive motor 4, drive motor 5, drive motor 6, drive motor 7, drive motor 8, drive assembly 2, translation mechanism 3-15, conveyor mechanism 1-2, conveyor mechanism 2-4, conveyor mechanism 3-5-3, conveyor mechanism 4-5-7, lifting mechanism 1-9, lifting mechanism 2-16, lifting mechanism 3-2-7, lifting mechanism 4-5-6, electric gripper 1-11, electric push rod and electric suction cup. Units 1-14 are controlled by the controller. The horizontal sealing heating aluminum blocks 5-8 and vertical sealing heating aluminum blocks 5-9 are controlled by the controller to turn on and off. Lifting mechanism 1-9, lifting mechanism 2-16, lifting mechanism 3-2-7, lifting mechanism 4-5-6, and translation mechanism 3-1-15 can all use linear modules or electric cylinders. The signal output terminals of camera 1, camera 2, camera 3, camera 4-5-5, pressure sensor, water body detector, water level sensor, ultrasonic sensor, and weighing device are all connected to the controller.
[0046] This invention provides a multifunctional processing method for leafy vegetables, as detailed below:
[0047] The inlet of the water inlet pipe is connected to the water storage tank via a water pump, and the outlet of the water outlet pipe is connected to the collection tank via a solenoid valve. When the solenoid valve is closed, the water pump operates, pumping water from the water storage tank into the cleaning tank 2-1 through the inlet pipe, each water supply pipe 2-4, and each nozzle 2-5, so that the cleaning tank 2-1 is filled with water to a preset depth. The air pump delivers air into the cleaning tank 2-1 through the main pipe 2-10 and each exhaust pipe 2-2, forming a large number of bubbles in the water in the cleaning tank 2-1. At the same time, the water in the water storage tank is pumped to each nozzle 2-5 by the water pump and sprayed out through each nozzle 2-5. Two support frames 5-12 are placed on the ground. The placement shaft 5-13 is taken out and the film roll is placed on the placement shaft 5-13. The limiting cylinders 5-14 are placed on the two ends of the film roll on the placement shaft 5-13. Then, the two ends of the placement shaft 5-13 are placed in the U-shaped grooves opened on the two support frames 5-12. The two ends of the film roll are limited by the two limiting cylinders 5-14. The film roll is pulled out and covered on the guide plate 2 5-2. Then, the two sides (sides) of the film are attached together and pass through the gap between the two rollers 5-4 of one roller group, the gap between the two horizontal sealing heating aluminum blocks 5-8 of the hot melt horizontal sealing assembly, and the gap between the two rollers 5-4 of another roller group in sequence, so that each roller group clamps the two sides of the film that are attached together.
[0048] At preset time intervals, a leafy vegetable (transported by a conveyor or placed manually) is placed between two adjacent partitions at the input end of the conveyor belt mechanism 1-2, with the root of the vegetable facing the circular blade 1-5. Camera 1-3 identifies the cutting position of the vegetable root. The conveyor belt mechanism 1-2 then operates, transporting the vegetable to below the pressure block 1-8. The conveyor belt mechanism 1-2 pauses operation to perform the root cutting process. The root cutting process is as follows: the translation mechanism 1-7 drives the translation plate 1-4, moving the circular blade 1-5 along a direction perpendicular to the conveying direction of the conveyor belt mechanism 1-2 and closer to the vegetable, aligning the circular blade 1-5 with the cutting position of the vegetable root identified by the camera. Simultaneously, the lifting mechanism 1-9 drives the pressure block 1-8 to descend, bringing it into contact with the vegetable. The pressure is then detected by a pressure sensor. Apply pressure within a preset pressure range to the leafy vegetable. Then, the controller controls the drive motor to drive the circular blade 1-5 to rotate. The translation mechanism 1-7 drives the translation plate 1-4 to move the circular blade 1-5 a preset distance in the opposite direction to the conveyor belt 1-2. The rotating circular blade 1-5 cuts the root of the leafy vegetable. The cut root enters the U-shaped guide plate 1-6 through the opening. Then, the drive motor stops driving the circular blade 1-5 to rotate. The translation mechanism 1-7 drives the translation plate 1-4 to move the circular blade 1-5 first along the direction perpendicular to the conveyor belt 1-2 and away from the leafy vegetable, and then moves it back to its original position in the same direction as the conveyor belt 1-2. The cut root inside the U-shaped guide plate 1-6 slides to the ground (or is placed in the corresponding trash can).
