Three-side forming grinding machine for guide rail machining
Patent Information
- Application Number
- CN202611209740.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-11
- Publication Date
- 2026-10-30
AI Technical Summary
[0003]现有的导轨加工用三面成型磨床在使用时,成型磨床在对导轨三面打磨的过程中,床身会因磨削热传导、电机辐射、液压系统散热和环境波动等多重热源叠加,在床身内部产生不均匀的温度梯度,进而引发床身热变形,直接导致磨削出的导轨出现平行度超差的问题,降低了导轨加工的良品率,降低了三面成型磨床的使用效果,无法满足人们的需求
(1)本发明通过设置的床身和冷却机构,冷却管道、过滤盒、三通件、导水管、控制阀和过滤筒配合使得恒温冷却液在床身中循环流动,有效均衡床身全域温度场,大幅度减小各区域温差,从根源抑制床身温差变形,提高导轨加工的良品率,实现了长周期的稳定加工,提高导轨加工效率,减少了人们的经济损失,通过设置的过滤盒、旋转磁筒、旋转块、第一驱动电机、磁辊和永磁铁,能够对恒温冷却液中的细小铁屑进行清理,延长恒温冷却液的使用寿命,且减少对冷却管道的维护次数,通过设置的固定条、高压喷嘴、真空吸嘴、吸气件、清理盒和负压设备,能够对旋转磁筒上的细小铁屑进行清理,提高三面成型磨床的使用效果。
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Figure CN123000609A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of grinding technology, specifically a three-sided forming grinding machine for guideway processing. Background Technology
[0002] A guide rail is a mechanical component used to guide and restrict the movement trajectory of an object. A guide rail allows a component to reciprocate along a set precise path while bearing the load on it. Guide rail machining is the process of manufacturing a guide component that meets the requirements of straightness, parallelism, hardness, wear resistance, and surface roughness by using a series of processes such as cutting, heat treatment, precision grinding, and surface treatment on a metal blank. A three-sided forming grinder is a high-precision CNC grinder that can grind three sides in one clamping. It is specially designed for the simultaneous precision forming grinding of the top surface and the left and right sides of long strip workpieces such as linear guide rails, and is the core equipment for high-end guide rail machining.
[0003] When using existing three-sided profile grinding machines for guideway processing, the machine bed experiences uneven temperature gradients due to multiple heat sources, including grinding heat conduction, motor radiation, hydraulic system heat dissipation, and environmental fluctuations. This leads to thermal deformation of the machine bed, directly causing the ground guideways to have excessive parallelism, reducing the yield rate of guideway processing, and diminishing the effectiveness of the three-sided profile grinding machine, thus failing to meet people's needs. Summary of the Invention
[0004] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a three-sided forming grinding machine for guide rail processing.
[0005] A three-sided forming grinding machine for guide rail processing includes a bed and a processing structure disposed on the outer side of the bed. The bed is provided with a processing table that cooperates with the processing structure. The processing table can position the guide rail. The processing structure includes a column, a crossbeam, a feed slide disposed on the crossbeam, and a grinding head assembly disposed on the feed slide and processing the guide rail. The grinding head assembly performs three-sided grinding of the guide rail in cooperation with the feed slide. The bed frame is equipped with a cooling mechanism, which includes cooling pipes symmetrically pre-installed inside the bed frame, a filter box located on the outside of the bed frame and connected to the water inlet of the cooling pipes, and a tee fitting detachably installed on the outer wall of the filter box. Water guide pipes are symmetrically installed on the tee fitting, and control valves are installed on the water guide pipes. A filter cylinder is installed at the other end of the water guide pipes. The filter cylinder has several first filter screens inside. The filter cylinder is connected to a circulating water tank through a connecting pipe. The circulating water tank is connected to the water outlet of the cooling pipes. The circulating water tank has a second filter screen inside that performs initial filtration of the constant temperature coolant, thereby cooling the bed frame and achieving active temperature uniformity, eliminating internal temperature differences, and offsetting the effects of changes in ambient temperature. The cooling mechanism further includes a filter assembly disposed in a filter box. The filter assembly includes a rotating magnetic cylinder rotatably disposed inside the filter box, rotating blocks disposed at both ends of the rotating magnetic cylinder and rotatably connected to the filter box, and a first drive motor disposed outside the filter box and controlling the rotation of the rotating blocks. The inner wall of the filter box is provided with a magnetic roller coaxially connected to the rotating magnetic cylinder and the rotating blocks. The magnetic roller is provided with a permanent magnet. The vertical cross-section of the permanent magnet is arc-shaped. The permanent magnet is disposed on the lower inner side of the rotating magnetic cylinder. Two through holes are symmetrically opened on the filter box, so that the constant temperature coolant after filtration by the filter cylinder enters the filter box through the three-way fitting, so that the rotating magnetic cylinder, the magnetic roller and the permanent magnet cooperate to adsorb and clean the iron filings in the constant temperature coolant.
