A detection device for flash wheel machining

Abstract

The application discloses a kind of detection equipment for flash wheel processing, specifically relates to the technical field of scooter production equipment, including conveying device, the side of conveying device is provided with detection mechanism, the side of detection mechanism away from conveying device is provided with sorting device, conveying device, detection mechanism and sorting device are all arranged on ground.The detection equipment for flash wheel processing disclosed in the application, the transmission member inside the transmission mechanism one is provided with double-end telescopic transmission rod, the spacing of limiting part two can be adjusted by telescopic part according to the specification size of flash wheel, so that the transmission wheel of limiting part two is closely combined with flash wheel of different diameters, the multiple positioning parts of limiting mechanism can be synchronously telescoped by the driving of transmission mechanism two, adapt to flash wheel of different inner diameter, without replacing special fixture, greatly improve the versatility of device, reduce the investment cost of detection equipment.

Description

Technical Field

[0001] This invention relates to the field of scooter manufacturing equipment technology, and in particular to a testing device for processing flashing wheels. Background Technology

[0002] As a convenient means of transportation and recreational equipment, scooters rely on flashing wheels that not only support gliding but also emit flashing lights when rotating, enhancing the fun of use and nighttime visibility. Therefore, the manufacturing quality of these flashing wheels directly impacts the scooter's user experience and safety. During the production process, strict testing is required on various indicators such as flashing performance and structural integrity to distinguish between qualified and unqualified products and prevent substandard products from entering the market.

[0003] Existing detection devices mostly use single-limiting mechanisms, which are difficult to stably limit the flash wheel. The flash wheel is prone to deviation and wobbling during rotation, further affecting the detection accuracy. At the same time, the coordination between the various mechanisms in the existing devices is poor, making it impossible to achieve integrated operation of continuous conveying, detection, and sorting of flash wheels. This makes it difficult to meet the production and detection needs of large-volume flash wheel production. Therefore, developing a detection device for flash wheel production with a high degree of automation, high detection accuracy, avoidance of flash wheel wear, and continuous detection capability has become an urgent technical problem to be solved. Summary of the Invention

[0004] The main objective of this invention is to provide a testing device for processing flash wheels, which can effectively solve the problem that it is impossible to achieve integrated operation of continuous conveying, testing and sorting of flash wheels, and it is difficult to meet the production and testing needs of large batches of flash wheels.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A testing device for processing flash wheels includes a conveying device, a testing mechanism on one side of the conveying device, a limit device at the upper end of the testing mechanism, a sorting device on the side of the testing mechanism away from the conveying device, a driving mechanism on one side of the conveying device, the testing mechanism, and the sorting device, and two clamping mechanisms at the upper end of the driving mechanism for picking up flash wheels on the conveying device, the testing mechanism, and the sorting device. The conveying device, the testing mechanism, and the sorting device are all mounted on the ground. The clamping mechanism includes a mounting plate, which is slidably mounted on the upper end of the drive mechanism. A hydraulic cylinder is provided in the middle of the outer surface of the mounting plate. A mounting frame is provided at the end of the mounting plate away from the drive mechanism. A bidirectional extension mechanism is provided in the middle of the mounting frame. Grippers are provided on both sides of the outer surface of the bidirectional extension mechanism. The detection mechanism includes a mounting frame, which is fixedly installed on the ground. A limiting component is provided on the outer surface of the mounting frame near the conveying device. A detection component is provided on the upper side of the mounting frame. A detection component is provided directly above the mounting frame. The detection component is fixedly installed on the upper part of the outer surface of the mounting frame. The limiting device includes a support frame, which is fixedly installed on the upper end of the mounting frame. A support mechanism is provided at the lower part of the support frame, and the lower end of the support mechanism extends to the lower part of the support frame. A transmission mechanism is provided in the middle of the support frame, and a limiting mechanism is provided at the lower end of the support frame.

[0006] Preferably, the support mechanism includes a second hydraulic cylinder, which is fixedly installed on the inner surface of the mounting frame. The output end of the second hydraulic cylinder is provided with a second mounting plate. Support rods are provided on both sides of the outer surface of the second mounting plate. A spring is sleeved on the lower part of the outer surface of each of the two support rods. The upper ends of the two springs are fixedly connected to the lower end of the second mounting plate. A support plate is provided on the upper end of each of the two support rods. The support plate is located in the lower part of the inner cavity of the support frame. Limiting holes are provided on both sides of the lower end of the support plate.

[0007] Preferably, the transmission mechanism includes a transmission component, which is fixedly installed on the upper end of the support frame. The lower end of the motor is provided with a motor, which is fixedly installed on the inner surface of the support frame. Both sides of the outer surface of the transmission component are slidably mounted with driven components. The lower ends of the two driven components are provided with limit components on the side away from the transmission component. The outer surfaces of the two limit components are provided with two telescopic components on the side away from each other. A pushing component is fixedly installed on the inner surface of the support frame below the transmission component. The pushing component is used to drive the telescopic components on both sides to move.

