A silicon carbide pickling treatment apparatus
Patent Information
- Application Number
- CN202611258412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-19
- Publication Date
- 2026-10-30
AI Technical Summary
[0003]现有酸洗设备大多是将碳化硅微粉盛装后直接浸入酸洗池进行浸泡酸洗,酸洗过程中碳化硅微粉容易堆积在容器底部,与酸液接触不充分,除杂效果不均匀,酸洗后需要人工将盛装容器从酸液中捞出,不仅操作麻烦,还容易对操作人员造成安全隐患,并且无法在酸洗过程中对酸液和碳化硅微粉进行搅拌,难以提升酸洗效率,人工搅拌不仅劳动强度大,还容易受到酸液侵蚀危害身体健康
[0011]本发明的有益效果是:本发明所提供的一种碳化硅酸洗处理设备,在酸洗的过程中,升降机构会对放置框进行高频率上下往复运动,可增加盐酸的流动以提高反应速率,同时平移搅拌机构可带动搅拌杆在放置框内进行往复平移并自转,对放置框内部的碳化硅微粉和酸液进行搅拌,避免碳化硅微粉堆积,使得碳化硅微粉与酸液接触更加充分均匀,提升酸洗除杂效果,同时无需人工搅拌,降低劳动强度,也避免操作人员受到酸液侵蚀,安全性更高;酸洗完成后可直接通过升降机构将放置框抬离酸洗池,无需人工捞取,操作更加方便安全;放置框可直接从安装机构上快速拆卸安装,便于卸料和上料,使用更加方便。
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Figure CN122999592A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of silicon carbide processing equipment technology, specifically to a silicon carbide acid pickling treatment equipment. Background Technology
[0002] During the production of silicon carbide micro powder, acidic solutions are needed to wash and remove impurities. The acidic solutions dissolve impurities such as iron oxide and magnesium oxide, thereby improving the purity of the produced silicon carbide micro powder and facilitating subsequent processing.
[0003] Most existing pickling equipment involves directly immersing silicon carbide micro powder in a pickling tank. During the pickling process, the silicon carbide micro powder tends to accumulate at the bottom of the container, resulting in insufficient contact with the acid and uneven impurity removal. After pickling, the container needs to be manually removed from the acid, which is not only cumbersome but also poses safety hazards to operators. Furthermore, it is impossible to stir the acid and silicon carbide micro powder during the pickling process, making it difficult to improve pickling efficiency. Manual stirring is not only labor-intensive but also exposes operators to acid corrosion, which can harm their health. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a silicon carbide acid washing treatment device.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A silicon carbide pickling treatment device includes a base plate, an pickling tank on the top of the base plate, a lifting mechanism fixedly connected to the top of the base plate, an installation mechanism fixedly connected to one side of the lifting mechanism, a placement frame detachably mounted on the installation mechanism, the installation mechanism including a connecting plate fixedly connected to the lifting mechanism, a top plate fixedly connected to one side of the connecting plate, a storage groove on the top of the top plate, sliding grooves on both inner walls of the storage groove, a sliding plate slidably connected inside the sliding groove, an installation hole on the sliding plate, a sleeve rotatably connected inside the installation hole via a rotating component, a stirring rod fixedly connected to the outer surface of the sleeve and cooperating with the placement frame, a flow hole on the outer surface of the placement frame, a translational stirring mechanism fixedly connected to the base plate, and a driving mechanism for driving the lifting mechanism and the translational stirring mechanism fixedly connected to the lifting mechanism.
[0006] Preferably, the driving mechanism includes a support frame fixedly connected to the lifting mechanism, a rotating shaft rotatably connected to the support frame, one end of the rotating shaft being fixedly connected to the lifting mechanism, and the other end of the rotating shaft being fixedly connected to a first bevel gear. The first bevel gear is connected to a translational stirring mechanism, a first gear is fixedly connected to the outer surface of the rotating shaft, and a drive motor is fixedly mounted on the support frame. The drive end of the drive motor is fixedly connected to a second gear that meshes with the first gear.
