Hydraulic cylinder production polishing equipment
Patent Information
- Application Number
- CN202611303173.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-26
- Publication Date
- 2026-10-30
AI Technical Summary
[0003]目前,现有的液压缸筒抛光设备多通过滚转机构与液压缸筒筒壁摩擦接触,实现抛光作业,如授权公告号为CN211760269U的实用新型专利公开了一种油缸加工用抛光装置,授权公告号为CN224347522U的实用新型专利公开了一种液压油缸生产的表面处理装置,公开号为CN121223622A的发明专利申请公开了一种具有防护结构的液压油缸打磨设备,上述方案中多为单侧作业类型,即同一设备仅能对缸筒的内壁或外壁进行抛光加工,这种单侧作业模式导致液压缸筒的内壁和外壁抛光分开完成,需二次定位调整装夹,延长了单件加工周期,使得抛光加工作业效率较低
[0018](1)在回转机构、两组上打磨组件和两组下打磨组件的协作下,可实现一次装夹,即可对液压缸筒内壁和外壁同时进行打磨,无需更换位置,节省时效,提升了加工效率;
Smart Images

Figure CN123000598A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of polishing equipment technology, specifically to a hydraulic cylinder-based polishing processing equipment. Background Technology
[0002] Hydraulic cylinders are hydraulic actuators that convert hydraulic energy into mechanical energy, and are widely used in engineering machinery, metallurgical equipment, aerospace and other fields. The surface quality of the inner and outer walls of the hydraulic cylinder barrel directly affects the sealing performance, service life and operational stability of the hydraulic system. Therefore, polishing is a key process in the manufacturing of hydraulic cylinders.
[0003] Currently, most existing hydraulic cylinder polishing equipment achieves polishing by using a rolling mechanism to rub against the cylinder wall. For example, utility model patent CN211760269U discloses a polishing device for cylinder processing, utility model patent CN224347522U discloses a surface treatment device for hydraulic cylinder production, and invention patent application CN121223622A discloses a hydraulic cylinder grinding device with a protective structure. Most of these solutions are single-sided operation types, meaning that the same equipment can only polish the inner or outer wall of the cylinder. This single-sided operation mode results in the inner and outer walls of the hydraulic cylinder being polished separately, requiring secondary positioning, adjustment, and clamping, which prolongs the processing cycle of a single piece and makes the polishing operation inefficient. Summary of the Invention
[0004] The purpose of this invention is to provide a hydraulic cylinder production and polishing equipment to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A hydraulic cylinder production and polishing equipment includes a base, a rotary mechanism, and a polishing mechanism, both of which are located on the upper side of the base;
[0007] The polishing mechanism includes two sets of lower grinding components, two sets of upper grinding components, two sets of sliding components, and two sets of lifting components. The two sets of lower grinding components are horizontally arranged on the two sets of sliding components, and the two sets of upper grinding components are arranged inside the two sets of lifting components.
[0008] The slewing mechanism includes a hanger, two first telescopic cylinders, a support frame, three pulleys, two support blocks, two tension springs, a transmission belt, and a drive component. The hanger is vertically fixed on the base. The two first telescopic cylinders are vertically fixed on the upper side of the hanger. The support frame is vertically fixed on the bottom output end of the two first telescopic cylinders. The two support blocks are vertically slidably embedded on both sides of the support frame. The three pulleys are triangularly distributed. The two ends of the pulley on the upper side are rotatably fitted into the two support blocks. The two pulleys on the bottom side are rotatably installed on both sides of the bottom end of the support frame. The two tension springs are vertically installed inside both sides of the support frame, and their upper and lower ends are fixedly connected to the top of the support frame and the upper side of the support block, respectively. The transmission belt is rotatably embedded on the outside of the three pulleys. The drive component is located on the outside of one support block and drives the pulley on the upper side to rotate.
[0009] The two sets of upper grinding components are located at the same horizontal axis height, and the two sets of lower grinding components are set horizontally, forming a triangular distribution with the two sets of upper grinding components;
[0010] A limit mechanism is provided on the upper side of the base.
[0011] As a preferred technical solution of the present invention, the lower grinding assembly includes a first horizontal shaft, a plurality of first grinding wheels, a plurality of first pads, and two first locking nuts. The plurality of first grinding wheels and the plurality of first pads are all sleeved on the first horizontal shaft. The plurality of first pads are divided into two groups and are located on both sides of the first horizontal shaft respectively. The plurality of first grinding wheels are located between the two groups of first pads. The two first locking nuts are respectively threaded on both sides of the first horizontal shaft. The first horizontal shaft is horizontally set and its two ends are respectively rotatably installed on the upper ends of the sliding assembly.
