An electronic component step assembly production device
Patent Information
- Application Number
- CN202611449220.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-17
- Publication Date
- 2026-10-30
AI Technical Summary
[0004]但现有组装方式仍存在明显不足,如人工与半自动作业效率低下,产品组装一致性差,且人力成本居高不下,部分自动化设备各工序衔接不畅,定位精度有限,难以满足复杂精密组件的高质量、大批量生产需求,制约了电子制造业产能与品质的进一步提升
[0028]1.本申请通过设置于壳体内的电机,可驱动转盘以及联动件旋转,并与转动座底端固定盘上的联动槽一配合,形成单驱动源的间歇步进传动系统,电机每旋转一周,联动件便卡入一组联动槽一内,并带动固定盘以及转动座旋转步进一个工位角度,实现转动座的精准间歇转动,本申请通过单一动力源即可完成多工位的步进切换,无需复杂的分度盘或伺服控制系统,传动结构简洁可靠,且各工位停留时间与转动节拍同步,可确保多组治具机构能准确停留在各上料模组与下料区的对应位置,为分步组装提供精准的工位切换保障;
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Figure CN123000474A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of automated assembly of electronic components, and in particular to a step-by-step assembly production apparatus for electronic components. Background Technology
[0002] As electronic products develop towards miniaturization and high integration, the structure of their internal electronic components is becoming increasingly sophisticated and complex, typically composed of a combination of various micro-components of different materials and shapes.
[0003] Traditional production methods rely heavily on manual labor or semi-automated equipment for step-by-step assembly. The industry is also gradually introducing automation technologies such as robotic arms, conveyor lines, and vision positioning in order to pursue efficient and precise continuous production.
[0004] However, the existing assembly methods still have obvious shortcomings, such as low efficiency of manual and semi-automatic operations, poor product assembly consistency, high labor costs, poor connection between processes of some automated equipment, and limited positioning accuracy. These factors make it difficult to meet the high-quality, mass production requirements of complex and precision components, thus restricting the further improvement of the production capacity and quality of the electronics manufacturing industry. Summary of the Invention
[0005] The purpose of this application is to provide a step-by-step assembly production apparatus for electronic components to solve the problems in the background art mentioned above.
[0006] The electronic component step assembly production device provided in this application adopts the following technical solution: it includes a housing, a rotating seat is provided at the inner end of the housing, the top surface of the rotating seat is provided with no less than two sets of jig mechanisms, and the top outer end of the housing is provided with no less than two sets of feeding modules and a set of unloading areas in sequence.
[0007] The top center of the housing is provided with an inner rotating groove, and a set of pads are provided inside the inner rotating groove. A set of motors is provided at the bottom of the housing. The motor drive shaft extends to the bottom of the inner rotating groove and is connected to a set of turntables. A set of linkage components is connected to the top surface of the turntables.
[0008] By adopting the above technical solution, the rotating seat drives multiple sets of fixture mechanisms to pass through the feeding module in sequence, complete the step-by-step assembly of electronic components, and finally unload them in the unloading area, realizing the continuous automated assembly production of electronic components, which can significantly improve assembly efficiency and production cycle.
[0009] Preferably, a set of top rings is connected to the outer top of the rotating seat, and the bottom surface of each top ring is provided with a connecting sleeve corresponding to the fixture mechanism. A set of bottom grooves is provided at the middle of the bottom of the rotating seat, and a set of fixing plates is provided at the top of the bottom grooves. The bottom surface of the fixing plates is provided with no less than two sets of linkage grooves at equal intervals.
[0010] By adopting the above technical solution, the linkage groove on the bottom surface of the fixed plate cooperates with the linkage component to realize the intermittent rotation drive of the rotating seat, so as to ensure that the fixture mechanism can accurately stop at the corresponding work position and ensure assembly accuracy.
