A soft porcelain finished product flatness automatic detection and sorting device

Abstract

The present application relates to soft porcelain finished product flatness automatic detection sorting technical field, and disclose a kind of soft porcelain finished product flatness automatic detection sorting device, including base, the inner wall of base is provided with conveying belt, the top of base is fixedly connected with detection frame, the surface of detection frame is provided with controller, the top of detection frame is provided with alarm, the bottom of base is fixedly connected with bracket, the inner wall of detection frame is provided with laser profilometer, the top of base is provided with transmission guide device, the surface of base is provided with sorting transmission device.The soft porcelain finished product to be detected is placed above the conveying belt, the conveying belt transports the soft porcelain finished product to the inside of detection frame, so that the laser profilometer performs laser scanning work on the soft porcelain finished product, so that the flatness of the soft porcelain finished product is detected, and when the conveying belt moves the soft porcelain finished product, the motor output end drives the threaded rod to rotate, and the threaded rod moves the moving plate by thread.

Description

Technical Field

[0001] This invention relates to the technical field of automatic detection and sorting equipment for the flatness of finished soft porcelain products, specifically an automatic detection and sorting device for the flatness of finished soft porcelain products. Background Technology

[0002] The scientific name for flexible ceramic tile is modified inorganic powder composite building veneer sheet. It is a new type of lightweight, flexible, and bendable building decorative surface material made from modified clay and other inorganic powders through low-temperature molding and irradiation cross-linking. It is not traditional high-temperature sintered ceramic. It is neither true porcelain nor ceramic tile, but a flexible polymer composite material veneer sheet. It can highly simulate various textures such as stone, wood, leather, metal, and brick patterns. The main raw materials are natural clay, stone powder, ceramic waste, and other inorganic solid waste, plus environmentally friendly modifying additives.

[0003] Existing testing equipment generally uses ordinary conveyor belts to transport soft ceramic workpieces, and most of them are not equipped with a plate centering and correction mechanism with adaptive adjustment function. Soft ceramic is prone to positional deviation and lateral tilting during the conveying process, making it difficult to stably place it in the center of the effective scanning range of the laser detection area. Conventional limiting side stops mostly use rigid steel plate structures for rigid material blocking and limiting. When the finished soft ceramic product has small dimensional tolerances, the rigid baffle can easily exert a squeezing effect on the edge of the plate, which can easily cause the soft ceramic to warp and deform. On the one hand, it damages the decorative appearance of the soft ceramic surface, and on the other hand, it causes deviations in the scanning data collected by the laser profilometer, resulting in local missed scanning of the plate and misjudgment of flatness. At the same time, conventional limiting side stops mostly do not have width adjustment capabilities and can only be adapted to the production of a single specification of soft ceramic, which limits the adaptability of the equipment production line. Summary of the Invention

[0004] The purpose of this invention is to provide an automatic detection and sorting device for the flatness of finished soft porcelain products, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0006] This invention relates to an automatic flatness detection and sorting device for finished soft porcelain products, comprising a base, a conveyor belt on the inner wall of the base, a detection frame fixedly connected to the top of the base, a controller on the surface of the detection frame, an alarm on the top of the detection frame, a support fixedly connected to the bottom of the base, a laser profilometer on the inner wall of the detection frame, a conveying guide device above the base, a sorting and conveying device on the surface of the base, and a shock-absorbing and collecting device on the surface of the base.

[0007] The transmission guiding device includes a motor, the surface of which is fixedly connected to the inner wall of the bracket. A threaded rod is fixedly connected to the output end of the motor. A movable plate is threadedly connected to the surface of the threaded rod. A support ring plate is fixedly connected to the end of the movable plate away from the threaded rod. A pulley is fixedly connected to the inner wall of the support ring plate. A circular telescopic rod is fixedly connected to the surface of the support ring plate. A sliding groove is opened on the inner wall of the base. A sliding rod is slidably connected to the inner wall of the support ring plate.

[0008] Furthermore, a support block is fixedly connected to the end of the slide rod, an elastic rod is fixedly connected to the surface of the support block, a telescopic rod is fixedly connected to the surface of the support ring plate, a limiting plate is fixedly connected to the end of the slide rod away from the support block, a flexible plate is fixedly connected to the surface of the limiting plate, a retractable rod is fixedly connected to the inner wall of the detection frame, a spring is fixedly connected to the inner wall of the detection frame, a central push plate is fixedly connected to the end of the spring away from the detection frame, a groove is opened on the inner wall of the central push plate, and a roller is rotatably connected to the inner wall of the groove.

