A production device for wireless network communication sensors

CN123000453APending Publication Date: 2026-10-30NANTONG INST OF TECH
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Patent Information

Application Number
CN202611432921.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-09-16
Publication Date
2026-10-30

AI Technical Summary

Technical Problem

现有装配过程中存在以下问题:第一,传感器在上料时通常呈水平状态,而螺母装配需要在竖直状态下进行,现有装置缺乏有效的姿态转换机构,往往需要人工干预完成传感器的姿态调整与工位转运,效率较低;第二,双螺母装配通常采用分步作业方式,即先安装一颗螺母再安装另一颗螺母,不仅耗时较长,还容易因两次装夹产生同轴度偏差,影响装配精度,且现有装配设备的螺母供料机构与装配动作之间缺乏有效的联动配合,供料、定位、拧装等工序衔接不够紧密,自动化程度有待提高

Benefits of technology

1、本发明采用回转式调位组件,通过电机驱动旋转罩间歇旋转,可同步完成传感器的自动上料、水平到竖直的姿态转换、装配工位输送及成品卸料,多工位并行联动,上料、装配与卸料工序同步进行,无需人工参与姿态调整与工位转运,大幅提升了传感器的装配效率,且整体结构紧凑,有效减小了设备占地面积。

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Abstract

The application discloses a production device for wireless network communication sensors and relates to the technical field of sensor assembly. The device comprises a position adjusting assembly, an assembling assembly, a sensor feeding assembly and a discharging assembly. The position adjusting assembly is intermittently rotated by a motor driving a rotating cover. A plurality of clamping modules are arranged on the rotating cover. The clamping modules extrude the sliding rods by means of the guide blocks on the side walls of the fixed shells, so that the V-shaped plates move towards each other to clamp the sensors. In the rotating process, the sensors are converted from a horizontal posture to a vertical posture by means of gravity. The assembling assembly drives the assembling cylinder to ascend and descend by means of the lifting plate. The intermittent rotary linkage structure of the sliding rod and the guide groove is used to make the temporary storage cylinder sequentially and quantitatively obtain the double nuts and release the double nuts into the assembling cylinder. The motor drives the assembling cylinder to rotate to complete the synchronous installation of the double nuts. The application realizes the automatic posture conversion of the sensors, the synchronous assembling of the double nuts and the multi-station parallel linkage. The assembling efficiency is high, the precision is good, and the device is suitable for batch automatic production.
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Description

Technical Field

[0001] This invention relates to the field of sensor assembly technology, specifically a production apparatus for wireless network communication sensors. Background Technology

[0002] Wireless network communication sensors are core sensing devices in wireless sensor networks, industrial IoT, and intelligent measurement and control systems. Their housings typically require a double-nut structure for installation, positioning, and sealing. With the rapid development of the wireless communication industry, the market demand for sensors continues to increase, placing higher demands on the efficiency, accuracy, and automation of their assembly and production.

[0003] Wireless network communication sensors typically require a double-nut structure at the end of the housing to secure the sensor, lock its position, and provide a seal. Currently, nut assembly is mainly done manually or semi-automatically. Existing assembly processes have the following problems: First, sensors are usually loaded horizontally, while nut assembly needs to be done vertically. Existing devices lack effective attitude conversion mechanisms, often requiring manual intervention to adjust the sensor's attitude and move it between workstations, resulting in low efficiency. Second, double-nut assembly usually employs a step-by-step operation, installing one nut before the other. This is not only time-consuming but also prone to coaxiality deviations due to the two clamping operations, affecting assembly accuracy. Furthermore, existing assembly equipment lacks effective coordination between the nut feeding mechanism and the assembly actions; the feeding, positioning, and tightening processes are not tightly linked, and the level of automation needs improvement.