[0006] As a further aspect of the present invention: the cooling mechanism further includes a cleaning component disposed on the filter box and used to process iron filings on the rotating magnetic cylinder. The cleaning component includes a fixing strip disposed on the upper part of the filter box and several high-pressure nozzles disposed on the fixing strip. The high-pressure nozzles can reverse-flush the iron filings attached to the outer surface of the upper end of the rotating magnetic cylinder, which facilitates the cleaning of iron filings on the rotating magnetic cylinder. The cleaning assembly also includes a vacuum nozzle mounted on the filter box and suction components symmetrically mounted on the upper end of the vacuum nozzle. The lower end of the vacuum nozzle is mounted above the rotating magnetic cylinder and works in conjunction with a high-pressure nozzle to suction the loosened and floated iron filings under negative pressure.
[0007] As a further aspect of the present invention: the cleaning assembly further includes a cleaning box disposed on the upper surface of the filter box and a negative pressure device disposed on one side of the cleaning box. One end of the suction component extends into the cleaning box, and the connection between the suction component and the cleaning box is sealed. A separator for use with the suction component is installed inside the cleaning box. The separator divides the internal space of the cleaning box into an adsorption chamber and a collection chamber. The outlet of the suction component is disposed in the adsorption chamber. Collection boxes extending into the collection chamber are symmetrically disposed on the cleaning box. The collection boxes are capable of collecting the cleaned iron filings, and the collection boxes are sealed to the cleaning box.
[0008] As a further aspect of the present invention: the cleaning assembly further includes a partition symmetrically arranged inside the adsorption chamber and a support seat symmetrically arranged on the upper surface of the partition. The partition divides the adsorption chamber into two areas. The upper surface of the support seat is connected to the inner top surface of the cleaning box. The support seat is arranged on one side of the partition. A filter plate is installed between the two support seats. The filter plate can filter iron filings.
[0009] As a further aspect of the present invention: the cleaning assembly further includes a scraper movably mounted on the support base for cleaning the filter plate and a first screw drive structure symmetrically mounted inside the support base for controlling the scraper to move up and down. The top end of the first screw drive structure is provided with a rotating rod extending into the cleaning box. The interior of the cleaning box is provided with a synchronous belt structure coaxially connected to the rotating rod. The cleaning box is provided with a synchronous groove matching the synchronous belt structure. The upper end of the cleaning box is provided with a second drive motor for controlling the synchronous belt structure to work.
[0010] As a further embodiment of the present invention: both ends of the scraper are provided with fixing blocks, the first lead screw transmission structure is provided with an installation strip that is aligned and connected with the fixing blocks, one end of the installation strip is provided with a movable block that fits against the inner side wall of the support seat, and a movable strip connected to the first lead screw transmission structure is vertically installed on the movable block.
[0011] As a further aspect of the present invention: the separator is provided with a discharge trough that connects the adsorption chamber and the collection chamber, and the separator is provided with a sealing component for sealing the discharge trough; The sealing assembly includes a sealing plate movably disposed in the separator and sealing the discharge chute, and a second screw drive structure disposed inside the separator and controlling the horizontal movement of the sealing plate. The separator has a sealing groove that fits with the sealing plate. The other end of the second screw drive structure is coaxially mounted with a first bevel gear structure. The first bevel gear structure is connected to the second bevel gear structure through a first drive rod. The bottom end of the support base is provided with a protrusion that extends into the discharge groove. The bottom end of the first lead screw transmission structure extends into the protrusion. The bottom end of the first lead screw transmission structure is provided with a third bevel gear structure. The third bevel gear structure is coaxially connected to the second bevel gear structure through the second transmission rod. When the first lead screw transmission structure is working, the third bevel gear structure, the second bevel gear structure, and the first bevel gear structure work together to control the two second lead screw transmission structures to work synchronously, so that the second lead screw transmission structure controls the sealing plate to move and open or close the discharge chute.
[0012] As a further aspect of the present invention: the support base is provided with a movable groove that fits into the movable strip, and the support base is provided with a sealing assembly that works in conjunction with the movable groove. The sealing assembly includes elastic sealing strips symmetrically arranged on the rear side of the movable block and several sealing blocks movably arranged inside the support base to seal the movable groove. The elastic sealing strips are fitted and connected to the movable groove, and two elastic sealing strips are respectively fitted to the upper and lower end faces of the movable strip, so that the several sealing blocks and the elastic sealing strips work together to seal the movable groove.