[0049] After the root cutting is completed, the conveyor mechanism 1-2 continues to operate, transporting the root-cut leafy vegetables to below the shear assembly 1-17. The translation mechanism 1-13 drives the drive motor 2 to move the electric gripper 1-11 along the direction perpendicular to the conveyor mechanism 1-2 and closer to the leafy vegetables, placing the root-cut leafy vegetables between the two gripping blocks of the electric gripper 1-11. Then, the yellow leaf removal process is performed. Simultaneously, new leafy vegetables placed on the conveyor mechanism 1-2 are transported to below the pressing block 1-8 for root cutting. The yellow leaf removal process... The process is as follows: ① Camera 2 1-10 identifies the location of the yellow leaves of the leafy vegetable. If no yellow leaves are detected, the controller first controls the electric gripper 1-11 to clamp the leafy vegetable, and then controls the drive motor 2 to drive the electric gripper 1-11 to rotate the leafy vegetable 90°. Then, the controller controls the electric gripper 1-11 to release the leafy vegetable, and then controls the drive motor 2 to drive the electric gripper 1-11 to rotate 90°. If a yellow leaf is detected, the translation mechanism 3 1-15 drives the lifting mechanism 2 1-16 to move the electric suction cup 1-14 to move above the yellow leaf. The lifting mechanism 2 1-16 then drives the electric suction cup 1-14 to move the suction cup 1-14 to move above the yellow leaf. Suction cup 1-14 descends, bringing the electric suction cup 1-14 into contact with the yellow leaf. The controller controls the electric suction cup 1-14 to hold the yellow leaf. Lifting mechanism 2 1-16 drives the electric suction cup 1-14 to lift the held yellow leaf to a preset height. Drive component 1 drives the rotating blade to rotate closer to the fixed blade, cutting off the held yellow leaf. Drive component 1 drives the rotating blade to return to its original position. Translation mechanism 3 1-15 drives lifting mechanism 2 1-16 to move the electric suction cup 1-14 and the cut yellow leaf back to their original positions. The controller controls the electric suction cup 1-14 to release the yellow leaves, which fall to the ground (or be placed in the corresponding trash can). The controller then controls the electric gripper 1-11 to clamp the leafy greens, and controls the drive motor 2 to drive the electric gripper 1-11 to rotate the leafy greens 90°. The controller then controls the electric gripper 1-11 to release the leafy greens, and controls the drive motor 2 to drive the electric gripper 1-11 to rotate 90°. ② Repeat step ① until the leafy greens are rotated back to their original position. The translation mechanism 2 1-13 drives the drive motor 2 to move the electric gripper 1-11 back to its original position, completing the removal of the yellow leaves.
[0050] As the conveyor belt 1-2 intermittently transports the leafy vegetables, each vegetable undergoes root cutting and yellow leaf removal before being sent to the washing tank 2-1 for washing. After washing, they are sent to the drain plate 3-2 for draining, and then to the conveyor belt 4-4. The washing process involves air bubbles generated by the vents of each vent pipe 2-2 rising to the surface of the leafy vegetables and the gaps between the leaves, bursting and generating localized micro-jet streams and shock waves that impact the dirt on the surface and between the leaves. Simultaneously, water from the storage tank is pumped to each nozzle 2-5, forming jets. The rising air bubbles create intense turbulence, which, combined with the jets from each nozzle 2-5, simulates manual washing, effectively cleaning the leafy vegetables. The flexible cleaning method of coordinated turbulent scrubbing not only cleans leafy vegetables but also avoids damage during the cleaning process. In addition, the jets sprayed from each nozzle 2-5 form a directional thrust, pushing the leafy vegetables towards the cleaning box 2-1 away from the conveyor mechanism 1-2. When the ultrasonic sensor detects that the leafy vegetables have moved to the front of the baffle 2-6 (the side of the baffle 2-6 away from the conveyor mechanism 1-2), the lifting mechanism 3 2-7 drives the baffle 2-6 to descend to a preset height 2. The controller controls the drive motor 3 to drive the L-shaped scooping plate 2-8 to rotate upward by a preset angle 1, scooping out the leafy vegetables. Under their own gravity, the leafy vegetables fall onto the guide plate 2-9 and then onto the drain plate 3-2. Then, the controller controls the drive motor 3 to drive the L-shaped scooping plate 2-8 to rotate downward to its original position, and the lifting mechanism 3 2-7 drives the baffle 2-6 to rise to its original position. In addition, during the process of removing yellow leaves, camera 21-10 also identifies dirt on the leafy vegetables. The controller then determines the level of dirtiness based on the area and thickness of the dirt, and adjusts the bubble generation frequency and jet water flow size accordingly. There are three levels of dirtiness for the leafy vegetables. The higher the level of dirtiness, the higher the bubble generation frequency and jet water flow size need to be adjusted. The bubble generation frequency is adjusted by changing the air pump power, and the jet water flow size is adjusted by changing the water pump power.
