Automatic edge chamfering device for bearing filling ball block

CN123000618APending Publication Date: 2026-10-30CSC BEARING
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Patent Information

Application Number
CN202611506890.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-09-28
Publication Date
2026-10-30

AI Technical Summary

Technical Problem

[0004]本发明技术方案针对现有技术解决方案过于单一的技术问题,提供了显著不同于现有技术的解决方案,本发明属于轴承填球块倒角设备的技术领域,主要提供了一种轴承填球块的自动化磨边倒角装置,用以解决上述背景技术中提出的在目前自动化磨边倒角装置中,采用的仿形夹具头型腔与填球块是一对一适配,更换不同规格的填球块也需更换工装,不具备普遍通用性的技术问题

Benefits of technology

(1)本发明通过设置的仿形夹具机构,实现了利用丝杆传动带动导向辊推动两侧偏转限位块绕转轴同步开合,再配合可前后平移的推拉限位块,由三个限位面共同围合出仿形定位口,仿形定位口的尺寸可随偏转限位块和推拉限位块的位置调整同步变化,能够覆盖同一系列内多种不同规格的填球块加工需求,在工件定位方面,采用动态调节的仿形定位口设计,相较于传统固定式仿形定位头需与工件型号一一匹配的方案,适配灵活性有明显提升,且这种设计能够减少专用工装的制备数量,无需为每一种规格的填球块单独加工定制定位头,可在一定程度上降低工装的制造成本与库存管理成本,适配多品种、小批量的生产场景。

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Abstract

The application discloses an automatic edge grinding and chamfering device for bearing filling ball blocks and belongs to the technical field of bearing machining, which comprises a workbench, a grinding mechanism and a lifting mechanism are arranged on the workbench, a profiling clamp mechanism for positioning a filling ball block body is arranged at the output end of the lifting mechanism, the profiling clamp mechanism comprises a bottom plate and a cover body, a positioning opening is arranged on the cover body, two deflection limiting blocks and a push-pull limiting block are arranged in the positioning opening, a double-side chip removal mechanism is arranged on the lower side of the bottom plate, through the application, the size of the adjustable profiling positioning opening is used to adapt to the machining of filling ball blocks of various specifications in the same series, the preparation and management cost of special tooling can be reduced, the preparation period of product change is shortened, the reference offset problem caused by repeated disassembly and assembly of the clamp can be avoided, meanwhile, the extrusion type positioning can reduce the workpiece clamping deformation risk, and the precision stability of chamfering machining can be improved.
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Description

Technical Field

[0001] This invention belongs to the field of bearing processing technology, and more specifically relates to an automated grinding and chamfering device for bearing filler balls. Background Technology

[0002] In the structure of a cross bearing, the filler ball block is a key component that fills the inner ring filler ball hole and ensures smooth assembly of the rollers. The chamfering treatment of its raceway edge can eliminate the sharp edges of the component, avoid scratching the rollers and damaging the raceway working surface during assembly and operation, and also alleviate stress concentration at the edge, thereby improving the reliability of the component.

[0003] Currently, automated edge grinding and chamfering devices often use a clamping head with a contour positioning cavity to support the workpiece, and two symmetrically distributed grinding wheels to simultaneously complete the chamfering of the two sides of the filler ball block. The reason for using contour positioning instead of conventional clamping is that the filler ball block is relatively small and has an irregular arc surface structure. Conventional clamping not only makes it difficult to ensure the consistency of the positioning reference, but also easily causes clamping deformation of thin-walled parts. The contour cavity can fit the outer contour of the workpiece to achieve limit, making the clamping and alignment more intuitive, and can also better avoid the workpiece deformation problem caused by clamping force. However, this processing method also has some limitations in actual use. For the locating fixture head, its positioning cavity needs to be compatible with the corresponding model of filler ball block. When switching to different specifications of filler ball blocks, it is often necessary to customize the corresponding specification of fixture head, and the operator needs to manually complete the replacement and alignment calibration. This not only increases the manufacturing and management cost of tooling, but also lengthens the processing cycle. Furthermore, the two grinding wheels are arranged close to each other, and the fixture head is located in the narrow space between them, which makes the chip removal space in the processing area very cramped. The metal chips generated by grinding and the abrasive grains that fall off the grinding wheel are difficult to be discharged smoothly and in a timely manner, and are prone to accumulate in the processing area. These hard particles may scratch the chamfered surface of the workpiece, affect the surface processing quality, and reduce the stability of the chamfer dimensions in the long-term processing. Summary of the Invention

[0004] This invention addresses the problem of overly simplistic solutions in existing technologies by providing a significantly different approach. Belonging to the technical field of bearing filler ball chamfering equipment, this invention primarily provides an automated grinding and chamfering device for bearing filler balls. This addresses the technical problem mentioned in the background section: in current automated grinding and chamfering devices, the profile fixture head cavity and the filler ball are only one-to-one matched, requiring tooling changes for different filler ball specifications, thus lacking universal applicability.