[0008] Preferably, the pushing component includes a hydraulic cylinder three, which is fixedly installed on the inner surface of the support frame. The extended end of the hydraulic cylinder three is provided with a hydraulic component one, and the upper end of the hydraulic component one is provided with two infusion pipes.

[0009] Preferably, the telescopic component includes a limiting cylinder, which is fixedly installed on the inner wall of the support frame. One side of the outer surface of the limiting cylinder is fixedly connected to one end face of the corresponding infusion tube, and the limiting cylinder communicates with the inner cavity of the infusion tube. An installation cylinder is provided in the inner cavity of the limiting cylinder, and a connecting handle is provided in the inner cavity of the installation cylinder. A spring is provided between one end face of the connecting handle and the bottom wall of the inner cavity of the installation cylinder.

[0010] Preferably, the limiting member two includes a mounting plate three, the outer surface of the mounting plate three is fixedly connected to the end face of the connecting handle, and two transmission wheels are rotatably mounted on the side of the outer surface of the mounting plate three away from the telescopic member. Both the upper and lower sides of the outer surfaces of the two belt drive mechanisms are provided with belt drive mechanisms, and the upper part of the outer surface of the mounting plate three located on one side is fixedly connected to the inner wall of the worm gear mechanism in the corresponding driven member.

[0011] Preferably, the limiting mechanism includes a polygonal mounting ring, which is fixedly mounted on the lower end of the support frame. The inner cavity of the polygonal mounting ring is provided with a second transmission mechanism. The middle part of the second transmission mechanism is provided with multiple positioning components. The lower part of the inner surface of the polygonal mounting ring is provided with a fixing plate. The inner walls on both sides of the fixing plate are slidably connected to the outer surfaces of the two support rods. The lower end of the fixing plate is provided with a second hydraulic component. The inner cavity of the second hydraulic component is connected to the inner cavities of the multiple positioning components through a second hydraulic pipe. The middle part of the second hydraulic component is provided with a multi-stage telescopic rod. The lower part of the outer surface of the multi-stage telescopic rod is fixedly connected to the middle inner wall of the second mounting plate.

[0012] Preferably, the transmission mechanism two includes a polygonal frame, which is fixedly installed in the inner cavity of the polygonal mounting ring. A transmission handle is provided on the inner surface of the middle part of the polygonal frame. The ends of the multiple transmission handles are connected by universal joints. A motor two is fixedly installed on the inner surface of the polygonal frame on the end face of the transmission handles located at the first and last ends. A gear one is provided in the middle of the outer surface of the multiple transmission handles.

[0013] Preferably, the positioning component includes a positioning frame, the inner cavity of which is connected to the inner cavity of the hydraulic component two via a hydraulic pipe. A rack is provided on the lower part of the outer surface of the positioning frame, and the rack is slidably installed in the middle of the polygonal frame. The rack is meshed with a corresponding gear. Vertical positioning wheels are provided on both sides of the outer surface of the positioning frame. A positioning rod is slidably installed in the inner cavity of the positioning frame. A positioning block is provided at the upper end of the positioning rod, and a transverse positioning wheel is provided on the lower side of the outer surface of the positioning block.

[0014] Compared with the prior art, the present invention has the following beneficial effects: In this invention, by setting up a conveying device, a driving mechanism, a clamping mechanism, a detection mechanism, a limiting device, and a sorting device in a coordinated manner, the entire process of conveying, clamping, limiting, detecting, and sorting of flash wheels is automated, without much manual intervention, effectively reducing the intensity of manual labor. At the same time, through the synchronous action of the two clamping mechanisms, the synchronous transfer of undetected and detected flash wheels is realized, which greatly improves the detection efficiency of large batches of flash wheels and meets the needs of industrial production.

[0015] In this invention, the transmission mechanism one is equipped with a double-headed telescopic transmission rod inside the transmission component. According to the specifications and size of the flash wheel, the distance of the limiting component two can be adjusted by the telescopic component, so that the transmission wheel of the limiting component two fits tightly with flash wheels of different diameters. The multiple positioning components of the limiting mechanism can be synchronously extended and retracted by the drive of the transmission mechanism two, adapting to flash wheels of different inner diameters. There is no need to replace the special fixture, which greatly improves the versatility of the device and reduces the investment cost of the detection equipment.