[0004] Based on this, a production apparatus for wireless network communication sensors is now provided, which can eliminate the drawbacks of existing apparatuses. Summary of the Invention

[0005] The purpose of this invention is to provide a production apparatus for wireless network communication sensors to solve the problems in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A production apparatus for wireless network communication sensors includes an adjustment component for assembling sensors by adjusting them from a horizontal to a vertical position, an assembly component for simultaneously installing two nuts on the sensors, a sensor feeding component for automatically feeding and conveying the sensors to be assembled, and an unloading component for transporting the assembled sensors. The positioning assembly includes two fixed shells fixed by brackets, a rotating cover sandwiched between the two fixed shells, a clamping module for positioning and clamping the sensor, a first motor for driving the rotating cover to rotate intermittently, the rotating cover being connected to the two fixed shells by bearings, the side wall of the rotating cover having several circumferentially evenly distributed holes, and the clamping module being installed in the holes, the fixed shells being fixedly installed on the side wall of the mounting frame by brackets; The fixed housing is connected to a rotating shaft via a bearing. The circumference of the rotating shaft is fixedly connected to the rotating cover via a bracket. The output end of the first motor is fixedly connected to the rotating shaft. The first motor is fixedly mounted on the mounting bracket. The clamping module includes a storage cylinder for storing sensors and a V-shaped plate for clamping the sensors. Storage cylinders are fixedly connected to several holes in the rotating cover. Clamping holes are provided on the side walls of the storage cylinders. Several fixing plates are fixedly connected to the inner wall of the rotating cover via a bracket. These fixing plates are distributed in pairs, with two fixing plates corresponding to one storage cylinder. A sliding rod is slidably connected to each fixing plate, and a connecting block is fixedly connected to the sliding rod. A V-shaped plate is fixedly connected to the side wall of the connecting block. Two opposing V-shaped plates are staggered vertically. The V-shaped plates penetrate the storage cylinder through the clamping holes and are slidably connected to the inner wall of the clamping holes. Guide blocks are fixedly connected to the side walls of both fixed shells. Each guide block has a notch, and both notch ends of the guide block are chamfered.

[0007] In one alternative: a second fixing plate is fixedly connected to the side wall of the sliding rod, and a spring is fixedly connected between the side wall of the second fixing plate and the side wall of the first fixing plate.

[0008] In one alternative: the end of the sliding rod is embedded with a rollable ball.

[0009] In one alternative: the surface of the V-shaped plate that contacts the sensor is provided with an anti-slip silicone pad.

[0010] In one alternative: the assembly assembly includes a nut storage cylinder for storing a large number of nuts, an assembly cylinder for rotating and assembling nuts, and a temporary storage cylinder for temporarily storing nuts. A fixing plate three is fixedly installed on the side wall of the mounting frame, and the nut storage cylinder is fixedly installed on the fixing plate three. The nut storage cylinder is connected to the temporary storage cylinder through a bearing. The fixed plate is fixedly connected to an electric push rod via a bracket. The output end of the electric push rod is fixedly connected to a lifting plate. The lifting plate is connected to an assembly cylinder via a bearing. The lifting plate is fixedly connected to a second motor via a bracket. The output end of the second motor is connected to the assembly cylinder via a gear transmission component.

[0011] In one alternative: a rotating cylinder is fixedly connected to the periphery of the temporary storage cylinder, a guide groove is provided on the side wall of the rotating cylinder, and a sliding rod is fixedly connected to the upper surface of the lifting plate through a sliding rod mounting bracket, the sliding rod being slidably connected to the inner wall of the guide groove; The guide groove is divided into an inclined groove section and a straight groove section. The vertical height of the inclined groove section of the guide groove from the horizontal plane is less than the height of the nut. The central angle formed by the inclined groove of the slide rod and the rotation center of the rotating cylinder is 30 degrees.

[0012] In one alternative: it further includes a rotating shell that rotatably engages with the nut storage cylinder to form a nut shape, the nut storage cylinder being hinged to the rotating shell, and the rotating shell being detachably connected to the nut storage cylinder by bolts.

[0013] In one alternative: the lifting plate is fixedly connected to a guide rod, and the guide rod is slidably connected to the fixed plate through three points.

[0014] In one alternative: the sensor feeding assembly includes a guide plate and a conveyor, and two guide plates are fixedly connected to one side wall of the conveyor via a bracket.