[0013] As a further aspect of the present invention: the sealing assembly further includes a guide strip disposed on one side of the sealing block and a first groove formed on the guide strip. A movable rack is installed in the first groove. A movable gear that meshes with the movable rack is rotatably disposed inside the support base. A driving groove that fits with the guide strip is formed on the support base. A sealing groove that fits with the sealing block is formed on the support base. The guide strip can limit and guide the sealing block. When the movable gear rotates, the guide strip controls the movement of the sealing block through the cooperation of the movable gear and the movable rack, thereby sealing or opening the movable groove.
[0014] As a further aspect of the present invention: the sealing assembly further includes a first drive bar vertically disposed on one side of the moving bar and a second groove formed on the first drive bar. A main rack is installed in the second groove. A main gear is coaxially connected to one side of the moving gear. The diameter of the main gear is smaller than that of the moving gear. The main rack can mesh with the main gear. When the moving bar drives the first drive bar to move, the main rack meshes with the main gear. When the first drive bar continues to move, the main gear controls the movement of the sealing block through the cooperation of the moving gear, the moving rack, and the guide bar. When the main rack separates from the main gear, the moving gear and the moving rack can move the sealing block into the sealing groove.
[0015] As a further aspect of the present invention: the sealing assembly further includes a connecting strip vertically disposed on one side of the moving strip and a second driving strip fixedly disposed on the connecting strip. The second driving strip has a third groove aligned with the second groove. The main rack is disposed in the third groove. The second driving strip and the third groove are disposed on the other side of the main gear, so that the main rack on the second driving strip can control the sealing block to move through the main gear. When the main rack on the second driving strip is separated from the main gear, the moving gear and the moving rack cooperate to move the sealing block from the sealing groove to the moving groove, so that the sealing block seals the moving groove at that location.
[0016] Compared with the prior art, the beneficial effects of the present invention are: (1) The present invention, through the setting of the bed and cooling mechanism, the cooling pipe, filter box, tee, water pipe, control valve and filter cylinder, enables the constant temperature coolant to circulate in the bed, effectively equalize the temperature field of the entire bed, greatly reduce the temperature difference in each area, suppress the temperature difference deformation of the bed from the root, improve the yield of guide rail processing, realize long-cycle stable processing, improve guide rail processing efficiency, and reduce people's economic losses. Through the setting of filter box, rotating magnetic cylinder, rotating block, first drive motor, magnetic roller and permanent magnet, fine iron filings in constant temperature coolant can be cleaned, extending the service life of constant temperature coolant and reducing the number of maintenance times of cooling pipe. Through the setting of fixing strip, high pressure nozzle, vacuum suction nozzle, suction component, cleaning box and negative pressure equipment, fine iron filings on rotating magnetic cylinder can be cleaned, improving the use effect of three-sided forming grinder.
[0017] (2) The present invention, through the use of the sealing components, separators, partitions, support bases and filter plates, can filter and collect the extracted fine iron filings. Through the set scraper, first lead screw transmission structure, rotating rod, synchronous belt structure and second drive motor, the fine iron filings on the filter plates can be cleaned, extending the service life of the filter plates. Through the set collection box, discharge trough, sealing plate, second lead screw transmission structure, first bevel gear structure, second bevel gear structure, protrusion and third bevel gear structure, the cleaned fine iron filings can be collected. The sealing plate and scraper work together to improve the cleaning and collection work, while increasing the sealing effect of the separator and improving the use effect of the three-sided forming grinder.
[0018] (3) The present invention uses a sealing assembly, a fixed block, an mounting strip, a moving block and a moving strip to connect the scraper to the first lead screw transmission structure. The moving block, the elastic sealing strip and the sealing block can seal the moving groove. The guide strip, the moving rack and the moving gear can control the horizontal movement of the sealing block. The moving strip, the first drive strip, the main rack, the main gear, the connecting strip and the second drive strip can control the movement of the sealing block in the moving groove, avoid obstructing the movement of the moving strip, and seal the moving groove when the moving strip moves away, reduce the entry of external impurities into the moving groove, increase the service life of the cooling mechanism and improve the performance of the three-sided forming grinder. Attached Figure Description
[0019] Figure 1 This is an overall structural diagram of the present invention.
[0020] Figure 2 This is a partial structural diagram of the cooling pipes and filter box in this invention.
[0021] Figure 3 This is a partial structural diagram of the filtering component in this invention.
[0022] Figure 4 This is a partial structural diagram of the feeding assembly in this invention.
[0023] Figure 5 This is a partial cross-sectional view of the filter box and rotating magnetic cylinder in this invention.
[0024] Figure 6 This is a partial structural diagram of the rotating magnetic cylinder and vacuum nozzle in this invention.
[0025] Figure 7 This is a partial cross-sectional view of the vacuum nozzle and cleaning box of the present invention.
