A reinforcing cage welding apparatus

Abstract

The application discloses a reinforcing cage welding equipment and relates to the technical field of reinforcing cage welding. The reinforcing cage welding equipment comprises a sliding rail, a driving mechanism is fixedly connected to the top of the sliding rail, the driving mechanism comprises a fixed vertical plate, and a first supporting frame is rotationally connected to the inside of the fixed vertical plate. The reinforcing cage welding equipment is provided with a first fixing block, a disc rib is fixed by starting an electric push rod motor to drive the first fixing block, workers are liberated from repetitive physical labor, labor intensity is greatly reduced, the welding efficiency of the whole equipment is improved, the position of the first fixing block is adjusted by controlling the starting or stopping of the electric push rod motor through the detection of a pressure sensor, sliding displacement of the disc rib during welding caused by insufficient clamping force is avoided, or the rib rib is not pressed by excessive clamping force, and further, the concentration of a huge torsional internal stress during the winding of the disc rib is avoided, and the welding efficiency of the equipment is improved.

Description

Technical Field

[0001] This invention relates to the field of steel cage welding technology, specifically to a steel cage welding device. Background Technology

[0002] As a crucial component of pile foundations, the quality and stability of the reinforcing cage directly impact the safety and durability of the entire pile foundation and even the entire building. Therefore, welding technology for the reinforcing cage is a key aspect in ensuring its quality. During the welding process, coiled reinforcing bars need to be wrapped around the circumferentially arranged transverse bars, and then welded and fixed at the contact points.

[0003] Patent CN118808853B discloses a steel cage welding device, including a transverse bar support frame and an active drive mechanism located at one end of the transverse bar support frame for driving the transverse bars to rotate. On the side of the active drive mechanism away from the transverse bar support frame, there is a traction mechanism for pulling the transverse bars to move laterally. A resistance welding machine is located between the active drive mechanism and the traction mechanism. On the side of the active drive mechanism opposite to the traction mechanism, there is a clamping mechanism for fixing and feeding the ends of the longitudinal bars. The clamping mechanism includes a support shaft located on the side of the active drive mechanism and a clamping plate slidably located on the support shaft. On the side of the clamping plate opposite to the traction mechanism, there is a slot. One side of the slot is open to the outside, and a clamping block is rotatably located inside the slot.

[0004] In the existing steel cage welding process, the ends of the coiled bars need to be manually fixed for positioning and welding, which is time-consuming and labor-intensive, reduces welding efficiency, and the existing fixing structure is prone to being blocked by welding slag, causing the fixing structure to malfunction and further affecting the welding efficiency of the equipment. Summary of the Invention

[0005] In view of the shortcomings of the prior art, the present invention provides a steel cage welding device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solution: a steel cage welding device, including a slide rail, a driving mechanism fixedly connected to the top of the slide rail, the driving mechanism including a fixed upright plate, a first support frame rotatably connected inside the fixed upright plate, a support column fixedly connected inside the first support frame, a clamping plate fixedly connected to the surface of the support column, and a fixing mechanism fixedly connected to the surface of the clamping plate.

[0007] Fixed mechanisms include:

[0008] A support block is fixedly connected to the top of a first sliding support plate. A cleaning mechanism is rotatably connected inside the support block, and a vibration mechanism is fixedly connected to the surface of the support block.

[0009] An electric linear actuator motor is fixedly connected inside the clamping disc, and a first fixing block is fixedly connected inside the electric linear actuator motor via an output shaft;

[0010] Cleanup agencies include:

[0011] An elastic arc-shaped plate is fixedly connected to the surface of a third fixed block.

[0012] Preferably, the fixed upright plate is fixedly connected to the top of the slide rail, a connecting rod is fixedly connected to the surface of the fixed upright plate, a frame is fixedly connected to the surface of the connecting rod, a support platform and a traction upright plate are slidably connected to the top of the slide rail, and the support platform is slidably connected to the slide rail. A first drive motor is fixedly connected to the top of the support platform, a second support frame is rotatably connected inside the traction upright plate, and a welding machine is fixedly connected to the surface of the slide rail.