[0011] Preferably, all components of the fixture mechanism are identical. The front fixture mechanism includes a fixed seat, a rear seat, a clamping side plate, and a linkage column. A set of fixed seats is provided on the top surface of the top ring corresponding to the position of the connecting sleeve. A set of rear seats is connected to the top rear end of the fixed seat. A set of clamping side plates is provided on the left and right ends of the rear seat. A set of linkage columns is provided at the bottom end of the fixed seat. The bottom end of the linkage column extends to the top surface of the pad through the connecting sleeve.
[0012] By adopting the above technical solution, the bottom end of the linkage column and the top surface of the pad can trigger the clamping action of the clamping side plate, which can position and clamp the electronic components, making the electronic components stable and reliable in the assembly process and preventing displacement from affecting the assembly quality.
[0013] Preferably, the fixed base has a set of inner cavities at its middle end, a set of through-holes at the bottom end of the inner cavity, and a set of through-holes at both the left and right ends of the top surface of the fixed base. Both ends of the two sets of through-holes have at least two sets of sliding grooves, the bottom end of the sliding grooves is connected to the inner cavity, and at least two sets of grooves are opened at the middle end of the top surface of the fixed base. A set of ejector plates is hinged to the middle end of each groove, and the rear end of the bottom surface of each ejector plate is connected to the rear end of the groove through a spring.
[0014] By adopting the above technical solution, the ejector plate, together with the second spring, can automatically lift the electronic components after assembly, so that the electronic components can slide automatically, which facilitates automatic unloading in the unloading area. The slide can provide a moving guide for the clamping side plate, ensuring smooth and stable clamping movement.
[0015] Preferably, a set of guide rods is provided at both the front and rear ends of the inner cavity, and a set of springs is sleeved on the outer middle end of each guide rod.
[0016] By adopting the above technical solution, the guide rod can provide precise guidance for the opening and closing movement of the clamping side plate, and the spring provides a restoring force for the clamping side plate through its elasticity, ensuring stable and reliable clamping action and avoiding rigid impact damage to components.
[0017] Preferably, the left and right clamping side plates are mirror images with identical components. A buffer groove is provided at the middle right side of the left clamping side plate. A push plate is connected to the buffer groove via a spring. The other end of the push plate extends to the right end of the clamping side plate and is connected to a set of contact plates. A set of linkage grooves is provided at the middle left side of the bottom surface of the clamping side plate. Connecting plates with corresponding sliding grooves are provided at both the front and rear ends of the bottom surface of the clamping side plate. The bottom end of the connecting plate extends into the inner cavity and is connected to a guide block. The middle end of each guide block is provided with a guide groove corresponding to a guide rod.
[0018] By adopting the above technical solution, the contact plate achieves flexible clamping through the spring triple buffer clamping force, avoiding damage to electronic components. The linkage slot 2 cooperates with the linkage plate to drive the clamping side plate to open and close. The guide block slides along the guide rod to ensure motion accuracy.
[0019] Preferably, each of the linkage columns has a set of ball bearings at its bottom end, and the top end of the linkage column extends into the inner cavity through a through-hole and is connected to a set of horizontal plates. Each of the left and right ends of the top surface of the horizontal plates has a set of linkage plates.
[0020] By adopting the above technical solution, the ball rolls along the top surface of the pad cylinder, driving the linkage column to achieve lifting and lowering motion. The horizontal plate and the linkage plate convert the vertical motion of the linkage column into the horizontal clamping action of the clamping side plate, so that the fixture mechanism can automatically clamp and release electronic components as it rotates.
[0021] Preferably, the left and right ends of the spring are connected to the opposite surfaces of the left and right sets of guide blocks, respectively.
[0022] By adopting the above technical solution, the spring connects the left and right guide blocks, and after the linkage column moves down, it can push the left and right clamping side plates away from the reset position, so as to facilitate the automatic unloading of electronic components.
[0023] Preferably, the inner ends of the two sets of linkage grooves are inclined.
[0024] By adopting the above technical solution, the inclined surface of the second linkage slot cooperates with the top of the linkage plate, which can convert the vertical lifting motion of the linkage column into the horizontal opening and closing motion of the clamping side plate. The transmission structure is simple and reliable, and no additional drive components are required.