[0012] As a preferred technical solution of the present invention, the upper grinding assembly includes a second horizontal shaft, a plurality of second grinding wheels, a plurality of second pads, and a second locking nut. The plurality of second grinding wheels and the plurality of second pads are all sleeved on the second horizontal shaft. The second horizontal shaft is horizontally arranged, and its outer end is rotatably installed in the lifting assembly. The plurality of second grinding wheels, the plurality of second pads, and the second locking nut are sequentially sleeved on the outer side of the second horizontal shaft, and are sequentially distributed from the inner end to the outer end of the second horizontal shaft. The two second horizontal shafts are on the same horizontal axis, and their close ends are respectively provided with matching locking blocks and locking holes.
[0013] As a preferred embodiment of the present invention, the sliding assembly includes a slide and two retaining sleeves. Two longitudinal rails are fixedly mounted horizontally on the base. The two sides of the slide are slidably fitted onto the two longitudinal rails. The two retaining sleeves are fixedly mounted horizontally on the top of the two sides of the slide. The upper and lower semicircles of the retaining sleeves are hinged by pins, and the opposite side of the pins is fastened by screws. The two ends of the first horizontal shaft are rotatably fitted into the two retaining sleeves. A second motor is fixedly mounted on one side of the slide. A third gear is fixedly mounted on the top output end of the second motor. A fourth gear is fixedly mounted on the end of the first horizontal shaft. The fourth gear meshes with the third gear. The two slides are connected by a linkage assembly, which drives the two slides to move synchronously in opposite directions.
[0014] As a preferred technical solution of the present invention, the lifting assembly includes a frame, a slider, and a second telescopic cylinder. Guide rails are horizontally fixedly installed on both ends of the base. The bottom end of the frame is horizontally slidably embedded in the guide rail. The slider is vertically slidably embedded in the frame. The outer end of the second horizontal shaft is rotatably sleeved in the slider. The second telescopic cylinder is vertically fixedly installed inside the frame, and its top output end is fixedly connected to the bottom end of the slider. A fourth motor is fixedly installed on the upper side of one of the sliders. A fifth gear is fixedly installed on the output shaft end of the fourth motor. A sixth gear is fixedly installed on the outer end of the second horizontal shaft. The sixth gear meshes with the fifth gear. A pushing assembly is provided on the upper side of the guide rail. The frame reciprocates on the guide rail under the drive of the pushing assembly.
[0015] As a preferred technical solution of the present invention, the limiting mechanism includes a horizontal rail and two sets of clamping components. The horizontal rail is horizontally arranged and its two ends are respectively fixedly installed on the middle of the upper side of the two longitudinal rails. The clamping components include a clamping bracket, a sliding sleeve, a first fastening bolt, a pressure roller, and a second fastening bolt. The clamping bracket is vertically arranged and its bottom end is horizontally slidably sleeved on the horizontal rail. The sliding sleeve is vertically slidably sleeved on the clamping bracket. The first fastening bolt is threaded on the outer side of the bottom of the clamping bracket, and the second fastening bolt is threaded on the outer side of the sliding sleeve. The pressure roller is vertically rotatably installed on the inner side of the clamping bracket.
[0016] As a preferred technical solution of the present invention, cleaning components are provided on the sides of both sets of upper grinding components and both sets of lower grinding components. The cleaning components include suction tubes and brush plates. Connecting frames are fixedly installed at both ends of the suction tubes. In the two sets of cleaning components located on the bottom side, two connecting frames are fixedly connected to the inside of both sides of the slide. The two ends of the brush plates are fixedly connected to the two connecting frames. In the cleaning components located on the upper side, two connecting frames are fixedly connected to the inside of the two sliders. The two suction tubes and brush plates located on the bottom side are integrated. The suction tubes and brush plates located on the upper side are disconnected in the middle and connected by a slot. Both ends of the suction tubes are slidably fitted with a sleeve. The outer ends of the sleeves are fixedly connected to the inside of the connecting frame. A dust collection device is provided inside the base. The ends of the three suction tubes are fixedly connected to the input end of the dust collection device through a hose. Suction ports are opened on the sides of the three suction tubes.