[0013] Preferably, the surface of the elastic arc plate is provided with an arc-shaped through groove, and a brush is provided on the surface of the elastic arc plate.

[0014] Preferably, the fixing mechanism includes a second drive motor, which is fixedly connected to the surface of the clamping disk, and the first sliding support plate is slidably connected to the inside of the clamping disk. A pressure sensor is fixedly connected inside the clamping disk.

[0015] Preferably, the vibration mechanism includes a second fixed block, which is fixedly connected to the surface of the support block. A third drive motor is fixedly connected to the top of the second fixed block. A rotating disk is fixedly connected inside the third drive motor through an output shaft. A rotating toothed block is rotatably connected to the bottom of the second fixed block, and the rotating disk and the rotating toothed block are slidably connected.

[0016] Preferably, a second sliding support plate is slidably connected inside the support block, a first fixed tooth block is fixedly connected to the surface of the second sliding support plate, and the surface of the rotating tooth block meshes with the first fixed tooth block. A rectangular cleaning block is fixedly connected to the bottom of the second sliding support plate, a collection box is fixedly connected to the surface of the clamping disc, and a second brush is provided at the bottom of the rectangular cleaning block.

[0017] Preferably, the third fixing block is rotatably connected to the top of the support block, and a cylindrical gear is fixedly connected to the bottom of the third fixing block. A second fixing tooth block is meshed with the surface of the cylindrical gear, and the second fixing tooth block is fixedly disposed on the top of the second sliding support plate.

[0018] Preferably, there are two elastic arc-shaped plates, and the two elastic arc-shaped plates are symmetrically distributed about the central axis of the third fixed block.

[0019] This invention provides a steel cage welding device. It has the following beneficial effects:

[0020] 1. This rebar cage welding equipment, by setting a first fixing block, starts an electric push rod motor to drive the first fixing block to fix the coiled rebar, freeing workers from repetitive manual labor, significantly reducing labor intensity, improving the overall welding efficiency of the equipment, and, in conjunction with the detection of pressure sensors, controls the start or stop of the electric push rod motor, thereby adjusting the position of the first fixing block, avoiding slippage and displacement of the coiled rebar during welding due to insufficient clamping force, or damage to the rebar ribs due to excessive clamping force, and further avoiding the concentration of huge torsional internal stress during the coiling process, thus improving the welding efficiency of the equipment.

[0021] 2. This rebar cage welding equipment, by setting up a rectangular cleaning block, starts a third drive motor to ultimately drive the second sliding support plate to reciprocate, thereby driving the rectangular cleaning block to clean the impurities accumulated on the top of the clamping plate, avoiding malfunctions such as jamming, material unloading failure, and welding abnormalities caused by welding slag blockage, thus improving the processing efficiency of the equipment. In addition, with the addition of an elastic arc plate, as the second sliding support plate moves, it drives the third fixed block to rotate through the second fixed tooth block, thereby further cleaning the impurities on the top of the support block through the elastic arc plate, eliminating the risk of mechanical injury, and further improving the processing efficiency of the equipment.

[0022] 3. This type of rebar cage welding equipment, by opening an arc-shaped through groove on the surface of the elastic arc plate, can buffer and guide impurities that collide with the elastic arc plate during the elastic cleaning process, realize the flexible contact between the impurities and the elastic arc plate, thereby buffering the impact force of the impurities and guiding the impurities to move towards the collection box, avoiding the situation where impurities splatter everywhere during the elastic cleaning of the elastic arc plate, further avoiding the equipment blockage, and thus greatly improving the processing efficiency of the equipment. Attached Figure Description

[0023] Figure 1 This is a front-view stereoscopic structural diagram of the present invention;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the back side of the present invention;

[0025] Figure 3 This is a schematic diagram of the fixed upright plate structure of the present invention;

[0026] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;

[0027] Figure 5 This is a schematic diagram of the collection box structure of the present invention;

[0028] Figure 6 This is a schematic diagram of the clamping disk structure of the present invention;

[0029] Figure 7 This is a schematic diagram of the support block structure of the present invention;

[0030] Figure 8 For the present invention Figure 6 Schematic diagram at point B in the middle;

[0031] Figure 9 This is a schematic diagram of the second fixing block structure of the present invention;

[0032] Figure 10 This is a schematic diagram of the rectangular cleaning block structure of the present invention;

[0033] Figure 11 For the present invention Figure 10 Schematic diagram at point C.

