A steel pipe tower cast steel piece welding structure
Patent Information
- Application Number
- CN202611241583.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-17
- Publication Date
- 2026-10-30
AI Technical Summary
传统的钢管塔铸钢件焊接阶段比较困难,而且钢管的定位焊锡没有相应的钢构件的定位焊接,而且对于钢管塔的钢构件焊接阶段没有实际的结构来辅助人员进行具体钢管结构的定位焊锡,导致钢管塔的铸钢件焊接精密性和接口的连接阶段能力不佳,容易造成后续的钢管塔铸钢件的焊锡定位没有实际的结构来加以支撑
1)通过采用的组装套管和钢管连接基座实现衔接,采用的接入针脚之间相互插接,实现调节管的管通,采用的螺纹槽,方便进行螺纹套接头的适配螺纹管通,采用的实现适配组装,采用的螺纹槽实现与对应的梯形块组合装配,采用的多个穿插导管在管体连接的过程中实现延伸管通,采用的锡焊基座相互配合,更好地完成梯形块的组合;
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Figure CN123000304A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical technology, specifically to a welded structure for cast steel components of a steel pipe tower. Background Technology
[0002] Cast steel parts are mechanical components made of cast steel, possessing higher strength than cast iron, and fall under the category of mechanical engineering terminology. Their advantages include high design flexibility, allowing for the fabrication of complex structures through core-assembly processes; strong adaptability to metallurgical manufacturing, with properties adjustable through heat treatment; and a weight range from tens of grams to hundreds of tons. However, they also have defects such as uneven microstructure, rough surface, and susceptibility to porosity. Production requires electric furnace melting, followed by stress relief through annealing or normalizing treatments. The casting process necessitates controlling the fluidity and shrinkage rate of the molten steel. The traditional steel pipe tower casting welding stage is quite difficult. Moreover, there is no corresponding positioning welding for the steel components to provide for the positioning soldering of the steel pipes. Furthermore, there is no actual structure to assist personnel in the specific positioning soldering of the steel pipe structure during the steel component welding stage of the steel pipe tower. This results in poor welding precision of the steel pipe tower castings and poor connection capability of the joints. It is easy to cause the subsequent soldering positioning of the steel pipe tower castings to lack actual structural support. Summary of the Invention
[0003] The purpose of this invention is to provide a welded structure for cast steel components of steel pipe towers to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a welded structure for cast steel components of a steel pipe tower, comprising a sleeve mechanism, the sleeve mechanism comprising an assembly sleeve for assembly, steel welding strips being fitted and installed on the outer side wall of the assembly sleeve, a steel pipe connecting base being provided at one end of the steel welding strips, and an access pin being provided at each of the four corners of the steel pipe connecting base, one end of the access pin being arranged around the outer side wall of the assembly sleeve, and an adjusting pipe being installed laterally at one end of the steel pipe connecting base, one end of the adjusting pipe being connected to the sleeve.
[0005] As a preferred embodiment of the present invention: the surface of the connecting sleeve is provided with an adjusting screw tube, the top center of the assembled sleeve is provided with a threaded connector, the surface of the threaded connector is provided with a plurality of threaded grooves in sequence, and the top of the threaded grooves is provided with a configuration mechanism.
[0006] As a preferred embodiment of the present invention: the configuration mechanism includes a connecting seat installed at the top of the threaded groove, a fixing ring is sleeved on the outside of the connecting seat, a support sleeve is sleeved in the middle of the fixing ring, and a welding structure is surrounded on the top of the support sleeve.
[0007] As a preferred embodiment of the present invention: the welding structure includes a trapezoidal block installed on the outer wall of the support sleeve, and the trapezoidal block is provided with a solder base on its side.
[0008] As a preferred embodiment of the present invention: a plurality of through-conduit tubes are sequentially provided on the side wall surface of the solder base, and one end of the plurality of through-conduit tubes is sequentially arranged on the surface of the trapezoidal block.
[0009] As a preferred embodiment of the present invention: the top center of the support sleeve is provided with an upper support mechanism, the top center of the upper support mechanism is provided with a trapezoidal cover, the two sides of the trapezoidal cover are respectively provided with arc-shaped frames, and the top center of the arc-shaped frames is provided with a traction mechanism.
[0010] As a preferred embodiment of the present invention: the traction mechanism includes an access base installed at the middle of the top of the trapezoidal cover, a hinge shaft on the top side of the access base, a trapezoidal bracket on the side of the hinge shaft, and a connecting bracket on the side of the trapezoidal bracket.