[0016] In this invention, the limiting device adopts a double limiting structure. The transmission mechanism drives multiple positioning components to move synchronously. The initial limiting of the inner side of the flash wheel is achieved by the vertical positioning wheel, and the secondary limiting of the outer side of the flash wheel is achieved by the horizontal positioning wheel, ensuring that the flash wheel will not deviate or shake during the rotation detection process. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the clamping mechanism assembly of the present invention; Figure 3 This is a schematic diagram of the clamping mechanism of the present invention; Figure 4 This is a schematic diagram of the detection mechanism structure of the present invention; Figure 5 This is a schematic diagram of the limiting device structure of the present invention. Figure 1 ; Figure 6 This is a schematic diagram of the limiting device structure of the present invention. Figure 2 ; Figure 7 This is a schematic diagram of the limiting device structure of the present invention. Figure 3 ; Figure 8 This is a schematic diagram of the support mechanism structure of the present invention; Figure 9 This is a schematic diagram of the transmission mechanism of the present invention. Figure 1 ; Figure 10 This is a schematic diagram of the transmission mechanism of the present invention. Figure 2 ; Figure 11 This is a schematic diagram of the transmission mechanism of the present invention. Figure 3 ; Figure 12 This is a schematic diagram of the pushing component structure of the present invention; Figure 13 This is a schematic diagram of the telescopic component structure of the present invention; Figure 14 This is a schematic diagram of the limiting mechanism structure of the present invention. Figure 1 ; Figure 15 This is a schematic diagram of the limiting mechanism structure of the present invention. Figure 2 ; Figure 16 This is a schematic diagram of the limiting mechanism structure of the present invention. Figure 3 ; Figure 17 This is a schematic diagram of the limiting mechanism structure of the present invention. Figure 4 ; Figure 18 This is a schematic diagram of the limiting mechanism structure of the present invention. Figure 5 ; Figure 19 This is a schematic diagram of the transmission mechanism two of the present invention; Figure 20 This is a schematic diagram of the positioning component structure of the present invention.

[0018] In the diagram: 1. Conveying device; 2. Drive mechanism; 3. Clamping mechanism; 31. Mounting plate one; 32. Hydraulic cylinder one; 33. Mounting frame; 34. Bidirectional extension mechanism; 35. Gripper; 4. Detection mechanism; 41. Mounting frame; 42. Limiting component one; 43. Detection component one; 44. Detection component two; 5. Limiting device; 51. Support frame; 52. Support mechanism; 521. Hydraulic cylinder two; 522. Mounting plate two; 523. Support rod; 524. Support plate; 525. Limiting hole; 53. Transmission mechanism one; 531. Transmission component; 532. Motor one; 533. Driven component; 534. Limiting component two; 5341. Mounting plate three; 5342. Transmission wheel; 5343. Belt drive mechanism 535. Telescopic component; 5351. Limiting cylinder; 5352. Mounting cylinder; 5353. Connecting handle; 536. Pushing component; 5361. Hydraulic cylinder three; 5362. Hydraulic component one; 5363. Infusion tube; 54. Limiting mechanism; 541. Polygonal mounting ring; 542. Transmission mechanism two; 5421. Polygonal frame; 5422. Transmission handle; 5423. Gear one; 5424. Motor two; 543. Positioning component; 5431. Positioning frame; 5432. Positioning rod; 5433. Vertical positioning wheel; 5434. Rack; 5435. Positioning block; 5436. Horizontal positioning wheel; 544. Fixing plate; 545. Hydraulic component two; 546. Multi-stage telescopic rod; 6. Sorting device. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0020] Example 1, as Figures 1-20As shown, this embodiment discloses a testing device for processing flash wheels, including a conveying device 1, a testing mechanism 4 is provided on one side of the conveying device 1, a limit device 5 is provided at the upper end of the testing mechanism 4, a sorting device 6 is provided on the side of the testing mechanism 4 away from the conveying device 1, a driving mechanism 2 is provided on one side of the conveying device 1, the testing mechanism 4 and the sorting device 6, and two clamping mechanisms 3 are provided at the upper end of the driving mechanism 2. The two clamping mechanisms 3 are used to pick up the flash wheels on the conveying device 1, the testing mechanism 4 and the sorting device 6. The conveying device 1, the testing mechanism 4 and the sorting device 6 are all located on the ground.

[0021] Specifically, after the flashing wheels are produced, workers or other conveying equipment transport the flashing wheels to the upper surface of the conveying device 1. The conveying device 1 then drives the flashing wheels to the side near the inspection mechanism 4. At this time, the drive mechanism 2 drives the two clamping mechanisms 3 to move to the corresponding workstations. The clamping mechanism 3 near the sorting device 6 clamps the flashing wheels that have been inspected inside the limiting device 5, while the clamping mechanism 3 near the conveying device 1 clamps the flashing wheels that have not been inspected on the upper surface of the conveying device 1. Then, the drive mechanism 2 drives the two clamping mechanisms 3 to move synchronously, placing the clamped inspected flashing wheels on the upper surface of the sorting device 6 and the uninspected flashing wheels inside the limiting device 5. The above actions are repeated to realize the continuous inspection and transfer of flashing wheels.

[0022] Furthermore, after the inspected flashing wheels are placed on the upper surface of the sorting device 6, the sorting device 6 can automatically sort and distinguish between qualified and unqualified flashing wheels.

[0023] To achieve stable clamping of the flash wheel, such as Figure 3 As shown, the clamping mechanism 3 includes a mounting plate 31, which is slidably mounted on the upper end of the drive mechanism 2. A hydraulic cylinder 32 is provided in the middle of the outer surface of the mounting plate 31. A mounting frame 33 is provided at the end of the mounting plate 31 away from the drive mechanism 2. A bidirectional extension mechanism 34 is provided in the middle of the mounting frame 33. Grippers 35 are provided on both sides of the outer surface of the bidirectional extension mechanism 34.