[0034] In the diagram: 1. Slide rail; 2. First drive motor; 3. Support platform; 4. Traction plate; 5. Drive mechanism; 51. Fixed plate; 52. Connecting rod; 53. Stand; 54. First support frame; 55. Second support frame; 6. Welding machine; 7. Column; 8. Clamping plate; 9. Fixing mechanism; 91. Electric push rod motor; 92. Pressure sensor; 93. First fixed block; 94. Second drive motor; 95. First sliding support plate; 96. Support block; 10. Vibration mechanism; 101. Third drive motor; 102. Second fixed block; 103. Rotating disk; 104. Rotating gear block; 105. First fixed gear block; 106. Second sliding support plate; 107. Rectangular cleaning block; 108. Collection box; 11. Cleaning mechanism; 111. Third fixed block; 112. Elastic arc plate; 113. Cylindrical gear; 114. Second fixed gear block. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0036] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the invention, and should not be construed as limiting the invention.

[0037] Example 1: Please refer to Figure 1-7The present invention provides a technical solution: a steel cage welding device, including a slide rail 1, a drive mechanism 5 fixedly connected to the top of the slide rail 1, the drive mechanism 5 including a fixed plate 51, a first support frame 54 rotatably connected inside the fixed plate 51, a column 7 fixedly connected inside the first support frame 54, a clamping plate 8 fixedly connected to the surface of the column 7, and a fixing mechanism 9 fixedly connected to the surface of the clamping plate 8.

[0038] Fixed mechanism 9 includes:

[0039] Support block 96 is fixedly connected to the top of the first sliding support plate 95. A cleaning mechanism 11 is rotatably connected inside the support block 96, and a vibration mechanism 10 is fixedly connected to the surface of the support block 96.

[0040] An electric linear actuator motor 91 is fixedly connected inside the clamping plate 8. A first fixing block 93 is fixedly connected inside the electric linear actuator motor 91 through an output shaft.

[0041] Cleanup organization 11 includes:

[0042] The elastic arc plate 112 is fixedly connected to the surface of the third fixing block 111.

[0043] A fixed upright plate 51 is fixedly connected to the top of the slide rail 1. A connecting rod 52 is fixedly connected to the surface of the fixed upright plate 51. A frame 53 is fixedly connected to the surface of the connecting rod 52. A support platform 3 and a traction upright plate 4 are slidably connected to the top of the slide rail 1. The support platform 3 is slidably connected to the slide rail 1. A first drive motor 2 is fixedly connected to the top of the support platform 3. A second support frame 55 is rotatably connected inside the traction upright plate 4. A welding machine 6 is fixedly connected to the surface of the slide rail 1.

[0044] The surface of the elastic arc plate 112 is provided with an arc-shaped through groove, and a brush is provided on the surface of the elastic arc plate 112.

[0045] The fixing mechanism 9 includes a second drive motor 94, which is fixedly connected to the surface of the clamping disk 8. A first sliding support plate 95 is slidably connected to the inside of the clamping disk 8. A pressure sensor 92 is fixedly connected inside the clamping disk 8.

[0046] In use, the reinforcing bars are fixed at appropriate positions on the second support frame 55 and the first support frame 54. Then, the second drive motor 94 is started, which drives the first sliding support plate 95 to move through the output shaft. The movement of the first sliding support plate 95 drives the support block 96 to move and adjust it to the appropriate position. Then, the electric push rod motor 91 is started, which drives the first fixing block 93 to move towards the position of the coiled reinforcing bar through the output shaft, thereby fixing the coiled reinforcing bar. After that, the first drive motor 2 is started to control the support platform 3 and the traction upright plate 4 to slide on the top of the slide rail 1. Then, the welding machine 6 is controlled to weld the coiled reinforcing bar. During this process, the pressure sensor 92 continuously detects and adjusts the position of the first fixing block 93 in real time by starting or stopping the electric push rod motor 91.