[0025] Preferably, the top of the pad cylinder has a height difference, and the top surface of the pad cylinder has a rolling groove corresponding to the ball.
[0026] By adopting the above technical solution, the height difference at the top of the pad cylinder can cause the linkage column to move up and down when it passes by, and automatically trigger the clamping or releasing action at a specific work position to achieve the clamping or releasing of electronic components. The rolling groove can reduce the frictional resistance of the balls and improve the running stability of the linkage column, avoiding accidental derailment.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. This application uses a motor installed inside the housing to drive the turntable and linkage components to rotate, and cooperates with the linkage slot on the fixed plate at the bottom of the rotating seat to form a single-drive-source intermittent stepping transmission system. Each time the motor rotates, the linkage component is engaged in a set of linkage slots, and drives the fixed plate and the rotating seat to rotate one station angle, realizing the precise intermittent rotation of the rotating seat. This application can complete the stepping switching of multiple stations with a single power source, without the need for a complex indexing plate or servo control system. The transmission structure is simple and reliable, and the dwell time of each station is synchronized with the rotation rhythm, which can ensure that multiple sets of fixture mechanisms can accurately stop at the corresponding positions of each loading module and unloading area, providing a precise station switching guarantee for step assembly;
[0029] 2. This application utilizes a pad cylinder located inside the inner rotating groove. The top of the pad cylinder has a height difference structure, forming a cam-type mechanical linkage with the linkage column, ball bearings, horizontal plate, and linkage plate. Combined with the inclined surface of the linkage groove on the bottom surface of the clamping side plate, it constitutes a purely mechanically driven automatic clamping system. When the rotating seat drives the fixture mechanism to rotate, the ball bearings roll along the top surface of the pad cylinder. When passing through the rising section, the linkage column is lifted, and the linkage plate is inserted upward into the second linkage groove. The inclined surface pushes the left and right clamping side plates to move towards each other to clamp the electronic components. When the ball bearings pass through the sinking section, they drive the linkage column to descend. The clamping side plates are reset under the elastic force of the first spring and release the electronic components. No additional power drive is required. Automatic clamping and release are achieved entirely by the rotation of the rotating seat and the contour of the pad cylinder. The timing of the action corresponds precisely to the position of the workstation, avoiding delays and deviations in electrical control.
[0030] 3. This application, through the guide rod and spring one set in the inner cavity, together with the connecting plate and guide block under the clamping side plate, and the spring three, push plate and contact plate set in the buffer groove, together form a clamping execution system that coordinates guidance and reset with flexible buffering. The cooperation of the guide rod and guide block ensures that the left and right clamping side plates can open and close smoothly in a straight line, avoiding clamping deviation. Spring one provides reset power for the clamping side plates, ensuring that the two clamping side plates can open synchronously when the linkage column descends. Spring three provides buffering when the contact plate contacts the electronic components, absorbing clamping stroke error and forming flexible clamping force. With their cooperation, it not only ensures the accuracy of the clamping position, but also avoids damage to the electronic components caused by rigid clamping, and adapts to the size difference of electronic components within a certain range.
[0031] 4. This application uses a groove on the top surface of the fixed base, and a ejector plate and spring 2 inside the groove, in conjunction with the inclined structure at the front end of the fixed base and the opening and closing action of the clamping side plate, to form a feeding system that links clamping release and automatic ejection. When the fixture mechanism rotates to the corresponding position in the feeding area, the linkage column descends with the recessed section of the pad cylinder, and the clamping side plate opens to both sides under the action of spring 1 to release the clamping. At the same time, spring 2 pushes up the rear end of the ejector plate, causing the ejector plate to rotate around the hinge point and the front end to tilt downward, forming a sliding channel with the inclined surface at the front end of the fixed base. The assembled electronic components slide out automatically under the action of gravity to complete the feeding, without the need for additional feeding push rods or suction nozzles, simplifying the structure of the feeding station. Moreover, the ejection timing is completely synchronized with the clamping release, which significantly improves the feeding efficiency and reliability.