[0024] Specifically, during the process of the drive mechanism 2 moving the two gripping mechanisms 3, the hydraulic cylinder 32 outputs power to drive the bidirectional extension mechanism 34 to move, thereby causing the two grippers 35 to open to the side away from each other. When the drive mechanism 2 moves the two gripping mechanisms 3 to the corresponding gripping position of the flash wheel, the hydraulic cylinder 32 moves in the opposite direction, and through the bidirectional extension mechanism 34, it drives the two grippers 35 to close to the side closer to each other, so that the two grippers 35 stably grip the flash wheel. Then the drive mechanism 2 moves the two gripping mechanisms 3 to the target position.

[0025] Furthermore, the bidirectional extension mechanism 34 consists of two racks and a gear located in the middle of them. When the hydraulic cylinder 32 outputs power to drive the lower rack to move, the upper rack moves synchronously with the lower rack through gear meshing. The upper rack and the lower rack move in opposite directions, thereby driving the two grippers 35 to clamp or release the flash wheel through the two racks respectively.

[0026] To achieve comprehensive detection of the flash wheel, such as Figure 4 As shown, the testing mechanism 4 includes a mounting frame 41, which is fixedly installed on the ground. A limiting member 42 is provided on the outer surface of the mounting frame 41 near the conveying device 1. A testing component 43 is provided on the upper side of the mounting frame 41. A testing component 44 is provided directly above the mounting frame 41. The testing component 44 is fixedly installed on the upper part of the outer surface of the mounting frame 41.

[0027] Specifically, when the conveyor 1 conveys the undetected flash wheel, the limiting member 42 limits and blocks the flash wheel on the upper surface of the conveyor 1, so as to cooperate with the clamping mechanism 3 to accurately clamp the flash wheel and ensure the stability and accuracy of the clamping action.

[0028] Furthermore, both detection component 1 (43) and detection component 2 (44) are dedicated testing instruments that can comprehensively test various performance indicators of the flash wheel.

[0029] Example 2: This example further improves upon Example 1 by modifying the limiting device 5 to achieve precise limiting of the flash wheel while simultaneously driving the flash wheel to rotate and complete the detection. Figures 5-7 As shown, the limiting device 5 includes a support frame 51, which is fixedly installed on the upper end of the mounting frame 41. A support mechanism 52 is provided at the lower part of the support frame 51, and the lower end of the support mechanism 52 extends to the lower part of the support frame 51. A transmission mechanism 53 is provided in the middle of the support frame 51, and a limiting mechanism 54 is provided at the lower end of the support frame 51.

[0030] Specifically, when the clamping mechanism 3 near the conveying device 1 conveys the undetected flash wheel on the upper surface of the conveying device 1 to the top of the support frame 51, the clamping mechanism 3 releases the flash wheel, which then falls to the upper surface of the support mechanism 52. Subsequently, the support mechanism 52 drives the flash wheel to move downward, so that the flash wheel enters the inner cavity of the support frame 51. During this process, the middle part of the limiting mechanism 54 is simultaneously inserted into the middle part of the flash wheel, laying the foundation for subsequent limiting and rotation actions.

[0031] Furthermore, after the support mechanism 52 moves downward to the preset position, the limiting mechanism 54 performs an initial limiting action on the flash wheel. Then, the support mechanism 52 continues to move, driving the relevant components in the limiting mechanism 54 to work together, so that the limiting mechanism 54 performs a secondary limiting action on the flash wheel, ensuring that the flash wheel will not deviate or shake during the rotation detection process.

[0032] Furthermore, after the limiting mechanism 54 completes the double limiting of the flash wheel, the transmission mechanism 53 actuates and comes into close contact with the surface of the flash wheel. Subsequently, the transmission mechanism 53 drives the flash wheel to rotate, and the flash wheel emits a flash while rotating, thereby enabling the detection mechanism 4 to detect the flash performance of the flash wheel. During this process, the control component adjusts the speed of the flash wheel by regulating the operating parameters of the transmission mechanism 53 to detect the minimum starting speed of the flash wheel and the flash stability at different speeds. At the same time, it simultaneously detects various optical performance indicators such as the brightness and flash frequency of the flash wheel.

[0033] Furthermore, after the flash wheel is inspected, the hydraulic cylinder 2 521 outputs power to drive the flash wheel upward to the preset picking position. Then, the clamping mechanism 3 near the side of the sorting device 6 clamps the inspected flash wheel and transports it to the upper surface of the sorting device 6, where the sorting device 6 completes the sorting operation of qualified and unqualified products.

[0034] To achieve stable support and lifting of the flashing wheels, such as Figure 8 As shown, the support mechanism 52 includes a second hydraulic cylinder 521, which is fixedly installed on the inner surface of the mounting frame 41. The output end of the second hydraulic cylinder 521 is provided with a second mounting plate 522. Support rods 523 are provided on both sides of the outer surface of the second mounting plate 522. Springs 1 are sleeved on the lower part of the outer surface of the two support rods 523. The upper ends of the two springs 1 are fixedly connected to the lower end of the second mounting plate 522. Support plate 524 is provided on the upper end of the two support rods 523. The support plate 524 is located in the lower part of the inner cavity of the support frame 51. Limiting holes 525 are opened on both sides of the lower end of the support plate 524.