[0017] Compared with the prior art, the present invention provides a hydraulic cylinder production and polishing equipment, which has the following beneficial effects:
[0018] (1) With the cooperation of the rotary mechanism, two sets of upper grinding components and two sets of lower grinding components, the inner and outer walls of the hydraulic cylinder can be ground simultaneously in one clamping without changing positions, saving time and improving processing efficiency.
[0019] (2) The hydraulic cylinder is supported and clamped by two sets of upper and lower grinding components. With the assistance of two sets of clamping components, no additional clamping force is required, which effectively reduces the wear of the hydraulic cylinder and ensures the grinding quality.
[0020] (3) Depending on the size and specifications of the hydraulic cylinder to be ground, the effective distance between the upper and lower grinding components and the effective length can be adjusted to perform grinding and polishing operations on hydraulic cylinders of different sizes and specifications.
[0021] (4) Under the negative pressure suction of the dust collection device, the metal shavings generated during the grinding process are cleaned up in time. The metal shavings adhering to the first and second grinding wheels after they leave the grinding area are cleaned up by the brush plate in time and are adsorbed, ensuring that the surface is clean and has sufficient friction when entering the grinding area, thereby further ensuring the grinding quality. Attached Figure Description
[0022] Figure 1 This is a frontal three-dimensional structural diagram of a hydraulic cylinder production and polishing equipment under load operation, as proposed in this invention.
[0023] Figure 2 This is a frontal three-dimensional structural diagram of a hydraulic cylinder production and polishing equipment proposed in this invention in an unloaded state;
[0024] Figure 3 This is a rear-view three-dimensional structural diagram of a hydraulic cylinder production and polishing equipment under load operation, as proposed in this invention.
[0025] Figure 4 This is a side view of the polishing mechanism in the working state of a hydraulic cylinder production polishing equipment proposed in this invention, showing its rotation direction.
[0026] Figure 5 for Figure 2 Enlarged view of the structure at point A in the image;
[0027] Figure 6 for Figure 3 Enlarged view of the structure at point B in the image;
[0028] Figure 7 for Figure 3 Enlarged view of the structure at point C.
[0029] In the diagram: 1. Base; 2. Hanger; 3. First telescopic cylinder; 4. Support frame; 5. Pulley; 6. Support block; 7. Tension spring; 8. Transmission belt; 9. First horizontal shaft; 10. First grinding wheel; 11. First pad; 12. First locking nut; 13. Second horizontal shaft; 14. Second grinding wheel; 15. Second pad; 16. Second locking nut; 17. First motor; 18. First gear; 19. Second gear; 20. Slide; 21. Collar; 22. Longitudinal rail; 23. Second motor; 24. Third gear; 25. Fourth gear; 26. 27. Three motors; 28. Bracket; 29. Screw; 30. Screw sleeve; 31. Stand; 32. Slider; 33. Second telescopic cylinder; 34. Guide rail; 35. Fourth motor; 36. Fifth gear; 37. Sixth gear; 38. Seventh gear; 39. Rack; 40. Horizontal rail; 41. Card holder; 42. Sliding sleeve; 43. First fastening bolt; 44. Pressure roller; 45. Second fastening bolt; 46. Suction tube; 47. Brush plate; 48. Connecting frame; 49. Sealing sleeve; 50. Vacuuming device; 51. Hose; 52. Control panel. Detailed Implementation
[0030] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, what is described is only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] See Figure 1-7 A hydraulic cylinder production and polishing equipment includes a base 1, a rotary mechanism and a polishing mechanism, both of which are located on the upper side of the base 1.
[0032] The polishing mechanism includes two sets of lower grinding components, two sets of upper grinding components, two sets of sliding components, and two sets of lifting components. The two sets of lower grinding components are horizontally arranged on the two sets of sliding components, and the two sets of upper grinding components are arranged inside the two sets of lifting components.
[0033] The slewing mechanism includes a hanger 2, two first telescopic cylinders 3, a support frame 4, three pulleys 5, two support blocks 6, two tension springs 7, a transmission belt 8, and a drive component. The hanger 2 is vertically fixedly installed on the base 1. The two first telescopic cylinders 3 are vertically fixedly sleeved on the upper side of the hanger 2. The support frame 4 is vertically fixedly installed on the bottom output end of the two first telescopic cylinders 3. The two support blocks 6 are vertically slidably embedded on both sides of the support frame 4. The three pulleys 5 are triangularly distributed. The two ends of the pulley 5 on the upper side are rotatably sleeved in the two support blocks 6. The two pulleys 5 on the bottom side are rotatably installed on both sides of the bottom end of the support frame 4. The two tension springs 7 are vertically installed inside both sides of the support frame 4, and their upper and lower ends are fixedly connected to the top of the support frame 4 and the upper side of the support block 6, respectively. The transmission belt 8 is rotatably embedded on the outside of the three pulleys 5. The drive component is located on the outside of one support block 6 and drives the pulley 5 on the upper side to rotate.
