A laser cutting device for producing a wrecker accessory
Patent Information
- Application Number
- CN202611351485.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-02
- Publication Date
- 2026-10-30
AI Technical Summary
然而,现有设备在实际应用中仍存在以下不足:一是切割头的姿态调节范围有限,对于需要在管材或型材周向多个角度进行斜向切割的坡口加工,切割头往往需要复杂的机械臂结构来实现,设备成本高且刚度不足;二是工件的输送和支撑机构多为固定式,难以适应不同截面尺寸和形状的清障车配件,换型调节不便;三是切割过程中,工件仅受底部支撑辊或侧面定位轮的单侧限位,对于截面不对称或重心偏置的配件,容易在输送过程中发生翻转或偏斜,影响切割精度
[0018]1、本发明通过设置旋转环机构能够带动偏转环机构及转动安装套机构整体旋转变位,配合偏转环机构调节激光切割头的整体偏转角度,以及变位环机构对多个激光切割头进行同步角度调节,实现了激光切割头多自由度的灵活姿态控制,提高了清障车配件生产用激光切割的效率和适应性。
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Figure CN123000268A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laser cutting technology, specifically a laser cutting device for the production of parts for road clearing vehicles. Background Technology
[0002] Wrecker vehicles are essential specialized vehicles for roadside assistance and vehicle transportation. Their manufacturing involves the processing of numerous metal components, such as tow arms, crossbeams, reinforcing plates, and connecting seats. These components are typically made of medium-thick steel plates or profiles, and come in various shapes, including complex cutting contours such as straight lines, curves, and bevels, requiring high cutting precision and efficiency. Laser cutting, due to its advantages such as narrow kerf, small heat-affected zone, and high cutting speed, is widely used in the production of wrecker vehicle components.
[0003] Currently, laser cutting equipment used for pipes and profiles is mostly a three-axis or five-axis linkage cutting machine tool. The workpiece is clamped on a chuck or support roller, and the cutting is completed through the multi-axis movement of the cutting head. However, existing equipment still has the following shortcomings in practical applications: First, the attitude adjustment range of the cutting head is limited. For beveling processing that requires oblique cutting at multiple angles in the circumferential direction of pipes or profiles, the cutting head often requires a complex robotic arm structure, resulting in high equipment cost and insufficient rigidity. Second, the workpiece conveying and support mechanisms are mostly fixed, making it difficult to adapt to different cross-sectional sizes and shapes of clearing vehicle accessories, and inconvenient for changeover and adjustment. Third, during the cutting process, the workpiece is only limited by one side of the bottom support roller or side positioning wheel. For accessories with asymmetrical cross-sections or off-center centers of gravity, they are prone to flipping or tilting during conveying, affecting cutting accuracy.
[0004] Therefore, there is an urgent need for a laser cutting device that can flexibly adjust the spatial posture of the cutting head, adapt to the stable conveying of various cross-section parts, and has a compact structure and good rigidity, so as to improve the efficiency and quality of the production of parts for clearing vehicles. Summary of the Invention
[0005] This invention provides a laser cutting device for the production of parts for clearing vehicles, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A laser cutting device for manufacturing parts for road clearing vehicles includes a base. A rotating ring mechanism is located at the center of the upper surface of the base. A deflection ring mechanism is located within the rotating ring mechanism. Several rotating mounting sleeve mechanisms are circumferentially arranged on the inner side of the deflection ring mechanism. A laser cutting head is mounted on each rotating mounting sleeve mechanism. A displacement ring mechanism is located between the deflection ring mechanism and the rotating mounting sleeve mechanism. Two symmetrically arranged movable frame mechanisms are located on the base. The rotating ring mechanism is positioned between the two movable frame mechanisms. A lower support roller mechanism and an upper support roller mechanism are mounted on each movable frame mechanism. A synchronization rod mechanism is located between the lower support roller mechanism and the upper support roller mechanism. The lower support roller mechanism has two symmetrically arranged support wheel mechanisms; the rotating ring mechanism is used to adjust the rotation angle of the deflection ring mechanism, the deflection ring mechanism is used to adjust the overall deflection angle of the rotating mounting sleeve mechanism, the rotating mounting sleeve mechanism is used to install the laser cutting head, the displacement ring mechanism is used to adjust the angle of the rotating mounting sleeve mechanism, the synchronizing rod mechanism is used to realize the linkage between the lower support roller mechanism and the upper support roller mechanism, the support wheel mechanism is used to support the sides and bottom of the accessories, the lower support roller mechanism and the upper support roller mechanism are used to center and limit the accessories, and the lower support roller mechanism is used to transport and move the accessories.