[0035] Specifically, the clamping mechanism 3, located near the conveying device 1, clamps the undetected flash wheel directly above the support frame 51, then releases the flash wheel, which falls onto the upper surface of the support plate 524. Subsequently, the hydraulic cylinder 521 actuates, driving the support plate 524 to move downward synchronously via the mounting plate 522 and the two support rods 523. When the support plate 524 moves downward to a preset distance, its lower surface abuts against the bottom wall of the inner cavity of the support frame 51. At this point, the limiting mechanism 54 actuates to initially limit the flash wheel. Then, the hydraulic cylinder 521 continues to drive the mounting plate 522 to move downward. Since the support plate 524 is limited by the bottom wall of the inner cavity of the support frame 51, the two support rods 523 cannot continue to move downward. The mounting plate 522 slides along the axial direction of the support rods 523, compressing the spring. During this process, the mounting plate 522 drives the relevant components in the limiting mechanism 54 to work together, achieving a secondary limiting of the flash wheel by the limiting mechanism 54.

[0036] To drive the flash wheel to rotate stably, such as Figures 9-11 As shown, the transmission mechanism 53 includes a transmission component 531, which is fixedly installed on the upper end of the support frame 51. The lower end of the motor 532 is provided with the motor 532, which is fixedly installed on the inner surface of the support frame 51. Both sides of the outer surface of the transmission component 531 are slidably installed with driven components 533. The lower ends of the two driven components 533 are provided with limit components 534 on the side away from the transmission component 531. The outer surfaces of the two limit components 534 are provided with two telescopic components 535 on the side away from each other. The lower part of the transmission component 531 is provided with a pusher 536 fixedly installed on the inner surface of the support frame 51. The pusher 536 is used to drive the telescopic components 535 on both sides to run.

[0037] Specifically, after the limiting mechanism 54 completes the double limiting of the flash wheel, the pushing component 536 outputs power to drive the telescopic components 535 on both sides to extend synchronously, thereby driving the limiting components 534 on both sides to move towards each other, so that the two limiting components 534 are tightly fitted with the outer surface of the flash wheel. During the movement of the two limiting components 534, they respectively drive the two driven components 533 to slide along the surface of the transmission component 531, ensuring the accuracy of the movement trajectory of the limiting components 534.

[0038] Furthermore, when the second limiting member 534 is in close contact with the outer surface of the flash wheel, the first motor 532 outputs power, which drives the two driven members 533 to rotate synchronously through the transmission member 531. In turn, the two driven members 533 drive the two limiting members 534 to rotate, and finally, through the friction between the two limiting members 534 and the flash wheel, the flash wheel is driven to rotate stably.

[0039] Furthermore, the transmission component 531 is internally equipped with a double-headed telescopic transmission rod and multiple gear sets. When the telescopic component 535 drives the second limiting component 534 to move, the driven component 533 moves synchronously with the second limiting component 534, thereby driving the double-headed telescopic transmission rod inside the transmission component 531 to extend and retract to match the travel of the second limiting component 534, ensuring the continuity and stability of the transmission.

[0040] Furthermore, a worm gear mechanism is provided inside the driven member 533. The worm gear mechanism is connected to the limiting member 534 through a transmission connection. At the same time, the worm gear mechanism is connected to one end of the double-headed telescopic transmission rod through a gear set to achieve stable power transmission.

[0041] To achieve synchronous drive of the telescopic component 535, such as Figure 12 As shown, the pusher 536 includes a hydraulic cylinder 3 5361, which is fixedly installed on the inner surface of the support frame 51. The extended end of the hydraulic cylinder 3 5361 is provided with a hydraulic component 1 5362, and the upper end of the hydraulic component 1 5362 is provided with two infusion pipes 5363.

[0042] Furthermore, such as Figure 13 As shown, the telescopic component 535 includes a limiting cylinder 5351, which is fixedly installed on the inner wall of the support frame 51. One side of the outer surface of the limiting cylinder 5351 is fixedly connected to one side end face of the corresponding infusion tube 5363, and the limiting cylinder 5351 communicates with the inner cavity of the infusion tube 5363. An installation cylinder 5352 is provided in the inner cavity of the limiting cylinder 5351, and a connecting handle 5353 is provided in the inner cavity of the installation cylinder 5352. A spring is provided between one side end face of the connecting handle 5353 and the bottom wall of the inner cavity of the installation cylinder 5352.

[0043] Furthermore, such as Figure 13 As shown, the limiting member 2 534 includes a mounting plate 3 5341. The outer surface of the mounting plate 3 5341 is fixedly connected to the end face of the connecting handle 5353. Two transmission wheels 5342 are rotatably mounted on the side of the outer surface of the mounting plate 3 5341 away from the telescopic member 535. Belt transmission mechanisms 5343 are provided on both the upper and lower sides of the outer surface of the two belt transmission mechanisms 5343. The upper part of the outer surface of the mounting plate 3 5341 located on one side is fixedly connected to the inner wall of the worm gear mechanism in the corresponding driven member 533.

