Magnet setting, glueing and sticking integrated device and method for golf club cover
Patent Information
- Application Number
- CN202611123557.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-28
- Publication Date
- 2026-10-30
AI Technical Summary
[0005]本发明要解决的技术问题是根据上述现有技术的不足,提供一种高尔夫球杆套的定磁铁、打胶和粘贴一体设备,该设备能够自动完成高尔夫球杆套内垫片上料、布片供料、磁铁供料、布片与内垫片超声波焊接固定住磁铁、高尔夫球杆套内垫片翻转、打胶、粘贴高尔夫球杆套面片,制成高尔夫球杆套的套体片材,制造过程自动化程度高、安全性高、效率高、速度快、质量能得到保障,能大幅降低人工成本
[0016]本发明的有益效果是:本发明能够自动完成高尔夫球杆套内垫片上料、布片供料、磁铁供料、布片与内垫片超声波焊接固定住磁铁、高尔夫球杆套内垫片翻转、打胶、粘贴高尔夫球杆套面片,制成高尔夫球杆套的套体片材,制造过程自动化程度高、安全性高、效率高、速度快、质量能得到保障,能大幅降低人工成本。
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Figure CN123001225A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of golf club cover manufacturing equipment technology, and in particular to an integrated device and method for fixing magnets, applying glue and bonding golf club covers. Background Technology
[0002] When golf clubs are carried on a sling, the clubheads need to be protected with golf club sleeves. For example... Figure 1 As shown, the golf club cover sheet 100 typically includes an inner pad 101, a front panel 102, and a magnet 103 installed between the inner pad 101 and the front panel 102. A golf club cover is manufactured by sewing two sheets 100 together, and the magnet 103 provides magnetic positioning. Figure 1 As shown, in the prior art, the manufacturing method of the golf club cover body sheet 100 is as follows: First, a magnet is placed in a predetermined position on the golf club cover inner pad 101; then, a piece of fabric 104 is used to fix the magnet 103 to the golf club cover inner pad 101 by sewing. During the sewing process, a thread needs to be sewn around the magnet so that the fabric 104 can wrap the magnet; next, the golf club cover face sheet 102 is sewn onto the golf club cover inner pad 101 to form the golf club cover body sheet 100. At this time, the magnet 103 is fixed inside the golf club cover body sheet 100.
[0003] However, the manufacturing method of the sleeve sheet 100 of this golf club sleeve in the prior art has the following technical problems: (1) The safety of sewing the magnet is low: When the magnet 103 is fixed to the inner pad 101 of the golf club cover by sewing the cloth piece 104, a circle of thread needs to be sewn around the magnet. This sewing process needs to be done manually by the worker, which requires a high level of experience and skill from the worker. The safety is low. If you are not careful, the sewing machine needle will hit the magnet, causing the magnet to break and fly. The flying magnet fragments can easily fall into the worker's eyes and cause damage to the worker's eyes. In more serious cases, the sewing machine needle will break after hitting the magnet. The broken needle will fly into the worker's eyes and cause even greater damage. (2) The efficiency of sewing the fixed magnet is low and the labor cost of workers is high: Since the sewing process requires avoiding the sewing machine needle from hitting the magnet, the workers need to sew carefully, which is inefficient and requires experienced and skilled workers to operate, resulting in high labor costs. (3) The quality of sewing and fixing magnets is difficult to guarantee. The fixed position of the magnets is prone to deviation. When the sewing range is too large, the magnets are prone to loosening. The quality of sewing and fixing magnets depends on the experience of the work, and the product consistency is poor.
[0004] (4) The golf club cover face 102 and the golf club cover inner pad 101 also need to be connected by sewing, which is inefficient, has high labor costs, and makes it difficult to guarantee quality. Summary of the Invention
[0005] The technical problem this invention aims to solve is to address the shortcomings of existing technologies by providing an integrated device for fixing magnets, applying glue, and bonding golf club covers. This device can automatically complete the following processes: feeding the inner pad of the golf club cover, feeding the fabric, feeding the magnet, ultrasonically welding the fabric and the inner pad to fix the magnet, flipping the inner pad, applying glue, and bonding the golf club cover panels to produce the cover body material. The manufacturing process is highly automated, safe, efficient, fast, and ensures quality, significantly reducing labor costs. Simultaneously, this invention also provides a manufacturing method using this integrated device for fixing magnets, applying glue, and bonding golf club covers.