[0051] The draining process is as follows: When camera 3-6 detects that the leafy vegetables have fallen onto the drain plate 3-2, the controller controls drive motor 4 to drive rotating shaft 3-3 to rotate each cam 3-4. Each cam 3-4 causes the drain plate 3-2 to vibrate up and down, shaking off the water from the leafy vegetables. As the drain plate 3-2 vibrates up and down, the leafy vegetables move to the lower end of the drain plate 3-2. At the same time, camera 3-6 detects the moisture content of the leafy vegetables. When the moisture content of the leafy vegetables drops to a preset moisture content range, the controller controls drive motor 4 to stop driving rotating shaft 3-3 to rotate, and controls drive motor 5 to drive baffle 2 3-5 to rotate downwards by a preset angle 2. The leafy vegetables fall along baffle 2 3-5 onto conveyor mechanism 2 4-4.
[0052] When the weighing device 4-2 detects that the total weight of the leafy vegetables on the conveyor belt 4-4 exceeds the preset weight, the conveyor belt 4-4 operates for a preset time to transport these leafy vegetables into the film on the guide plate 5-2. Some of the leafy vegetables are located within the film adhered to both sides of the conveyor belt 5-3. Then, the packaging process begins, placing these leafy vegetables into sealed film bags. The packaging process is as follows: the conveyor belt 5-3 and the conveyor belt 5-7 begin operating synchronously. Simultaneously, each drive component 2 drives the two rollers 5-4 of each roller group to rotate relative to each other, causing the film and the leafy vegetables pressed against the film to be conveyed forward. As the film moves forward... The conveyor pulls the film roll to rotate, releasing part of the film. Two transverse heating aluminum blocks heat the film, fusing the two sides together to achieve a transverse seal around the leafy vegetables. When camera 4 (5-5) captures the leafy vegetables moving to a preset position on conveyor mechanism 3 (5-3), both conveyor mechanisms 3 (5-3) and 4 (5-7) stop operating. Drive components 2 stop driving the roller groups, and the two transverse heating aluminum blocks stop heating. Lifting mechanism 4 (5-6) drives the mounting plate, lowering the straight blade 5-10 and the corresponding two vertical sealing heating aluminum blocks 5-9 to a preset height 3, causing the straight blade 5-10 to embed into the straight groove and cut the film. Simultaneously, each vertical sealing heating aluminum block 5-9 heats up, performing heat-sealing on the ends of the two disconnected film segments near the straight blade 5-10. Then, each vertical sealing heating aluminum block 5-9 stops heating, and the lifting mechanism four 5-6 drives the mounting plate to raise the straight blade 5-10 and the corresponding two vertical sealing heating aluminum blocks 5-9 to their original positions. Then, the belt conveyor three 5-3 and belt conveyor four 5-7 continue to work synchronously, and each drive component two continues to drive the two rollers 5-4 of each roller group to rotate relative to each other. The two horizontal heating aluminum blocks continue to heat up. When the camera four 5-5 captures the leafy vegetable moving to the preset position on the belt conveyor four 5-7, the belt conveyor... When structure 3 (5-3) and conveyor mechanism 4 (5-7) stop working, each drive component 2 stops driving each roller group, and the two horizontal heating aluminum blocks stop heating, the lifting mechanism 4 (5-6) drives the mounting plate to lower the straight blade 5-10 and the corresponding two vertical sealing heating aluminum blocks 5-9 to a preset height 3. Each vertical sealing heating aluminum block 5-9 heats up, the straight blade 5-10 cuts the film, and each vertical sealing heating aluminum block 5-9 heats up. The ends of the two cut film segments near the straight blade 5-10 are then heat-sealed, thereby achieving sealing on both sides and at both ends of the film wrapping these leafy vegetables, forming a sealed film bag, thus realizing the packaging of these leafy vegetables.