[0044] Specifically, after the limiting mechanism 54 completes the double limiting of the flash wheel, the hydraulic cylinder 3 5361 outputs power to push the hydraulic oil in the hydraulic component 1 5362 through the two infusion pipes 5363 into the inner cavity of the limiting cylinder 5351 on both sides. The hydraulic oil entering the inner cavity of the limiting cylinder 5351 pushes the mounting cylinder 5352 to extend along the axial direction of the limiting cylinder 5351, and then drives the limiting component 2 534 to move closer to the flash wheel through the connecting handle 5353. When the transmission wheel 5342 contacts the outer surface of the flash wheel, the pushing component 536 continues to inject hydraulic oil into the inner cavity of the limiting cylinder 5351. At this time, the connecting handle 5353 slides along the axial direction of the mounting cylinder 5352 and compresses the spring 2. Using the elastic force of the spring 2, the transmission wheel 5342 is always in close contact with the outer surface of the flash wheel to avoid slippage.

[0045] Furthermore, when motor 532 drives the transmission wheel 5342 on one side to rotate through transmission component 531 and driven component 533, the belt transmission mechanism 5343 on the upper and lower sides of the two transmission wheels 5342 drives the transmission wheel 5342 on the other side to rotate synchronously, ensuring that the speed of the two transmission wheels 5342 is consistent, thereby driving the flashing wheel to rotate smoothly.

[0046] To achieve precise positioning of the flash wheel and prevent it from deviating during rotation, such as Figures 14-18 As shown, the limiting mechanism 54 includes a polygonal mounting ring 541, which is fixedly mounted on the lower end of the support frame 51. The inner cavity of the polygonal mounting ring 541 is provided with a transmission mechanism 542. The middle part of the transmission mechanism 542 is provided with multiple positioning elements 543. The lower part of the inner surface of the polygonal mounting ring 541 is provided with a fixing plate 544. The inner walls on both sides of the fixing plate 544 are slidably connected to the outer surfaces of the two support rods 523. The lower end of the fixing plate 544 is provided with a hydraulic component 545. The inner cavity of the hydraulic component 545 is connected to the inner cavities of the multiple positioning elements 543 through a hydraulic pipe. The middle part of the hydraulic component 545 is provided with a multi-stage telescopic rod 546. The lower part of the outer surface of the multi-stage telescopic rod 546 is fixedly connected to the middle inner wall of the mounting plate 522.

[0047] Specifically, after the support plate 524 moves the flash wheel to the preset limit position, the transmission mechanism 2 542 outputs power to drive multiple positioning components 543 to move outward synchronously, gradually contacting the inner surface of the flash wheel to achieve initial limiting of the flash wheel. Then, the hydraulic cylinder 2 521 continues to drive the mounting plate 2 522 to move downward. The mounting plate 2 522 drives the multi-stage telescopic rod 546 to stretch downward synchronously, thereby pulling the hydraulic component 2 545 to move. This causes the hydraulic oil in the inner cavity of the multiple positioning components 543 to be drawn into the inner cavity of the hydraulic component 2 545 through the hydraulic pipe 2, driving the multiple positioning components 543 to move further, achieving secondary limiting of the flash wheel and ensuring the limiting stability of the flash wheel.

[0048] Furthermore, when hydraulic cylinder 2 521 pushes mounting plate 2 522 upward, mounting plate 2 522 pushes multi-stage telescopic rod 546 to retract and reset. When hydraulic cylinder 2 521 drives fixed plate 544 downward through mounting plate 2 522 and support rod 523, multi-stage telescopic rod 546 extends again. When support plate 524 abuts against the inner cavity bottom wall of support frame 51, multi-stage telescopic rod 546 extends to its maximum stroke. At this time, hydraulic cylinder 2 521 continues to drive mounting plate 2 522 downward, and multi-stage telescopic rod 546 pulls hydraulic component 2 545 to move, triggering the secondary limiting action of positioning component 543.

[0049] To drive multiple positioning components 543 to move synchronously, such as Figure 19 As shown, the transmission mechanism 2 542 includes a polygonal frame 5421, which is fixedly installed in the inner cavity of the polygonal mounting ring 541. The inner surface of the middle part of the polygonal frame 5421 is provided with a transmission handle 5422. The ends of the multiple transmission handles 5422 are connected by universal joints. The end faces of the transmission handles 5422 located at the first and last ends are provided with a motor 2 5424 fixedly installed on the inner surface of the polygonal frame 5421. The middle part of the outer surface of the multiple transmission handles 5422 is provided with a gear 1 5423.