[0015] In one alternative: the unloading assembly includes a second guide plate, a second conveyor, and a guide hopper. The guide hopper is fixedly connected to the side wall of the fixed shell via a bracket. The second conveyor is located below the guide hopper. Two second guide plates are fixedly connected to the side wall of the guide hopper via a bracket. The distance between the two second guide plates is greater than the diameter of the sensor.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. This invention adopts a rotary adjustment component, which drives the rotating cover to rotate intermittently by a motor. It can simultaneously complete the automatic feeding of sensors, the attitude conversion from horizontal to vertical, the assembly station conveying and the finished product unloading. Multiple stations work in parallel and in tandem, and the feeding, assembly and unloading processes are carried out simultaneously. There is no need for manual intervention in attitude adjustment and station transfer, which greatly improves the assembly efficiency of sensors. Moreover, the overall structure is compact and effectively reduces the equipment footprint.

[0017] 2. The assembly component of this invention uses an electric actuator to drive a lifting plate in a linear lifting motion. With the help of a sliding rod and a guide groove, the linear motion is converted into the intermittent rotational motion of the temporary storage cylinder, which automatically completes the quantitative temporary storage and precise material feeding of the two nuts. No additional material feeding drive device is required. The structure is ingeniously designed and the various actions are highly interconnected. The temporary storage cylinder can hold two nuts at a time. With the help of the rotatable assembly cylinder, the two nuts can be tightened and installed simultaneously, avoiding the coaxiality error caused by step assembly. This improves both assembly accuracy and assembly efficiency, and the material feeding process is stable and reliable.

[0018] 3. The sensor feeding and unloading components of this invention are adapted to the rotation cycle of the adjustment component. By using the guide plate to limit and guide the sensor, precise automatic feeding and orderly unloading of finished products can be achieved. The entire process is automated, which effectively reduces the intensity of manual labor, ensures strong production continuity, and is suitable for the batch automated assembly and production of wireless network communication sensors. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention.

[0020] Figure 2 This is a first-view diagram of the present invention.

[0021] Figure 3 This is a first-view view of the positioning component of the present invention.

[0022] Figure 4 This is a second perspective view of the positioning component of the present invention.

[0023] Figure 5 This is a schematic diagram of the internal structure of the adjustment component of the present invention.

[0024] Figure 6 This is a schematic diagram of the clamping module structure of the present invention.

[0025] Figure 7 This is a first-view view of the assembly component of the present invention.

[0026] Figure 8 This is a second perspective view of the assembly component of the present invention.

[0027] Figure 9 This is a partial cross-sectional view of the assembly component of the present invention.

[0028] Figure 10 This is a schematic diagram of the wireless network communication sensor structure of the present invention.

[0029] Figure reference numerals: 1. Positioning component, 2. Assembly component, 3. Sensor loading component, 4. Unloading component, 5. Mounting bracket, 6. Guide plate one, 7. Guide plate two, 8. Conveyor one, 9. Conveyor two, 10. Fixed shell, 11. First motor, 12. Guide hopper, 13. Rotating cover, 14. Rotating shaft, 15. Clamping module, 16. Storage cylinder, 17. V-shaped plate, 18. Connecting block, 19. Fixed plate one, 20. Fixed plate two, 21. Sliding rod, 22. Ball bearing, 24. Guide block, 25. Rotating shell, 26. Nut storage cylinder, 27. Fixed plate three, 28. Guide rod, 29. Rotating cylinder, 30. Electric push rod, 31. Second motor, 32. Assembly cylinder, 33. Gear transmission component, 34. Guide groove, 35. Sliding rod mounting bracket, 36. Sliding rod, 37. Lifting plate, 38. Temporary storage cylinder. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0031] like Figures 1 to 10 As shown, a production apparatus for wireless network communication sensors includes an adjustment component 1 for assembling sensors by adjusting them from a horizontal to a vertical position, an assembly component 2 for simultaneously installing two nuts on the sensors, a sensor feeding component 3 for automatically feeding and conveying the sensors to be assembled, and an unloading component 4 for transporting the assembled sensors. The positioning assembly 1 includes two fixed shells 10 fixed by brackets, a rotating cover 13 sandwiched between the two fixed shells 10, a clamping module 15 for positioning and clamping the sensor, a first motor 11 for driving the rotating cover 13 to rotate intermittently, the rotating cover 13 and the two fixed shells 10 are connected by bearings, the side wall of the rotating cover 13 has several circumferentially evenly distributed holes, and the clamping module 15 is installed in the holes. The fixed shells 10 are fixedly installed on the side wall of the mounting frame 5 by brackets. The fixed housing 10 is connected to the rotating shaft 14 via a bearing. The circumference of the rotating shaft 14 is fixedly connected to the rotating cover 13 via a bracket. The output end of the first motor 11 is fixedly connected to the rotating shaft 14. The first motor 11 is fixedly mounted on the mounting bracket 5. The clamping module 15 includes a storage cylinder 16 for storing sensors and a V-shaped plate 17 for clamping the sensors. The storage cylinder 16 is fixedly connected to several holes in the rotating cover 13. The side wall of the storage cylinder 16 is provided with clamping holes. The inner wall of the rotating cover 13 is fixedly connected to several fixing plates 19 by a bracket. The fixing plates 19 are distributed in pairs, with two fixing plates 19 corresponding to one storage cylinder 16. The fixing plates 19 are slidably connected to a sliding rod 21. The sliding rod 21 is fixedly connected to a connecting block 18. The side wall of the connecting block 18 is fixedly connected to a V-shaped plate 17. The two opposing V-shaped plates 17 are staggered vertically. The V-shaped plates 17 pass through the clamping holes of the storage cylinder 16 and are slidably connected to the inner wall of the clamping holes of the storage cylinder 16. The side walls of the two fixed shells 10 are fixedly connected to guide blocks 24. The guide blocks 24 are provided with notches, and the two notch ends of the guide blocks 24 are provided with chamfers.