[0053] Furthermore, when the water level detector detects that the turbidity of the water in cleaning tank 2-1 exceeds the preset value, all operations are suspended. The controller opens the solenoid valve, and the water in cleaning tank 2-1 flows into the collection tank through the outlet pipe until the water level sensor detects that the water level in cleaning tank 2-1 is lower than the preset water level value one. At this point, the turbid water in cleaning tank 2-1 is discharged, the controller closes the solenoid valve, and the water pump starts to pump water from the storage tank through the inlet pipe, each water delivery pipe 2-4, and each nozzle 2-5 into cleaning tank 2-1, so that cleaning tank 2-1 is filled with water at the preset depth. Then all operations continue. When the water level sensor detects that the water level in cleaning tank 2-1 exceeds the preset water level value two, the controller opens the solenoid valve, and the water in cleaning tank 2-1 flows into the collection tank through the outlet pipe until the water level in cleaning tank 2-1 drops to the preset depth. At this point, the controller closes the solenoid valve.
Claims
1. A multifunctional processing device for leafy vegetables, comprising a washing mechanism, a weighing mechanism, and a packaging mechanism, characterized in that: It also includes a root-cutting and yellow-leaf-removing mechanism and a draining mechanism; a washing mechanism is located at the output end of the root-cutting and yellow-leaf-removing mechanism, a draining mechanism is located at the output end of the washing mechanism, a weighing mechanism is located at the output end of the draining mechanism, and a packaging mechanism is located at the output end of the weighing mechanism. The root-cutting and yellow-leaf-removing mechanism includes a belt conveyor mechanism, a circular blade, an electric gripper, an electric suction cup, and a scissor assembly; the belt conveyor mechanism is located on a frame; the pressure block is located directly above the belt conveyor mechanism and is driven to rise and fall by a lifting mechanism, and a pressure sensor is provided at the bottom of the pressure block; the translation plate is driven by the translation mechanism to move horizontally in a direction perpendicular to and parallel to the conveying direction of the belt conveyor mechanism; the vertically arranged circular blade is driven to rotate by a drive motor, and both the drive motor and the U-shaped guide plate are fixed on the translation plate, and the U-shaped guide plate is located in front of the circular blade, with an opening on the side of the U-shaped guide plate facing the circular blade; The electric gripper is driven to rotate by a second drive motor, which in turn is driven by a second translation mechanism to move horizontally along the direction perpendicular to the conveying direction of the first belt conveyor. The scissor assembly is located above the electric gripper and consists of a fixed blade and a rotating blade. The fixed blade is fixed to the frame, and the rotating blade and the fixed blade form a rotating pair, which is driven to swing by the first drive assembly. The electric suction cup is driven to rise and fall by a second lifting mechanism, which in turn is driven by a third translation mechanism to move horizontally along the direction perpendicular to the conveying direction of the first belt conveyor. A camera is fixed to the first frame at the input end of the first belt conveyor and a second camera is fixed above the scissor assembly. The cleaning mechanism includes a cleaning tank, an exhaust pipe, a water supply pipe, and nozzles. The cleaning tank is fixed to a frame and located at the output end of the conveying mechanism. Multiple water supply pipes are spaced apart within the cleaning tank. Each water supply pipe is fixed with and connected to multiple nozzles evenly distributed along the axial direction. The nozzles are arranged at an angle, with their lower ends further away from the conveying mechanism than their upper ends. One end of each water supply pipe is closed, and the other end is connected to an outlet of the inlet pipe. A vertically arranged baffle plate forms a vertical sliding pair with the cleaning tank and is driven to rise and fall by a lifting mechanism. An L-shaped scoop plate is located at the end of the cleaning tank furthest from the conveying mechanism. One end of the device forms a rotating pair with the cleaning tank and is driven to rotate by a drive motor. The guide plate is fixed at an angle to the end of the cleaning tank away from the conveyor mechanism. The cleaning tank is equipped with multiple equidistant exhaust pipes. Each exhaust pipe has multiple exhaust holes evenly distributed along the axial direction. One end of each exhaust pipe is closed inside the water tank, and the middle part is fixed to a hole opened on the cleaning tank. The other end outside the water tank is connected to an exhaust port of the main pipe. The air inlet of the main pipe is connected to the exhaust port of the air pump through a one-way valve. The water inlet of the outlet pipe is connected to the drain outlet at the bottom of the cleaning tank. An ultrasonic sensor is installed inside the cleaning tank.