[0050] Furthermore, such as Figure 20 As shown, the positioning component 543 includes a positioning frame 5431. The inner cavity of the positioning frame 5431 is connected to the inner cavity of the hydraulic component 545 via a hydraulic pipe. A rack 5434 is provided on the lower part of the outer surface of the positioning frame 5431. The rack 5434 is slidably installed in the middle of the polygonal frame 5421. The rack 5434 is meshed with the corresponding gear 5423. Vertical positioning wheels 5433 are provided on both sides of the outer surface of the positioning frame 5431. A positioning rod 5432 is slidably installed in the inner cavity of the positioning frame 5431. A positioning block 5435 is provided at the upper end of the positioning rod 5432. A transverse positioning wheel 5436 is provided on the lower side of the outer surface of the positioning block 5435.

[0051] Specifically, when the support plate 524 abuts against the inner cavity bottom wall of the support frame 51, the two motors 5424 start synchronously, driving the transmission chain composed of multiple transmission handles 5422 to rotate, which in turn drives the gears 5423 on the multiple transmission handles 5422 to rotate synchronously. Through the meshing transmission of the gears 5423 and the rack 5434, the multiple positioning components 543 are driven to move synchronously.

[0052] Furthermore, when gear 5423 rotates, it drives rack 5434 to move along the guide direction of polygonal frame 5421, thereby driving positioning frame 5431 to move synchronously. During this process, the vertical positioning wheel 5433 on the outer surface of positioning frame 5431 gradually contacts the inner surface of flash wheel, achieving initial positioning of flash wheel. Then, mounting plate 522 drives hydraulic component 545 to actuate, drawing hydraulic oil from the inner cavity of positioning frame 5431 into the inner cavity of hydraulic component 545, driving positioning rod 5432 to move downward along the axial direction of positioning frame 5431, driving positioning block 5435 to move downward synchronously, so that the transverse positioning wheel 5436 at the lower part of positioning block 5435 contacts the outer surface of flash wheel, achieving secondary positioning of flash wheel.

[0053] Furthermore, when the transmission mechanism 53 drives the flash wheel to rotate, the vertical positioning wheel 5433 rotates synchronously under the friction of the flash wheel, and the horizontal positioning wheel 5436 also rotates synchronously with the flash wheel. This effectively avoids sliding friction between the vertical positioning wheel 5433 and the horizontal positioning wheel 5436 and the flash wheel, prevents obstruction of the normal rotation of the flash wheel, and avoids wear on the surface of the flash wheel.

[0054] It should be noted that the specific installation methods, circuit layout and connection methods, and control methods of the conveying device 1, driving mechanism 2, sorting device 6, hydraulic cylinder 32, limiting component 42, detection component 43 and detection component 44 used in the above embodiment 1, and the hydraulic cylinder 521, motor 532, hydraulic cylinder 5361 and motor 5424 used in embodiment 2 are all conventional designs in the prior art, and will not be described in detail in this invention.

[0055] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A testing device for processing flash wheels, comprising a conveying device (1), characterized in that: A detection mechanism (4) is provided on one side of the conveying device (1). A limit device (5) is provided at the upper end of the detection mechanism (4). A sorting device (6) is provided on the side of the detection mechanism (4) away from the conveying device (1). A driving mechanism (2) is provided on one side of the conveying device (1), the detection mechanism (4) and the sorting device (6). Two clamping mechanisms (3) are provided at the upper end of the driving mechanism (2). The two clamping mechanisms (3) are used to pick up the flashing wheels on the conveying device (1), the detection mechanism (4) and the sorting device (6). The conveying device (1), the detection mechanism (4) and the sorting device (6) are all located on the ground. The clamping mechanism (3) includes a mounting plate (31), which is slidably mounted on the upper end of the drive mechanism (2). A hydraulic cylinder (32) is provided in the middle of the outer surface of the mounting plate (31). A mounting frame (33) is provided at the end of the mounting plate (31) away from the drive mechanism (2). A bidirectional extension mechanism (34) is provided in the middle of the mounting frame (33). Claws (35) are provided on both sides of the outer surface of the bidirectional extension mechanism (34). The detection mechanism (4) includes a mounting frame (41), which is fixedly installed on the ground. A limiting component (42) is provided on the outer surface of the mounting frame (41) near the conveying device (1). A detection component (43) is provided on the upper side of the mounting frame (41). A detection component (44) is provided directly above the mounting frame (41). The detection component (44) is fixedly installed on the upper part of the outer surface of the mounting frame (41). The limiting device (5) includes a support frame (51), which is fixedly installed on the upper end of the mounting frame (41). A support mechanism (52) is provided at the lower part of the support frame (51), and the lower end of the support mechanism (52) extends to the lower part of the support frame (51). A transmission mechanism (53) is provided in the middle of the support frame (51), and a limiting mechanism (54) is provided at the lower end of the support frame (51).

2. The inspection equipment for processing flash wheels according to claim 1, characterized in that: The support mechanism (52) includes a second hydraulic cylinder (521), which is fixedly installed on the inner surface of the mounting frame (41). The output end of the second hydraulic cylinder (521) is provided with a second mounting plate (522). Support rods (523) are provided on both sides of the outer surface of the second mounting plate (522). Springs are sleeved on the lower part of the outer surface of the two support rods (523). The upper ends of the two springs are fixedly connected to the lower end of the second mounting plate (522). Support plates (524) are provided on the upper ends of the two support rods (523). The support plates (524) are located in the lower part of the inner cavity of the support frame (51). Limiting holes (525) are opened on both sides of the lower end of the support plates (524).