[0032] 5. This application, through multiple sets of fixture mechanisms set on the top surface of the rotating seat, and multiple sets of feeding modules and unloading areas set on the top of the outer shell, combined with the segmented height difference contour of the top surface of the pad, can form a collaborative operation system for multi-station step-by-step assembly. Each step of the rotating seat moves to one station, and the corresponding fixture mechanism sequentially passes through multiple feeding modules such as iron part feeding, injection molded part feeding, and capacitor feeding to complete the assembly of electronic components, and finally reaches the unloading area to complete the unloading. At the same time, the pad is in the rising section at each feeding station to ensure that the fixture mechanism remains in a clamping state during the feeding and assembly process, and in the sinking section at the unloading station to realize automatic release unloading. The multi-station arrangement and the segmented cam contour work together to enable the feeding, assembly and unloading processes to be completed in parallel within the same rotation cycle, which greatly shortens the assembly cycle of a single product and significantly improves the overall production efficiency and capacity. Attached Figure Description
[0033] Figure 1 This is a top view of the structure of this application;
[0034] Figure 2 This is a schematic diagram of the rotating seat structure of this application;
[0035] Figure 3 This is a schematic diagram of the internal structure of the shell in this application;
[0036] Figure 4 This is a schematic diagram of the rotating seat bottom surface from below in this application;
[0037] Figure 5 This is a schematic diagram of the connection structure between the turntable and the fixed plate in this application;
[0038] Figure 6 This is a schematic diagram of the fixture mechanism structure of this application;
[0039] Figure 7 This is a schematic diagram of the fixing base structure of this application;
[0040] Figure 8 yes Figure 7 A magnified view of part A in the middle;
[0041] Figure 9 This is a schematic diagram of the clamping side plate structure of this application;
[0042] Figure 10 This is a schematic diagram of the linkage column structure of this application;
[0043] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Rotating seat; 3. Fixture mechanism; 4. Feeding module; 5. Unloading area; 11. Inner rotating groove; 12. Pad; 13. Motor; 14. Turntable; 15. Linkage component; 21. Top ring; 22. Connecting sleeve; 23. Bottom groove; 24. Fixed plate; 25. Linkage groove one; 31. Fixed seat; 32. Rear seat; 33. Clamping side plate; 34. Linkage column; 311. Inner cavity; 312. Through. 313. Slide groove; 314. Through-hole 2; 315. Groove; 316. Unloading plate; 3111. Guide rod; 3112. Spring 1; 3151. Spring 2; 331. Buffer groove; 332. Spring 3; 333. Push plate; 334. Contact plate; 335. Linkage groove 2; 336. Connecting plate; 337. Guide block; 338. Guide groove; 341. Ball bearing; 342. Horizontal plate; 343. Linkage plate. Detailed Implementation
[0044] The following is in conjunction with the appendix Figure 1 -Appendix Figure 10 This application will be described in further detail below.
[0045] A step-by-step assembly production apparatus for electronic components, referring to Figures 1-3The system includes a housing 1, with a set of rotatable rotating seats 2 installed inside the housing 1. Each of the four ends of the top surface of the rotating seats 2 is equipped with a fixture mechanism 3 for clamping electronic components. Three sets of feeding modules 4 and one set of unloading areas 5 are arranged circumferentially on the outer top of the housing 1. The three sets of feeding modules 4 are, in order, a metal parts feeding module, an injection molded parts feeding module, and a capacitor feeding module. An inner rotating groove 11 is opened at the top center of the housing 1. A set of pads 12 is fixedly connected to the bottom of the inner side of the inner rotating groove 11. The top of the pads 12 has a height difference, which allows the linkage column 34 to move up and down. Taking clockwise rotation as an example, the top of the pads 12, corresponding to the right end of the metal parts feeding module and the front end of the unloading area 5, is a recessed section. The remaining section is the rising section, which allows the electronic components to be released when the linkage column 34 moves to the sinking section. This facilitates the unloading of the electronic components and the re-receiving of iron parts. After receiving new iron parts, it enters the rising section to clamp the iron parts. The top surface of the pad cylinder 12 is provided with a rolling groove corresponding to the ball 341, which can improve the movement stability of the linkage column 34 and prevent the linkage column 34 from tilting or derailing. A set of motors 13 is installed at the bottom of the housing 1. The drive shaft of the motors 13 extends to the bottom of the inner rotating groove 11 and is connected to a set of turntables 14. A set of linkage components 15 is installed on the top surface of the turntables 14 near the outer end. The drive shaft of the motors 13 can drive the turntables 14 and the linkage components 15 to rotate.