[0009] Furthermore, the controller is electrically connected to the alarm, the laser profilometer is electrically connected to the alarm, the surface of the moving plate is slidably connected to the inner wall of the base, the end of the elastic rod away from the support block is fixedly connected to the surface of the support ring plate, and the end of the telescopic rod away from the support ring plate is fixedly connected to the surface of the limiting plate.

[0010] Furthermore, the limiting plate is located above the conveyor belt, the end of the retractable rod away from the detection frame is fixedly connected to the surface of the central push plate, the central push plate is located above the conveyor belt, the surface of the pulley is slidably connected to the inner wall of the chute, and the end of the circular telescopic rod away from the support ring plate is fixedly connected to the inner wall of the chute.

[0011] Furthermore, the sorting and conveying device includes a qualified product conveyor belt, the surface of which is fixedly connected to the surface of the base. A non-qualified product conveyor belt is provided on the surface of the base. A sorting plate is fixedly connected to the surface of the base. A support spring plate is fixedly connected to the top of the qualified product conveyor belt. A limit guide plate is fixedly connected to the end of the support spring plate. A sorting push plate is provided on the inner wall of the sorting plate. A bent rod is fixedly connected to the end of the sorting push plate. A lifting rail is fixedly connected to the surface of the qualified product conveyor belt. A lifting support frame is slidably connected to the inner wall of the lifting rail. A unidirectional electric push rod is fixedly connected to the inner wall of the lifting support frame. A force-applying rod is fixedly connected to the surface of the lifting support frame. A bidirectional electric push rod is fixedly connected to the end of the force-applying rod away from the lifting support frame. A sorting flexible plate is fixedly connected to the surface of the sorting push plate.

[0012] Furthermore, the limiting guide plate is located above the qualified product conveyor belt, the surface of the sorting push plate is adapted to the inner wall of the sorting plate, the end of the bent rod away from the sorting push plate is fixedly connected to the output end of the unidirectional electric push rod, and the end of the force-applying rod away from the lifting support is fixedly connected to the output end of the bidirectional electric push rod.

[0013] Furthermore, the shock-absorbing and collecting device includes a qualified product collection box, the surface of which is fixedly connected to the bottom of the qualified product conveyor belt, and a non-qualified product collection box fixedly connected to the bottom of the non-qualified product conveyor belt. A fixed circular frame is fixedly connected to the surface of the qualified product collection box. A lifting push-pull rod is fixedly connected to the output end of the bidirectional electric actuator. A connecting rod is fixedly connected to the end of the lifting push-pull rod away from the bidirectional electric actuator. A sliding wheel is fixedly connected to the end of the connecting rod. A reinforcing groove is fixedly connected to the inner wall of the qualified product collection box. The inner wall of the qualified product collection box is fixedly connected to a guide telescopic rod, the top of the sliding wheel is fixedly connected to a compression spring plate, the surface of the compression spring plate is fixedly connected to a circular tension rod, the end of the circular tension rod away from the compression spring plate is fixedly connected to a straightening plate, the surface of the sliding wheel is fixedly connected to a long support plate, the top of the long support plate is fixedly connected to a shock-absorbing block, the end of the shock-absorbing block away from the long support plate is fixedly connected to a collection plate, the inner wall of the long support plate is slidably connected to a shock-absorbing rod, and the end of the shock-absorbing rod is fixedly connected to a shock-absorbing spring plate.

[0014] Furthermore, the inner wall of the fixed circular frame is fixedly connected to the surface of the bidirectional electric push rod, the surface of the sliding wheel is slidably connected to the inner wall of the qualified product collection box, the surface of the sliding wheel is slidably connected to the inner wall of the reinforcing groove, the end of the guide telescopic rod away from the qualified product collection box is fixedly connected to the surface of the sliding wheel, and the end of the extrusion spring plate away from the sliding wheel is fixedly connected to the surface of the straightening plate.

[0015] Furthermore, the bottom of the correction plate contacts the top of the collection plate, the end of the shock-absorbing rod away from the shock-absorbing spring plate is fixedly connected to the bottom of the collection plate, the end of the shock-absorbing spring plate away from the shock-absorbing rod is fixedly connected to the bottom of the elongated support plate, and the surface of the elongated support plate is adapted to the inner wall of the qualified product collection box.