2. The multifunctional processing device for leafy vegetables according to claim 1, characterized in that: The draining mechanism includes a drain plate, cams, and camera three. The drain plate is arranged at an angle, with its lower end hinged to frame two and its upper end located below the lower end of the guide plate. Multiple drain holes are provided on the drain plate. The rotating shaft forms a rotating pair with frame two and is driven to rotate by drive motor four. Multiple cams are fixed on the transmission shaft and are equidistant along the axial direction. Each cam forms a cam pair with the lower surface of the upper end of the drain plate. Baffle two is located at the lower end of the drain plate, forms a rotating pair with frame two, and is driven to rotate by drive motor five. Camera three is fixed on frame two.
3. The multifunctional processing device for leafy vegetables according to claim 2, characterized in that: The weighing mechanism includes a weighing device, a support frame, and a second conveyor mechanism; the weighing device is mounted on a third frame, the support frame is fixed to the weighing platform of the weighing device, and the second conveyor mechanism is mounted on the support frame; the lower end of the drain plate is located at the input end of the second conveyor mechanism.
4. The multifunctional processing device for leafy vegetables according to claim 3, characterized in that: The packaging mechanism includes a belt conveyor three, rollers, a camera four, a hot-melt horizontal sealing assembly, a hot-melt vertical sealing assembly, a belt conveyor four, and a straight blade. Both belt conveyor three and belt conveyor four are mounted on a frame four. The output end of belt conveyor three is located at the input end of belt conveyor four. Guide plate two is fixed to the frame four and is located at the input end of belt conveyor three and the output end of belt conveyor two. Above belt conveyor three on the frame four, two roller groups are arranged at intervals along the conveying direction. Each roller group consists of two rollers arranged at intervals, and the two aligned rollers in the two roller groups are synchronously driven by drive assembly two. The hot-melt horizontal sealing assembly is located between the two roller groups and consists of two horizontal sealing heating aluminum blocks arranged at intervals. The heated aluminum block is fixed on the frame four; the mounting plate, which is horizontal and perpendicular to the conveying direction of the conveyor mechanism three, is located between the conveyor mechanism three and the conveyor mechanism four, and is driven to lift by the lifting mechanism four located on the frame four. The mounting plate and the position on the frame four aligned with the mounting plate are both fixed with hot melt vertical sealing components. The hot melt vertical sealing components are composed of two vertical sealing heated aluminum blocks arranged at a distance, and a straight blade is fixed on the mounting plate between the corresponding two vertical sealing heated aluminum blocks. A groove is opened on the frame four between the corresponding two vertical sealing heated aluminum blocks; the camera four is fixed on the frame four; two support frames are arranged at a distance below the guide plate two, and the two ends of the placement shaft, which is horizontal and perpendicular to the conveying direction of the conveyor mechanism three, are placed in the U-shaped grooves opened on the two support frames.