[0046] Specifically, the rotating seat 2 drives multiple sets of fixture mechanisms 3 to pass through the feeding module 4 in sequence to complete the step-by-step assembly of electronic components. Finally, the components are unloaded in the unloading area 5, realizing continuous automated assembly production of electronic components. This can significantly improve assembly efficiency and production cycle time. The height difference at the top of the pad cylinder 12 allows the linkage column 34 to move up and down as it passes by, automatically triggering clamping or releasing actions at specific workstations to clamp or release electronic components. The rolling groove can reduce the frictional resistance of the ball 341 and improve the running stability of the linkage column 34, preventing accidental derailment.
[0047] Reference Figure 2 , Figure 4 and Figure 5 A set of top rings 21 are connected to the top of the rotating seat 2. The bottom surface of the top rings 21 is provided with connecting sleeves 22 corresponding to the fixture mechanism 3 at all four ends. The linkage column 34 can pass through the connecting sleeves 22. The rotation of the rotating seat 2 can drive the fixture mechanism 3 to rotate synchronously through the connecting sleeves 22. A set of bottom grooves 23 is opened at the bottom middle of the rotating seat 2. A set of fixed plates 24 is integrated at the top of the bottom groove 23. The bottom surface of the fixed plates 24 is provided with four sets of linkage grooves 25 at equal intervals. When the turntable 14 rotates, it can drive the linkage component 15 into the front linkage groove 25 and drive the fixed plate 24 and the rotating seat 2 to rotate 90°. This can achieve precise steering of the fixture mechanism 3 and meet the operation requirements of the loading module 4 and the unloading area 5.
[0048] Specifically, the linkage groove 25 on the bottom surface of the fixed plate 24 cooperates with the linkage component 15 to realize intermittent rotation drive of the rotating seat 2, so as to ensure that the fixture mechanism 3 can accurately stop at the corresponding work position and ensure assembly accuracy.
[0049] Reference Figure 6 All components of the fixture mechanism 3 are identical. The front fixture mechanism 3 includes a fixed seat 31, a rear seat 32, clamping side plates 33, and a linkage column 34. A set of fixed seats 31 is provided on the top surface of the top ring 21 corresponding to the position of the connecting sleeve 22. The bottom surface of the fixed seat 31 is connected to the top surface of the top ring 21 to prevent the fixed seat 31 from rotating and affecting the installation accuracy. A set of rear seats 32 is integrated at the top and rear ends of the fixed seat 31. A set of clamping side plates 33 is provided at the front left and right ends of the rear seat 32. The two sets of clamping side plates 33 can clamp electronic components. The front surface of the rear seat 32 contacts the rear surface of the two sets of clamping side plates 33, which can improve the movement stability of the two sets of clamping side plates 33. A set of linkage columns 34 is provided at the bottom of the fixed seat 31. The bottom end of the linkage column 34 extends to the top surface of the pad cylinder 12 through the connecting sleeve 22. When the rotating seat 2 drives the fixture mechanism 3 to rotate, the linkage column 34 can move along the top surface of the pad cylinder 12 and perform up and down movement.