[0026] Figure 8 This is a partial structural diagram of the cleaning component in this invention.
[0027] Figure 9 This is a partial structural diagram of the sealing component in this invention.
[0028] Figure 10 This is a partial structural diagram of the sealing assembly in this invention.
[0029] Figure 11 This is a partial structural diagram of the sealing block and main rack in this invention.
[0030] In the diagram: 1. Bed; 2. Machining structure; 3. Machining table; 4. Cooling pipe; 5. Filter box; 6. T-joint; 7. Water guide pipe; 8. Control valve; 9. Filter cylinder; 10. Rotating magnetic cylinder; 11. Rotating block; 12. First drive motor; 13. Magnetic roller; 14. Permanent magnet; 15. Fixing bar; 16. High-pressure nozzle; 17. Vacuum nozzle; 18. Suction component; 19. Cleaning box; 20. Negative pressure device; 21. Separator; 22. Partition; 23. Support base; 24. Filter plate; 25. Scraper; 26. First lead screw transmission structure; 27. Rotating rod; 2 8. Synchronous belt structure; 29. Second drive motor; 30. Fixed block; 31. Mounting strip; 32. Moving block; 33. Moving strip; 34. Discharge chute; 35. Sealing plate; 36. Second lead screw transmission structure; 37. First bevel gear structure; 38. Second bevel gear structure; 39. Protrusion; 40. Third bevel gear structure; 41. Elastic sealing strip; 42. Sealing block; 43. Guide strip; 44. Moving rack; 45. Moving gear; 46. First drive strip; 47. Main rack; 48. Main gear; 49. Connecting strip; 50. Second drive strip; 51. Collection box. Detailed Implementation
[0031] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0032] Example 1 Please see Figures 1-8 This application provides a three-sided forming grinding machine for guide rail machining, including a bed 1 and a machining structure 2 disposed on the outer side of the bed 1. The bed 1 is provided with a machining table 3 that cooperates with the machining structure 2. The machining table 3 can position the guide rail. The machining structure 2 includes a column, a crossbeam, a feed slide disposed on the crossbeam, and a grinding head assembly disposed on the feed slide and used to machine the guide rail. The grinding head assembly performs three-sided grinding of the guide rail in cooperation with the feed slide. The bed 1 is provided with a cooling mechanism, which includes symmetrical pre-cooling... The cooling pipe 4 is located inside the bed 1; the filter box 5 is located outside the bed 1 and connected to the water inlet of the cooling pipe 4; and the tee fitting 6 is detachably installed on the outer wall of the filter box 5. Water guide pipes 7 are symmetrically installed on the tee fitting 6, and control valves 8 are installed on the water guide pipes 7. A filter cylinder 9 is located at the other end of the water guide pipe 7. The filter cylinder 9 contains several first filter screens. The filter cylinder 9 is connected to a circulating water tank via a connecting pipe. The circulating water tank is connected to the water outlet of the cooling pipe 4. The circulating water tank contains a system for introducing constant-temperature coolant. The second filter screen performs initial filtration, thereby cooling the bed 1, actively equalizing the temperature of the bed 1, eliminating internal temperature differences, and offsetting the effects of ambient temperature changes. The cooling mechanism also includes a filter assembly set in the filter box 5. The filter assembly includes a rotating magnetic cylinder 10 rotatably set inside the filter box 5, rotating blocks 11 set at both ends of the rotating magnetic cylinder 10 and rotatably connected to the filter box 5, and a first drive motor 12 set outside the filter box 5 and controlling the rotation of the rotating blocks 11. The inner wall of the filter box 5 is provided with a magnetic roller 13 coaxially connected to the rotating magnetic cylinder 10 and the rotating blocks 11. The magnetic roller 13 is provided with a permanent magnet 14. The vertical cross-section of the permanent magnet 14 is arc-shaped. The permanent magnet 14 is set inside the lower side of the rotating magnetic cylinder 10. Two through holes are symmetrically opened on the filter box 5, so that the constant temperature coolant after filtration by the filter cylinder 9 enters the filter box 5 through the three-way fitting 6. The rotating magnetic cylinder 10, the magnetic roller 13, and the permanent magnet 14 work together to adsorb and clean the fine iron filings in the constant temperature coolant, solving the problem of fine iron filings generated by the machining structure 2.