[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows: An automated grinding and chamfering device for bearing filler blocks includes a worktable with a grinding mechanism and a lifting mechanism. The output end of the lifting mechanism is equipped with a contour clamping mechanism for positioning the filler block body. The contour clamping mechanism includes a base plate and a cover, which are connected by bolts. The cover has a limit opening containing two deflection limit blocks and one push-pull limit block. Each deflection limit block has a rotating shaft, with its two ends rotatably connected to circular holes on the base plate and the cover, respectively. Each deflection limit block includes a first limiting surface, a guide surface, and a first fitting opening. The push-pull limit block has a second limiting surface near the filler block body. The second limiting surface is provided with a second fitting port, which cooperates with the first fitting port. The second limiting surface and the two first limiting surfaces together form a contour positioning port for positioning the filling block body. The cover and the base plate are provided with corresponding rectangular openings. The bottom side of the base plate is provided with a double-sided chip removal mechanism. The double-sided chip removal mechanism includes a shell and a cover. The cover is provided with two single-sided suction components. The single-sided suction component includes a rectangular channel, a detachable cover plate and multiple blades with shafts. The rectangular channel passes through the corresponding rectangular opening. The blades are evenly distributed in the cover plate and face the chamfer side of the filling block body. The cover plate is installed on the upper end of the rectangular channel by bolts.

[0006] Preferably, a reset torsion spring is fitted on each of the two rotating shafts, and the lower end of the reset torsion spring is connected to the interface on the deflection limiting block, while the upper end of the reset torsion spring is connected to the interface on the upper side of the inner wall of the cover.

[0007] Preferably, a first driving assembly is provided on the base plate. The first driving assembly includes a moving plate, a first motor, and a first lead screw. A receiving block is connected to the moving plate by bolts. A support shaft is threaded into each of the two screw holes on the moving plate. A guide roller is provided on each support shaft. The guide roller contacts the guide surface of the corresponding deflection limiting block. A limiting cover is threaded to the upper end of each support shaft, and the limiting cover contacts and cooperates with the upper end of the guide roller.

[0008] Preferably, the output end of the first motor is provided with a square plug, one end of the first lead screw is provided with a square slot, the square slot cooperates with the square plug, and the first lead screw is provided with a first nut seat, which is connected to the receiving block by bolts.

[0009] Preferably, both ends of the non-threaded section of the first lead screw are provided with a first bracket, and the first bracket is connected to the base plate by bolts.

[0010] Preferably, the base plate is further provided with a second driving assembly, which includes a sliding seat and a second motor. The sliding seat is slidably connected to a slide rail, which is bolted to the base plate. The second motor is bolted to one side of the outer wall of the cover. The output end of the second motor is provided with a second lead screw, and a second nut seat is provided on the second lead screw. The second nut seat and the sliding seat are bolted together. The sliding seat is provided with a bending plate, which is bolted to the back of the push-pull limiting block. The non-threaded section of the second lead screw is provided with a second bracket, which is bolted to the upper side of the inner wall of the cover.

[0011] Preferably, the housing and the cover are connected by bolts, the upper side of the cover is provided with a pad, the pad is connected to the lower side of the bottom plate, a filter plate is snapped into the housing, and the filter plate divides the internal space of the housing into a collection chamber and an installation chamber, and a suction fan is provided in the installation chamber.

[0012] Preferably, the lifting mechanism includes a first frame, within which a third lead screw and a slide rod are disposed, the third lead screw and the slide rod being distributed in parallel, a third nut seat being disposed on the third lead screw, a slider being disposed on the slide rod, the slider and the third lead screw being connected together to a lifting seat, and the housing being located on the lifting seat, a third motor being disposed on the upper side of the first frame, the output end of the third motor being connected to the upper end of the third lead screw.