[0034] The two sets of upper grinding components are at the same horizontal axis height and slide in contact with the inner wall of the cylinder. The two sets of lower grinding components are horizontally set and are triangularly distributed with the two sets of upper grinding components. The two sets of lower grinding components slide in contact with the bottom sides of the cylinder respectively.
[0035] A limit mechanism is provided on the upper side of the base 1.
[0036] The driving components include a first motor 17, a first gear 18, and a second gear 19. The first motor 17 is fixedly installed on the bottom side of the support block 6, the first gear 18 is fixedly installed on the output shaft end of the first motor 17, and the second gear 19 is fixedly sleeved on the end of the pulley 5 located on the upper side and meshes with the first gear 18. The support block 6 without the first motor 17 is counterweighted so that the effective tension of the two support blocks 6 is the same, thereby making the two tension springs 7 subject to equal tension.
[0037] A control panel 52 is provided on the side of the base 1. Each electrical device is powered by an external power supply. The entire device is controlled by the control panel 52. Since the control panel 52 is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0038] The lower grinding assembly includes a first horizontal shaft 9, multiple first grinding wheels 10, multiple first pads 11, and two first locking nuts 12. The multiple first grinding wheels 10 and multiple first pads 11 are all sleeved on the first horizontal shaft 9. The multiple first pads 11 are divided into two groups, located on both sides of the first horizontal shaft 9 respectively. The multiple first grinding wheels 10 are located between the two groups of first pads 11. The two first locking nuts 12 are threaded on both sides of the first horizontal shaft 9 respectively. The first horizontal shaft 9 is horizontally set, and its two ends are rotatably installed on the upper ends of the sliding assembly.
[0039] The upper grinding assembly includes a second horizontal shaft 13, multiple second grinding wheels 14, multiple second pads 15, and a second locking nut 16. The multiple second grinding wheels 14 and multiple second pads 15 are all sleeved on the second horizontal shaft 13. The second horizontal shaft 13 is horizontally set, and its outer end is rotatably installed in the lifting assembly. The multiple second grinding wheels 14, multiple second pads 15, and the second locking nut 16 are sequentially sleeved on the outside of the second horizontal shaft 13, and are distributed sequentially from the inner end to the outer end of the second horizontal shaft 13. The two second horizontal shafts 13 are on the same horizontal axis, and their close ends are respectively provided with matching locking blocks and locking holes. The locking blocks have rectangular cross sections, and the locking holes are rectangular holes. The locking blocks are inserted into the locking holes to transmit torque.
[0040] The sliding assembly includes a slide 20 and two retaining sleeves 21. Two longitudinal rails 22 are fixedly mounted horizontally on the base 1. The two sides of the slide 20 are slidably fitted onto the two longitudinal rails 22 respectively. The two retaining sleeves 21 are fixedly mounted horizontally on the top of the two sides of the slide 20 respectively. The upper and lower semicircles of the retaining sleeves 21 are hinged by a pin, and the opposite side of the pin is fastened by a screw. The two ends of the first horizontal shaft 9 are rotatably fitted into the two retaining sleeves 21 respectively. A second motor 23 is fixedly mounted on one side of the slide 20. A third gear 24 is fixedly mounted on the top output end of the second motor 23. A fourth gear 25 is fixedly mounted on the end of the first horizontal shaft 9. The fourth gear 25 is meshed with the third gear 24. The two slides 20 are connected by a linkage assembly, which drives the two slides 20 to move synchronously in opposite directions.
[0041] The linkage assembly includes a third motor 26, a bracket 27, a screw 28, and two screw sleeves 29. The bracket 27 is vertically fixedly installed in the middle of the front side of the base 1, and the third motor 26 is horizontally fixedly installed in the middle of the rear side of the base 1. The screw 28 is horizontally and longitudinally arranged, with its front end rotatably sleeved in the bracket 27 and its rear end fixedly connected to the output shaft end of the third motor 26 through a coupling. The two screw sleeves 29 are respectively fixedly sleeved in the two slides 20, and both are threaded onto the screw 28.