[0016] The present invention has the following beneficial effects:

[0017] This invention features a dual-centering correction structure: a front-end motor and threaded rod-driven limiting plate side-pushing mechanism, in conjunction with a spring-driven centering push plate at the entrance of the detection frame. During feeding, the motor drives the limiting plate to flexibly limit the soft ceramic from both sides, roughly centering the plate. Before entering the detection area, the spring-reset centering push plate, together with rollers, engages with the side of the plate for secondary precision positioning, ensuring that each piece of soft ceramic is completely within the scanning range of the laser profilometer. This completely avoids local missed scans caused by plate offset or tilt, guaranteeing complete and reliable flatness data.

[0018] The present invention features a flexible plate on the surface of the limiting plate, along with an elastic rod and a telescopic buffer assembly. During the limiting and guiding process, if there is a slight deviation in the size of the plate, the elastic rod can adaptively yield and buffer, preventing hard compression of the soft ceramic edge. The central push plate has a built-in rotating roller, and the plate is conveyed by rolling friction, which greatly reduces the risk of scratching and deformation of the plate surface, prevents edge warping caused by forced correction, and avoids distortion of test data and secondary damage to the product.

[0019] In this invention, the laser profilometer, alarm, and sorting execution mechanism are all electrically connected to the controller. When a board with excessive flatness is detected, the controller simultaneously triggers the alarm to alert the operator with sound and light, and sends a sorting instruction to the sorting and transmission device. This enables real-time defect identification, on-site early warning, and automatic diversion, preventing defective products from being mixed with qualified products and reducing the rate of missed inspections during manual re-inspection.

[0020] This invention utilizes bidirectional electric push rods, lifting rails, and lifting supports to achieve height switching of the sorting push plate. If the product fails inspection, the push plate extends to a lower position, directly pushing the product into the defective conveyor belt. If the product passes inspection, the bidirectional electric push rods drive the push plate to rise and allow the product to pass, completing the release process. The entire process eliminates the need for manual sorting, replacing manual sorting positions, significantly reducing labor costs. The sorting action has a fast response speed, matching the high-speed conveyor cycle at the front end.

[0021] The present invention has a collection box with a multi-layer buffer mechanism consisting of a long support plate, shock-absorbing blocks, shock-absorbing rods, and shock-absorbing spring plates. When the plate falls from the conveyor belt to the collection plate, the shock-absorbing blocks provide initial buffering, and the weight of the plate presses down, causing the shock-absorbing rods to squeeze the shock-absorbing spring plates for secondary energy absorption, which greatly reduces the impact force of falling. The soft ceramic material is light, thin and flexible, which can avoid edge and corner bumps, surface indentations and cracks, and reduce the scrap loss of finished products.

[0022] This invention uses a bidirectional electric actuator linked to a lifting push-pull rod and sliding wheels to drive the overall lifting and lowering of the collection plate. As soft ceramics accumulate inside the box, the height of the collection plate can be adjusted simultaneously to reduce the drop difference of the plate, maintaining low drop buffer collection throughout the process, and continuously protecting the product regardless of the amount of material inside the box.

[0023] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the transmission and guiding device structure of the present invention;

[0028] Figure 4 For the present invention Figure 3 Enlarged structural diagram of section A in the middle;

[0029] Figure 5 For the present invention Figure 3 Enlarged structural diagram of section B;

[0030] Figure 6 This is a schematic diagram of the sorting and conveying device of the present invention;

[0031] Figure 7 This is another structural schematic diagram of the sorting and conveying device of the present invention;

[0032] Figure 8 This is a schematic diagram of the shock-absorbing and collecting device of the present invention;

[0033] Figure 9 This is another structural schematic diagram of the shock-absorbing and collecting device of the present invention;

[0034] Figure 10 This is a schematic diagram of the shock-absorbing block structure of the present invention.

[0035] The attached diagram lists the components represented by each number as follows:

[0036] In the diagram: 1. Base; 2. Conveyor belt; 3. Inspection frame; 4. Controller; 5. Alarm; 6. Support; 7. Laser profilometer; 8. Conveyor guide device; 9. Sorting and conveying device; 10. Shock-absorbing and collecting device; 20. Motor; 21. Threaded rod; 22. Moving plate; 23. Slide rod; 24. Support block; 25. Elastic rod; 26. Telescopic rod; 27. Limiting plate; 28. Flexible plate; 29. ​​Retractable rod; 30. Spring; 31. Centering push plate; 32. Support ring plate; 33. Pulley; 34. Circular telescopic rod; 35. Slide groove; 36. Groove opening; 37. Roller; 40. Qualified product conveyor belt; 41. Unqualified product conveyor belt; 42. Sorting plate; 43. Support spring plate; 44. Limiting guide plate; 45. Sorting push plate; 46. Bent rod; 47. One-way electric push rod; 48. Lifting support frame; 49. Lifting rail; 50. Force application rod; 51. Two-way electric push rod; 52. Sorting soft plate; 60. Qualified product collection box; 61. Unqualified product collection box; 62. Fixed round frame; 63. Lifting push-pull rod; 64. Connecting rod; 65. Sliding wheel; 66. Reinforcing groove; 67. Guide telescopic rod; 68. Extrusion spring plate; 69. Circular tension rod; 70. Correction plate; 71. Long support plate; 72. Shock-absorbing block; 73. Collection plate; 74. Shock-absorbing rod; 75. Shock-absorbing spring plate. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Please see Figure 1 - Figure 10 As shown, the present invention is an automatic detection and sorting device for the flatness of soft porcelain finished products, including a base 1, a conveyor belt 2 provided on the inner wall of the base 1, the conveyor belt 2 conveys the soft porcelain finished products to the interior of the detection frame 3, so that the laser profilometer 7 performs laser scanning on the soft porcelain finished products to detect the flatness of the soft porcelain finished products, the detection frame 3 is fixedly connected to the top of the base 1, the controller 4 is provided on the surface of the detection frame 3, the alarm 5 is provided on the top of the detection frame 3, the support 6 is fixedly connected to the bottom of the base 1, the laser profilometer 7 is provided on the inner wall of the detection frame 3, the conveying guide device 8 is provided above the base 1, the sorting and conveying device 9 is provided on the surface of the base 1, and the shock-absorbing collection device 10 is provided on the surface of the base 1.

[0039] The transmission guide device 8 includes a motor 20. When the motor 20 is turned on, it drives a threaded rod 21 to rotate. The threaded rod 21, through its threads, drives a movable plate 22 to move. This movable plate 22, in turn, drives a support ring plate 32 to move, causing the support ring plate 32 to drive a pulley 33 to move within a groove 35. The surface of the motor 20 is fixedly connected to the inner wall of the bracket 6. The output end of the motor 20 is fixedly connected to the threaded rod 21. The surface of the threaded rod 21 is threadedly connected to the movable plate 22. The end of the movable plate 22 furthest from the threaded rod 21 is fixedly connected to… A support ring plate 32 is connected. When the support ring plate 32 moves, it will pull the support block 24 to move through the elastic rod 25. This will cause the support block 24 to push the sliding rod 23 to move the limiting plate 27 above the conveyor belt 2. The limiting plate 27 will guide the soft ceramic finished product above the conveyor belt 2 through the flexible plate 28. A pulley 33 is fixedly connected to the inner wall of the support ring plate 32. A circular telescopic rod 34 is fixedly connected to the surface of the support ring plate 32. A groove 35 is opened on the inner wall of the base 1. The sliding rod 23 is slidably connected to the inner wall of the support ring plate 32.

[0040] A support block 24 is fixedly connected to the end of the slide rod 23. An elastic rod 25 is fixedly connected to the surface of the support block 24. A telescopic rod 26 is fixedly connected to the surface of the support ring plate 32. A limiting plate 27 is fixedly connected to the end of the slide rod 23 away from the support block 24. A flexible plate 28 is fixedly connected to the surface of the limiting plate 27. A retractable rod 29 is fixedly connected to the inner wall of the detection frame 3. A spring 30 is fixedly connected to the inner wall of the detection frame 3. A centering push plate 31 is fixedly connected to the end of the spring 30 away from the detection frame 3. The centering push plate 31 guides the soft porcelain product through the elastic force of the spring 30, so that the soft porcelain product is fully below the laser profilometer 7, which facilitates the machine to fully detect the soft porcelain product. At the same time, the roller 37 reduces friction when the centering push plate 31 guides the soft porcelain product and the conveyor belt 2 transports the soft porcelain product, so as to avoid affecting the quality of the finished product. A groove 36 is opened on the inner wall of the centering push plate 31. A roller 37 is rotatably connected to the inner wall of the groove 36.

[0041] The controller 4 is electrically connected to the alarm 5, the laser profilometer 7 is electrically connected to the alarm 5, the surface of the moving plate 22 is slidably connected to the inner wall of the base 1, the end of the elastic rod 25 away from the support block 24 is fixedly connected to the surface of the support ring plate 32, and the end of the telescopic rod 26 away from the support ring plate 32 is fixedly connected to the surface of the limiting plate 27.