[0008] As a preferred embodiment of the present invention, the rotating ring mechanism includes a mounting ring seat fixed on a base, a mounting ring fixedly connected to the mounting ring, a rotating ring rotatably connected to the inner side of the mounting ring, the axis of the mounting ring being arranged laterally, a gear ring fixedly connected to the outer side of the rotating ring, a first motor seat fixedly connected to the outer side of the mounting ring, the first motor seat being connected to a first motor, and a gear fixedly connected to the output shaft of the first motor, the gear and the gear ring meshing.
[0009] As a preferred embodiment of the present invention, the deflection ring mechanism includes a deflection shaft disposed inside the rotating ring, the deflection shaft and the rotating ring being rotatably connected, the deflection shaft being fixedly connected to the deflection ring, a drive shaft being fixedly connected to the outer side of the deflection ring away from the deflection shaft, the axes of the drive shaft and the deflection shaft being coincident, a second motor being fixedly connected to the inner side of the rotating ring, the output shaft of the second motor being coaxially fixedly connected to the drive shaft, and the axis of the drive shaft being perpendicular to the axis of the rotating ring.
[0010] As a preferred embodiment of the present invention, the rotating mounting sleeve mechanism includes a rotating seat fixed to the inner side of the deflection ring, the rotating seat being rotatably connected to the mounting sleeve, a laser cutting head being disposed inside the mounting sleeve, the mounting sleeve being rotatably connected to a first rotating shaft, the first rotating shaft being fixedly connected to a rotating rod, the rotating rod being fixedly connected to a second rotating shaft, and the second rotating shaft being rotatably connected to a second rotating shaft seat.
[0011] As a preferred embodiment of the present invention, the displacement ring mechanism includes a third rotating shaft seat fixed to the inner side of the deflection ring, the third rotating shaft seat being rotatably connected to a third rotating shaft, the third rotating shaft being rotatably connected to a first linear motor, the first linear motor being rotatably connected to a fourth rotating shaft, the fourth rotating shaft being rotatably connected to a fourth rotating shaft seat, the fourth rotating shaft seat being fixedly connected to the displacement ring, the displacement ring and the deflection ring being rotatably connected, and the axis of the displacement ring and the axis of the deflection ring coinciding.
[0012] As a preferred embodiment of the present invention, the moving frame mechanism includes a linear motor base fixed to the base, a second linear motor fixedly connected to the linear motor base, a moving frame fixedly connected to the end of the second linear motor away from the linear motor base, the moving frame and the base being slidably connected, and the second linear motor being arranged horizontally.
[0013] As a preferred embodiment of the present invention, the lower support roller mechanism includes a third linear motor fixed to the bottom of the inner side of the movable frame, the top of the third linear motor is fixedly connected to the lower support roller seat, the lower support roller seat and the movable frame are slidably connected, the lower support roller seat is rotatably connected to the lower support roller shaft, the lower support roller shaft is coaxially fixedly connected to the lower support roller, and the axis of the lower support roller is longitudinally arranged.
[0014] As a preferred embodiment of the present invention, the upper support roller mechanism includes an upper support roller seat slidably connected to the movable frame, a third motor fixedly connected to the inner side of the upper support roller seat, the output shaft of the third motor fixedly connected to the upper support roller shaft, the axis of the upper support roller shaft being longitudinally arranged, the upper support roller shaft being coaxially fixedly connected to the upper support roller, and the axis of the upper support roller being parallel to the axis of the lower support roller.
[0015] As a preferred embodiment of the present invention, the synchronizing rod mechanism includes an upper sliding groove on the side of the movable frame, an upper sliding block in the upper sliding groove, an upper sliding block and an upper support roller seat fixedly connected, a first rotating seat fixedly connected to the side of the upper sliding block, a first rotating rod rotatably connected to the first rotating seat, a second rotating seat rotatably connected to the end of the first rotating rod away from the first rotating seat, a telescopic block fixedly connected to the second rotating seat, a third rotating seat fixedly connected to the side of the telescopic block away from the second rotating seat, a second rotating rod rotatably connected to the third rotating seat, a fourth rotating seat rotatably connected to the end of the second rotating rod away from the third rotating seat, a lower sliding block fixedly connected to the fourth rotating seat, a lower sliding block in the side of the movable frame, a lower sliding block slidably connected to the movable frame, a lower sliding block and a lower support roller seat fixedly connected, a telescopic rod fixedly connected between the telescopic block and the movable frame, and the telescopic rod being parallel to the base.