[0006] To solve the first technical problem mentioned above, the present invention provides an integrated device for fixing magnets, applying glue and pasting golf club covers, including a machine body and an inner pad feeding system, a first belt conveyor device, a fixing magnet system, an inner pad flipping system, a glue application system, a second belt conveyor device and a surface pasting system mounted on the machine body; The inner pad feeding system is used to transfer the inner pad of the golf club sleeve to the first belt conveyor. The first belt conveyor is used to convey the golf club sleeve inner pad to the working position of the fixed magnet system, and to convey the golf club sleeve inner pad after the magnet is fixed to the inner pad flipping system; The fixed magnet system includes a fabric feeding subsystem, a magnet feeding subsystem, a first inner pad transfer robot, and an ultrasonic welding subsystem. The ultrasonic welding subsystem is mounted on the machine body and includes a welding table. The fabric feeding subsystem includes a fabric feeding device, a fabric cutting device, and a fabric feeding device. The fabric feeding device stores fabric and feeds it to the working positions of the fabric cutting device and the fabric feeding device. The fabric cutting device cuts the fed fabric into fabric pieces. The fabric feeding device transfers the cut fabric pieces to the welding table of the ultrasonic welding subsystem. The magnet feeding subsystem includes a magnet feeding device and a magnet... The feeding device includes a magnet feeding device for storing and ejecting magnets, and a magnet feeding device for transferring the ejected magnets onto the cloth sheet of the welding table of the ultrasonic welding subsystem. A first inner pad transfer robot is used to transfer the golf club sleeve inner pad from the first belt conveyor to the cloth sheet and magnet of the welding table of the ultrasonic welding subsystem. After the ultrasonic welding subsystem completes welding, the golf club sleeve inner pad with the magnet fixed is then transferred back to the first belt conveyor. The ultrasonic welding subsystem is used to ultrasonically weld the cloth sheet and the golf club sleeve inner pad together, fixing the magnet between the cloth sheet and the golf club sleeve inner pad. The inner pad flipping system is located between the first belt conveyor and the second belt conveyor. The inner pad flipping system is used to flip the inner pad of the golf club sleeve after the magnet is fixed up and down so that the side with the cloth is facing up, and then convey the flipped inner pad of the golf club sleeve to the second belt conveyor. The glue application system is located on one side of the inner pad flipping system, and the glue application system is used to spray glue onto the inner pad of the flipped golf club sleeve. The second belt conveyor is used to convey the inner pad of the golf club cover after the glue has been sprayed to the working position of the faceplate pasting system, and to output the cover sheet of the golf club cover after pasting is completed; The faceplate pasting system includes a faceplate feeding subsystem and a faceplate transfer robot. The faceplate feeding subsystem is used to store golf club cover faceplates and transfer the golf club cover faceplates to the picking position of the faceplate transfer robot. The faceplate transfer robot is used to paste the transferred golf club cover faceplates onto the inner pad of the golf club cover to form the cover sheet of the golf club cover.
[0007] In the above technical solution, the inner pad feeding system includes an inner pad storage device, an inner pad lifting device, and a second inner pad transfer robot. The inner pad storage device includes a horizontally arranged chassis with multiple vertical poles installed on it. Between the poles are inner pad storage spaces for stacking golf club sleeve inner pads. The chassis has clearance slots corresponding to the inner pad storage spaces. The inner pad lifting device includes a lifting mechanism connected to a lifting fork. The lifting mechanism can drive the lifting fork to pass through the clearance slots of the chassis from bottom to top, pushing the stacked golf club sleeve inner pads upwards. The second inner pad transfer robot is installed on one side of the inner pad storage device. The second inner pad transfer robot has a needle-type gripper, which can drive the needle-type gripper to grab the uppermost golf club sleeve inner pad in the inner pad storage space.