[0032] The first motor 11 drives the rotating cover 13 to rotate intermittently, allowing the storage cylinder 16 located on the side of the conveyor 8 to rotate sequentially to the bottom of the assembly component 2. During this rotation, the sensor adjusts from a horizontal to a vertical position under the action of gravity, and at the same time, the clamping module 15 completes automatic positioning and clamping, thereby realizing the attitude adjustment and fixation of the sensor, preparing for subsequent precise assembly.

[0033] In one embodiment, a spring is fixedly connected between the side wall of the second fixing plate 20 and the side wall of the first fixing plate 19.

[0034] When the rotating cover 13 drives the storage cylinder 16 to rotate, the sliding rod 21 contacts the guide block 24 on the side wall of the fixed shell 10. The guide block 24 presses against the sliding rod 21, causing the two opposing V-shaped plates 17 to move towards each other, pass through the clamping holes and cross into the storage cylinder 16, clamping the sensor from both sides for center positioning. When the sensor is assembled and rotated to the notch of the guide block 24, the pressing is released, the V-shaped plates 17 return to their original position, and the sensor automatically falls off under gravity, achieving automatic unloading.

[0035] In one embodiment, the end of the sliding rod 21 is embedded with a rollable ball 22.

[0036] When the guide block 24 presses against the sliding rod 21, the spring is compressed, and the V-shaped plate 17 clamps the sensor. When the rotating cover 13 drives the sliding rod 21 to the notch of the guide block 24, the spring releases its elastic potential energy, pushing the sliding rod 21 and the V-shaped plate 17 back to their original positions, thereby releasing the lock on the sensor. The ball bearing 22 converts the sliding friction between the sliding rod 21 and the guide block 24 into rolling friction, reducing wear and running resistance. The anti-slip silicone pad generates significant friction when the V-shaped plate 17 clamps the sensor, effectively preventing the sensor from rotating due to torque during subsequent nut rotation assembly, ensuring assembly accuracy.

[0037] In one embodiment, the surface of the V-shaped plate 17 that contacts the sensor is provided with an anti-slip silicone pad.

[0038] Nut storage cylinder 26 is used to store a large number of nuts. The inner height of temporary storage cylinder 38 is set to accommodate only two nuts. By switching the relative angle between temporary storage cylinder 38, nut storage cylinder 26, and assembly cylinder 32, two nuts can be temporarily transferred from nut storage cylinder 26 to temporary storage cylinder 38. When assembly is required, temporary storage cylinder 38 rotates to connect its inner cavity with assembly cylinder 32, and the two nuts fall into assembly cylinder 32 under gravity. Second motor 31 drives assembly cylinder 32 to rotate through gear transmission component 33, thereby synchronously installing the two nuts onto the threaded end of the sensor, achieving efficient one-time assembly of two nuts.