5. The leafy vegetable processing method of the multifunctional leafy vegetable processing device according to claim 4, characterized in that: Specifically as follows: Connect the inlet of the water inlet pipe to the water storage tank via a water pump, and connect the outlet of the water outlet pipe to the collection tank via a solenoid valve. When the solenoid valve is closed, the water pump operates, drawing water from the storage tank through the inlet pipe, various delivery pipes, and each nozzle into the cleaning tank, filling it to a preset depth. The air pump delivers air to the cleaning tank through the main pipe and various exhaust pipes, creating bubbles in the water within the tank. Simultaneously, water from the storage tank is pumped to each nozzle and sprayed out. Place the two support frames on the ground and remove them for placement. The film roll is placed on the placement shaft, and limiting cylinders are placed at both ends of the film roll on the placement shaft. Then, the two ends of the placement shaft are placed in the U-shaped grooves opened on the two support frames. The two ends of the film roll are limited by the two limiting cylinders. The film roll is pulled out and covered on the guide plate two. Then, the two sides of the film are attached together and pass through the two roller gaps of one roller group, the two horizontal sealing heating aluminum block gaps of the hot melt horizontal sealing assembly, and the two roller gaps of another roller group in sequence, so that each roller group clamps the two sides of the film that are attached together. Leafy greens are placed at preset time intervals at the input end of conveyor belt 1, with the roots of the greens facing the circular blades. Camera 1 identifies the cutting position of the green roots, and conveyor belt 1 starts working, transporting the greens to below the pressing block. Conveyor belt 1 then pauses to perform the cutting operation. After the cutting operation is completed, conveyor belt 1 resumes working, transporting the cut greens to below the scissor assembly. Translation mechanism 2 drives drive motor 2 to move the electric gripper along the direction perpendicular to the conveying direction of conveyor belt 1 and closer to the greens, so that the cut greens are positioned between the two gripping blocks of the electric gripper. Then, the yellowing leaf removal operation is performed. At the same time, new greens placed on conveyor belt 1 are transported... The vegetables are fed to the bottom of the pressing block for root cutting. With the intermittent conveying of conveyor belt one, each leafy vegetable on conveyor belt one completes root cutting and yellow leaf removal before being sent to the washing box for washing. After washing, they are sent to the draining board for draining, and then sent to conveyor belt two. When the weighing device detects that the total weight of the leafy vegetables on conveyor belt two exceeds the preset weight, conveyor belt two operates for a preset time, conveying these leafy vegetables into the film on guide plate two. Some leafy vegetables are located within the film attached to both sides of conveyor belt three, and then they are packaged into sealed film bags.
6. The leafy vegetable processing method of the multifunctional leafy vegetable processing device according to claim 5, characterized in that: The root cutting process is as follows: The translation mechanism drives the translation plate to move the circular blade along the vertical conveyor direction and towards the leafy vegetable, aligning the circular blade with the root-cutting position of the leafy vegetable identified by the camera. Simultaneously, the lifting mechanism drives the pressure block to descend, bringing it into contact with the leafy vegetable and applying pressure within a preset range. Then, the controller controls the drive motor to rotate the circular blade, and the translation mechanism drives the translation plate to move the circular blade a preset distance in the opposite direction of the conveyor direction. The rotating circular blade cuts the root of the leafy vegetable, and the cut root enters the U-shaped guide plate through the opening. Then, the drive motor stops rotating the circular blade, and the translation mechanism drives the translation plate to move the circular blade first along the vertical conveyor direction and away from the leafy vegetable, and then moves it back to its original position in the same direction as the conveyor direction. The cut root inside the U-shaped guide plate slides to the ground.
7. The leafy vegetable processing method of the multifunctional leafy vegetable processing device according to claim 5, characterized in that: The process of removing yellow leaves is as follows: ① Camera 2 identifies the location of yellow leaves on the leafy greens. If no yellow leaves are detected, the controller first controls the electric gripper to clamp the leafy greens, then controls drive motor 2 to drive the electric gripper to rotate the leafy greens 90°. Next, the controller controls the electric gripper to release the leafy greens, and then controls drive motor 2 to rotate the electric gripper 90° again. If yellow leaves are detected, translation mechanism 3 drives lifting mechanism 2 to move the electric suction cup above the yellow leaves. Lifting mechanism 2 drives the electric suction cup to descend, making the electric suction cup adhere to the yellow leaves. The controller controls the electric suction cup to hold the yellow leaves, and lifting mechanism 2 drives the electric suction cup to raise the held yellow leaves to a preset height 1. Drive component 1 drives the rotating blade to... The blade rotates towards the fixed blade edge to cut off the yellow leaves that have been sucked in. Drive component one drives the rotating blade to its original position. Translation mechanism three drives lifting mechanism two to move the electric suction cup and the cut yellow leaves to their original position. The controller controls the electric suction cup to release the yellow leaves, which fall to the ground. The controller controls the electric gripper to clamp the leafy greens. The controller controls drive motor two to drive the electric gripper to rotate the leafy greens 90°. The controller controls the electric gripper to release the leafy greens and controls drive motor two to drive the electric gripper to rotate 90°. ② Repeat step ① until the leafy greens are rotated back to their original position. Translation mechanism two drives drive motor two to move the electric gripper back to its original position, completing the removal of yellow leaves.