[0047] By setting a first fixing block 93, the electric push rod motor 91 is activated to drive the first fixing block 93 to fix the coiled rebar, freeing workers from repetitive manual labor, significantly reducing labor intensity, and improving the overall welding efficiency of the equipment. Furthermore, in conjunction with the detection of the pressure sensor 92, the electric push rod motor 91 is controlled to start or stop, thereby adjusting the position of the first fixing block 93. This prevents the coiled rebar from sliding and shifting during welding due to insufficient clamping force, or from damaging the rebar ribs due to excessive clamping force. It also further avoids the concentration of huge torsional internal stress during the coiling process, improving the welding efficiency of the equipment.

[0048] Example 2: Please refer to Figure 1-11 Based on Embodiment 1, the present invention provides a technical solution:

[0049] The vibration mechanism 10 includes a second fixed block 102, which is fixedly connected to the surface of the support block 96. A third drive motor 101 is fixedly connected to the top of the second fixed block 102. A rotating disk 103 is fixedly connected inside the third drive motor 101 through an output shaft. A rotating toothed block 104 is rotatably connected to the bottom of the second fixed block 102, and the rotating disk 103 and the rotating toothed block 104 are slidably connected.

[0050] The support block 96 is internally slidably connected to a second sliding support plate 106. The surface of the second sliding support plate 106 is fixedly connected to a first fixed tooth block 105, and the surface of the rotating tooth block 104 is meshed with the first fixed tooth block 105. The bottom of the second sliding support plate 106 is fixedly connected to a rectangular cleaning block 107. The surface of the clamping disc 8 is fixedly connected to a collection box 108. The bottom of the rectangular cleaning block 107 is provided with a second brush.

[0051] The third fixing block 111 is rotatably connected to the top of the support block 96. A cylindrical gear 113 is fixedly connected to the bottom of the third fixing block 111. A second fixing tooth block 114 is meshed with the surface of the cylindrical gear 113, and the second fixing tooth block 114 is fixedly disposed on the top of the second sliding support plate 106.

[0052] There are two elastic arc plates 112, and the two elastic arc plates 112 are symmetrically distributed about the central axis of the third fixed block 111.

[0053] In use, the third drive motor 101 is started, which drives the rotating disk 103 to rotate via the output shaft. The rotation of the rotating disk 103 causes the rotating toothed block 104 to reciprocate at the bottom of the second fixed block 102. The rotation of the rotating toothed block 104 causes the first fixed toothed block 105 to reciprocate. The movement of the first fixed toothed block 105 causes the second sliding support plate 106 to reciprocate. The movement of the second sliding support plate 106 causes the rectangular cleaning block 107 to clean the top of the clamping disk 8. At the same time, it causes the second fixed toothed block 114 at the top of the second sliding support plate 106 to reciprocate. The movement of the second fixed toothed block 114 causes the cylindrical gear 113 to rotate. The rotation of the cylindrical gear 113 causes the third fixed block 111 to rotate. The rotation of the third fixed block 111 causes the elastic arc plate 112 to clean the top of the support block 96. The elastic arc plate 112 undergoes elastic deformation during the cleaning process, which facilitates the cleaning of impurities remaining between the first fixed blocks 93. Finally, the cleaned impurities fall into the collection box 108 and are collected.

[0054] By setting up a rectangular cleaning block 107, the third drive motor 101 is started, which ultimately drives the second sliding support plate 106 to move back and forth. This causes the rectangular cleaning block 107 to clean the impurities accumulated on the top of the clamping plate 8, avoiding malfunctions such as jamming, material removal failure, and welding abnormalities caused by welding slag blockage, thus improving the processing efficiency of the equipment. In addition, with the setting up of the elastic arc plate 112, the second sliding support plate 106 moves while the second fixed tooth block 114 drives the third fixed block 111 to rotate, thereby further cleaning the impurities on the top of the support block 96 through the elastic arc plate 112, eliminating the risk of mechanical injury, and further improving the processing efficiency of the equipment.