[0050] Specifically, the bottom end of the linkage column 34 can cooperate with the top surface of the pad cylinder 12 to trigger the clamping action of the clamping side plate 33, which can position and clamp the electronic components, making the electronic components stable and reliable in position during assembly and preventing displacement from affecting the assembly quality.
[0051] Reference Figures 7-8 The fixed base 31 has an inner cavity 311 at its middle end, and a through-hole 312 at the bottom end of the inner cavity 311 to facilitate the lifting and lowering movement of the linkage column 34. The top surface of the fixed base 31 has a through-hole 314 at both the left and right ends. At least two sliding grooves 313 are provided at both ends of the two through-holes 314, with the bottom end of the sliding groove 313 communicating with the inner cavity 311. The top surface of the fixed base 31 has at least two grooves 315 at its middle end, and a set of ejector plates 316 are hinged to the middle end of each groove 315. The rear end of the bottom surface of each ejector plate 316 is connected by a spring. Spring 3151 is connected to the rear end of the groove 315. When the clamping side plate 33 releases its clamping effect on the electronic component, spring 3151 pushes the ejector plate 316 upward, causing the ejector plate 316 to rotate and tilt, forming an inclined surface, which is conducive to the automatic sliding of the electronic component. The front end of the top of the fixing seat 31 is also inclined, which can cooperate with the tilt of the ejector plate 316 to avoid component interference and affect the automatic ejection of the electronic component. When the fixture mechanism 3 receives the electronic component again, it presses down the ejector plate 316 and spring 3151, and cooperates with the clamping side plate 33 to form a fixing effect.
[0052] Specifically, the ejector plate 316, in conjunction with spring 3151, can automatically lift the electronic components after assembly, allowing the electronic components to slide automatically and be automatically unloaded in the unloading area 5. The slide groove 313 can provide a moving guide for the clamping side plate 33, ensuring smooth and stable clamping movement.
[0053] Reference Figures 7-9 The inner cavity 311 has a set of guide rods 3111 at both the front and rear ends. The two sets of guide rods 3111 are arranged in parallel, and a set of springs 3112 is sleeved on the outer middle end of each guide rod 3111. The left and right ends of the springs 3112 are connected to the opposite surfaces of the left and right guide blocks 337 respectively. The springs 3112 connect the left and right guide blocks 337. After the linkage column 34 moves down, it can push the left and right clamping side plates 33 away from the reset, so as to facilitate the automatic unloading of electronic components.
[0054] Specifically, the guide rod 3111 provides precise guidance for the opening and closing movement of the clamping side plate 33, and the spring 3112 provides a restoring force to the clamping side plate 33 through its elasticity, ensuring stable and reliable clamping action and avoiding rigid impact damage to components.
[0055] Reference Figures 7-9 The left and right clamping side plates 33 are mirror images of each other and have identical components. A buffer groove 331 is located in the middle right side of the left clamping side plate 33. A push plate 333 is connected to the buffer groove 331 via a spring 332. The other end of the push plate 333 extends to the right end of the clamping side plate 33 and is connected to a set of contact plates 334. The spring 332, in conjunction with the push plate 333 and contact plates 334, enables adaptive clamping of electronic components to meet the clamping requirements of electronic components of different sizes. A set of linkage grooves 335 is located in the middle left side of the bottom surface of the clamping side plate 33. The opposite sides of the inner ends of both sets of linkage grooves 335 are inclined. The inclined surfaces of the linkage grooves 335 are aligned with the linkage plates. The top of 343 is engaged to convert the vertical lifting motion of the linkage column 34 into the horizontal opening and closing motion of the clamping side plate 33. The transmission structure is simple and reliable, and no additional driving components are required. The bottom end of the clamping side plate 33 is provided with a connecting plate 336 with a corresponding slide groove 313 at both ends. The bottom end of the connecting plate 336 extends into the inner cavity 311 through the slide groove 313 and is connected to a guide block 337. The middle end of the guide block 337 is provided with a guide groove 338 corresponding to the guide rod 3111. The guide block 337 can be guided to move by the guide rod 3111. At the same time, the opposite surfaces of the left and right guide blocks 337 are connected by a spring 3112, which can realize the reset movement of the left and right guide blocks 337.