[0016] As a preferred embodiment of the present invention, the support wheel mechanism includes a fourth linear motor fixed to the inner side of the upper support roller seat. The axis of the fourth linear motor is parallel to the axis of the lower support roller. A movable plate is fixedly connected to the end of the fourth linear motor. The upper support roller shaft passes through the movable plate. The upper support roller shaft and the movable plate are slidably connected. A plurality of lower support wheels are rotatably connected to the inner side of the movable plate. A plurality of side chucks are rotatably connected to the upper surface of the movable plate. The top of the lower support wheel and the top of the lower support roller are at the same horizontal height. The inner side of the side chuck and the inner side of the movable plate are at the same vertical position.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. This invention, by setting a rotating ring mechanism, can drive the deflection ring mechanism and the rotating mounting sleeve mechanism to rotate and change position as a whole. In conjunction with the deflection ring mechanism, the overall deflection angle of the laser cutting head is adjusted, and the displacement ring mechanism can synchronously adjust the angle of multiple laser cutting heads. This realizes flexible attitude control of the laser cutting head with multiple degrees of freedom, and improves the efficiency and adaptability of laser cutting for the production of clearing vehicle parts.
[0019] 2. Multiple laser cutting heads are arranged circumferentially inside the deflection ring through a rotating mounting sleeve mechanism, which can simultaneously perform multi-angle cutting operations, with a wide cutting coverage, and can meet the cutting needs of complex contours and bevels.
[0020] 3. The lower support roller mechanism and the upper support roller mechanism are linked by a synchronous rod mechanism. When the third linear motor adjusts the height of the lower support roller, the upper support roller moves synchronously in the opposite direction, always centering and limiting the workpiece. This adapts to accessories with different cross-sectional heights, making it convenient for changing and adjusting, and ensuring high centering accuracy.
[0021] 4. The lower support wheel and side chuck of the support wheel mechanism, together with the lower support roller and the upper support roller, can form multi-point support for the bottom and sides of the workpiece, effectively preventing workpieces with asymmetrical cross-sections or off-center center of gravity from flipping or tilting during conveying and cutting.
[0022] 5. The moving frame mechanism allows for adjustment of the distance between the two moving frames to accommodate accessories of different widths; the upper support roller is driven by a third motor to realize the conveying and moving of the workpiece, integrating conveying and cutting for convenient operation. Attached Figure Description
[0023] Figure 1 This is a first-view structural schematic diagram of a laser cutting device for producing parts for a road clearing vehicle.
[0024] Figure 2 This is a second-view structural schematic diagram of a laser cutting device for producing parts for a road clearing vehicle.
[0025] Figure 3This is a partial structural diagram of a laser cutting device for producing parts for a road clearing vehicle.
[0026] Figure 4 for Figure 3 A magnified view of region A in the middle.
[0027] Figure 5 This is a schematic diagram of the second part of a laser cutting device for producing parts for a road clearing vehicle.
[0028] In the diagram: 1. Base; 2. Rotating ring mechanism; 201. Mounting ring seat; 202. Mounting ring; 203. Rotating ring; 204. Gear ring; 205. First motor seat; 206. First motor; 207. Gear; 3. Deflection ring mechanism; 301. Deflection shaft; 302. Deflection ring; 303. Drive shaft; 304. Second motor; 4. Rotating mounting sleeve mechanism; 401. Rotating seat; 402. Mounting sleeve; 403. First rotating shaft; 404. Rotating rod; 405. Second rotating shaft; 406. Second rotating shaft seat; 5. Displacement ring mechanism; 501. Third rotating shaft seat; 502. Third rotating shaft; 503. First linear motor; 504. Fourth rotating shaft; 505. Fourth rotating shaft seat; 506. Displacement ring; 6. Laser cutting head; 7. Moving frame mechanism; 701. Linear motor seat; 702. Second linear motor; 7 03. Moving frame; 8. Lower support roller mechanism; 801. Third linear motor; 802. Lower support roller seat; 803. Lower support roller shaft; 804. Lower support roller; 9. Upper support roller mechanism; 901. Upper support roller seat; 902. Third motor; 903. Upper support roller shaft; 904. Upper support roller; 10. Synchronizing rod mechanism; 1001. Upper sliding groove; 1002. Upper sliding block; 1003. First rotating seat; 1004. First rotating rod; 1005. Second rotating seat; 1006. Telescopic block; 1007. Third rotating seat; 1008. Second rotating rod; 1009. Fourth rotating seat; 1010. Lower sliding block; 1011. Lower sliding groove; 1012. Telescopic rod; 11. Support wheel mechanism; 1101. Fourth linear motor; 1102. Moving plate; 1103. Lower support wheel; 1104. Side retaining wheel. Detailed Implementation
[0029] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0030] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.