[0008] In the above technical solution, the fabric feeding subsystem's fabric feeding device includes an upper fabric support plate, a fabric roll, fabric guide wheels, a fabric pulling motor, a fabric pulling drive roller, and a fabric pulling driven roller. The upper fabric support plate is mounted on the machine body. The fabric roll is rotatably mounted on the upper end of the upper fabric support plate and stores rolled fabric. Multiple fabric guide wheels are sequentially mounted in the middle of the upper fabric support plate. The fabric pulling motor is mounted on the lower rear side of the upper fabric support plate. The motor shaft of the fabric pulling motor extends forward and connects to the fabric pulling drive roller. The fabric pulling driven roller is mounted on the lower front side of the upper fabric support plate and contacts and cooperates with the fabric pulling drive roller. The fabric in the fabric roll is guided by the fabric guide wheels and then passes between the fabric pulling drive roller and the fabric pulling driven roller. The fabric cutting device of the fabric feeding subsystem includes a cutting mechanism mounted on the lower end of the upper fabric support plate. The cutting tool is located on one side of the active and passive fabric-pulling rollers. Fabric passing between the active and passive fabric-pulling rollers can be cut into fabric pieces by the cutting tool. The fabric feeding subsystem includes a third X-axis transmission mechanism, a fabric suction cup bracket, a suction cup lifting cylinder, and a fabric vacuum suction cup. The third X-axis transmission mechanism is installed on the front side of the bottom end of the upper fabric support plate. The third X-axis transmission mechanism is equipped with a third X-axis translation slider. One end of the fabric suction cup bracket is installed on the third X-axis translation slider. The suction cup lifting cylinder is installed on the other end of the fabric suction cup bracket. The cylinder extension rod of the suction cup lifting cylinder extends downward and connects to the fabric vacuum suction cup. The third X-axis transmission mechanism can drive the third X-axis translation slider to move back and forth along the X-axis direction, and enable the fabric vacuum suction cup to move back and forth between the side of the cutting tool and the welding table of the ultrasonic welding subsystem.
[0009] In the above technical solution, the magnet feeding device of the magnet feeding subsystem includes a magnet system support plate, a magnet storage bin, and a magnet ejection mechanism. The magnet system support plate is mounted on the machine body, and the magnet storage bin is mounted on the rear side of the magnet system support plate. The magnet storage bin has a vertical magnet storage hole for storing stacked magnets. The magnet ejection mechanism includes a magnet ejection cylinder and a magnet push plate. The magnet ejection cylinder is mounted at the lower end of the magnet system support plate. The cylinder extension rod of the magnet ejection cylinder extends forward and connects to the magnet push plate. The magnet push plate is slidably disposed below the magnet storage bin. The magnet push plate has a magnet groove corresponding to the magnet storage hole. When the magnet ejection cylinder drives the magnet push plate to retract backward, the magnet groove of the magnet push plate can be located directly below the magnet storage hole, and the bottom layer of magnets in the magnet storage hole can fall into the magnet groove. When the magnet ejection cylinder drives the magnet push plate... When extended forward, it can push the magnets in the magnet slots towards the front of the magnet system support plate; the magnet feeding device of the magnet feeding subsystem includes a fourth X-axis transmission mechanism, a magnet feeding bracket, a non-magnetic stop block, and a first magnet suction cylinder; the fourth X-axis transmission mechanism is installed on the front side of the bottom end of the magnet system support plate, the fourth X-axis transmission mechanism is provided with a fourth X-axis translation slider, the lower end of the magnet feeding bracket is installed on the fourth X-axis translation slider, the non-magnetic stop block and the first magnet suction cylinder are respectively installed on the magnet feeding bracket, and the first magnet suction cylinder is located above the non-magnetic stop block; the cylinder extension rod of the first magnet suction cylinder extends downward and can move through the non-magnetic stop block to attract the magnet; the fourth X-axis transmission mechanism can drive the fourth X-axis translation slider to move back and forth along the X-axis direction, and enable the non-magnetic stop block and the first magnet suction cylinder to move back and forth between the magnet slot of the magnet push plate and the welding table of the ultrasonic welding subsystem.
[0010] In the above technical solution, the ultrasonic welding subsystem of the fixed magnet system includes a welding head support, an ultrasonic welding head, and a first Z-axis cylinder. The welding head support is mounted on the machine body, and the ultrasonic welding head is movably mounted on the welding head support. The first Z-axis cylinder is mounted on the upper end of the welding head support, and the cylinder extension rod of the first Z-axis cylinder is connected to the ultrasonic welding head. The first Z-axis cylinder can drive the ultrasonic welding head to rise or fall. The welding table of the ultrasonic welding subsystem is a non-magnetic welding table. A second magnet-attracting cylinder is installed below the welding table. The cylinder extension rod of the second magnet-attracting cylinder extends upward and can move through the welding table to attract the magnet.