[0033] In this embodiment, the guide rail is positioned on the machining table 3, the machining structure 2 is started, and the machining table 3 is controlled to move on the bed 1 so that the grinding head assembly performs three-sided grinding on the guide rail. The second filter screen filters the constant temperature coolant entering the circulating water tank. The circulating water tank controls the constant temperature coolant to be introduced into the filter cylinder 9, so that the first filter screen filters the constant temperature coolant again. The filtered constant temperature coolant enters the filter box 5 through the water guide pipe 7 and the three-way fitting 6. The first drive motor 12 is started, which drives the rotating block 11 to rotate, so that the rotating block 11 drives the rotating magnetic cylinder 10 to rotate. The magnetic roller 13 and the permanent magnet 14 work together to attract the fine iron filings in the constant temperature coolant to the rotating magnetic cylinder 10, so that the rotating magnetic cylinder 10 cleans the fine iron filings, and the cleaned constant temperature coolant enters the cooling pipe 4, so that the cooling pipe 4 equalizes the temperature of the bed 1.
[0034] The cooling mechanism of this invention also includes a cleaning component disposed on the filter box 5 to process iron filings on the rotating magnetic cylinder 10. The cleaning component includes a fixing strip 15 disposed on the upper part of the filter box 5 and several high-pressure nozzles 16 disposed on the fixing strip 15. Air pipes are connected to the high-pressure nozzles 16, one end of which extends out of the filter box 5 and is connected to an air source. The high-pressure nozzles 16 can reverse-flushing the iron filings attached to the upper outer surface of the rotating magnetic cylinder 10, which facilitates the cleaning of iron filings on the rotating magnetic cylinder 10. The cleaning component also includes a vacuum nozzle 17 disposed on the filter box 5 and suction components 18 symmetrically disposed on the upper end of the vacuum nozzle 17. The lower end of the vacuum nozzle 17 is disposed above the rotating magnetic cylinder 10 and works in conjunction with the high-pressure nozzles 16 to perform negative pressure suction of the loosened and floated iron filings.
[0035] In this embodiment, the high-pressure nozzle 16 is controlled to spray air onto the rotating magnetic cylinder 10, so that the iron filings attached to the upper end face of the rotating magnetic cylinder 10 are loosened, causing the suction component 18 to generate negative pressure, and causing the vacuum nozzle 17 to suck up the loosened and floated iron filings under negative pressure, thereby cleaning the rotating magnetic cylinder 10.
[0036] The cleaning assembly of this invention also includes a cleaning box 19 disposed on the upper surface of the filter box 5 and a negative pressure device 20 disposed on one side of the cleaning box 19. One end of the suction member 18 extends into the cleaning box 19, and the connection between the suction member 18 and the cleaning box 19 is sealed. A partition 21 that works with the suction member 18 is installed inside the cleaning box 19. The partition 21 divides the internal space of the cleaning box 19 into an adsorption chamber and a collection chamber. The outlet of the suction member 18 is disposed in the adsorption chamber. Collection boxes 51 that extend into the collection chamber are symmetrically disposed on the cleaning box 19. The collection boxes 51 can collect the cleaned iron filings, and the collection boxes 51 are sealed to the cleaning box 19.
[0037] In this embodiment, the negative pressure device 20 is activated, which generates negative pressure in the adsorption chamber and the suction component 18, so that the vacuum nozzle 17 sucks up the loosened and floated iron filings under negative pressure and draws the iron filings into the cleaning box 19.
[0038] The cleaning assembly of the present invention also includes a partition 22 symmetrically arranged inside the adsorption chamber and a support 23 symmetrically arranged on the upper surface of the separator 21. The partition 22 divides the adsorption chamber into two areas. The upper surface of the support 23 is connected to the inner top surface of the cleaning box 19. The support 23 is arranged on one side of the partition 22. A filter plate 24 is installed between the two support 23s. The filter plate 24 can filter iron filings.
[0039] In this embodiment, when the vacuum nozzle 17 sucks the loosened and floated iron filings into the cleaning box 19, the filter plate 24 filters the iron filings.
[0040] The cleaning assembly of the present invention further includes a scraper 25 movably mounted on the support base 23 for cleaning the filter plate 24, and a first screw drive structure 26 symmetrically arranged inside the support base 23 for controlling the scraper 25 to move up and down. The top end of the first screw drive structure 26 is provided with a rotating rod 27 extending into the cleaning box 19. The inside of the cleaning box 19 is provided with a synchronous belt structure 28 coaxially connected to the rotating rod 27. The cleaning box 19 is provided with a synchronous groove that matches the synchronous belt structure 28. The upper end of the cleaning box 19 is provided with a second drive motor 29 for controlling the synchronous belt structure 28 to work.
[0041] In this embodiment, when the negative pressure device 20 stops working, the second drive motor 29 is started, which drives the synchronous belt structure 28 to work. The synchronous belt structure 28 drives the rotating rod 27 to rotate, which in turn drives the first lead screw transmission structure 26 to work. The first lead screw transmission structure 26 drives the scraper 25 to move, so that the scraper 25 cleans off the iron filings adhering to the filter plate 24 and causes the cleaned iron filings to fall into the collection chamber, so that the collection box 51 collects the iron filings.