[0042] The limiting plate 27 is located above the conveyor belt 2. The end of the retractable rod 29 away from the detection frame 3 is fixedly connected to the surface of the centering push plate 31. The centering push plate 31 is located above the conveyor belt 2. The surface of the pulley 33 is slidably connected to the inner wall of the slide groove 35. The end of the circular telescopic rod 34 away from the support ring plate 32 is fixedly connected to the inner wall of the slide groove 35.

[0043] The sorting and conveying device 9 includes a qualified product conveyor belt 40, the surface of which is fixedly connected to the surface of a base 1. A non-qualified product conveyor belt 41 is provided on the surface of the base 1. A sorting plate 42 is fixedly connected to the surface of the base 1. A support spring plate 43 is fixedly connected to the top of the qualified product conveyor belt 40. A limit guide plate 44 is fixedly connected to the end of the support spring plate 43. A sorting push plate 45 is provided on the inner wall of the sorting plate 42. A bent rod 46 is fixedly connected to the end of the sorting push plate 45. The bent rod 46 drives a sorting flexible plate 52 to move via the sorting push plate 45. The sorting flexible plate 52 pushes the non-qualified finished products above the sorting plate 42 into the area above the non-qualified product conveyor belt 41. A lifting rail 49 is fixedly connected to the surface of the qualified product conveyor belt 40. A lifting support frame 48 is slidably connected to the inner wall of the lifting rail 49. A one-way electric push rod 47 is fixedly connected to the inner wall of the lifting support frame 48. The output end of the one-way electric push rod 47 drives the sorting push plate 45 to move together via the bent rod 46. When the unidirectional electric push rod 47 is opened, its output end pushes the bent rod 46 to move the sorting push plate 45 and the sorting soft plate 52 together. When it moves to the other side of the qualified ceramic product, the output end of the bidirectional electric push rod 51 drives the lifting support frame 48 to move downward inside the lifting rail 49 through the force rod 50. This causes the unidirectional electric push rod 47 to pull the sorting push plate 45 downward through the bent rod 46. At this time, the output end of the unidirectional electric push rod 47 is opened and pulls the bent rod 46 to drive the sorting push plate 45 to push the qualified ceramic product towards the qualified product conveyor belt 40. The force rod 50 is fixedly connected to the surface of the lifting support frame 48. The end of the force rod 50 away from the lifting support frame 48 is fixedly connected to the bidirectional electric push rod 51. When the output end of the bidirectional electric push rod 51 is opened, the force rod 50 drives the lifting support frame 48 to move inside the lifting rail 49. This causes the lifting support frame 48 to drive the unidirectional electric push rod 47 to move. The sorting soft plate 52 is fixedly connected to the surface of the sorting push plate 45.

[0044] The limiting guide plate 44 is located above the qualified product conveyor belt 40. The surface of the sorting push plate 45 is adapted to the inner wall of the sorting plate 42. The end of the bent rod 46 away from the sorting push plate 45 is fixedly connected to the output end of the unidirectional electric push rod 47. The end of the force application rod 50 away from the lifting support frame 48 is fixedly connected to the output end of the bidirectional electric push rod 51.

[0045] The shock-absorbing and collecting device 10 includes a qualified product collection box 60, the surface of which is fixedly connected to the bottom of the qualified product conveyor belt 40, and a non-qualified product collection box 61 fixedly connected to the bottom of the non-qualified product conveyor belt 41. A fixed circular frame 62 is fixedly connected to the surface of the qualified product collection box 60. A lifting push-pull rod 63 is fixedly connected to the output end of the bidirectional electric push rod 51. The lifting push-pull rod 63 drives the sliding wheel 65 to move inside the qualified product collection box 60 and the reinforcing groove 66 through the connecting rod 64, causing the sliding wheel 65 to drive the elongated support plate 71 to move upward. When the elongated support plate 71 moves upward, it will drive the collecting plate 73 to move together through the shock-absorbing block 72, thereby buffering the ceramic products falling into the qualified product collection box 60 and the non-qualified product collection box 61. A connecting rod 64 is fixedly connected to the end of the lifting push-pull rod 63 away from the bidirectional electric push rod 51, and a sliding wheel 65 is fixedly connected to the end of the connecting rod 64. The inner wall of the product collection box 60 is fixedly connected with a reinforcing groove 66. The inner wall of the qualified product collection box 60 is fixedly connected with a guide telescopic rod 67. The top of the sliding wheel 65 is fixedly connected with a compression spring plate 68. The surface of the compression spring plate 68 is fixedly connected with a circular tension rod 69. The end of the circular tension rod 69 away from the compression spring plate 68 is fixedly connected with a straightening plate 70. The surface of the sliding wheel 65 is fixedly connected with a long support plate 71. The top of the long support plate 71 is fixedly connected with a shock-absorbing block 72. The shock-absorbing block 72 compresses the long support plate 71 to perform shock absorption. At the same time, the collection plate 73 will compress the shock-absorbing spring plate 75 through the shock-absorbing rod 74 due to the weight of the ceramic product itself, further making the machine more stable when collecting ceramic products. The end of the shock-absorbing block 72 away from the long support plate 71 is fixedly connected with a collection plate 73. The inner wall of the long support plate 71 is slidably connected with a shock-absorbing rod 74. The end of the shock-absorbing rod 74 is fixedly connected with a shock-absorbing spring plate 75.