[0011] In the above technical solution, the inner pad flipping system includes a flipping device, a first belt conveyor device, and a second belt conveyor device. The flipping device includes a flipping device bracket, a third Z-axis cylinder, a rotary cylinder, a cylinder shaft, a first inner pad support rod, and a second inner pad support rod. The third Z-axis cylinder is installed at the upper end of the flipping device bracket, and the rotary cylinder is installed at the front side of the flipping device bracket. The cylinder extension rod of the third Z-axis cylinder extends downward and can drive the rotary cylinder to rise or fall. The power output end of the rotary cylinder is connected to the cylinder shaft. The rotary cylinder can drive the cylinder shaft to rotate 180 degrees clockwise or counterclockwise. The cylinder shaft extends horizontally forward and has an inner pad passage groove for the golf club sleeve inner pad to pass through. Multiple first inner pad support rods are installed at intervals on one side of the cylinder shaft. The first inner pad support rods are located on one side of the inner pad passage groove, and the other side of the cylinder shaft... Multiple second inner gasket support rods are installed at intervals. The second inner gasket support rods are located on the other side of the inner gasket through the groove. The positions of the first inner gasket support rods and the second inner gasket support rods are opposite and parallel to each other. One end of the first belt conveyor is close to one end of the first belt conveyor, and one end of the second belt conveyor is close to one end of the second belt conveyor. There is a set gap between the first belt conveyor and the second belt conveyor. When the third Z-axis cylinder drives the rotary cylinder to descend, the cylinder shaft can move into the gap. The first belt conveyor is provided with multiple first conveyor belts at intervals, and the second belt conveyor is provided with multiple second conveyor belts at intervals. When the cylinder shaft moves into the gap, one end of the first inner gasket support rod or the second inner gasket support rod can extend into the gap between the multiple first conveyor belts, and the other end of the first inner gasket support rod or the second inner gasket support rod can extend into the gap between the multiple second conveyor belts.
[0012] In the above technical solution, the glue application system includes a glue application system bracket, a fifth X-axis transmission mechanism, a second Y-axis transmission mechanism, and a glue gun. The glue application system bracket is mounted on the machine body, the fifth X-axis transmission mechanism is mounted on the glue application system bracket, the second Y-axis transmission mechanism is mounted on the fifth X-axis transmission mechanism, and the glue gun is mounted on the second Y-axis transmission mechanism. The fifth X-axis transmission mechanism can drive the second Y-axis transmission mechanism and the glue gun to move back and forth along the X-axis direction, and the second Y-axis transmission mechanism can drive the glue gun to move back and forth along the Y-axis direction. The glue gun is located above the second belt conveyor and can spray glue onto the inner pad of the golf club sleeve above the second belt conveyor.
[0013] In the above technical solution, the sheet feeding subsystem of the sheet pasting system includes a sheet storage device and a sheet transfer device. The sheet storage device includes four sheet storage bins arranged side by side along the X-axis. Each sheet storage bin stores stacked golf club cover sheets. The bottom of each sheet storage bin has a discharge port, the size of which is smaller than the size of the golf club cover sheets. The sheet transfer device includes a sixth X-axis transmission mechanism installed directly below the four sheet storage bins. A fourth Z-axis is mounted above the sixth X-axis transmission mechanism. The cylinder, the cylinder extension rod of the fourth Z-axis cylinder extends upward and is connected to a needle gripper. The sixth X-axis transmission mechanism can drive the fourth Z-axis cylinder and the needle gripper to move along the X-axis to a position directly below any sheet storage bin or the material picking position of the sheet transfer robot. The fourth Z-axis cylinder can drive the needle gripper to move upward through the discharge port of the sheet storage bin and grab the bottommost golf club sheet inside the sheet storage bin. When the fourth Z-axis cylinder drives the needle gripper to move downward, the golf club sheet grabbed by the needle gripper can deform under the action of tension and move downward through the discharge port.
[0014] In the above technical solution, the face sheet transfer robot of the face sheet pasting system is a four-axis robot. The four-axis robot is connected to a face sheet pressure plate. The face sheet pressure plate is provided with multiple vacuum suction holes. The four-axis robot can drive the face sheet pressure plate to move along the X-axis, Y-axis, and Z-axis, and drive the face sheet pressure plate to rotate, so that the face sheet pressure plate can adsorb the golf club cover face sheet transferred over and paste the golf club cover face sheet onto the inner pad of the golf club cover. A third CCD visual positioning camera is provided on the machine body to cooperate with the face sheet transfer robot.