[0007] Preferably, the translational stirring mechanism includes a column fixedly connected to the top of the base plate, a translational plate fixedly connected to the top of the column, a placement groove formed on the top of the translational plate, a first reciprocating screw rotatably connected inside the placement groove, a connecting shaft fixedly connected to one end of the first reciprocating screw, a second bevel gear fixedly connected to the other end of the connecting shaft extending out of the translational plate, the second bevel gear being connected to a drive mechanism, a first slider threadedly connected to the outer surface of the first reciprocating screw, and first guide grooves formed on both inner walls of the placement groove, with both sides of the first slider being fixedly connected... A first guide block is fixedly connected, and two sets of the first guide blocks are slidably connected inside two sets of first guide grooves. A shaft seat is fixedly connected to the bottom of the first slider, and a stirring shaft is fixedly connected to the inner ring of the shaft seat. The stirring shaft is slidably connected inside the sleeve. Positioning blocks are fixedly connected to the inner walls on both sides of the sleeve. Positioning grooves are opened on both sides of the stirring shaft. Two sets of positioning blocks are slidably connected inside the two sets of positioning grooves. A toothed plate is fixedly connected to the inner wall on one side of the placement groove. A third gear that meshes with the toothed plate is fixedly connected to the outer surface of the stirring shaft.
[0008] Preferably, positioning plates are fixedly connected to both sides of the bottom of the top plate, and an installation groove is provided on one side of the positioning plate. Placement plates that cooperate with the installation groove are fixedly connected to both sides of the placement frame.
[0009] Preferably, a limiting groove is formed at one end of the top side inside the mounting groove, a trapezoidal limiting block is slidably connected inside the limiting groove, and a spring is fixedly connected inside the limiting groove, with one end of the spring fixedly connected to the limiting block.
[0010] Preferably, the lifting mechanism includes a connecting frame fixedly connected to the base plate, a second reciprocating screw rotatably connected inside the connecting frame, a slide table slidably connected to the outer surface of the second reciprocating screw, one side of the slide table being fixedly connected to the connecting plate, second guide grooves being provided on both inner walls of the connecting frame, second guide blocks being fixedly connected to both sides of the slide table, two sets of second guide blocks being slidably connected to the interior of the two sets of second guide grooves respectively, a connecting rod being fixedly connected to one end of the second reciprocating screw, and the other end of the connecting rod being fixedly connected to the driving mechanism.
[0011] The beneficial effects of this invention are as follows: The silicon carbide pickling equipment provided by this invention allows for high-frequency up-and-down reciprocating motion of the placement frame during the pickling process. This increases the flow of hydrochloric acid and improves the reaction rate. Simultaneously, the translational stirring mechanism drives the stirring rod to reciprocate and rotate within the placement frame, stirring the silicon carbide micropowder and acid solution inside the frame. This prevents the accumulation of silicon carbide micropowder, ensuring more thorough and uniform contact between the silicon carbide micropowder and the acid solution, thus improving the pickling and impurity removal effect. Furthermore, it eliminates the need for manual stirring, reducing labor intensity and preventing operators from being corroded by the acid solution, thus enhancing safety. After pickling, the placement frame can be directly lifted away from the pickling tank via the lifting mechanism, eliminating the need for manual retrieval, making operation more convenient and safer. The placement frame can be quickly disassembled and installed directly from the mounting mechanism, facilitating unloading and loading, making it more convenient to use. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the basic structure of the present invention; Figure 2 This is a schematic diagram of the lifting mechanism structure of the present invention; Figure 3 This is a schematic diagram of the installation mechanism structure of the present invention; Figure 4 For the present invention Figure 3 Enlarged view of the structure at point A in the middle; Figure 5 This is a schematic diagram of the placement frame structure of the present invention; Figure 6 This is a schematic diagram of the drive mechanism structure of the present invention; Figure 7 This is a schematic diagram of the translational stirring mechanism of the present invention; Figure 8 This is a schematic diagram of the stirring shaft structure of the present invention; Figure 9 This is a top view of the sleeve of the present invention. Detailed Implementation
[0013] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0014] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0015] Example 1, as Figure 1 - Figure 9 As shown, the present invention provides a silicon carbide pickling treatment device, including a base plate 1, an pickling tank 2 on the top of the base plate 1, a lifting mechanism 3 fixedly connected to the top of the base plate 1, an installation mechanism 4 fixedly connected to one side of the lifting mechanism 3, a placement frame 5 detachably installed on the installation mechanism 4, the installation mechanism 4 including a connecting plate 41 fixedly connected to the lifting mechanism 3, a top plate 42 fixedly connected to one side of the connecting plate 41, a storage groove 43 opened on the top of the top plate 42, sliding grooves 44 opened on both inner walls of the storage groove 43, a sliding plate 45 slidably connected inside the sliding groove 44, an installation hole 46 opened on the sliding plate 45, a sleeve 47 rotatably connected inside the installation hole 46 through a rotating component, and the sleeve 47 A stirring rod 48, which is designed to cooperate with the placement frame 5, is fixedly connected to the outer surface of the placement frame 5. A flow hole 6 is provided on the outer surface of the placement frame 5. A translation stirring mechanism 7 is fixedly connected to the bottom plate 1. A driving mechanism 8 for driving the lifting mechanism 3 and the translation stirring mechanism 7 is fixedly connected to the lifting mechanism 3. During the pickling process, the lifting mechanism 3 will perform high-frequency up-and-down reciprocating motion on the placement frame 5, which can increase the flow of hydrochloric acid and improve the reaction rate. At the same time, the translation stirring mechanism 7 can drive the stirring rod 48 to reciprocate and rotate within the placement frame 5, stirring the silicon carbide micro powder and acid solution inside the placement frame 5, avoiding the accumulation of silicon carbide micro powder, making the contact between the silicon carbide micro powder and the acid solution more thorough and uniform, and improving the pickling and impurity removal effect.
[0016] In this embodiment, the rotating component is a ball bearing.
[0017] Example 2, as Figure 1 - Figure 9As shown, the drive mechanism 8 includes a support frame 81 fixedly connected to the lifting mechanism 3. A rotating shaft 82 is rotatably connected to the support frame 81. One end of the rotating shaft 82 is fixedly connected to the lifting mechanism 3, and the other end of the rotating shaft 82 is fixedly connected to a first bevel gear 83. The first bevel gear 83 is connected to the translational stirring mechanism 7. A first gear 84 is fixedly connected to the outer surface of the rotating shaft 82. A drive motor 85 is fixedly mounted on the support frame 81. The drive end of the drive motor 85 is fixedly connected to a second gear 86 that meshes with the first gear 84. When the drive motor 85 is started, the drive motor 85 drives the second gear 86 to rotate. The second gear 86 meshes with the first gear 84 to rotate, which in turn drives the rotating shaft 82 to rotate. When the rotating shaft 82 rotates, it drives the second reciprocating screw 32 to rotate through the connecting rod 36. The first bevel gear 83 meshes with the second bevel gear 76 to rotate, which in turn drives the first reciprocating screw 74 to rotate.