[0013] Preferably, the first frame is bolted to a support, and a nylon support block is provided on the support.

[0014] Preferably, the grinding mechanism includes a second frame, on which two mounting seats are provided. Each of the two mounting seats is provided with a fourth motor, and the output end of each of the fourth motors is provided with a grinding disc, which faces the chamfer side of the ball filling block body.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) The present invention uses a contouring fixture mechanism to drive the guide roller to push the two sides of the deflection limit block to open and close synchronously around the rotating shaft by means of the lead screw drive. With the help of the push-pull limit block that can be moved back and forth, the three limit surfaces together enclose the contouring positioning port. The size of the contouring positioning port can be adjusted synchronously with the position of the deflection limit block and the push-pull limit block. It can cover the processing needs of various specifications of filler blocks in the same series. In terms of workpiece positioning, the contouring positioning port design with dynamic adjustment is adopted. Compared with the traditional fixed contouring positioning head that needs to be matched with the workpiece model one by one, the adaptability is significantly improved. Moreover, this design can reduce the number of special tooling to be prepared. There is no need to process and customize the positioning head for each specification of filler block. It can reduce the manufacturing cost and inventory management cost of tooling to a certain extent and is suitable for multi-variety and small-batch production scenarios.

[0016] (2) By setting the first drive component and the second drive component, the present invention realizes that when the ball block body is being changed, the operator does not need to manually disassemble and replace the fixture head and recalibrate the tool. Only the feed stroke of the lead screw needs to be adjusted to complete the size change of the contour positioning port. This helps to shorten the preparation cycle for production changeover, reduce downtime, and avoid the reference offset problem caused by repeated disassembly and assembly of the fixture, which is conducive to maintaining the stability of the machining accuracy. In addition, during the positioning process, the contour positioning design ensures that each limiting surface only fits against the side of the ball filler block workpiece without applying additional squeezing or clamping force. This not only ensures that the multi-faceted constraint stably restricts the displacement of the workpiece and guarantees the uniformity of the positioning reference, but also effectively avoids the elastic deformation caused by rigid clamping to irregularly shaped parts, reduces the chamfer position deviation caused by clamping deformation, and improves the processing consistency of the ball filler block workpieces in the same batch.

[0017] (3) The present invention, through the double-sided chip removal mechanism, realizes that the two single-sided suction components are respectively set on the sides of the two grinding discs. With the negative pressure generated by the suction fan, the metal chips and abrasive particles that fall off the grinding wheel generated during the processing can be promptly removed from the processing area. After being intercepted by the filter plate, they are collected in the collection chamber. This can effectively reduce the accumulation and repeated splashing of chips and abrasive particles in the processing area, reduce the probability of hard particles scratching the chamfered surface, help improve the processing smoothness and appearance qualification rate of the chamfered surface, and improve the problem of poor chip removal in the narrow space caused by the close arrangement of the two grinding discs.

[0018] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the polishing mechanism of the present invention; Figure 3 This is a schematic diagram showing the positional relationship between the lifting mechanism, the contour clamping mechanism, and the double-sided chip removal mechanism of the present invention. Figure 4 This is a schematic diagram showing the positional relationship between the contouring clamp mechanism and the ball-filling block body of the present invention; Figure 5 This is an exploded view of the lifting mechanism of the present invention; Figure 6 This is a schematic diagram of the double-sided chip removal mechanism of the present invention; Figure 7 This is an exploded view of the double-sided chip removal mechanism of the present invention; Figure 8 This is a schematic diagram showing the connection between the shell and the cover of the present invention; Figure 9 This is a schematic diagram of the contouring clamp mechanism of the present invention; Figure 10 This is an exploded view of the contouring clamp mechanism of the present invention; Figure 11 This is a schematic diagram of the bottom structure of the base plate of the present invention; Figure 12 This is a schematic diagram showing the positional relationship between the first driving component and the second driving component of the present invention; Figure 13 This is a schematic diagram of the base plate of the present invention; Figure 14 This is a schematic diagram showing the positional relationship between the first driving component, the deflection limiting block, and the drag limiting block of the present invention; Figure 15 This is a schematic diagram of the deflection limiting block of the present invention; Figure 16 This is a schematic diagram of the push-pull limiting block of the present invention; Figure 17 This is a schematic diagram of the connection of the movable board of the present invention; Figure 18 This is a schematic diagram of the first motor connection of the present invention.