[0039] In one embodiment, the assembly component 2 includes a nut storage cylinder 26 for storing a large number of nuts, an assembly cylinder 32 for rotating and assembling nuts, and a temporary storage cylinder 38 for temporarily storing nuts. A fixing plate 3 27 is fixedly installed on the side wall of the mounting frame 5. The nut storage cylinder 26 is fixedly installed on the fixing plate 3 27. The temporary storage cylinder 38 is connected to the nut storage cylinder 26 through a bearing. The fixed plate 327 is fixedly connected to the electric push rod 30 via a bracket. The output end of the electric push rod 30 is fixedly connected to the lifting plate 37. The lifting plate 37 is connected to the assembly cylinder 32 via a bearing. The lifting plate 37 is fixedly connected to the second motor 31 via a bracket. The output end of the second motor 31 is connected to the assembly cylinder 32 via a gear transmission component 33.

[0040] When the electric actuator 30 lowers the lifting plate 37, the slide rod 36 first engages with the inclined section of the guide groove 34, driving the rotating cylinder 29 and the temporary storage cylinder 38 to rotate rapidly by thirty degrees, thus switching the internal cavity connection state. Since the vertical height of the inclined section is less than the nut height, this rotation is completed before the assembly cylinder 32 contacts the sensor. Subsequently, the slide rod 36 enters the straight section, the temporary storage cylinder 38 maintains its current angle, and the assembly cylinder 32 continues to descend for fitting and assembly. When the lifting plate 37 rises, the slide rod 36 reverses direction, driving the temporary storage cylinder 38 to rotate another thirty degrees, returning it to its initial position, ready for the next nut storage. This design cleverly transforms the linear motion of the lifting plate into the intermittent rotational motion of the temporary storage cylinder, achieving automated linkage of nut feeding.

[0041] In one embodiment, a rotating cylinder 29 is fixedly connected to the periphery of the temporary storage cylinder 38, and a guide groove 34 is provided on the side wall of the rotating cylinder 29. A sliding rod 36 is fixedly connected to the upper surface of the lifting plate 37 through a sliding rod mounting bracket 35, and the sliding rod 36 is slidably connected to the inner wall of the guide groove 34. The guide groove 34 is divided into an inclined groove section and a straight groove section. The vertical height of the inclined groove section of the guide groove 34 from the horizontal plane is less than the height of the nut. The central angle formed by the inclined groove section of the slide rod 36 and the rotation center of the rotating cylinder 29 is 30 degrees.

[0042] In one embodiment, a rotating shell 25 is rotatably fitted with the nut storage cylinder 26 to form a nut shape. The nut storage cylinder 26 is fitted with the rotating shell 25 via a hinge, and the rotating shell 25 is detachably connected to the nut storage cylinder 26 via bolts. The rotating shell 25 can be rotated open relative to the nut storage cylinder 26 around a hinge, allowing the operator to pour a whole batch of nuts into the nut storage cylinder 26 at once. After closing the rotating shell 25, it is locked with bolts to form a complete nut storage space. This structure facilitates batch feeding, significantly reduces the time spent manually placing nuts one by one, and improves feeding efficiency.

[0043] In one embodiment, the lifting plate 37 is fixedly connected to a guide rod 28, and the guide rod 28 is slidably connected to the fixed plate 37 through it.

[0044] During the lifting motion of the lifting plate 37 driven by the electric actuator 30, the guide rod 28 always slides within the through hole of the fixed plate 37, constraining and guiding the movement direction of the lifting plate 37. This structure ensures the straightness and coaxiality of the vertical lifting of the lifting plate 37 and the assembly cylinder 32, allowing the assembly cylinder 32 to be accurately fitted into the threaded end of the sensor, effectively preventing thread damage or assembly failure due to misalignment of the assembly cylinder 32.

[0045] In one embodiment, the sensor feeding assembly 3 includes a guide plate 6 and a conveyor 8, with two guide plates 6 fixedly connected to the side wall of the conveyor 8 via a bracket.