[0018] The translational stirring mechanism 7 includes a column 71 fixedly connected to the top of the base plate 1. A translational plate 72 is fixedly connected to the top of the column 71. A placement groove 73 is opened on the top of the translational plate 72. A first reciprocating screw 74 is rotatably connected inside the placement groove 73. A connecting shaft 75 is fixedly connected to one end of the first reciprocating screw 74. A second bevel gear 76 is fixedly connected to the other end of the connecting shaft 75 extending out of the translational plate 72. The second bevel gear 76 is connected to the drive mechanism 8. A first slider 77 is threadedly connected to the outer surface of the first reciprocating screw 74. Both inner walls of the placement groove 73 are open. The system includes a first guide groove 78. First guide blocks 79 are fixedly connected to both sides of the first slider 77. The two sets of first guide blocks 79 are slidably connected to the interiors of the two sets of first guide grooves 78. A shaft seat 710 is fixedly connected to the bottom of the first slider 77. A stirring shaft 711 is fixedly connected to the inner ring of the shaft seat 710. The stirring shaft 711 is slidably connected to the interior of the sleeve 47. Positioning blocks 414 are fixedly connected to the inner walls of both sides of the sleeve 47. Positioning grooves 713 are provided on both sides of the stirring shaft 711. The two sets of positioning blocks 414 are slidably connected to the two sets of positioning grooves 713. Inside the placement groove 73, a toothed plate 714 is fixedly connected to one inner wall, and a third gear 715 is fixedly connected to the outer surface of the stirring shaft 711, meshing with the toothed plate 714. The start-up drive mechanism 8 drives the first bevel gear 83 to rotate, which in turn drives the second bevel gear 76 to rotate, thereby driving the first reciprocating screw 74 to rotate. The rotation of the first reciprocating screw 74 drives the first slider 77 to reciprocate along the first guide groove 78. When the first slider 77 moves, it drives the stirring shaft 711 to move synchronously. During the translation of the stirring shaft 711, its outer surface... The third gear 715 on the surface rolls along the toothed plate 714, thereby driving the stirring shaft 711 to rotate. The stirring shaft 711 drives the sleeve 47 and the stirring rod 48 to rotate synchronously through the positioning block 414. At the same time, when the stirring shaft 711 moves with the first slider 77, it can drive the sleeve 47 and the stirring rod 48 to move synchronously, so that the stirring rod 48 rotates while reciprocating within the placement frame 5, which fully stirs the silicon carbide micro powder and acid solution within the placement frame 5, avoids the accumulation of silicon carbide micro powder, and allows the silicon carbide micro powder and acid solution to fully and evenly contact each other, thereby improving the effect of acid washing and impurity removal.
[0019] Positioning plates 49 are fixedly connected to both sides of the bottom of the top plate 42. An installation groove 410 is provided on one side of the positioning plate 49. Placement plates 9 that cooperate with the installation groove 410 are fixedly connected to both sides of the placement frame 5. A limiting groove 411 is provided at one end of the top side inside the installation groove 410. A trapezoidal limiting block 412 is slidably connected inside the limiting groove 411. A spring 413 is fixedly connected inside the limiting groove 411. One end of the spring 413 is fixedly connected to the limiting block 412. When the placement plates 9 on both sides of the placement frame 5 are aligned with the installation groove 410 on the positioning plate 49 and inserted, the placement plates 9 press the inclined surface of the limiting block 412, pushing the limiting block 412 to compress the spring 413 and retract into the limiting groove 411. When the placement plates 9 move to the other side of the limiting block 412, the spring 413 pushes the limiting block 412 to reset and pop out, thus limiting the placement plates 9.
[0020] The lifting mechanism 3 includes a connecting frame 31 fixedly connected to the base plate 1. A second reciprocating screw 32 is rotatably connected inside the connecting frame 31. A slide table 33 is slidably connected to the outer surface of the second reciprocating screw 32. One side of the slide table 33 is fixedly connected to the connecting plate 41. Second guide grooves 34 are provided on both inner walls of the connecting frame 31. Second guide blocks 35 are fixedly connected to both sides of the slide table 33. The two sets of second guide blocks 35 are slidably connected to the interiors of the two sets of second guide grooves 34. A connecting rod 36 is fixedly connected to one end of the second reciprocating screw 32. The other end of the connecting rod 36 is fixedly connected to the drive mechanism 8. When the drive motor 85 is started, the drive motor 85 drives the second gear 86 to rotate. The second gear 86 meshes and drives the first gear 84 to rotate, which in turn drives the rotating shaft 82 to rotate. When the rotating shaft 82 rotates, it drives the second reciprocating screw 32 to rotate through the connecting rod 36. The rotation of the second reciprocating screw 32 drives the slide table 33 to perform high-frequency up-and-down reciprocating motion along the second guide groove 34.