[0031] For examples, please refer to Figures 1-5A laser cutting device for producing parts for a tow truck includes a base 1. A rotating ring mechanism 2 is located at the center of the upper surface of the base 1. A deflection ring mechanism 3 is located within the rotating ring mechanism 2. Several rotating mounting sleeve mechanisms 4 are circumferentially arranged on the inner side of the deflection ring mechanism 3. A laser cutting head 6 is mounted on each rotating mounting sleeve mechanism 4. A displacement ring mechanism 5 is located between the deflection ring mechanism 3 and the rotating mounting sleeve mechanism 4. Two symmetrically arranged movable frame mechanisms 7 are located on the base 1. The rotating ring mechanism 2 is located between the two movable frame mechanisms 7. A lower support roller mechanism 8 and an upper support roller mechanism 9 are mounted on each movable frame mechanism 7. A synchronization rod mechanism 1 is located between the lower support roller mechanism 8 and the upper support roller mechanism 9. 0. The lower support roller mechanism 8 is equipped with two symmetrically arranged support wheel mechanisms 11; the rotating ring mechanism 2 is used to adjust the rotation angle of the deflection ring mechanism 3, the deflection ring mechanism 3 is used to adjust the overall deflection angle of the rotating mounting sleeve mechanism 4, the rotating mounting sleeve mechanism 4 is used to install the laser cutting head 6, the displacement ring mechanism 5 is used to adjust the angle of the rotating mounting sleeve mechanism 4, the synchronizing rod mechanism 10 is used to realize the linkage between the lower support roller mechanism 8 and the upper support roller mechanism 9, the support wheel mechanism 11 is used to support the side and bottom of the accessory, the lower support roller mechanism 8 and the upper support roller mechanism 9 are used to center and limit the accessory, and the lower support roller mechanism 8 is used to transport and move the accessory.
[0032] The rotating ring mechanism 2 includes a mounting ring seat 201 fixed on the base 1, a mounting ring 202 fixedly connected to the mounting ring seat 201, a rotating ring 203 rotatably connected to the inner side of the mounting ring 202, the axis of the mounting ring 202 being arranged laterally, a gear ring 204 fixedly connected to the outer side of the rotating ring 203, a first motor seat 205 fixedly connected to the outer side of the mounting ring 202, a first motor seat 205 connected to the first motor 206, and a gear 207 fixedly connected to the output shaft of the first motor 206, the gear 207 meshing with the gear ring 204. The deflection ring mechanism 3 includes a deflection shaft 301 located inside the rotating ring 203. The deflection shaft 301 and the rotating ring 203 are rotatably connected. The deflection shaft 301 is fixedly connected to the deflection ring 302. A drive shaft 303 is fixedly connected to the outer side of the deflection ring 302 away from the deflection shaft 301. The axes of the drive shaft 303 and the deflection shaft 301 coincide. A second motor 304 is fixedly connected to the inner side of the rotating ring 203. The output shaft of the second motor 304 and the drive shaft 303 are coaxially fixedly connected. The axis of the drive shaft 303 is perpendicular to the axis of the rotating ring 203.
[0033] Specifically, the first motor 206 drives the rotating ring 203 to rotate via the gear 207. The second motor 304 drives the deflection ring 302 to deflect around the axis of the deflection shaft 301 via the drive shaft 303, and the axis of the drive shaft 303 is perpendicular to the axis of the rotating ring 203.