[0046] The inner wall of the fixed circular frame 62 is fixedly connected to the surface of the bidirectional electric push rod 51, the surface of the sliding wheel 65 is slidably connected to the inner wall of the qualified product collection box 60, the surface of the sliding wheel 65 is slidably connected to the inner wall of the reinforcing groove 66, the end of the guide telescopic rod 67 away from the qualified product collection box 60 is fixedly connected to the surface of the sliding wheel 65, and the end of the extrusion spring plate 68 away from the sliding wheel 65 is fixedly connected to the surface of the straightening plate 70.

[0047] The bottom of the correction plate 70 contacts the top of the collection plate 73, the end of the shock absorber 74 away from the shock absorber plate 75 is fixedly connected to the bottom of the collection plate 73, the end of the shock absorber plate 75 away from the shock absorber 74 is fixedly connected to the bottom of the elongated support plate 71, and the surface of the elongated support plate 71 is adapted to the inner wall of the qualified product collection box 60.

[0048] In use, when the soft porcelain product to be inspected is placed above the conveyor belt 2, the conveyor belt 2 transports the soft porcelain product to the inside of the inspection frame 3, so that the laser profilometer 7 performs laser scanning on the soft porcelain product to detect its flatness. At the same time, when the conveyor belt 2 moves the soft porcelain product, the motor 20 turns on its output end to drive the threaded rod 21 to rotate. The threaded rod 21 drives the moving plate 22 to move through the thread, so that the moving plate 22 drives the support ring plate 32 to move, so that the support ring plate 32 drives the pulley 33 to move inside the slide groove 35. The circular telescopic rod 34 makes the movement of the support ring plate 32 more stable. At the same time, when the support ring plate 32 moves, it pulls the support block 24 through the elastic rod 25 to move, so that the support block 24 pushes... The movable slide bar 23 moves the limiting plate 27 above the conveyor belt 2, allowing the limiting plate 27 to guide the soft porcelain product above the conveyor belt 2 via the flexible plate 28. This ensures the soft porcelain product is positioned at the center of the machine, facilitating the laser profilometer 7's inspection of the product. It also prevents blind spots caused by product misalignment, thus avoiding impacts on the machine's inspection results. Simultaneously, when the flexible plate 28 guides the product, it pushes the slide bar 23, which in turn pushes the support block 24, pulling the elastic rod 25. This reduces the pressure of the elastic rod 25 on the product, preventing excessive pressure that could increase edge warping and affect product quality. Furthermore, when the product enters the inspection frame 3, the centering push plate 31, via the spring 30, will... The force guides the finished soft ceramic product, ensuring it is positioned directly below the laser profilometer 7, facilitating thorough inspection. Simultaneously, the rollers 37 guide the centering push plate 31 while the conveyor belt 2 transports the product, reducing friction and preventing quality issues. After inspection, the finished product is conveyed by the conveyor belt 2 to the top of the sorting plate 42. When the product meets quality standards, the bidirectional electric push rod 51 opens its output end, driving the lifting support frame 48 to move within the lifting rail 49 via the force rod 50. This, in turn, causes the lifting support frame 48 to move the unidirectional electric push rod 47. The output end of the unidirectional electric push rod 47, through the bent rod 46, moves the sorting push plate 45. Simultaneously, when the unidirectional electric push rod 47 is open, its output end... The push rod 46 causes the sorting push plate 45 to move together with the sorting flexible plate 52. When it moves to the other side of the qualified ceramic products, the output end of the bidirectional electric push rod 51 drives the lifting support 48 to move downward inside the lifting rail 49 through the force rod 50. This causes the unidirectional electric push rod 47 to pull the sorting push plate 45 downward through the bent rod 46. At this time, the output end of the unidirectional electric push rod 47 opens and pulls the bent rod 46, thereby driving the sorting push plate 45 to push the qualified ceramic products towards the qualified product conveyor belt 40, thus pushing the qualified ceramic products into the upper part of the qualified product conveyor belt 40 for transmission. Conversely, when the machine detects unqualified ceramic products, it will electrically activate the alarm 5 and simultaneously transmit the alarm to the controller 4.The controller 4 electrically controls the unidirectional electric push rod 47, causing the output end of the unidirectional electric push rod 47 to move directly through the bent rod 46. This causes the bent rod 46 to move through the sorting push plate 45, which in turn moves the sorting flexible plate 52. The sorting flexible plate 52 pushes the defective products above the sorting plate 42 into the top of the defective product conveyor belt 41 for transport. At the same time, the limit guide plate 44 will contact the ceramic products through the elasticity of the support spring plate 43 to prevent the products from falling and affecting the machine's sorting operation during transport. When the sorted ceramic products fall into the qualified product collection box 60 or the defective product collection box 61, the output end of the bidirectional electric push rod 51 will move by driving the lifting push rod 63, which will then move through the connecting rod 64. The sliding wheel 65 moves within the qualified product collection box 60 and the reinforcing groove 66, causing the sliding wheel 65 to move the elongated support plate 71 upwards. As the elongated support plate 71 moves upwards, it moves the collection plate 73 along with the shock absorber 72, thus buffering the ceramic products falling into the qualified and unqualified product collection boxes 60 and 61, preventing damage from excessive drops. Simultaneously, the ceramic products falling onto the collection plate 73 press against the shock absorber 72, causing the shock absorber 72 to compress the elongated support plate 71 for shock absorption. Furthermore, the collection plate 73, due to the weight of the ceramic products, compresses the shock absorber spring plate 75 via the shock absorber rod 74, further stabilizing the machine during ceramic product collection.