[0021] Working principle: In use, first, the silicon carbide micro powder to be pickled is loaded into the placement frame 5. Then, the placement plates 9 on both sides of the placement frame 5 are aligned with the mounting grooves 410 on the positioning plate 49 and inserted. During insertion, the placement plates 9 press against the inclined surface of the limiting block 412, pushing the limiting block 412 to compress the spring 413 and retract into the limiting groove 411. When the placement plate 9 moves to the other side of the limiting block 412, the spring 413 pushes the limiting block 412 to reset and pop out, thus limiting the placement plate 9 and completing the quick installation of the placement frame 5. Then, the drive motor 85 is started, and the drive motor 85 drives the second gear 8. When the first gear 84 rotates, the second gear 86 meshes with it, causing the first gear 84 to rotate, which in turn causes the rotating shaft 82 to rotate. When the rotating shaft 82 rotates, on the one hand, it drives the second reciprocating screw 32 to rotate through the connecting rod 36. The rotation of the second reciprocating screw 32 causes the slide table 33 to perform high-frequency up-and-down reciprocating motion along the second guide groove 34. This, in turn, drives the top plate 42 and the installed placement frame 5 to move up and down as a whole through the connecting plate 41. This allows the placement frame 5 to flow when immersed in the acid solution of the pickling tank 2, improving the pickling reaction efficiency. On the other hand, the rotation of the rotating shaft 82 will drive the first bevel gear 84 to rotate. 3. The first bevel gear 83 meshes with and drives the second bevel gear 76 to rotate, which in turn drives the first reciprocating screw 74 to rotate. The rotation of the first reciprocating screw 74 drives the first slider 77 to reciprocate and translate along the first guide groove 78. When the first slider 77 translates, it drives the stirring shaft 711 to translate synchronously. During the translation of the stirring shaft 711, the third gear 715 on its outer surface will roll along the tooth plate 714, thereby driving the stirring shaft 711 to rotate. The stirring shaft 711 drives the sleeve 47 and the stirring rod 48 to rotate synchronously through the positioning block 414. At the same time, the stirring shaft 711 moves with the first slider 77. During translation, the sleeve 47 and the stirring rod 48 can be driven to translate synchronously, so that the stirring rod 48 can rotate while reciprocating translation within the placement frame 5, which can fully stir the silicon carbide micro powder and acid solution within the placement frame 5, prevent the accumulation of silicon carbide micro powder, and ensure that the silicon carbide micro powder and acid solution are fully and evenly contacted, thereby improving the pickling and impurity removal effect. After pickling is completed, the drive mechanism 8 drives the lifting mechanism 3 to lift the placement frame 5 away from the pickling tank 2 as a whole, and then squeezes the limiting block 412 to retract it into the limiting groove 411, so that the placement frame 5 can be removed from the positioning plate 49 to complete the unloading. The operation is convenient.
[0022] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A silicon carbide pickling treatment device, comprising a base plate (1), characterized in that: The bottom plate (1) has an acid pickling tank (2) at its top. A lifting mechanism (3) is fixedly connected to the top of the bottom plate (1). An installation mechanism (4) is fixedly connected to one side of the lifting mechanism (3). A placement frame (5) is detachably installed on the installation mechanism (4). The installation mechanism (4) includes a connecting plate (41) fixedly connected to the lifting mechanism (3). A top plate (42) is fixedly connected to one side of the connecting plate (41). A storage groove (43) is opened on the top of the top plate (42). A sliding groove (44) is opened on both sides of the inner wall of the storage groove (43). The moving groove (44) is slidably connected to a sliding plate (45), and the sliding plate (45) is provided with an installation hole (46). The installation hole (46) is rotatably connected to a sleeve (47) through a rotating component. The outer surface of the sleeve (47) is fixedly connected to a stirring rod (48) that cooperates with the placement frame (5). The outer surface of the placement frame (5) is provided with a flow hole (6). The bottom plate (1) is fixedly connected to a translation stirring mechanism (7). The lifting mechanism (3) is fixedly connected to a driving mechanism (8) for driving the lifting mechanism (3) and the translation stirring mechanism (7).