[0011] Compared with the prior art, the beneficial effects of the present invention are: 1) The connection is achieved by using the assembled sleeve and steel pipe connecting base. The insertion pins are interlocked to achieve the pipe passage of the regulating pipe. The threaded groove is used to facilitate the adaptation of the threaded sleeve to the threaded pipe passage. The adaptation assembly is achieved. The threaded groove is used to achieve the combination assembly with the corresponding trapezoidal block. The multiple inserted conduits are used to extend the pipe passage during the pipe body connection process. The solder bases are used to cooperate with each other to better complete the combination of trapezoidal blocks. 2) The hinged pivot and the base are spliced together, and the connecting bracket plays a specific limiting role. The main purpose is to better complete the assembly of the steel pipe tower cast steel parts and complete the subsequent spot welding of the steel pipe tower cast steel parts, thereby improving the accuracy and stability of the welding process. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the pin structure of the present invention; Figure 3 This is a schematic diagram of the welding structure of the present invention; Figure 4 This is a schematic diagram of the traction mechanism structure of the present invention; Figure 5 This is a schematic diagram of the configuration mechanism of the present invention.
[0013] In the diagram: 1. Sleeve connection mechanism; 11. Assembly sleeve; 12. Steel welding rod; 13. Steel pipe connecting base; 14. Connection pin; 15. Adjusting tube; 16. Connecting sleeve; 17. Adjusting screw tube; 18. Threaded socket; 19. Thread groove; 2. Configuration mechanism; 21. Connecting seat; 22. Fixing ring; 23. Support sleeve; 3. Welded structure; 31. Trapezoidal block; 32. Solder base; 33. Through-conduit; 4. Upper support mechanism; 41. Trapezoidal cover; 42. Arc-shaped frame; 5. Traction mechanism; 51. Access base; 52. Hinged shaft; 53. Trapezoidal bracket; 54. Connecting bracket. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0015] Please see Figure 1 - Figure 5 A welded structure for cast steel components of a steel pipe tower includes a sleeve mechanism 1. The sleeve mechanism 1 includes an assembly sleeve 11 for assembly. Steel welding strips 12 are fitted to the outer side walls of the assembly sleeve 11. One end of the steel welding strip 12 is provided with a steel pipe connecting base 13. The four corners of the steel pipe connecting base 13 are provided with access pins 14. One end of the access pins 14 is arranged around the outer side walls of the assembly sleeve 11. An adjusting pipe 15 is installed laterally at one end of the steel pipe connecting base 13. One end of the adjusting pipe 15 is connected to the sleeve 16.
[0016] In this embodiment: the surface of the connecting sleeve 16 is provided with an adjusting screw tube 17, the top center of the assembled sleeve 11 is provided with a threaded sleeve 18, the surface of the threaded sleeve 18 is provided with several turns of threaded grooves 19, and the top of the threaded grooves 19 is provided with a configuration mechanism 2.
[0017] The assembled sleeve 11 and threaded fitting 18 further complete the pipe fitting assembly and matching.
[0018] In this embodiment: the configuration mechanism 2 includes a connecting seat 21 installed at the top of the threaded groove 19, a fixing ring 22 is sleeved on the outside of the connecting seat 21, a support sleeve 23 is sleeved in the middle of the fixing ring 22, and a welding structure 3 is arranged around the top of the support sleeve 23.
[0019] The combination of connecting seat 21 and fixing ring 22 better completes the pipe fixing of the specific support sleeve 23 and facilitates the welding of steel pipe and steel casting.
[0020] In this embodiment: the welding structure 3 includes a trapezoidal block 31 installed on the outer wall of the support sleeve 23, and a solder base 32 is provided on the side of the trapezoidal block 31.
[0021] The trapezoidal block 31 and solder base 32 are used to splice the components, with the main purpose of better completing the assembly of the solder structure.
[0022] In this embodiment: a plurality of through-conduit tubes 33 are sequentially provided on the side wall surface of the solder base 32, and one end of the plurality of through-conduit tubes 33 is sequentially arranged on the surface of the trapezoidal block 31.
[0023] The interpenetrating conduit 33 and one end of the trapezoidal block 31 are interpenetrated and connected, and the corresponding interpenetrating conduit 33 is used to achieve unified connection.
[0024] In this embodiment: the upper support mechanism 4 is provided at the middle of the top of the support sleeve 23, the trapezoidal cover 41 is provided at the middle of the top of the upper support mechanism 4, the two sides of the trapezoidal cover 41 are respectively provided with arc-shaped frames 42, and the top middle of the arc-shaped frame 42 is provided with a traction mechanism 5.