[0034] The rotating mounting sleeve mechanism 4 includes a rotating seat 401 fixed inside the deflection ring 302. The rotating seat 401 is rotatably connected to the mounting sleeve 402. The laser cutting head 6 is disposed inside the mounting sleeve 402. The mounting sleeve 402 is rotatably connected to a first rotating shaft 403. The first rotating shaft 403 is fixedly connected to a rotating rod 404. The rotating rod 404 is fixedly connected to a second rotating shaft 405. The second rotating shaft 405 is rotatably connected to a second rotating shaft seat 406. The displacement ring mechanism 5 includes a third rotating shaft seat 501 fixed inside the deflection ring 302. The third rotating shaft seat 501 is rotatably connected to a third rotating shaft 502. The third rotating shaft 502 is rotatably connected to a first linear motor 503. The first linear motor 503 is rotatably connected to a fourth rotating shaft 504. The fourth rotating shaft 504 is rotatably connected to a fourth rotating shaft seat 505. The fourth rotating shaft seat 505 is fixedly connected to a displacement ring 506. The displacement ring 506 and the deflection ring 302 are rotatably connected, and the axis of the displacement ring 506 coincides with the axis of the deflection ring 302.
[0035] Specifically, when the displacement ring 506 rotates, the second rotating shaft seat 406 and the second rotating shaft 405 drive the rotating rod 404 to swing, which in turn drives the mounting sleeve 402 and the laser cutting head 6 to rotate around the rotating seat 401, thereby achieving synchronous adjustment of the deflection angle of multiple laser cutting heads 6.
[0036] The moving frame mechanism 7 includes a linear motor base 701 fixed on the base 1, a second linear motor 702 fixedly connected to the linear motor base 701, a moving frame 703 fixedly connected to the end of the second linear motor 702 away from the linear motor base 701, the moving frame 703 and the base 1 being slidably connected, and the second linear motor 702 being arranged horizontally.
[0037] Specifically, the second linear motor 702 can drive the moving frame 703 to move laterally, and adjust the distance between the two moving frames 703 to accommodate the conveying of accessories of different widths.
[0038] The lower support roller mechanism 8 includes a third linear motor 801 fixed to the bottom inner side of the movable frame 703. The top of the third linear motor 801 is fixedly connected to the lower support roller seat 802. The lower support roller seat 802 and the movable frame 703 are slidably connected. The lower support roller seat 802 is rotatably connected to the lower support roller shaft 803. The lower support roller shaft 803 is coaxially fixedly connected to the lower support roller 804. The axis of the lower support roller 804 is longitudinally arranged. The upper support roller mechanism 9 includes an upper support roller seat 901 slidably connected to the movable frame 703. The inner side of the upper support roller seat 901 is fixedly connected to the third motor 902. The output shaft of the third motor 902 is fixedly connected to the upper support roller shaft 903. The axis of the upper support roller shaft 903 is longitudinally arranged. The upper support roller shaft 903 is coaxially fixedly connected to the upper support roller 904. The axis of the upper support roller 904 is parallel to the axis of the lower support roller 804. The synchronizing rod mechanism 10 includes an upper sliding groove 1001 formed on the side of the movable frame 703. An upper sliding block 1002 is provided in the upper sliding groove 1001. The upper sliding block 1002 is fixedly connected to the upper support roller seat 901. A first rotating seat 1003 is fixedly connected to the side of the upper sliding block 1002. A first rotating rod 1004 is rotatably connected to the first rotating rod 1003. A second rotating seat 1005 is rotatably connected to the end of the first rotating rod 1004 away from the first rotating seat 1003. A telescopic block 1006 is fixedly connected to the second rotating seat 1005. A third rotating seat is fixedly connected to the side of the telescopic block 1006 away from the second rotating seat 1005. 1007, the third rotating seat 1007 is rotatably connected to the second rotating rod 1008, the end of the second rotating rod 1008 away from the third rotating seat 1007 is rotatably connected to the fourth rotating seat 1009, the fourth rotating seat 1009 is fixedly connected to the lower slider 1010, the side of the moving frame 703 is provided with a sliding groove 1011, the lower slider 1010 is located in the sliding groove 1011, the lower slider 1010 and the moving frame 703 are slidably connected, the lower slider 1010 and the lower support roller seat 802 are fixedly connected, the telescopic block 1006 and the moving frame 703 are fixedly connected to the telescopic rod 1012, the telescopic rod 1012 is parallel to the base 1.