2. The silicon carbide acid washing equipment according to claim 1, characterized in that: The drive mechanism (8) includes a support frame (81) fixedly connected to the lifting mechanism (3). A rotating shaft (82) is rotatably connected to the support frame (81). One end of the rotating shaft (82) is fixedly connected to the lifting mechanism (3). The other end of the rotating shaft (82) is fixedly connected to a first bevel gear (83). The first bevel gear (83) is connected to the translation stirring mechanism (7). A first gear (84) is fixedly connected to the outer surface of the rotating shaft (82). A drive motor (85) is fixedly installed on the support frame (81). The drive end of the drive motor (85) is fixedly connected to a second gear (86) that meshes with the first gear (84).
3. The silicon carbide acid washing equipment according to claim 1, characterized in that: The translation stirring mechanism (7) includes a column (71) fixedly connected to the top of the base plate (1). A translation plate (72) is fixedly connected to the top of the column (71). A placement groove (73) is opened on the top of the translation plate (72). A first reciprocating screw (74) is rotatably connected inside the placement groove (73). A connecting shaft (75) is fixedly connected to one end of the first reciprocating screw (74). A second bevel gear (76) is fixedly connected to the other end of the connecting shaft (75) extending out of the translation plate (72). The second bevel gear (76) is connected to the drive mechanism (8). A first slider (77) is threadedly connected to the outer surface of the first reciprocating screw (74). A first guide groove (78) is opened on both sides of the inner wall of the placement groove (73). A first guide groove is fixedly connected to both sides of the first slider (77). The first guide block (79) is slidably connected to the inside of the first guide groove (78) of the two sets of guide blocks (79). The bottom of the first slider (77) is fixedly connected to the bearing seat (710). The inner ring of the bearing seat (710) is fixedly connected to the stirring shaft (711). The stirring shaft (711) is slidably connected to the inside of the sleeve (47). The inner walls on both sides of the sleeve (47) are fixedly connected to the positioning block (414). The stirring shaft (711) is provided with positioning grooves (713) on both sides. The two sets of positioning blocks (414) are slidably connected to the inside of the two sets of positioning grooves (713). The inner wall on one side of the placement groove (73) is fixedly connected to the toothed plate (714). The outer surface of the stirring shaft (711) is fixedly connected to the third gear (715) that meshes with the toothed plate (714).
4. The silicon carbide acid washing equipment according to claim 1, characterized in that: Positioning plates (49) are fixedly connected to both sides of the bottom of the top plate (42). An installation groove (410) is provided on one side of the positioning plate (49). Placement plates (9) that cooperate with the installation groove (410) are fixedly connected to both sides of the placement frame (5).
5. The silicon carbide acid washing equipment according to claim 4, characterized in that: A limiting groove (411) is provided at one end of the top side inside the mounting groove (410). A limiting block (412) with a trapezoidal structure is slidably connected inside the limiting groove (411). A spring (413) is fixedly connected inside the limiting groove (411). One end of the spring (413) is fixedly connected to the limiting block (412).
6. The silicon carbide acid washing equipment according to claim 1, characterized in that: The lifting mechanism (3) includes a connecting frame (31) fixedly connected to the base plate (1). A second reciprocating screw (32) is rotatably connected inside the connecting frame (31). A slide table (33) is slidably connected to the outer surface of the second reciprocating screw (32). One side of the slide table (33) is fixedly connected to the connecting plate (41). A second guide groove (34) is provided on both inner walls of the connecting frame (31). A second guide block (35) is fixedly connected to both sides of the slide table (33). Two sets of second guide blocks (35) are slidably connected to the interior of the two sets of second guide grooves (34). A connecting rod (36) is fixedly connected to one end of the second reciprocating screw (32). The other end of the connecting rod (36) is fixedly connected to the driving mechanism (8).