[0042] In this invention, both ends of the scraper 25 are provided with fixing blocks 30, and the first lead screw transmission structure 26 is provided with an installation strip 31 that is aligned and connected with the fixing blocks 30. One end of the installation strip 31 is provided with a moving block 32 that fits against the inner side wall of the support base 23. The moving block 32 is vertically mounted with a moving strip 33 that is connected to the first lead screw transmission structure 26.
[0043] In this embodiment, the second drive motor 29 is started, and the synchronous belt structure 28 drives the first lead screw transmission structure 26 to work through the rotating rod 27. This causes the first lead screw transmission structure 26 to drive the moving bar 33 to move, the moving bar 33 to drive the moving block 32 to move, the moving block 32 to drive the mounting bar 31 to move, the mounting bar 31 to drive the fixed block 30 to move, and the fixed block 30 to drive the scraper 25 to move.
[0044] Example 2 Based on Example 1, referring to Figures 6-9This is the second embodiment of the present invention, wherein the separator 21 is provided with a discharge trough 34 that connects the adsorption chamber and the collection chamber, and the separator 21 is provided with a sealing component for sealing the discharge trough 34.
[0045] In this embodiment, when the second drive motor 29 starts, the discharge chute 34 is opened, and when the second drive motor 29 stops, the discharge chute 34 is blocked.
[0046] The sealing assembly of this invention includes a sealing plate 35 movably disposed in the partition 21 to seal the discharge trough 34, and a second lead screw transmission structure 36 disposed inside the partition 21 to control the horizontal movement of the sealing plate 35. The partition 21 has a sealing groove that fits against the sealing plate 35. A first bevel gear structure 37 is coaxially mounted on the other end of the second lead screw transmission structure 36. The first bevel gear structure 37 is connected to a second bevel gear structure 38 via a first transmission rod. The bottom end of the support base 23 has a protrusion 39 extending into the discharge trough 34. The bottom end of the first lead screw drive structure 26 extends into the protrusion 39. The bottom end of the first lead screw drive structure 26 is provided with a third bevel gear structure 40. The third bevel gear structure 40 is coaxially connected to the second bevel gear structure 38 through the second transmission rod. When the first lead screw drive structure 26 is working, the third bevel gear structure 40, the second bevel gear structure 38 and the first bevel gear structure 37 cooperate to control the two second lead screw drive structures 36 to work synchronously, so that the second lead screw drive structures 36 control the sealing plate 35 to move, opening or closing the discharge chute 34.
[0047] In this embodiment, when the first lead screw transmission structure 26 is working, it drives the third bevel gear structure 40 to rotate, which in turn drives the second transmission rod to rotate. The second transmission rod then drives the second bevel gear structure 38 to rotate, which in turn drives the first transmission rod to rotate. The first transmission rod then drives the first bevel gear structure 37 to rotate, which in turn drives the second lead screw transmission structure 36 to work. This causes the second lead screw transmission structure 36 to move the sealing plate 35 horizontally, allowing the sealing plate 35 to either block or open the discharge chute 34.
[0048] Example 3 Based on Example 2, referring to Figures 7-11This is the third embodiment of the present invention. In this embodiment, the support base 23 is provided with a movable groove that fits with the movable strip 33. The support base 23 is provided with a sealing assembly that works in conjunction with the movable groove. The sealing assembly includes elastic sealing strips 41 symmetrically arranged on the rear side of the movable block 32 and several sealing blocks 42 movably arranged inside the support base 23 to seal the movable groove. The elastic sealing strips 41 are fitted and connected to the movable groove. The two elastic sealing strips 41 are respectively fitted to the upper and lower end faces of the movable strip 33, so that the several sealing blocks 42 and the elastic sealing strips 41 work together to seal the movable groove.
[0049] In this embodiment, when the moving block 32 moves, it causes the elastic sealing strip 41 and the sealing block 42 to move, so that the sealing block 42 controls the movement of the sealing block 42 during the movement, and the moving block 32, the elastic sealing strip 41 and the sealing block 42 cooperate to seal the moving groove in real time.
[0050] The sealing assembly of the present invention further includes a guide strip 43 disposed on one side of the sealing block 42 and a first groove formed on the guide strip 43. A movable rack 44 is installed in the first groove. A movable gear 45 that meshes with the movable rack 44 is rotatably disposed inside the support base 23. A drive groove that fits with the guide strip 43 is formed on the support base 23. A sealing groove that fits with the sealing block 42 is formed on the support base 23. The guide strip 43 can limit and guide the sealing block 42. When the movable gear 45 rotates, the guide strip 43 controls the sealing block 42 to move through the cooperation of the movable gear 45 and the movable rack 44, thereby sealing or opening the movable groove.