[0039] Specifically, a lower support roller 804 is coaxially fixedly connected to the lower support roller shaft 803. The lower support roller 804 supports the bottom of the accessory and transports the accessory. The axis of the upper support roller 904 is parallel to the axis of the lower support roller 804, and is used to limit and press the accessory from above. The third motor 902 can drive the upper support roller 904 to rotate, which works in conjunction with the lower support roller 804 to transport the workpiece. When the third linear motor 801 drives the lower support roller seat 802 to rise and fall, the upper support roller seat 901 moves synchronously in the opposite direction through the linkage of the lower slider 1010, the second rotating rod 1008, the telescopic block 1006, the first rotating rod 1004 and the upper slider 1002, so that the lower support roller 804 and the upper support roller 904 always keep the workpiece centered and limited.
[0040] The support wheel mechanism 11 includes a fourth linear motor 1101 fixed inside the upper support roller seat 901. The axis of the fourth linear motor 1101 is parallel to the axis of the lower support roller 804. The end of the fourth linear motor 1101 is fixedly connected to a moving plate 1102. The upper support roller shaft 903 passes through the moving plate 1102. The upper support roller shaft 903 and the moving plate 1102 are slidably connected. The inner side of the moving plate 1102 is rotatably connected to several lower support wheels 1103 arranged at equal intervals. The upper surface of the moving plate 1102 is rotatably connected to several side chucks 1104 arranged at equal intervals. The top of the lower support wheel 1103 and the top of the lower support roller 804 are at the same horizontal height. The inner side of the side chuck 1104 and the inner side of the moving plate 1102 are at the same vertical position.
[0041] Specifically, the inner edge of the side roller 1104 and the inner edge of the moving plate 1102 are in the same vertical position, used to limit and support the side of the accessory. The fourth linear motor 1101 can drive the moving plate 1102 to move axially, adjusting the axial position of the lower support wheel 1103 and the side roller 1104 to adapt to the support requirements of accessories of different lengths.
[0042] The workflow of this invention is as follows:
[0043] The workflow of the laser cutting device for producing parts for the clearing vehicle can be divided into five stages: parameter adjustment, workpiece clamping and conveying, cutting head posture adjustment, laser cutting operation, and unloading. The actions of the components involved in each stage are detailed below.
[0044] I. Parameter Adjustment Stage
[0045] Based on the cross-sectional dimensions and length of the parts to be cut for the clearing vehicle, three sets of parameters are adjusted. The second linear motor 702 is activated, driving the moving frame 703 to move laterally along the base 1. The distance between the two moving frames 703 is adjusted to accommodate the width of the parts. The third linear motor 801 is activated, driving the lower support roller seat 802 to rise and fall, which in turn drives the upper support roller seat 901 to move synchronously in the opposite direction via the synchronizing rod mechanism 10. Specifically, when the lower slider 1010 moves with the lower support roller seat 802, the linkage of the fourth rotating seat 1009, the second rotating rod 1008, the telescopic block 1006, the first rotating rod 1004, and the upper slider 1002 causes the upper support roller seat 901 to move in the opposite direction along the upper sliding groove 1001, achieving synchronous adjustment of the distance between the lower support roller 804 and the upper support roller 904, thus centering and limiting the movement of the parts. Start the fourth linear motor 1101 to drive the moving plate 1102 to move axially, and adjust the axial position of the lower support wheel 1103 and the side chuck wheel 1104 to adapt to the length support requirements of the accessories.
[0046] II. Workpiece clamping and conveying stage
[0047] The part to be cut is fed into the device from one end. The bottom of the part is supported by the lower support roller 804 and the lower support wheel 1103, the side is limited by the side retaining wheel 1104, and the top is pressed by the upper support roller 904, forming a multi-point stable clamping. The third motor 902 is started to drive the upper support roller 904 to rotate. The upper support roller 904 drives the part to be conveyed longitudinally by friction, and conveys the part to the central cutting area of the rotating ring mechanism 2.