8. The leafy vegetable processing method of the multifunctional leafy vegetable processing device according to claim 6, characterized in that: The cleaning process is as follows: The air bubbles generated by the exhaust holes of each exhaust pipe rise to the surface of the leafy greens and the gaps between the leaves and burst, generating local micro-jet streams and shock waves at the moment of bursting. These shock waves impact the dirt on the surface of the leafy greens and the gaps between the leaves. At the same time, water in the water tank is pumped to each nozzle by a water pump and sprayed out through each nozzle to form jets. The rising air bubbles drive the water flow to form turbulence, which, together with the jets sprayed from each nozzle, cleans the leafy greens. In addition, the jets sprayed from each nozzle generate directional thrust, pushing the leafy greens away from the conveyor mechanism in the cleaning tank. When the ultrasonic sensor detects that the leafy greens have moved to the front of the first baffle, the lifting mechanism drives the first baffle to descend to a preset height of two. The controller controls the drive motor to drive the L-shaped scooping plate to rotate upward by a preset angle of one, scooping out the leafy greens. The leafy greens fall onto the guide plate under their own gravity and then onto the drain plate. Then, the controller controls the drive motor to drive the L-shaped scooping plate to rotate downward to its original position, and the lifting mechanism drives the first baffle to rise to its original position.
9. The leafy vegetable processing method of the multifunctional leafy vegetable processing device according to claim 5, characterized in that: The draining process is as follows: When camera three detects that the leafy greens have fallen onto the drain plate, the controller controls drive motor four to drive the rotating shaft, which in turn drives each cam to rotate. Each cam causes the drain plate to vibrate up and down, shaking off the water from the leafy greens. As the drain plate vibrates up and down, the leafy greens move to the lower end of the drain plate. At the same time, camera three detects the moisture content of the leafy greens. When the moisture content of the leafy greens drops to a preset moisture content range, the controller controls drive motor four to stop driving the rotating shaft to rotate and controls drive motor five to drive baffle two to rotate downwards by a preset angle two. The leafy greens fall along baffle two onto conveyor mechanism two.
10. The leafy vegetable processing method of the multifunctional leafy vegetable processing device according to claim 5, characterized in that: The packaging process is as follows: Conveyor mechanisms three and four begin to operate synchronously. Simultaneously, drive assembly two drives the two rollers of each roller group to rotate relative to each other, causing the film and the leafy greens pressed in the middle of the film to be conveyed forward. As the film is conveyed forward, it pulls the film roll to rotate, releasing part of the film. Two transverse heating aluminum blocks heat the film, melting the two sides together to create a transverse seal around the leafy greens. When camera four captures the leafy greens moving to a preset position on conveyor mechanism three, conveyor mechanisms three and four stop operating. Drive assembly two stops driving the roller groups, and the two transverse heating aluminum blocks stop heating. Lifting mechanism four drives the mounting plate to lower the straight blade and the corresponding two vertical sealing heating aluminum blocks to a preset height three, causing the straight blade to embed into the straight groove and cut the film. Simultaneously, the vertical sealing heating aluminum blocks heat the ends of the two severed film segments near the straight blade to create a heat-sealing effect. Then, the vertical sealing heating aluminum blocks stop. Heating and lifting mechanism four drive the mounting plate to raise the straight blade and the corresponding two vertical sealing heating aluminum blocks to their original positions; then belt conveyor three and belt conveyor four continue to work synchronously, each drive component two continues to drive the two rollers of each roller group to rotate relative to each other, and the two horizontal heating aluminum blocks continue to heat. When camera four captures the leafy vegetable moving to the preset position on belt conveyor four, belt conveyor three and belt conveyor four stop working, each drive component two stops driving each roller group, the two horizontal heating aluminum blocks stop heating, and lifting mechanism four drive the mounting plate to lower the straight blade and the corresponding two vertical sealing heating aluminum blocks to a preset height three. Each vertical sealing heating aluminum block heats up, the straight blade cuts the film, and each vertical sealing heating aluminum block heats up, and the ends of the two cut film segments near the straight blade are heat-sealed, realizing the sealing of both sides and the two ends of the film wrapping the leafy vegetable, forming a sealed film bag, thus completing the packaging of the leafy vegetable.