[0056] Specifically, the contact plate 334 uses spring 332 to buffer the clamping force, achieving flexible clamping and avoiding damage to electronic components. The linkage slot 335 cooperates with the linkage plate 343 to drive the clamping side plate 33 to open and close. The guide block 337 slides along the guide rod 3111 to ensure motion accuracy.
[0057] Reference Figures 9-10 Each linkage column 34 has a set of ball bearings 341 embedded at its bottom end. The bottom end of the ball bearings 341 extends to the bottom end of the linkage column 34 and can slide on the top surface of the pad cylinder 12. The top end of the linkage column 34 extends into the inner cavity 311 through the through-hole 312 and is connected to a set of horizontal plates 342. Each of the left and right ends of the top surface of the horizontal plate 342 is provided with a set of linkage plates 343. The top ends of the left and right sets of linkage plates 343 can extend into the linkage groove 335 through the sliding groove 313 and contact the inclined surface of the linkage groove 335. When the linkage column 34 moves upward, it can drive the left and right sets of linkage plates 343 to rise, and through the inclined surface of the linkage groove 335, push the left and right sets of clamping side plates 33 to move relative to each other, so as to achieve the clamping effect of electronic components.
[0058] Specifically, the ball bearing 341 rolls along the top surface of the pad cylinder 12, driving the linkage column 34 to achieve lifting and lowering motion. The horizontal plate 342 and the linkage plate 343 convert the vertical motion of the linkage column 34 into the horizontal clamping action of the clamping side plate 33, so that the fixture mechanism 3 can automatically clamp and release electronic components as it rotates.
[0059] This application provides a step-by-step assembly production device for electronic components. A motor 13 drives a turntable 14 and a linkage component 15, which cooperates with the linkage groove 25 of a fixed disk 24. This single power source enables precise intermittent stepping of the rotating seat 2, resulting in a simple and reliable structure that ensures each fixture mechanism 3 accurately stops at its corresponding position. The device utilizes the height difference profile of the pad 12 with the inclined surfaces of the ball bearing 341, linkage column 34, linkage plate 343, and linkage groove 335 to form a cam-type mechanical linkage. This allows for automatic clamping and release without additional drive, with precise timing of actions corresponding to the workstation. The device also utilizes the guide rod 3111 and guide block 33... 7. To ensure the straightness of clamping, spring 1 3112 provides the reset power, and spring 3 332 achieves flexible clamping. The three work together to ensure both clamping accuracy and component protection. Through the ejection plate 316 and spring 2 3151 in conjunction with the front inclined surface of the fixing seat 31, the electronic component is simultaneously lifted when the clamping side plate 33 opens and is released, realizing automatic sliding out and unloading without the need for an additional material handling mechanism. Through multiple sets of fixture mechanisms 3 and multiple sets of feeding modules 4 in conjunction with the segmented height difference contour of the pad cylinder 12, the feeding, assembly and unloading processes can be completed in parallel within the same cycle, which greatly shortens the assembly cycle and significantly improves the overall production efficiency and capacity.
Claims
1. A step-by-step assembly production apparatus for electronic components, characterized in that, Includes a housing (1), the inner end of the housing (1) is provided with a rotating seat (2), the top surface of the rotating seat (2) is provided with no less than two sets of jig mechanisms (3), and the outer top of the housing (1) is provided with no less than two sets of feeding modules (4) and a set of unloading areas (5). The housing (1) has an inner rotating groove (11) at the top center. A set of pads (12) are provided inside the inner rotating groove (11). A set of motors (13) are provided at the bottom of the housing (1). The drive shaft of the motor (13) extends to the bottom of the inner rotating groove (11) and is connected to a set of turntables (14). A set of linkage components (15) is connected to the top surface of the turntables (14).