[0051] In this embodiment, when the control moving gear 45 rotates, the moving gear 45 meshes with the moving rack 44, causing the moving gear 45 to drive the moving rack 44 to move, the moving rack 44 to drive the guide bar 43 to move, and the guide bar 43 to drive the sealing block 42 to move horizontally, so that the sealing block 42 seals or opens the moving groove.
[0052] The sealing assembly of this invention also includes a first drive bar 46 vertically disposed on one side of the moving bar 33 and a second groove formed on the first drive bar 46. A main rack 47 is installed in the second groove. A first drive groove matching the first drive bar 46 is formed on the support base 23. A main gear 48 is coaxially connected to one side of the moving gear 45. The diameter of the main gear 48 is smaller than the diameter of the moving gear 45. The main rack 47 can mesh with the main gear 48. When the moving bar 33 drives the first drive bar 46 to move, the main rack 47 meshes with the main gear 48. When the first drive bar 46 continues to move, the main gear 48 controls the movement of the sealing block 42 through the cooperation of the moving gear 45, the moving rack 44 and the guide bar 43. When the main rack 47 separates from the main gear 48, the moving gear 45 and the moving rack 44 cooperate to move the sealing block 42 into the sealing groove.
[0053] In this embodiment, when the moving bar 33 moves, it causes the first drive bar 46 to move, and the first drive bar 46 causes the main rack 47 to move. When the main rack 47 meshes with the main gear 48, the main rack 47 causes the main gear 48 to move, and the main gear 48 causes the moving gear 45 to rotate. The moving gear 45 and the moving rack 44 cooperate to drive the guide bar 43 to move, and the guide bar 43 causes the sealing block 42 to move. The sealing block 42 opens the moving groove, allowing the moving bar 33 to pass through.
[0054] The sealing assembly of this invention also includes a connecting strip 49 vertically disposed on one side of the moving strip 33 and a second driving strip 50 fixedly disposed on the connecting strip 49. The support base 23 has a connecting groove that matches the connecting strip 49 and a second driving groove that matches the second driving strip 50. The second driving strip 50 has a third groove that aligns with the second groove. The main rack 47 is disposed in the third groove. The second driving strip 50 and the third groove are disposed on the other side of the main gear 48, so that the main rack 47 on the second driving strip 50 can control the sealing block 42 to move through the main gear 48. When the main rack 47 on the second driving strip 50 is separated from the main gear 48, the moving gear 45 and the moving rack 44 cooperate to move the sealing block 42 from the sealing groove to the moving groove, so that the sealing block 42 seals the moving groove at that location.
[0055] In this embodiment, when the moving bar 33 continues to move, it causes the connecting bar 49 to move, and the connecting bar 49 causes the second driving bar 50 to move, which in turn causes the main rack 47 to move. When the main rack 47 meshes with the main gear 48, the main gear 48 causes the moving gear 45 to rotate, and the moving gear 45 and the moving rack 44 work together to move the guide bar 43, which in turn causes the sealing block 42 to move, and the sealing block 42 seals the moving groove.
[0056] The above embodiments are only used to illustrate the technical methods of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of the present invention without departing from the spirit and scope of the technical methods of the present invention.
Claims
1. A three-sided forming grinding machine for guide rail processing, characterized in that, include: The bed has a machining table at its upper end for positioning the guide rails, and the outer side of the bed has a machining structure for grinding the guide rails on three sides. Cooling pipes are symmetrically embedded inside the bed, and filter boxes connected to the water inlet of the cooling pipes are provided on both ends of the bed. A filter cartridge, one end of which is provided with a T-joint through a water guide pipe, the T-joint being installed on the filter box; A rotating magnetic cylinder, with rotating blocks at both ends that are rotatably connected to the inner wall of the filter box; A magnetic roller is coaxially arranged with the rotating magnetic cylinder and the rotating block, and both ends of the magnetic roller are fixedly connected to the inner wall of the filter box. A permanent magnet is fixedly mounted on the magnetic roller, and the permanent magnet is located on the lower inner side of the rotating magnetic cylinder; The rotating magnetic cylinder, magnetic roller, and permanent magnet work together to clean the iron filings from the constant-temperature coolant in the filter box.
2. The three-sided forming grinding machine for guide rail processing according to claim 1, characterized in that, The filter box has a fixing strip at the top inside that works in conjunction with the rotating magnetic cylinder; The fixing bar is equipped with several high-pressure nozzles that reverse-flug the iron filings that are attached to the outer surface of the upper end of the rotating magnetic cylinder. The filter box is equipped with a vacuum nozzle; The upper end of the vacuum nozzle is symmetrically provided with suction components; The lower end of the vacuum nozzle is positioned above the rotating magnetic cylinder and is used in conjunction with the high-pressure nozzle to suction the loosened and floated iron filings under negative pressure.