[0046] The conveyor 8 moves the horizontally placed sensor forward, and the two guide plates 6 form a guide channel to limit the sensor's travel path. Since the distance between the two guide plates 6 is equal to the diameter of the storage cylinder 16, the sensor is accurately conveyed to the port of the storage cylinder 16, ensuring that the sensor can smoothly enter the storage cylinder 16, thus achieving precise automatic feeding.

[0047] The distance between the two guide plates 16 is greater than the diameter of the sensor, and the distance between the two guide plates 16 is equal to the diameter of the storage cylinder 16.

[0048] In one embodiment, the unloading assembly 4 includes a second guide plate 7, a second conveyor 9, and a guide hopper 12. The side wall of the fixed housing 10 is fixedly connected to the guide hopper 12 by a bracket. The second conveyor 9 is located below the guide hopper 12. The side wall of the guide hopper 12 is fixedly connected to two second guide plates 7 by a bracket. The distance between the two second guide plates 7 is greater than the diameter of the sensor.

[0049] When the clamping module 15 moves to the notch of the guide block 24, the V-shaped plate 17 releases the sensor, and the assembled sensor falls into the guide hopper 12 under gravity. The guide hopper 12 guides the sensor between the two guide plates 7, and then the conveyor 9 transports the finished sensor to the next processing station. The two guide plates 7 ensure that the sensor is neatly arranged on the conveyor 9, preventing it from shifting or piling up during transportation, thus achieving orderly automatic unloading.

[0050] The above embodiments disclose a production apparatus for wireless network communication sensors, the specific working principle and process of which are as follows: S1: Place the sensor between the two guide plates 6, with the non-threaded end of the sensor facing the adjustment assembly 1. Start the conveyor 8 through the external controller. The conveyor 8 will transport the sensor to the storage cylinder 16 located on the side wall of the conveyor 8. Conveyor 8 is electrically connected to an external controller.

[0051] S2: The first motor 11 is started by the external controller. The first motor 11 drives the rotating cover 13 to rotate intermittently. The rotating cover 13 drives the storage cylinder 16 located on the side of the conveyor 8 to rotate below the assembly component 2. When it rotates 30 degrees, the sensor is completely inserted into the storage cylinder 16 under the action of gravity, and the sliding rod 21 contacts the guide block 24. The guide blocks 24 on the side walls of the two fixed shells 10 squeeze the two sliding rods 21. The two sliding rods 21 drive the two V-shaped plates 17 to move towards each other. The two V-shaped plates 17 pass through the clamping hole and cross into the storage cylinder 16. The side walls of the V-shaped plates 17 gradually contact the sensor and perform center positioning clamping and fixing of the sensor to be assembled. As the sensor to be assembled moves downwards towards the assembly component 2, the storage cylinder 16 without a sensor rotates and approaches the conveyor 8. At this time, the new unassembled sensor is conveyed into the storage cylinder 16 by the conveyor 8.

[0052] The contact surface between the V-shaped plate 17 and the sensor is provided with an elastic anti-slip silicone pad, which can prevent the sensor from rotating when the threaded end of the sensor is rotated and engaged with the nut, thus preventing the sensor from being affected by the assembly of the sensor.

[0053] The first motor 11 is electrically connected to the controller.

[0054] S3: When the sensor to be assembled moves to the bottom of the assembly cylinder 32, the electric push rod 30 is activated by the external controller. The electric push rod 30 drives the lifting plate 37 and the assembly cylinder 32 to descend as a whole, and the assembly cylinder 32 is fitted onto the outside of the sensor thread end. At the same time, the descent of the assembly cylinder 32 causes the slide rod 36 to descend. The slide rod 36 first engages with the inclined groove of the guide groove 34, causing the rotating cylinder 29 to drive the temporary storage cylinder 38 to rotate rapidly by thirty degrees. In the initial state, the inner cavity of the temporary storage cylinder 38 completely overlaps with the inner cavity of the nut storage cylinder 26, and the inner cavity of the temporary storage cylinder 38 is misaligned with the inner cavity of the assembly cylinder 32 by thirty degrees. This allows the nuts in the nut storage cylinder 26 to be temporarily stored in the temporary storage cylinder 38 smoothly, and the height of the temporary storage cylinder 38 can only accommodate two nuts. After the rotating cylinder 29 drives the temporary storage cylinder 38 to rotate by thirty degrees, the inner cavity of the temporary storage cylinder 38 overlaps with the inner cavity of the assembly cylinder 32, and the inner cavity of the temporary storage cylinder 38 is misaligned with the inner cavity of the nut storage cylinder 26. This allows the two nuts originally stored in the temporary storage cylinder 38 to smoothly enter the assembly cylinder 32.