[0042] The lifting assembly includes a frame 30, a slider 31, and a second telescopic cylinder 32. Guide rails 33 are horizontally fixedly installed on both ends of the base 1. The bottom end of the frame 30 is horizontally slidably embedded in the guide rails 33. The slider 31 is vertically slidably embedded in the frame 30. The outer end of the second horizontal shaft 13 is rotatably sleeved in the slider 31. The second telescopic cylinder 32 is vertically fixedly installed inside the frame 30, and its top output end is fixedly connected to the bottom end of the slider 31. A fourth motor 34 is fixedly installed on the upper side of one of the sliders 31. A fifth gear 35 is fixedly installed on the output shaft end of the fourth motor 34. A sixth gear 36 is fixedly installed on the outer end of the second horizontal shaft 13. The sixth gear 36 meshes with the fifth gear 35. A pushing assembly is provided on the upper side of the guide rail 33. The frame 30 moves back and forth on the guide rail 33 under the drive of the pushing assembly.
[0043] The pushing component includes a fifth motor 37, a seventh gear 38, and a rack 39. The rack 39 is horizontally fixedly embedded in the middle of the guide rail 33. The fifth motor 37 is fixedly installed on the outside of the upright 30. The seventh gear 38 is fixedly installed on the output shaft end of the fifth motor 37 and meshes with the rack 39. The fifth motor 37 drives the upright 30 to slide on the guide rail 33 through the meshing of the seventh gear 38 and the rack 39. After sliding to the preset position, the fifth motor 37 self-locks, thereby fixing the upright 30.
[0044] The limiting mechanism includes a horizontal rail 40 and two sets of clamping components. The horizontal rail 40 is horizontally arranged and its two ends are respectively fixedly installed on the middle of the upper side of the two longitudinal rails 22. The clamping components include a clamping bracket 41, a sliding sleeve 42, a first fastening bolt 43, a pressure roller 44, and a second fastening bolt 45. The clamping bracket 41 is vertically arranged and its bottom end is horizontally slidably sleeved on the horizontal rail 40. The sliding sleeve 42 is vertically slidably sleeved on the clamping bracket 41. The first fastening bolt 43 is threaded on the outer side of the bottom of the clamping bracket 41. The second fastening bolt 45 is threaded on the outer side of the sliding sleeve 42. The pressure roller 44 is vertically rotatably installed on the inner side of the clamping bracket 41.
[0045] When using this equipment to grind and polish hydraulic cylinders, initially, the two uprights 30 are at their outer ends, meaning the two second horizontal shafts 13 are separated, and the two first horizontal shafts 9 are close to each other. Driven by the third motor 26 and the screw 28, the two slides 20 move to the appropriate position, ensuring the two first horizontal shafts 9 are sufficient to support the hydraulic cylinder to be polished. The hydraulic cylinder is then horizontally placed between the two sets of first grinding wheels 10, with the first grinding wheels 10 on both sides contacting the outer wall of the hydraulic cylinder. Then, the two fifth motors 37 start, and through the meshing of the seventh gear 38 and rack 39, the uprights 30 move, thereby moving the second horizontal shafts 13 via the slider 31. Finally, the two second horizontal shafts 13 are connected by locking blocks and locking holes. Then, the two second telescopic cylinders 32 shorten, causing the second horizontal shafts 13 to move downwards, ultimately... Multiple second grinding wheels 14 contact the inner wall of the hydraulic cylinder, and then push the two clamps 41 so that the two pressure rollers 44 contact the two ends of the hydraulic cylinder respectively. The height of the pressure rollers 44 is adjusted by the sliding sleeve 42 and locked by the second fastening bolt 45. Then the first fastening bolt 43 is tightened to fix the clamps 41, thereby realizing the axial positioning of the two pressure rollers 44 on the hydraulic cylinder and completing the clamping operation on the bottom side of the hydraulic cylinder. After the bottom side clamping is completed, the two first telescopic cylinders 3 extend, driving the support frame 4 to move down, so that the middle part of the bottom side of the transmission belt 8 contacts the upper side of the hydraulic cylinder. The middle part of the bottom side of the transmission belt 8 bends and fits tightly against the upper part of the top of the hydraulic cylinder. During the gradual bending of the transmission belt 8, the upper pulley 5 is pulled down by the tension, thereby driving the two support blocks 6 to move down, stretching the two tension springs 7, thereby generating elastic force to tighten the transmission belt 8.