[0020] In the diagram: 1. Workbench; 2. Grinding mechanism; 21. Second frame; 22. Mounting base; 23. Fourth motor; 24. Grinding disc; 3. Lifting mechanism; 31. First frame; 32. Third lead screw; 321. Third nut seat; 33. Slide rod; 331. Slider; 34. Lifting seat; 35. Third motor; 36. Support; 37. Nylon support block; 4. Contouring clamp mechanism; 41. Base plate; 42. Cover; 421. Limiting port; 422. Rectangular opening; 43. Deflection limiting block; 431. First limiting surface; 432. Guide surface; 433. First mating port; 44. Push-pull limiting block; 441. Second limiting surface; 442. Second mating port; 45. Rotating shaft; 46. Return torsion spring; 5. Double-sided chip removal mechanism; 1. Housing; 511. Collection chamber; 512. Mounting chamber; 52. Cover; 521. Pad block; 53. Single-sided suction component; 531. Rectangular channel; 532. Cover plate; 533. Blade; 54. Suction fan; 55. Filter plate; 6. Filler block body; 7. First drive assembly; 71. Moving plate; 72. First motor; 73. Support shaft; 74. Guide roller; 741. Limiting cover; 75. Receiving block; 76. Square plug; 77. First lead screw; 771. First nut seat; 772. Square slot; 78. First bracket; 8. Second drive assembly; 81. Sliding seat; 82. Slide rail; 83. Bending plate; 84. Second motor; 85. Second lead screw; 851. Second nut seat; 86. Second bracket. Detailed Implementation

[0021] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the accompanying drawings, which illustrate several embodiments of the present invention. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. Rather, these embodiments are provided to make the disclosure of the present invention more thorough and complete.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] For the implementation examples, please refer to the appendix. Figure 1 -Appendix Figure 18As shown, an automated grinding and chamfering device for bearing filler blocks includes a worktable 1, on which a grinding mechanism 2 and a lifting mechanism 3 are provided. The output end of the lifting mechanism 3 is provided with a contour clamping mechanism 4 for positioning the filler block body 6. The contour clamping mechanism 4 includes a base plate 41 and a cover 42, which are connected by bolts. The cover 42 has a limiting port 421, within which are two deflection limiting blocks 43 and one push-pull limiting block 44. Each deflection limiting block 43 has a rotating shaft 45, with both ends of the rotating shaft 45 rotatably connected to circular holes on the base plate 41 and the cover 42, respectively. Each deflection limiting block 43 includes a first limiting surface 431, a guide surface 432, and a first fitting opening 433. The push-pull limiting block 44 has a second limiting surface 441 on the side near the filler block body 6. A second fitting opening 442 is provided on the limiting surface 441. The second fitting opening 442 cooperates with the first fitting opening 433. The second limiting surface 441 and the two first limiting surfaces 431 together form a contour positioning opening for positioning the filler block body 6. The cover 42 and the bottom plate 41 are provided with corresponding rectangular openings 422. A double-sided chip removal mechanism 5 is provided on the lower side of the bottom plate 41. The double-sided chip removal mechanism 5 includes a housing 51 and a cover 52. The cover 52 is provided with two single-sided suction components 53. The single-sided suction component 53 includes a rectangular channel 531, a detachable cover plate 532, and multiple blades 533 with shafts. The rectangular channel 531 passes through the corresponding rectangular opening 422. The blades 533 are evenly distributed in the cover plate 532, and the blades 533 face the chamfered side of the filler block body 6. The cover plate 532 is installed on the upper end of the rectangular channel 531 by bolts.