2. The step-by-step assembly production apparatus for electronic components according to claim 1, characterized in that, The rotating seat (2) is connected to a set of top rings (21) at the top outer end. The bottom surface of the top rings (21) is provided with connecting sleeves (22) corresponding to the fixture mechanism (3). The rotating seat (2) is provided with a set of bottom grooves (23) at the middle bottom. The bottom top of the bottom grooves (23) is provided with a set of fixed plates (24). The bottom surface of the fixed plates (24) is provided with at least two sets of linkage grooves (25) at equal intervals.
3. The step-by-step assembly production apparatus for electronic components according to claim 2, characterized in that, All components of the fixture mechanism (3) are the same. The front fixture mechanism (3) includes a fixed seat (31), a rear seat (32), a clamping side plate (33) and a linkage column (34). The top surface of the top ring (21) is provided with a set of fixed seats (31) corresponding to the position of the connecting sleeve (22). The rear end of the fixed seat (31) is connected to a set of rear seats (32). The left and right ends of the rear seat (32) are provided with a set of clamping side plates (33). The bottom end of the fixed seat (31) is provided with a set of linkage columns (34). The bottom end of the linkage column (34) extends to the top surface of the pad (12) through the connecting sleeve (22).
4. The step-by-step assembly production apparatus for electronic components according to claim 3, characterized in that, The fixed base (31) has a set of inner cavities (311) at the middle end. The bottom end of the inner cavity (311) has a set of through openings (312). The top surface of the fixed base (31) has a set of through openings (314) at both the left and right ends. The front and rear ends of the two sets of through openings (314) have no less than two sets of sliding grooves (313). The bottom end of the sliding groove (313) is connected to the inner cavity (311). The top surface of the fixed base (31) has no less than two sets of grooves (315) at the middle end. The middle end of each groove (315) is hinged with a set of ejector plates (316). The rear end of the bottom surface of the ejector plates (316) is connected to the rear end of the groove (315) through springs (3151).
5. The step-by-step assembly production apparatus for electronic components according to claim 4, characterized in that, The inner cavity (311) is provided with a set of guide rods (3111) at both the front and rear ends, and a set of springs (3112) is sleeved on the outer middle end of each guide rod (3111).
6. The step-by-step assembly production apparatus for electronic components according to claim 5, characterized in that, The left and right clamping side plates (33) are mirror images of each other and have the same components. The left clamping side plate (33) has a buffer groove (331) in the middle of the right side. A push plate (333) is connected to the buffer groove (331) through a spring three (332). The other end of the push plate (333) extends to the right end of the clamping side plate (33) and is connected to a set of contact plates (334). A set of linkage groove two (335) is provided in the middle left of the bottom surface of the clamping side plate (33). The front and rear ends of the bottom surface of the clamping side plate (33) are provided with connecting plates (336) with corresponding sliding grooves (313). The bottom end of the connecting plate (336) extends into the inner cavity (311) and is connected to a guide block (337). The middle of the guide block (337) is provided with a guide groove (338) corresponding to the guide rod (3111).
7. The step-by-step assembly production apparatus for electronic components according to claim 4, characterized in that, Each of the linkage columns (34) has a set of ball bearings (341) at the bottom. The top of the linkage column (34) extends into the inner cavity (311) through the opening (312) and is connected to a set of horizontal plates (342). Each of the left and right ends of the top surface of the horizontal plate (342) has a set of linkage plates (343).
8. The step-by-step assembly production apparatus for electronic components according to claim 6, characterized in that, The left and right ends of the spring (3112) are respectively connected to the opposite surfaces of the left and right guide blocks (337).
9. The step-by-step assembly production apparatus for electronic components according to claim 6, characterized in that, The inner ends of the two sets of linkage grooves (335) are both inclined.
10. The step-by-step assembly production apparatus for electronic components according to claim 7, characterized in that, The top of the pad (12) is provided with a height difference, and the top surface of the pad (12) is provided with a rolling groove corresponding to the ball (341).