[0048] III. Cutting Head Posture Adjustment Stage
[0049] According to the cutting path requirements, the posture of the laser cutting head 6 is adjusted in multiple dimensions. The first motor 206 is started, and through the meshing transmission of gear 207 and gear ring 204, it drives the rotating ring 203 to rotate around the transverse axis within the mounting ring 202, causing the deflection ring mechanism 3 and the laser cutting head 6 mounted on it to rotate and change position, thus altering the circumferential cutting position of the laser cutting head 6. The second motor 304 is started, and through the drive shaft 303, it drives the deflection ring 302 to deflect around the axis of the deflection shaft 301, adjusting the overall pitch angle of the laser cutting head 6. The first linear motor 503 is started, and its telescopic end pushes the displacement ring 506 to rotate relative to the deflection ring 302. The displacement ring 506 drives the rotating rod 404 to swing through the second rotating shaft seat 406 and the second rotating shaft 405. The rotating rod 404 drives the mounting sleeve 402 to rotate around the rotating seat 401 through the first rotating shaft 403, achieving synchronous adjustment of the radial cutting angles of multiple laser cutting heads 6. The coordinated operation of all axes ensures that the laser cutting head 6 accurately reaches the starting position for cutting.
[0050] IV. Laser Cutting Operation Stage
[0051] The laser cutting head 6 is activated, and the part is cut according to the preset cutting program. During the cutting process, the first motor 206, the second motor 304, the first linear motor 503, and the third motor 902 work together in real time according to the cutting path to achieve continuous control of the cutting trajectory and synchronous feeding of the workpiece. The lower support wheel 1103 and the side chuck wheel 1104 of the support wheel mechanism 11 continuously provide auxiliary support to the bottom and sides of the part during the cutting process to prevent the part from flipping or tilting due to cross-sectional asymmetry or center of gravity offset.
[0052] V. Material Feeding Stage
[0053] After cutting is completed, the laser cutting head 6 stops working. The third motor 902 continues to drive the upper support roller 904 to rotate, sending the cut part out of the cutting area. All motion mechanisms reset, ready for the next workpiece cutting operation.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A laser cutting device for producing parts for road clearing vehicles, comprising a base, characterized in that, A rotating ring mechanism is provided in the middle of the upper surface of the base. A deflection ring mechanism is provided within the rotating ring mechanism. Several rotating mounting sleeve mechanisms are provided circumferentially on the inner side of the deflection ring mechanism. A laser cutting head is provided on each rotating mounting sleeve mechanism. A displacement ring mechanism is provided between the deflection ring mechanism and the rotating mounting sleeve mechanism. Two symmetrically arranged moving frame mechanisms are provided on the base. The rotating ring mechanism is located between the two moving frame mechanisms. A lower support roller mechanism and an upper support roller mechanism are provided on each moving frame mechanism. A synchronization rod mechanism is provided between the lower support roller mechanism and the upper support roller mechanism. Two... The system includes a symmetrically arranged support wheel mechanism; a rotating ring mechanism to adjust the rotation angle of the deflection ring mechanism; a deflection ring mechanism to adjust the overall deflection angle of the rotating mounting sleeve mechanism; a rotating mounting sleeve mechanism to mount the laser cutting head; a displacement ring mechanism to adjust the angle of the rotating mounting sleeve mechanism; a synchronizing rod mechanism to achieve linkage between the lower support roller mechanism and the upper support roller mechanism; a support wheel mechanism to support the sides and bottom of the components; a lower support roller mechanism and an upper support roller mechanism to center and limit the components; and a lower support roller mechanism to transport and move the components.
2. The laser cutting device for producing parts for clearing vehicles according to claim 1, characterized in that, The rotating ring mechanism includes a mounting ring seat fixed to the base, a mounting ring fixedly connected to the mounting ring, a rotating ring rotatably connected to the inner side of the mounting ring, the axis of the mounting ring being set laterally, a gear ring fixedly connected to the outer side of the rotating ring, a first motor seat fixedly connected to the outer side of the mounting ring, the first motor seat being connected to the first motor, and a gear fixedly connected to the output shaft of the first motor, with the gear and the gear ring meshing.
3. The laser cutting device for producing parts for clearing vehicles according to claim 2, characterized in that, The deflection ring mechanism includes a deflection shaft located inside the rotating ring, the deflection shaft and the rotating ring being rotatably connected, the deflection shaft being fixedly connected to the deflection ring, a drive shaft being fixedly connected to the outer side of the deflection ring away from the deflection shaft, the axes of the drive shaft and the deflection shaft being coincident, a second motor being fixedly connected to the inner side of the rotating ring, the output shaft of the second motor being coaxially fixedly connected to the drive shaft, and the axis of the drive shaft being perpendicular to the axis of the rotating ring.