[0055] S4: The controller drives the second motor 31, which in turn drives the assembly cylinder 32 to rotate via the gear transmission component 33. The assembly cylinder 32 drives the two nuts inside the cavity to rotate and assemble with the threaded end of the sensor, and the two nuts can be installed synchronously.

[0056] It should be noted that the second motor 31 only drives the assembly cylinder 32 to rotate an integer number of revolutions, and it is only necessary to install the two nuts on the sensor; The second motor 31 is electrically connected to the external controller.

[0057] S5: When the controller drives the electric push rod 30 to lift the lifting plate 37 to reset, the lifting plate 37 drives the slide rod 36 to rotate 30 degrees again through the slide rod mounting bracket 35. At this time, the inner cavity of the temporary storage cylinder 38 overlaps with the nut storage cylinder 26 again, and the inner cavity of the temporary storage cylinder 38 is misaligned with the assembly cylinder 32. The two nuts in the nut storage cylinder 26 enter the temporary storage cylinder 38 again for temporary storage.

[0058] S6: After the sensor is assembled, the controller restarts the first motor 11. The first motor 11 drives the rotating cover 13 to continue rotating until the assembled sensor is conveyed to the guide hopper 12. At this time, the sliding rod 21 no longer contacts the guide block 24, and the guide block 24 no longer squeezes the sliding rod 21. The sliding rod 21 is reset under the action of the spring, and the two V-shaped plates 17 move away from each other. The V-shaped plates 17 no longer position and fix the sensor. Under the action of gravity, the assembled sensor falls into the guide hopper 12 and slides between the two guide plates 7 under the guidance of the guide hopper 12. Finally, it is conveyed by the conveyor 9 to the next processing location to continue processing.

[0059] The rotating shell 25 can be rotated open to insert a batch of nuts. After closing, the nut storage cylinder 26 and the rotating shell 25 are tightened and fixed with bolts.

[0060] This invention enables the sensor to rotate by adjusting the position component, achieving parallel linkage of multiple workstations, allowing loading, assembly and unloading to be carried out simultaneously, which greatly improves the assembly efficiency of the sensor.

[0061] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A production apparatus for wireless network communication sensors, characterized in that, It includes an adjustment assembly (1) for assembling the sensor from a horizontal to a vertical position, an assembly assembly (2) for simultaneously installing two nuts on the sensor, a sensor feeding assembly (3) for automatically feeding the sensor to be assembled, and an unloading assembly (4) for transporting the assembled sensor. The adjustment assembly (1) includes two fixed shells (10) fixed by brackets, a rotating cover (13) sandwiched between the two fixed shells (10), a clamping module (15) for positioning and clamping the sensor, and a first motor (11) for driving the rotating cover (13) to rotate intermittently. The rotating cover (13) is connected to the two fixed shells (10) by bearings. The side wall of the rotating cover (13) has several evenly distributed holes, and the clamping module (15) is installed in the holes. The fixed shells (10) are fixedly installed on the side wall of the mounting frame (5) by brackets. The fixed shell (10) is connected to a rotating shaft (14) via a bearing. The circumference of the rotating shaft (14) is fixedly connected to the rotating cover (13) via a bracket. The output end of the first motor (11) is fixedly connected to the rotating shaft (14). The first motor (11) is fixedly mounted on the mounting bracket (5). The clamping module (15) includes a storage cylinder (16) for storing sensors and a V-shaped plate (17) for clamping the sensors. Storage cylinders (16) are fixedly connected to several holes in the rotating cover (13). Clamping holes are provided on the side walls of the storage cylinders (16). Several fixing plates (19) are fixedly connected to the inner wall of the rotating cover (13) via a bracket. These fixing plates (19) are distributed in pairs, with two fixing plates (19) corresponding to one storage cylinder (16). A sliding rod (21) is slidably connected through each fixing plate (19). The sliding rod (21) is fixedly connected to the connecting block (18), and the side wall of the connecting block (18) is fixedly connected to the V-shaped plate (17). The two opposing V-shaped plates (17) are staggered vertically. The V-shaped plate (17) passes through the clamping hole of the storage tube (16) and enters the storage tube (16). The V-shaped plate (17) is slidably connected to the inner wall of the clamping hole of the storage tube (16). The side walls of the two fixed shells (10) are fixedly connected to the annularly arranged guide block (24). The guide block (24) is provided with a notch, and the two notch ends of the guide block (24) are provided with chamfers.