[0049] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic detection and sorting device for the flatness of finished soft porcelain products, comprising a base (1), characterized in that: The inner wall of the base (1) is provided with a conveyor belt (2), the top of the base (1) is fixedly connected with a detection frame (3), the surface of the detection frame (3) is provided with a controller (4), the top of the detection frame (3) is provided with an alarm (5), the bottom of the base (1) is fixedly connected with a bracket (6), the inner wall of the detection frame (3) is provided with a laser profilometer (7), the top of the base (1) is provided with a transmission guide device (8), the surface of the base (1) is provided with a sorting and transmission device (9), and the surface of the base (1) is provided with a shock-absorbing collection device (10). The transmission guide device (8) includes a motor (20), the surface of the motor (20) is fixedly connected to the inner wall of the bracket (6), the output end of the motor (20) is fixedly connected to a threaded rod (21), the surface of the threaded rod (21) is threadedly connected to a movable plate (22), the end of the movable plate (22) away from the threaded rod (21) is fixedly connected to a support ring plate (32), the inner wall of the support ring plate (32) is fixedly connected to a pulley (33), the surface of the support ring plate (32) is fixedly connected to a circular telescopic rod (34), the inner wall of the base (1) is provided with a sliding groove (35), and the inner wall of the support ring plate (32) is slidably connected to a sliding rod (23).

2. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 1, characterized in that: The end of the slide rod (23) is fixedly connected to a support block (24), the surface of the support block (24) is fixedly connected to an elastic rod (25), the surface of the support ring plate (32) is fixedly connected to a telescopic rod (26), the end of the slide rod (23) away from the support block (24) is fixedly connected to a limiting plate (27), the surface of the limiting plate (27) is fixedly connected to a flexible plate (28), the inner wall of the detection frame (3) is fixedly connected to a retractable rod (29), the inner wall of the detection frame (3) is fixedly connected to a spring (30), the end of the spring (30) away from the detection frame (3) is fixedly connected to a central push plate (31), the inner wall of the central push plate (31) is provided with a slot (36), and the inner wall of the slot (36) is rotatably connected to a roller (37).

3. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 2, characterized in that: The controller (4) is electrically connected to the alarm (5), the laser profilometer (7) is electrically connected to the alarm (5), the surface of the moving plate (22) is slidably connected to the inner wall of the base (1), the end of the elastic rod (25) away from the support block (24) is fixedly connected to the surface of the support ring plate (32), and the end of the telescopic rod (26) away from the support ring plate (32) is fixedly connected to the surface of the limiting plate (27).

4. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 3, characterized in that: The limiting plate (27) is located above the conveyor belt (2), the end of the retractable rod (29) away from the detection frame (3) is fixedly connected to the surface of the centering push plate (31), the centering push plate (31) is located above the conveyor belt (2), the surface of the pulley (33) is slidably connected to the inner wall of the chute (35), and the end of the circular telescopic rod (34) away from the support ring plate (32) is fixedly connected to the inner wall of the chute (35).

5. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 4, characterized in that: The sorting and conveying device (9) includes a qualified product conveyor belt (40), the surface of which is fixedly connected to the surface of the base (1). A non-qualified product conveyor belt (41) is provided on the surface of the base (1). A sorting plate (42) is fixedly connected to the surface of the base (1). A support spring plate (43) is fixedly connected to the top of the qualified product conveyor belt (40). A limit guide plate (44) is fixedly connected to the end of the support spring plate (43). A sorting push plate (45) is provided on the inner wall of the sorting plate (42). A bent rod (46) is fixedly connected to the end of the sorting push plate (45). A lifting rail (49) is fixedly connected to the surface of the qualified product conveyor belt (40). A lifting support (48) is slidably connected to the inner wall of the lifting rail (49). A one-way electric push rod (47) is fixedly connected to the inner wall of the lifting support (48). A force-applying rod (50) is fixedly connected to the surface of the lifting support (48). A two-way electric push rod (51) is fixedly connected to the end of the force-applying rod (50) away from the lifting support (48). A sorting soft plate (52) is fixedly connected to the surface of the sorting push plate (45).

6. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 5, characterized in that: The limiting guide plate (44) is located above the qualified product conveyor belt (40), the surface of the sorting push plate (45) is adapted to the inner wall of the sorting plate (42), the end of the bent rod (46) away from the sorting push plate (45) is fixedly connected to the output end of the unidirectional electric push rod (47), and the end of the force application rod (50) away from the lifting support frame (48) is fixedly connected to the output end of the bidirectional electric push rod (51).

7. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 6, characterized in that: The shock-absorbing collection device (10) includes a qualified product collection box (60), the surface of which is fixedly connected to the bottom of the qualified product conveyor belt (40), and a non-qualified product collection box (61) is fixedly connected to the bottom of the non-qualified product conveyor belt (41). A fixed circular frame (62) is fixedly connected to the surface of the qualified product collection box (60). A lifting push-pull rod (63) is fixedly connected to the output end of the bidirectional electric push rod (51). A connecting rod (64) is fixedly connected to the end of the lifting push-pull rod (63) away from the bidirectional electric push rod (51). A sliding wheel (65) is fixedly connected to the end of the connecting rod (64). A reinforcing groove (66) is fixedly connected to the inner wall of the qualified product collection box (60). A guide telescopic rod (67) is fixedly connected to the inner wall of the sliding wheel (60). A compression spring plate (68) is fixedly connected to the top of the sliding wheel (65). A circular tension rod (69) is fixedly connected to the surface of the compression spring plate (68). A straightening plate (70) is fixedly connected to the end of the circular tension rod (69) away from the compression spring plate (68). A long support plate (71) is fixedly connected to the surface of the sliding wheel (65). A shock-absorbing block (72) is fixedly connected to the top of the long support plate (71). A collecting plate (73) is fixedly connected to the end of the shock-absorbing block (72) away from the long support plate (71). A shock-absorbing rod (74) is slidably connected to the inner wall of the long support plate (71). A shock-absorbing spring plate (75) is fixedly connected to the end of the shock-absorbing rod (74).

8. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 7, characterized in that: The inner wall of the fixed circular frame (62) is fixedly connected to the surface of the bidirectional electric push rod (51), the surface of the sliding wheel (65) is slidably connected to the inner wall of the qualified product collection box (60), the surface of the sliding wheel (65) is slidably connected to the inner wall of the reinforcing groove (66), the end of the guide telescopic rod (67) away from the qualified product collection box (60) is fixedly connected to the surface of the sliding wheel (65), and the end of the extrusion spring plate (68) away from the sliding wheel (65) is fixedly connected to the surface of the straightening plate (70).

9. The automatic detection and sorting device for the flatness of finished soft porcelain products according to claim 8, characterized in that: The bottom of the correction plate (70) is in contact with the top of the collection plate (73), the end of the shock absorber (74) away from the shock absorber plate (75) is fixedly connected to the bottom of the collection plate (73), the end of the shock absorber plate (75) away from the shock absorber (74) is fixedly connected to the bottom of the elongated support plate (71), and the surface of the elongated support plate (71) is adapted to the inner wall of the qualified product collection box (60).

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