[0046] Once the lower clamping is complete and the rotary mechanism is tightly fitted to the top of the hydraulic cylinder, start the first motor 17, the second motor 23, and the fourth motor 34. The first motor 17, through the meshing of the first gear 18 and the second gear 19, drives the upper pulley 5 to rotate, thereby causing the transmission belt 8 to rotate under the support of the three pulleys 5. Under the action of friction, the hydraulic cylinder rotates. The second motor 23, through the meshing of the fourth gear 25 and the third gear 24, drives the first horizontal shaft 9 to rotate. The first horizontal shaft 9 drives multiple first grinding wheels 10 to rotate. The fourth motor 34, through the meshing of the fifth gear 35 and the sixth gear 36, drives the second horizontal shaft 13 to rotate. The second horizontal shaft 13 drives multiple second grinding wheels 14 to rotate.
[0047] The transmission belt 8 is in surface contact with the outer wall of the hydraulic cylinder, while the first grinding wheel 10 and the second grinding wheel 14 are in line contact with the wall of the hydraulic cylinder. The transmission belt 8 provides sufficient friction to make the hydraulic cylinder rotate in the driving direction of the transmission belt 8. The first grinding wheel 10 and the second grinding wheel 14 rotate in opposite directions at the position of contact with the hydraulic cylinder, thereby generating sliding friction between the first grinding wheel 10 and the second grinding wheel 14 and the hydraulic cylinder, thus achieving the function of grinding and polishing, and polishing the hydraulic cylinder.
[0048] With the cooperation of the rotary mechanism, two sets of upper grinding components and two sets of lower grinding components, the inner and outer walls of the hydraulic cylinder can be ground simultaneously in a single clamping operation without changing positions, saving time and improving processing efficiency.
[0049] The hydraulic cylinder is supported and clamped by two sets of upper and lower grinding components. With the assistance of two sets of clamping components, no additional clamping force is required, which effectively reduces the wear of the hydraulic cylinder and ensures the grinding quality.
[0050] After grinding and polishing are completed, the equipment stops operating. The first telescopic cylinder 3 shortens, driving the transmission belt 8 to move upward and disengage from the hydraulic cylinder. Then, the second telescopic cylinder 32 extends, causing the second grinding wheel 14 to disengage from the inner wall of the hydraulic cylinder. At the same time, the fifth motor 37 starts, causing the stand 30 to move outward, driving the second horizontal shaft 13 and the second grinding wheel 14 to disengage from the inside of the hydraulic cylinder. Then, the ground hydraulic cylinder is moved out between the two sets of first grinding wheels 10 to complete the unloading.
[0051] Depending on the size and specifications of the hydraulic cylinder to be ground, the effective distance and effective length between the upper and lower grinding components can be adjusted to perform grinding and polishing operations on hydraulic cylinders of different sizes and specifications.
[0052] During adjustment, the fastening screws on the two retaining sleeves 21 are unlocked, the upper side of the retaining sleeves 21 is flipped open, and the first horizontal shaft 9 is taken out. The first locking nuts 12 on both sides are unscrewed. Then, the number of first grinding wheels 10 is adapted according to the length of the hydraulic cylinder. The requirement is that the total length of the multiple first grinding wheels 10 is not less than the length of the hydraulic cylinder. The total length of the multiple first grinding wheels 10 located on the same first horizontal shaft 9 is adjusted by cooperating with the first pad 11. The adaptation method for the multiple second grinding wheels 14 on the second horizontal shaft 13 is to directly remove or install them from the inner end of the second horizontal shaft 13 away from the slider 31. After the two second horizontal shafts 13 are connected by the retaining blocks and retaining holes, the multiple second pads 15 on both sides are pushed closer to each other and tightened by the second locking nuts 16. The requirement is that the total length of the multiple second grinding wheels 14 is not less than the length of the hydraulic cylinder.
[0053] For adjusting the distance between the two sets of lower grinding components and the two sets of upper grinding components, the third motor 26 drives the screw 28 to rotate through the coupling. The screw 28 drives the two screw sleeves 29 to move the two slides 20 closer or further apart through the thread, thereby realizing the adjustment of the distance between the two sets of lower grinding components. The two second telescopic cylinders 32 extend or shorten synchronously, thereby realizing the adjustment of the distance between the two sets of upper grinding components and the lower grinding components.