[0025] The specific operation is as follows: First, the ball filler block body 6 to be processed is placed into the positioning port, and the side of the ball filler block body 6 that needs to be ground and chamfered faces the grinding disc 24. Then, the first motor 72 is turned on and the first lead screw 77 is driven to rotate. Subsequently, the first nut seat 771 on the first lead screw 77 drives the moving plate 71 to move linearly to the side of the first motor 72 through the receiving block 75. The two guide rollers 74 on the moving plate 71 simultaneously contact and press with the guide surfaces 432 on the two deflection limiting blocks 43, so that the two deflection limiting blocks 43 deflect around the corresponding rotating shaft 45 to the side of the ball filler block body 6 until the first limiting surface 431 on the deflection limiting block 43 is in contact with it (no pressing is required), and the reset torsion spring 46 is deformed. Subsequently, the second motor 84 drives the second lead screw 85 to rotate. The second nut seat 851 on the second lead screw 85 drives the sliding seat 81 to move linearly. Then, the sliding seat 81 pushes the back of the push-pull limiting block 44 through the bending plate 83, so that the first limiting surface 431 of the push-pull limiting block 44 can fit with the back of the filling block body 6 (no need to squeeze). At the same time, due to the sliding fit between the second fitting port 442 on the push-pull limiting block 44 and the first fitting port 433 on the deflection limiting block 43, the push-pull limiting block 44 will not interfere with the deflection limiting block 43 within a reasonable range of movement. After fitting with the back of the filling block body 6, the second limiting surface 441 of the push-pull limiting block 44 and the first limiting surfaces 431 of the two deflection limiting blocks 43 together form a contour positioning port that is adapted to the size of the filling block body 6, avoiding the need to change different positioning heads when positioning filling block bodies 6 of different specifications in the same series. After the ball filler block body 6 is contoured and positioned, the third motor 35 is turned on to drive the third lead screw 32 to rotate. Subsequently, with the cooperation of the slide rod 33 and the slider 331, the third nut seat 321 drives the ball filler block body 6 to move upward through the lifting seat 34, so that the two chamfered edges of the ball filler block body 6 contact the two grinding discs 24 respectively (the ball filler block body 6 is in the center). Then, the fourth motor 23 drives the grinding discs 24 to rotate (the rotation direction of the grinding discs 24 is downward towards the side of the ball filler block body 6, which will give the ball filler block body 6 a downward component force to ensure that the ball filler block body 6 is stably located in the contour positioning opening). The two sides of the ball filler block are chamfered at the same time. The size of the chamfer can be adjusted by controlling the rising range of the lifting seat 34. Simultaneously, the suction fan 54 starts, and the blades 533 on the rectangular channels 531 of the two single-sided suction components 53 respectively suck up the two nearby grinding discs 24. As a result, the metal shavings and abrasive particles that fall off the grinding discs 24 generated during grinding are sucked into the corresponding single-sided suction component 53, and fall into the collection chamber 511 under the blocking of the filter plate 55, and are collected in a concentrated manner. This avoids the problem of shavings and abrasive particles repeatedly splashing in a narrow space and not being able to be discharged in a short time, causing accumulation and scraping of the chamfered surface. After the chamfering is completed, the third motor 35 reverses and drives the lifting seat 34 to move down. Then, the staff can take out the processed filling block body 6 from the contour positioning port.

[0026] Please refer to the appendix carefully. Figure 10-18 As shown, a reset torsion spring 46 is fitted on each of the two rotating shafts 45, and the lower end of the reset torsion spring 46 is connected to the interface on the deflection limiting block 43, and the upper end of the reset torsion spring 46 is connected to the interface on the upper side of the inner wall of the cover 42. The rotating shaft 45 and the deflection limiting block 43 are connected by a protrusion and a recess. The reset torsion spring 46 provides a force for the deflection limiting block 43 to return to its original position. A first drive assembly 7 is provided on the base plate 41. The first drive assembly 7 includes a moving plate 71, a first motor 72, and a first lead screw 77. A receiving block 75 is bolted to the moving plate 71. A support shaft 73 is threaded into each of the two screw holes on the moving plate 71. A guide roller 74 is provided on each support shaft 73. The guide roller 74 contacts the guide surface 432 of the corresponding deflection limiting block 43. Through the cooperation between the guide roller 74 and the deflection limiting block 43, a force is provided for the rotation of the deflection limiting block 43. A limiting cap 741 is threaded to the upper end of each support shaft 73, and the limiting cap 741 contacts and cooperates with the upper end of the guide roller 74 to axially control the guide roller 74. To limit the movement of the guide roller 74 on the support shaft 73, a square plug 76 is provided at the output end of the first motor 72, and a square slot 772 is provided at one end of the first lead screw 77. The square slot 772 cooperates with the square plug 76. A first nut seat 771 is provided on the first lead screw 77. The first nut seat 771 is connected to the receiving block 75 by bolts. Through the cooperation between the first motor 72, the square plug 76, the first lead screw 77 and the first nut seat 771, the driving force for the movement of the moving plate 71 is realized. A first bracket 78 is provided at both ends of the non-threaded section of the first lead screw 77. The first bracket 78 is connected to the base plate 41 by bolts, which improves the stability of the rotation of the first lead screw 77. A second drive assembly 8 is also provided on the base plate 41. The second drive assembly 8 includes a sliding seat 81 and a second motor 84. The sliding seat 81 is slidably connected to a slide rail 82, which is bolted to the base plate 41. The second motor 84 is bolted to one side of the outer wall of the cover 42. A second lead screw 85 is provided at the output end of the second motor 84. A second nut seat 851 is provided on the second lead screw 85. The second nut seat 851 and the sliding seat 81 are bolted together. A bending plate 83 is provided on the sliding seat 81. The bending plate 83 is bolted to the back of the push-pull limit block 44. A second bracket 86 is provided on the non-threaded section of the second lead screw 85. The second bracket 86 is bolted to the upper side of the inner wall of the cover 42. Through the second drive assembly 8, a driving force is provided for the linear movement of the push-pull limit block 44.