2. The production apparatus for a wireless network communication sensor according to claim 1, characterized in that, The sliding rod (21) is fixedly connected to a second fixing plate (20), and a spring is fixedly connected between the side wall of the second fixing plate (20) and the side wall of the first fixing plate (19).

3. The production apparatus for a wireless network communication sensor according to claim 1, characterized in that, The end of the sliding rod (21) is embedded with a rollable ball (22).

4. The production apparatus for a wireless network communication sensor according to claim 1, characterized in that, The surface of the V-shaped plate (17) that contacts the sensor is provided with an anti-slip silicone pad.

5. The production apparatus for a wireless network communication sensor according to claim 1, characterized in that, The assembly component (2) includes a nut storage cylinder (26) for storing nuts, an assembly cylinder (32) for rotating and assembling nuts, and a temporary storage cylinder (38) for temporarily storing nuts. A fixing plate three (27) is fixedly installed on the side wall of the mounting frame (5). The nut storage cylinder (26) is fixedly installed on the fixing plate three (27). The nut storage cylinder (26) is connected to the temporary storage cylinder (38) through a bearing. The fixed plate 3 (27) is fixedly connected to an electric push rod (30) via a bracket. The output end of the electric push rod (30) is fixedly connected to a lifting plate (37). The lifting plate (37) is connected to an assembly cylinder (32) via a bearing. The lifting plate (37) is fixedly connected to a second motor (31) via a bracket. The output end of the second motor (31) is connected to the assembly cylinder (32) via a gear transmission component (33).

6. The production apparatus for a wireless network communication sensor according to claim 5, characterized in that, The temporary storage cylinder (38) is fixedly connected to a rotating cylinder (29) on its periphery. The rotating cylinder (29) has a guide groove (34) on its side wall. The upper surface of the lifting plate (37) is fixedly connected to a sliding rod (36) through a sliding rod mounting bracket (35). The sliding rod (36) is slidably connected to the inner wall of the guide groove (34). The guide groove (34) includes an inclined groove section and a straight groove section that are connected to each other. The vertical height of the inclined groove section of the guide groove (34) from the horizontal plane is less than the height of the nut. The central angle formed by the inclined groove section of the slide rod (36) and the rotation center of the rotating cylinder (29) is 30 degrees.

7. The production apparatus for a wireless network communication sensor according to claim 5, characterized in that, It also includes a rotating shell (25) that rotates with the nut storage cylinder (26) to form a nut shape. The nut storage cylinder (26) is hinged to the rotating shell (25), and the rotating shell (25) and the nut storage cylinder (26) are detachably connected by bolts.

8. A production apparatus for a wireless network communication sensor according to claim 5, characterized in that, The upper end of the lifting plate (37) is fixedly connected to a guide rod (28), and the guide rod (28) is slidably connected to the fixed plate (27).

9. A production apparatus for a wireless network communication sensor according to claim 1, characterized in that, The sensor feeding assembly (3) includes a guide plate (6) and a conveyor (8). The side wall of the conveyor (8) is fixedly connected to two guide plates (6) by a bracket.

10. A production apparatus for a wireless network communication sensor according to claim 1, characterized in that, The unloading assembly (4) includes a second guide plate (7), a second conveyor (9), and a guide hopper (12). The side wall of the fixed shell (10) is fixedly connected to the guide hopper (12) by a bracket. The second conveyor (9) is located below the guide hopper (12). The side wall of the guide hopper (12) is fixedly connected to two second guide plates (7) by a bracket. The distance between the two second guide plates (7) is greater than the diameter of the sensor.