[0025] The upper support mechanism 4 and trapezoidal cover 41 are used to facilitate the fixed connection of the traction mechanism 5.
[0026] In this embodiment: the traction mechanism 5 includes an access base 51 installed at the top center of the trapezoidal cover 41, a hinge shaft 52 on the top side of the access base 51, a trapezoidal bracket 53 on the side of the hinge shaft 52, and a connecting bracket 54 on the side of the trapezoidal bracket 53.
[0027] The trapezoidal bracket 53 and the connecting bracket 54 are hinged to each other, which better enables the quick and convenient assembly of the specific traction mechanism 5.
[0028] In practical use, the assembly sleeve 11 is assembled first, and the adjusting pipe 15 is used for connection. The steel pipe connecting base 13 is then assembled, and the structure is connected to one end of the assembly sleeve 11. During the soldering stage, the adjusting pipe 15 is used to quickly and conveniently assemble the connecting sleeve 16 and the adjusting screw pipe 17. At this time, the trapezoidal block 31 is installed in the slot of the threaded groove 19 and welded to the soldering base 32. The steel pipe tower column steel parts are welded in batches according to the pipe fittings of the through-conduit 33. During the welding process, there are fulcrums to ensure that the welding process and the corresponding access base 51 are spliced together. The hinge shaft 52 and the trapezoidal bracket 53 are used to provide hinge support. The purpose is to stabilize the steel pipe tower steel casting during the welding process and ensure that the specific connecting bracket 54 can be more efficiently and stably fixed during the welding process. Moreover, as the hinge support of the specific connecting bracket 54, the trapezoidal bracket 53 and the connecting bracket 54 cooperate with each other to better complete the welding and fixing of the specific steel pipe tower casting.
[0029] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A welded structure for cast steel components of a steel pipe tower, comprising a sleeve mechanism (1), characterized in that, The socketing mechanism (1) includes an assembly sleeve (11) for assembly. Steel welding strips (12) are fitted to the outer side walls of the assembly sleeve (11). A steel pipe connecting base (13) is provided at one end of the steel welding strip (12). An access pin (14) is provided at each of the four corners of the steel pipe connecting base (13). One end of the access pin (14) is arranged around the outer side wall of the assembly sleeve (11). An adjusting pipe (15) is installed laterally at one end of the steel pipe connecting base (13). One end of the adjusting pipe (15) is connected to the sleeve (16).
2. The welded structure of cast steel components for a steel pipe tower according to claim 1, characterized in that: The surface of the connecting sleeve (16) is provided with an adjusting screw (17), and the top center of the assembly sleeve (11) is provided with a threaded sleeve (18). The surface of the threaded sleeve (18) is provided with several threaded grooves (19) in sequence, and the top of the threaded grooves (19) is provided with a configuration mechanism (2).
3. The welded structure of cast steel components for a steel pipe tower according to claim 2, characterized in that: The configuration mechanism (2) includes a connecting seat (21) installed on the top of the groove (19). A fixing ring (22) is sleeved on the outside of the connecting seat (21). A support sleeve (23) is sleeved in the middle of the fixing ring (22). A welding structure (3) is arranged around the top of the support sleeve (23).
4. The welded structure of cast steel components for a steel pipe tower according to claim 3, characterized in that: The welding structure (3) includes a trapezoidal block (31) installed on the outer wall of the support sleeve (23), and a solder base (32) is provided on the side of the trapezoidal block (31).
5. The welded structure of cast steel components for a steel pipe tower according to claim 4, characterized in that: The side wall surface of the solder base (32) is provided with a number of through-conduit tubes (33), and one end of the number of through-conduit tubes (33) is arranged in sequence on the surface of the trapezoidal block (31).
6. The welded structure of cast steel components for a steel pipe tower according to claim 3, characterized in that: The upper support mechanism (4) is provided at the top center of the support sleeve (23). The upper support mechanism (4) is provided at the top center of the trapezoidal cover (41). The trapezoidal cover (41) is provided on both sides of the arc frame (42). The arc frame (42) is provided at the top center of the traction mechanism (5).
7. The welded structure of cast steel components for a steel pipe tower according to claim 6, characterized in that: The traction mechanism (5) includes an access base (51) installed at the top center of a trapezoidal cover (41), a hinge shaft (52) on the top side of the access base (51), a trapezoidal bracket (53) on the side of the hinge shaft (52), and a connecting bracket (54) on the side of the trapezoidal bracket (53).