[0054] Cleaning components are provided on the sides of both upper and lower grinding components. Each cleaning component includes a suction tube 46 and a brush plate 47. Connecting brackets 48 are fixedly installed at both ends of the suction tube 46. In the two bottom cleaning components, two connecting brackets 48 are fixedly connected to the inside of both sides of the slide 20. Both ends of the brush plate 47 are fixedly connected to the two connecting brackets 48. In the upper cleaning component, two connecting brackets 48 are fixedly connected to the inside of the two sliders 31. The two suction tubes on the bottom... Both the suction tube 46 and the brush plate 47 are integrated. The suction tube 46 and the brush plate 47 on the upper side are disconnected in the middle and connected by a slot. Both ends of the suction tube 46 are slidably fitted with a sleeve 49. The outer ends of the sleeves 49 are fixedly connected to the inner side of the connecting frame 48. A vacuuming device 50 is installed inside the base 1. The ends of the three suction tubes 46 are fixedly connected to the input end of the vacuuming device 50 through a hose 51. The sides of the three suction tubes 46 are provided with suction ports, which are long and narrow and communicate with the inside of the suction tubes 46.
[0055] The brush plate 47 slides into contact with the adjacent first grinding wheel 10 or second grinding wheel 14, thereby brushing off the metal shavings adhering to the first grinding wheel 10 or second grinding wheel 14 after it leaves the grinding area. The metal shavings fall near the suction port of the suction tube 46. Under the negative pressure suction of the dust collection device 50, the metal shavings generated during the grinding process are cleaned up in time. The first grinding wheel 10 and second grinding wheel 14 are cleaned up in time after leaving the grinding area, ensuring that the surface is clean and has sufficient friction when entering the grinding area, thereby further ensuring the grinding quality.
[0056] Based on the length of the hydraulic cylinder, the sleeves 49 on both sides of the suction pipe 46 can be pulled to completely block the suction ports on both sides, thereby ensuring that the effective adsorption area matches the length of the grinding area.
[0057] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A hydraulic cylinder production polishing processing equipment, comprising a base (1), a rotary mechanism and a polishing mechanism, wherein the polishing mechanism and the rotary mechanism are both disposed on the upper side of the base (1); Its features are: The polishing mechanism includes two sets of lower polishing components, two sets of upper polishing components, two sets of sliding components, and two sets of lifting components; The slewing mechanism includes a hanger (2), two first telescopic cylinders (3), a support frame (4), three pulleys (5), two support blocks (6), two tension springs (7), a transmission belt (8), and a drive component. The hanger (2) is vertically fixed on the base (1). The two first telescopic cylinders (3) are vertically fixed on the upper side of the hanger (2). The support frame (4) is vertically fixed on the bottom output end of the two first telescopic cylinders (3). The two support blocks (6) are vertically slidably embedded on both sides of the support frame (4). The three pulleys (5) 5) The pulleys (5) on the upper side are rotated and fitted into the two support blocks (6) at both ends. The two pulleys (5) on the bottom side are rotated and installed on both sides of the bottom of the support frame (4). Two tension springs (7) are vertically installed inside the two sides of the support frame (4), and their upper and lower ends are fixedly connected to the top of the support frame (4) and the upper side of the support block (6) respectively. The transmission belt (8) is rotated and embedded on the outside of the three pulleys (5). The driving component is set on the outside of one support block (6) to drive the pulley (5) on the upper side to rotate. The two sets of upper grinding components are located at the same horizontal axis height, and the two sets of lower grinding components are set horizontally, forming a triangular distribution with the two sets of upper grinding components; A limit mechanism is provided on the upper side of the base (1).
2. The hydraulic cylinder production and polishing equipment according to claim 1, characterized in that: The lower grinding assembly includes a first horizontal shaft (9), multiple first grinding wheels (10), multiple first pads (11), and two first locking nuts (12). The multiple first grinding wheels (10) and multiple first pads (11) are all sleeved on the first horizontal shaft (9). The multiple first pads (11) are divided into two groups, located on both sides of the first horizontal shaft (9). The multiple first grinding wheels (10) are located between the two groups of first pads (11). The two first locking nuts (12) are threaded on both sides of the first horizontal shaft (9). The first horizontal shaft (9) is set horizontally, and its two ends are rotatably installed on the upper ends of the sliding assembly.
3. The hydraulic cylinder production and polishing equipment according to claim 1, characterized in that: The upper grinding assembly includes a second horizontal shaft (13), multiple second grinding wheels (14), multiple second pads (15), and a second locking nut (16). The multiple second grinding wheels (14) and multiple second pads (15) are all sleeved on the second horizontal shaft (13). The second horizontal shaft (13) is set horizontally, and its outer end is rotatably installed in the lifting assembly. The multiple second grinding wheels (14), multiple second pads (15), and the second locking nut (16) are sequentially sleeved on the outside of the second horizontal shaft (13), and are sequentially distributed from the inner end of the second horizontal shaft (13) to the outer end. The two second horizontal shafts (13) are on the same horizontal axis, and their close ends are respectively provided with matching locking blocks and locking holes.