3. The three-sided forming grinding machine for guide rail processing according to claim 2, characterized in that, A cleaning box is installed on the upper surface of the filter box; One end of the suction component extends into the cleaning box; A negative pressure device is provided on one side of the cleaning box; The cleaning box is equipped with a partition that works in conjunction with the suction component. The separator divides the internal space of the cleaning box into an adsorption chamber and a collection chamber; The outlet of the suction component is located in the adsorption chamber.
4. A three-sided forming grinding machine for guide rail processing according to claim 3, characterized in that, The cleaning box is symmetrically equipped with partitions; The upper end face of the separator is symmetrically provided with a support base that is connected to the cleaning box; A filter plate for filtering iron filings is installed between the two support bases; The cleaning box is symmetrically provided with collection boxes that extend into the collection chamber; The collection box and the cleaning box are sealed together.
5. A three-sided forming grinding machine for guide rail processing according to claim 4, characterized in that, The support base is movably equipped with a scraper for cleaning the filter plates; The support base is equipped with a first lead screw transmission structure that controls the scraper to move up and down. The top of the first lead screw transmission structure is provided with a rotating rod that extends into the cleaning box; The cleaning box is equipped with a synchronous belt structure that is coaxially connected to the rotating rod. The upper end of the cleaning box is equipped with a second drive motor for controlling the synchronous belt structure to operate.
6. A three-sided forming grinding machine for guide rail processing according to claim 5, characterized in that, The separator is provided with a discharge trough that connects the adsorption chamber and the collection chamber; The separator is equipped with a sealing plate that can block the discharge chute. The separator is equipped with a second lead screw transmission structure that controls the horizontal movement of the sealing plate. The separator has a sealing groove that fits into the sealing plate.
7. A three-sided forming grinding machine for guide rail processing according to claim 6, characterized in that, The other end of the second lead screw transmission structure is coaxially mounted with a first bevel gear structure; The first bevel gear structure is connected to the second bevel gear structure via the first transmission rod; The bottom end of the support base is provided with a protrusion that extends into the discharge groove; The bottom end of the first lead screw transmission structure extends into the protrusion and is provided with a third bevel gear structure; The third bevel gear structure is coaxially connected to the second bevel gear structure via the second transmission rod; When the first lead screw transmission structure is working, the third bevel gear structure, the second bevel gear structure, and the first bevel gear structure work together to control the two second lead screw transmission structures to work synchronously, so that the second lead screw transmission structure controls the sealing plate to move and open or close the discharge chute.
8. A three-sided forming grinding machine for guide rail processing according to claim 5, characterized in that, Both ends of the scraper are provided with fixing blocks; The first lead screw transmission structure is provided with a mounting strip that is aligned and connected to the fixed block; One end of the mounting strip is provided with a movable block that fits against the inner wall of the support base; A movable bar connected to the first lead screw transmission structure is vertically mounted on the movable block. The support base is provided with a movable groove that fits into the movable strip; The rear side of the movable block is symmetrically provided with elastic sealing strips that fit into the movable groove; The support base is movably provided with several sealing blocks to seal the moving groove; The two elastic sealing strips are respectively attached to the upper and lower end faces of the moving strip.
9. A three-sided forming grinding machine for guide rail processing according to claim 8, characterized in that, A guide strip is installed on one side of the sealing block; The support base has a drive groove that fits into the guide strip; A movable rack is installed on the guide bar; The support base is internally equipped with a movable gear that meshes with a movable rack; The main gear is coaxially connected to one side of the movable gear; The support base has a sealing groove that fits into the sealing block; When the main gear rotates, the guide bar controls the movement of the sealing block through the cooperation of the moving gear and the moving rack, thus sealing or opening the moving groove.
10. A three-sided forming grinding machine for guide rail processing according to claim 9, characterized in that, A first drive bar is mounted on one side of the moving bar; A main rack is mounted on the first drive bar; The main rack can mesh with the main gear; A connecting strip is installed on one side of the first drive bar; The connecting bar is provided with a second driving bar aligned with the first driving bar; The main rack is mounted on the inner side of the second drive rack; The first drive bar and the second drive bar are respectively disposed on both sides of the main gear; The moving bar drives the first drive bar to move, so that when the main rack meshes with the main gear, the first drive bar continues to move, causing the main gear to control the movement of the sealing block through the cooperation of the moving gear, the moving rack and the guide bar. When the main rack separates from the main gear, the movable gear and the movable rack work together to move the sealing block into the sealing groove. When the main rack on the second drive bar separates from the main gear, the moving gear and the moving rack work together to move the sealing block from the sealing groove to the moving groove.