[0055] By opening an arc-shaped through groove on the surface of the elastic arc plate 112, the impurities that collide with the elastic arc plate 112 during the elastic cleaning process can be buffered and guided, realizing flexible contact between the impurities and the elastic arc plate 112. This buffers the impact force of the impurities and guides them to move towards the collection box 108, avoiding the situation where impurities splatter everywhere during the elastic cleaning of the elastic arc plate 112, further preventing equipment blockage, and thus greatly improving the processing efficiency of the equipment.

[0056] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A steel cage welding device, comprising a slide rail (1), characterized in that: The top of the slide rail (1) is fixedly connected to a drive mechanism (5), the drive mechanism (5) includes a fixed upright plate (51), the inside of the fixed upright plate (51) is rotatably connected to a first support frame (54), the inside of the first support frame (54) is fixedly connected to a pillar (7), the surface of the pillar (7) is fixedly connected to a clamping plate (8), and the surface of the clamping plate (8) is fixedly connected to a fixing mechanism (9). The fixed mechanism (9) includes: Support block (96), the support block (96) is fixedly connected to the top of the first sliding support plate (95), the inside of the support block (96) is rotatably connected to a cleaning mechanism (11), and the surface of the support block (96) is fixedly connected to a vibration mechanism (10). An electric linear actuator motor (91) is fixedly connected inside the clamping plate (8), and a first fixing block (93) is fixedly connected inside the electric linear actuator motor (91) through an output shaft. The cleanup organization (11) includes: An elastic arc plate (112) is fixedly connected to the surface of a third fixing block (111).

2. The steel cage welding equipment according to claim 1, characterized in that: The fixed upright plate (51) is fixedly connected to the top of the slide rail (1). A connecting rod (52) is fixedly connected to the surface of the fixed upright plate (51). A frame (53) is fixedly connected to the surface of the connecting rod (52). A support platform (3) and a traction upright plate (4) are slidably connected to the top of the slide rail (1). The support platform (3) is slidably connected to the slide rail (1). A first drive motor (2) is fixedly connected to the top of the support platform (3). A second support frame (55) is rotatably connected inside the traction upright plate (4). A welding machine (6) is fixedly connected to the surface of the slide rail (1).

3. The steel cage welding equipment according to claim 1, characterized in that: The surface of the elastic arc plate (112) is provided with an arc-shaped through groove, and a brush is provided on the surface of the elastic arc plate (112).

4. The steel cage welding equipment according to claim 1, characterized in that: The fixing mechanism (9) includes a second drive motor (94), which is fixedly connected to the surface of the clamping disk (8). The first sliding support plate (95) is slidably connected inside the clamping disk (8). A pressure sensor (92) is fixedly connected inside the clamping disk (8).

5. The steel cage welding equipment according to claim 4, characterized in that: The vibration mechanism (10) includes a second fixed block (102), which is fixedly connected to the surface of the support block (96). A third drive motor (101) is fixedly connected to the top of the second fixed block (102). A rotating disk (103) is fixedly connected inside the third drive motor (101) through an output shaft. A rotating tooth block (104) is rotatably connected to the bottom of the second fixed block (102), and the rotating disk (103) and the rotating tooth block (104) are slidably connected.

6. The steel cage welding equipment according to claim 5, characterized in that: The support block (96) is internally slidably connected to a second sliding support plate (106), and the surface of the second sliding support plate (106) is fixedly connected to a first fixed tooth block (105), and the surface of the rotating tooth block (104) is meshed with the first fixed tooth block (105). The bottom of the second sliding support plate (106) is fixedly connected to a rectangular cleaning block (107), and the surface of the clamping disc (8) is fixedly connected to a collection box (108). The bottom of the rectangular cleaning block (107) is provided with a second brush.

7. The steel cage welding equipment according to claim 1, characterized in that: The third fixing block (111) is rotatably connected to the top of the support block (96), and a cylindrical gear (113) is fixedly connected to the bottom of the third fixing block (111). The surface of the cylindrical gear (113) is meshed with a second fixing tooth block (114), and the second fixing tooth block (114) is fixedly disposed on the top of the second sliding support plate (106).

8. The steel cage welding equipment according to claim 7, characterized in that: There are two elastic arc plates (112), and the two elastic arc plates (112) are symmetrically distributed about the central axis of the third fixed block (111).

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