[0027] Please refer to the appendix carefully. Figure 2 -Appendix Figure 8As shown, the housing 51 and the cover 52 are connected by bolts. A pad 521 is provided on the upper side of the cover 52, and the pad 521 is connected to the lower side of the bottom plate 41 to increase the space between the upper side of the cover 52 and the lower side of the bottom plate 41 so that the moving plate 71 can move. A filter plate 55 is snapped into the housing 51, and the filter plate 55 divides the internal space of the housing 51 into a collection chamber 511 and an installation chamber 512. A suction fan 54 is provided in the installation chamber 512. Through the cooperation between the suction fan 54 and the filter plate 55, the grinding debris is drawn into the collection chamber 511. The lifting mechanism 3 includes a first frame 31, within which a third lead screw 32 and a slide bar 33 are arranged. The third lead screw 32 and the slide bar 33 are distributed in parallel. A third nut seat 321 is provided on the third lead screw 32, and a slider 331 is provided on the slide bar 33. The slider 331 and the third lead screw 32 are connected to a lifting seat 34, and the housing 51 is located on the lifting seat 34. A third motor 35 is provided on the upper side of the first frame 31, and the output end of the third motor 35 is connected to the upper end of the third lead screw 32. Through the lifting mechanism 3, the up and down driving of the filler block body 6 is realized for feeding and discharging. The first frame 31 is bolted to a support 36, on which a nylon support block 37 is provided. During the grinding process of the filler block body 6, a horizontal component force is applied to the contour jig mechanism 4. At this time, the nylon support block 37 is in the horizontal direction, which can provide a supporting force to the contour jig mechanism 4 and improve the stability of the processing. The grinding mechanism 2 includes a second frame 21, on which two mounting seats 22 are provided. Each of the two mounting seats 22 is provided with a fourth motor 23. Each of the fourth motors 23 has a grinding disc 24 at its output end. The grinding disc 24 faces the chamfer side of the ball filling block body 6. The two grinding discs 24 are symmetrically distributed on both sides of the ball filling block body 6, and the ball filling block body 6 is in the center position.

[0028] The present invention has been described by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. An automated grinding and chamfering device for bearing filler blocks, comprising a worktable (1), wherein a grinding mechanism (2) and a lifting mechanism (3) are provided on the worktable (1), and a contour clamping mechanism (4) for positioning the filler block body (6) is provided at the output end of the lifting mechanism (3), characterized in that... The contouring clamp mechanism (4) includes a base plate (41) and a cover (42). The cover (42) is provided with a limiting port (421). The limiting port (421) is provided with two deflection limiting blocks (43) and one push-pull limiting block (44). Each deflection limiting block (43) is provided with a rotating shaft (45). The deflection limiting block (43) includes a first limiting surface (431), a guide surface (432), and a first fitting port (433). The push-pull limiting block (44) is provided with a second limiting surface (441) on the side near the ball filling block body (6). The second limiting surface (441) is provided with a second fitting port (442). The second fitting port (442) cooperates with the first fitting port (433), and the second fitting port (442) is engaged with the first fitting port (433). The limiting surface (441) and the two first limiting surfaces (431) together form a contour positioning port for positioning the ball filling block body (6). The cover (42) and the bottom plate (41) are provided with corresponding rectangular openings (422). The bottom plate (41) is provided with a double-sided chip removal mechanism (5). The double-sided chip removal mechanism (5) includes a shell (51) and a cover (52). The cover (52) is provided with two single-sided suction components (53). The single-sided suction component (53) includes a rectangular channel (531), a detachable cover plate (532) and multiple blades (533) with shafts. The blades (533) are evenly distributed in the cover plate (532), and the blades (533) face the chamfered side of the ball filling block body (6).