3. The inspection equipment for processing flash wheels according to claim 1, characterized in that: The transmission mechanism (53) includes a transmission component (531), which is fixedly installed on the upper end of the support frame (51). The lower end of the motor (532) is provided with a motor (532), which is fixedly installed on the inner surface of the support frame (51). Both sides of the outer surface of the transmission component (531) are slidably installed with driven components (533). The lower ends of the two driven components (533) away from the transmission component (531) are provided with limit components (534). The outer surfaces of the two limit components (534) away from each other are provided with two telescopic components (535). The lower part of the transmission component (531) is provided with a pusher (536) fixedly installed on the inner surface of the support frame (51). The pusher (536) is used to drive the telescopic components (535) on both sides to run.

4. The inspection equipment for processing flash wheels according to claim 3, characterized in that: The pusher (536) includes a hydraulic cylinder three (5361), which is fixedly installed on the inner surface of the support frame (51). The extended end of the hydraulic cylinder three (5361) is provided with a hydraulic component one (5362), and the upper end of the hydraulic component one (5362) is provided with two infusion pipes (5363).

5. The inspection equipment for processing flash wheels according to claim 4, characterized in that: The telescopic component (535) includes a limiting cylinder (5351), which is fixedly installed on the inner wall of the support frame (51). One side of the outer surface of the limiting cylinder (5351) is fixedly connected to one side end face of the corresponding infusion tube (5363), and the limiting cylinder (5351) communicates with the inner cavity of the infusion tube (5363). An installation cylinder (5352) is provided in the inner cavity of the limiting cylinder (5351), and a connecting handle (5353) is provided in the inner cavity of the installation cylinder (5352). A spring is provided between one side end face of the connecting handle (5353) and the bottom wall of the inner cavity of the installation cylinder (5352).

6. The inspection equipment for processing flash wheels according to claim 5, characterized in that: The limiting member two (534) includes a mounting plate three (5341). The outer surface of the mounting plate three (5341) is fixedly connected to the end face of the connecting handle (5353). Two transmission wheels (5342) are rotatably installed on the side of the outer surface of the mounting plate three (5341) away from the telescopic member (535). The two belt transmission mechanisms (5343) are provided with belt transmission mechanisms (5343) on both the upper and lower sides of the outer surface of the two belt transmission mechanisms (5343). The upper part of the outer surface of the mounting plate three (5341) on one side is fixedly connected to the inner wall of the worm gear mechanism in the corresponding driven member (533).

7. The inspection equipment for processing flash wheels according to claim 6, characterized in that: The limiting mechanism (54) includes a polygonal mounting ring (541), which is fixedly installed at the lower end of the support frame (51). The inner cavity of the polygonal mounting ring (541) is provided with a transmission mechanism two (542). The middle part of the transmission mechanism two (542) is provided with multiple positioning elements (543). The lower part of the inner surface of the polygonal mounting ring (541) is provided with a fixing plate (544). The inner walls on both sides of the fixing plate (544) are slidably connected to the outer surfaces of the two support rods (523). The lower end of the fixing plate (544) is provided with a hydraulic component two (545). The inner cavity of the hydraulic component two (545) is connected to the inner cavities of the multiple positioning elements (543) through a hydraulic pipe two. The middle part of the hydraulic component two (545) is provided with a multi-stage telescopic rod (546). The lower part of the outer surface of the multi-stage telescopic rod (546) is fixedly connected to the middle inner wall of the mounting plate two (522).

8. The inspection equipment for processing flash wheels according to claim 7, characterized in that: The transmission mechanism two (542) includes a polygonal frame (5421), which is fixedly installed in the inner cavity of the polygonal mounting ring (541). The inner surface of the middle part of the polygonal frame (5421) is provided with a transmission handle (5422). The ends of the multiple transmission handles (5422) are connected by universal joints. The end faces of the transmission handles (5422) located at the first and last ends are provided with a motor two (5424) fixedly installed on the inner surface of the polygonal frame (5421). The middle part of the outer surface of the multiple transmission handles (5422) is provided with a gear one (5423).

9. The inspection equipment for processing flash wheels according to claim 8, characterized in that: The positioning component (543) includes a positioning frame (5431). The inner cavity of the positioning frame (5431) is connected to the inner cavity of the hydraulic component (545) through a hydraulic pipe. A rack (5434) is provided on the lower part of the outer surface of the positioning frame (5431). The rack (5434) is slidably installed in the middle of the polygonal frame (5421). The rack (5434) is meshed with the corresponding gear (5423). Vertical positioning wheels (5433) are provided on both sides of the outer surface of the positioning frame (5431). A positioning rod (5432) is slidably installed in the inner cavity of the positioning frame (5431). A positioning block (5435) is provided at the upper end of the positioning rod (5432). A transverse positioning wheel (5436) is provided on the lower side of the outer surface of the positioning block (5435).

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