4. The hydraulic cylinder production and polishing equipment according to claim 2, characterized in that: The sliding assembly includes a slide (20) and two ferrules (21). Two longitudinal rails (22) are fixedly installed horizontally on the base (1). The two sides of the slide (20) are slidably fitted onto the two longitudinal rails (22). The two ferrules (21) are fixedly installed horizontally on the top of the two sides of the slide (20). The upper and lower semicircles of the ferrules (21) are hinged by a pin. The opposite side of the pin is fastened by a screw. The two ends of the first horizontal shaft (9) are rotatably fitted into the two ferrules (21). A second motor (23) is fixedly installed on one side of the slide (20). A third gear (24) is fixedly installed at the top output end of the second motor (23). A fourth gear (25) is fixedly installed at the end of the first horizontal shaft (9). The fourth gear (25) meshes with the third gear (24). The two slides (20) are connected by a linkage assembly. The linkage assembly drives the two slides (20) to move synchronously in opposite directions.
5. The hydraulic cylinder production and polishing equipment according to claim 3, characterized in that: The lifting assembly includes a frame (30), a slider (31), and a second telescopic cylinder (32). Guide rails (33) are horizontally fixedly installed on both ends of the base (1). The bottom end of the frame (30) is horizontally slidably embedded in the guide rail (33). The slider (31) is vertically slidably embedded in the frame (30). The outer end of the second horizontal shaft (13) is rotatably sleeved in the slider (31). The second telescopic cylinder (32) is vertically fixedly installed inside the frame (30), and its top output end is fixedly connected to the bottom end of the slider (31). A fourth motor (34) is fixedly installed on the upper side of one of the sliders (31). A fifth gear (35) is fixedly installed on the output shaft end of the fourth motor (34). A sixth gear (36) is fixedly installed on the outer end of the second horizontal shaft (13). The sixth gear (36) meshes with the fifth gear (35). A pushing assembly is provided on the upper side of the guide rail (33). The frame (30) moves back and forth on the guide rail (33) under the drive of the pushing assembly.
6. The hydraulic cylinder production and polishing equipment according to claim 4, characterized in that: The limiting mechanism includes a horizontal rail (40) and two sets of clamping components. The horizontal rail (40) is set horizontally and its two ends are fixedly installed on the middle of the upper side of the two longitudinal rails (22). The clamping components include a clamping bracket (41), a sliding sleeve (42), a first fastening bolt (43), a pressure roller (44), and a second fastening bolt (45). The clamping bracket (41) is set vertically and its bottom end is horizontally slidably fitted on the horizontal rail (40). The sliding sleeve (42) is vertically slidably fitted on the clamping bracket (41). The first fastening bolt (43) is threaded on the outer side of the bottom of the clamping bracket (41). The second fastening bolt (45) is threaded on the outer side of the sliding sleeve (42). The pressure roller (44) is vertically rotated and installed on the inner side of the clamping bracket (41).
7. The hydraulic cylinder production and polishing equipment according to claim 5, characterized in that: Cleaning components are provided on the sides of both upper and lower grinding components. The cleaning components include a suction tube (46) and a brush plate (47). Both ends of the suction tube (46) are fixedly mounted with connecting frames (48). In the two cleaning components located on the bottom side, two connecting frames (48) are fixedly connected to the inside of both sides of the slide (20). Both ends of the brush plate (47) are fixedly connected to the two connecting frames (48). In the cleaning components located on the upper side, two connecting frames (48) are fixedly connected to the inside of two sliders (31). The two suction tubes (46) and the brush plate (47) are all integrated. The suction tube (46) and the brush plate (47) on the upper side are disconnected in the middle and connected by a slot. Both ends of the suction tube (46) are slidably fitted with a sleeve (49). The outer end of the sleeve (49) is fixedly connected to the inner side of the frame (48). The base (1) is equipped with a vacuuming device (50). The ends of the three suction tubes (46) are fixedly connected to the input end of the vacuuming device (50) through a hose (51). The sides of the three suction tubes (46) are all provided with suction ports.
Citation Information
Patent Citations
Hydraulic oil cylinder polishing equipment with protective structure
CN121223622A
Polishing device for oil cylinder machining
CN211760269U
Surface treatment device for hydraulic oil cylinder production
CN224347522U