2. The automated grinding and chamfering device for bearing filler balls according to claim 1, characterized in that, Both of the rotating shafts (45) are fitted with reset torsion springs (46), and the lower end of the reset torsion springs (46) is connected to the interface on the deflection limit block (43), and the upper end of the reset torsion springs (46) is connected to the interface on the upper side of the inner wall of the cover (42).

3. The automated grinding and chamfering device for bearing filler balls according to claim 1, characterized in that, The base plate (41) is provided with a first drive assembly (7), which includes a moving plate (71), a first motor (72) and a first lead screw (77). A receiving block (75) is bolted to the moving plate (71). A support shaft (73) is threaded into each of the two screw holes on the moving plate (71). A guide roller (74) is provided on each support shaft (73). The guide roller (74) contacts the guide surface (432) of the corresponding deflection limit block (43). A limit cover (741) is threaded to the upper end of each support shaft (73), and the limit cover (741) contacts and cooperates with the upper end of the guide roller (74).

4. The automated grinding and chamfering device for bearing filler balls according to claim 3, characterized in that, The output end of the first motor (72) is provided with a square plug (76), and one end of the first lead screw (77) is provided with a square slot (772). The square slot (772) cooperates with the square plug (76). The first lead screw (77) is provided with a first nut seat (771), and the first nut seat (771) is connected to the receiving block (75) by bolts.

5. An automated grinding and chamfering device for bearing filler balls according to claim 4, characterized in that, The first lead screw (77) has a first bracket (78) on both non-threaded sections, and the first bracket (78) is connected to the base plate (41) by bolts.

6. An automated grinding and chamfering device for bearing filler balls according to claim 3, characterized in that, The base plate (41) is also provided with a second drive assembly (8), which includes a sliding seat (81) and a second motor (84). The sliding seat (81) is slidably connected to a slide rail (82), which is bolted to the base plate (41). The second motor (84) is bolted to one side of the outer wall of the cover (42). The output end of the second motor (84) is provided with a second lead screw (85). The second lead screw (85) is provided with a second nut seat (851). The second nut seat (851) and the sliding seat (81) are bolted together. The sliding seat (81) is provided with a bending plate (83), which is bolted to the back of the push-pull limit block (44). The non-threaded section of the second lead screw (85) is provided with a second bracket (86), which is bolted to the upper side of the inner wall of the cover (42).

7. An automated grinding and chamfering device for bearing filler balls according to claim 1, characterized in that, The housing (51) and the cover (52) are connected by bolts. A pad (521) is provided on the upper side of the cover (52). The pad (521) is connected to the lower side of the bottom plate (41). A filter plate (55) is snapped into the housing (51). The filter plate (55) divides the internal space of the housing (51) into a collection chamber (511) and an installation chamber (512). A suction fan (54) is provided in the installation chamber (512).

8. An automated grinding and chamfering device for bearing filler balls according to claim 1, characterized in that, The lifting mechanism (3) includes a first frame (31), in which a third lead screw (32) and a slide bar (33) are provided. The third lead screw (32) and the slide bar (33) are distributed in parallel. A third nut seat (321) is provided on the third lead screw (32), and a slider (331) is provided on the slide bar (33). The slider (331) and the third lead screw (32) are connected to a lifting seat (34), and the housing (51) is located on the lifting seat (34). A third motor (35) is provided on the upper side of the first frame (31), and the output end of the third motor (35) is connected to the upper end of the third lead screw (32).

9. An automated grinding and chamfering device for bearing filler balls according to claim 8, characterized in that, The first frame (31) is bolted to a support (36), and a nylon support block (37) is provided on the support (36).

10. An automated grinding and chamfering device for bearing filler balls according to claim 1, characterized in that, The grinding mechanism (2) includes a second frame (21), on which two mounting seats (22) are provided. Each of the two mounting seats (22) is provided with a fourth motor (23). Each of the fourth motors (23) has a grinding disc (24) at its output end. The grinding disc (24) faces the chamfer side of the ball filling block body (6).