4. The laser cutting device for producing parts for clearing vehicles according to claim 3, characterized in that, The rotating mounting sleeve mechanism includes a rotating seat fixed to the inner side of the deflection ring, the rotating seat being rotatably connected to the mounting sleeve, the laser cutting head being disposed inside the mounting sleeve, the mounting sleeve being rotatably connected to a first rotating shaft, the first rotating shaft being fixedly connected to a rotating rod, the rotating rod being fixedly connected to a second rotating shaft, and the second rotating shaft being rotatably connected to a second rotating shaft seat.
5. The laser cutting device for producing parts for clearing vehicles according to claim 4, characterized in that, The displacement ring mechanism includes a third rotating shaft seat fixed to the inner side of the deflection ring, the third rotating shaft seat being rotatably connected to a third rotating shaft, the third rotating shaft being rotatably connected to a first linear motor, the first linear motor being rotatably connected to a fourth rotating shaft, the fourth rotating shaft being rotatably connected to a fourth rotating shaft seat, the fourth rotating shaft seat being fixedly connected to the displacement ring, the displacement ring and the deflection ring being rotatably connected, and the axis of the displacement ring and the axis of the deflection ring coinciding.
6. The laser cutting device for producing parts for clearing vehicles according to claim 1, characterized in that, The moving frame mechanism includes a linear motor base fixed to the base, a second linear motor fixedly connected to the linear motor base, a moving frame fixedly connected to the end of the second linear motor away from the linear motor base, the moving frame and the base being slidably connected, and the second linear motor being arranged horizontally.
7. The laser cutting device for producing parts for clearing vehicles according to claim 6, characterized in that, The lower support roller mechanism includes a third linear motor fixed to the bottom of the inner side of the movable frame. The top of the third linear motor is fixedly connected to the lower support roller seat. The lower support roller seat and the movable frame are slidably connected. The lower support roller seat is rotatably connected to the lower support roller shaft. The lower support roller shaft is coaxially fixedly connected to the lower support roller. The axis of the lower support roller is set longitudinally.
8. The laser cutting device for producing parts for clearing vehicles according to claim 7, characterized in that, The upper support roller mechanism includes an upper support roller seat that is slidably connected to the movable frame. A third motor is fixedly connected to the inner side of the upper support roller seat. The output shaft of the third motor is fixedly connected to the upper support roller shaft. The axis of the upper support roller shaft is set longitudinally. The upper support roller shaft is coaxially fixedly connected to the upper support roller. The axis of the upper support roller is parallel to the axis of the lower support roller.
9. The laser cutting device for producing parts for clearing vehicles according to claim 8, characterized in that, The synchronizing rod mechanism includes an upper sliding groove on the side of the movable frame, an upper slider in the upper sliding groove, an upper support roller fixedly connected to the upper slider, a first rotating seat fixedly connected to the side of the upper slider, a first rotating rod rotatably connected to the first rotating seat, a second rotating seat rotatably connected to the end of the first rotating rod away from the first rotating seat, a telescopic block fixedly connected to the second rotating seat, a third rotating seat fixedly connected to the side of the telescopic block away from the second rotating seat, a second rotating rod rotatably connected to the third rotating seat, a fourth rotating seat rotatably connected to the end of the second rotating rod away from the third rotating seat, a lower slider fixedly connected to the fourth rotating seat, a lower sliding groove on the side of the movable frame, a lower slider located in the lower sliding groove, a sliding connection between the lower slider and the movable frame, a fixed connection between the lower slider and the lower support roller, and a telescopic rod fixedly connected between the telescopic block and the movable frame, the telescopic rod being parallel to the base.
10. The laser cutting device for producing parts for clearing vehicles according to claim 8, characterized in that, The support wheel mechanism includes a fourth linear motor fixed inside the upper support roller seat. The axis of the fourth linear motor is parallel to the axis of the lower support roller. A movable plate is fixedly connected to the end of the fourth linear motor. The upper support roller shaft passes through the movable plate. The upper support roller shaft and the movable plate are slidably connected. Several lower support rollers are rotatably connected to the inner side of the movable plate. Several side chucks are rotatably connected to the upper surface of the movable plate. The top of the lower support roller and the top of the lower support roller are at the same horizontal height. The inner side of the side chucks and the inner side of the movable plate are at the same vertical position.