[0015] To solve the second technical problem mentioned above, the present invention provides a method for manufacturing the integrated device for fixing the magnet, applying glue, and bonding the golf club cover, comprising the following steps: S1. The inner pad feeding system transfers the inner pad of the golf club sleeve to the first belt conveyor, and the first belt conveyor then conveys the inner pad of the golf club sleeve to the working position of the fixed magnet system. S2. The fixed magnet system fixes the magnet to the inner pad of the golf club sleeve. The specific steps include: (1) the fabric feeding device of the fabric feeding subsystem feeds the fabric to the working position of the fabric cutting device and the fabric feeding device; (2) the fabric cutting device of the fabric feeding subsystem cuts the fed fabric into fabric pieces; (3) the fabric feeding device of the fabric feeding subsystem transfers the cut fabric pieces to the welding table of the ultrasonic welding subsystem; (4) the magnet feeding device of the magnet feeding subsystem pushes out the magnet; (5) the magnet feeding device of the magnet feeding subsystem transfers the pushed-out magnet to the welding table of the ultrasonic welding subsystem. (6) The first inner pad transfer robot transfers the golf club sleeve inner pad on the first belt conveyor to the cloth and magnet on the welding table of the ultrasonic welding subsystem, and the first inner pad transfer robot remains stationary; (7) The ultrasonic welding subsystem welds the cloth and the golf club sleeve inner pad together by ultrasonic welding, so that the magnet is fixed between the cloth and the golf club sleeve inner pad; (8) The first inner pad transfer robot transfers the golf club sleeve inner pad after fixing the magnet to the first belt conveyor. S3. The first belt conveyor conveys the inner pad of the golf club sleeve after the magnet is fixed to the inner pad flipping system. The inner pad flipping system flips the inner pad of the golf club sleeve after the magnet is fixed up and down so that the side with the cloth is facing up. S4. The glue application system sprays glue onto the inner pad of the golf club cover after it has been flipped over. The inner pad flipping system then conveys the inner pad of the golf club cover after the glue has been sprayed to the second belt conveyor. S5. The sheet feeding subsystem of the sheet pasting system transfers the golf club cover sheet to the picking position of the sheet pasting robot. The sheet pasting robot of the sheet pasting system pastes the transferred golf club cover sheet onto the inner pad of the golf club cover to form the cover sheet of the golf club cover.
[0016] The beneficial effects of this invention are: This invention can automatically complete the feeding of the inner pad of the golf club cover, the feeding of the cloth sheet, the feeding of the magnet, the ultrasonic welding of the cloth sheet and the inner pad to fix the magnet, the flipping of the inner pad of the golf club cover, the application of glue, and the pasting of the golf club cover surface sheet to produce the cover sheet material of the golf club cover. The manufacturing process has a high degree of automation, high safety, high efficiency, fast speed, and guaranteed quality, which can significantly reduce labor costs. Attached Figure Description
[0017] Figure 1 This is a schematic diagram illustrating the manufacturing process of the sheet material for a golf club cover.
[0018] Figure 2 This is a structural diagram of the body of the present invention.
[0019] Figure 3This is a first-view overall structural diagram of the present invention after the outer cover has been removed.
[0020] Figure 4 This is a second-view overall structural diagram of the present invention after the outer cover has been removed.
[0021] Figure 5 Overall structural diagram of the inner gasket feeding system Figure 6 This is a structural diagram of the inner gasket feeding system after the main body has been removed.
[0022] Figure 7 This is a structural diagram of a needle-type gripper.
[0023] Figure 8 This is a first-view overall structural diagram of the first belt conveyor and the fixed magnet system.
[0024] Figure 9 This is a second-view overall structural diagram of the first belt conveyor and the fixed magnet system.
[0025] Figure 10 A structural diagram of the fabric feeding subsystem.
[0026] Figure 11 A first-view structural diagram of the magnet feeding subsystem and the first inner pad transfer robot.
[0027] Figure 12 A second-view structural diagram of the magnet feeding subsystem and the first inner pad transfer robot.
[0028] Figure 13 This is a structural diagram of the ultrasonic welding subsystem.
[0029] Figure 14 This is an overall structural diagram of the inner gasket flipping system and the glue application system.
[0030] Figure 15 This is a structural diagram of the flipping device.
[0031] Figure 16 This is a structural diagram of the first belt conveyor.
[0032] Figure 17 This is a structural diagram of the second belt conveyor.
[0033] Figure 18 This is a structural diagram of the glue application system.
[0034] Figure 19 This is a first-person view of the overall structure of the patch pasting system.
[0035] Figure 20 This is a second-view overall structural diagram of the patch pasting system.
[0036] Figure 21 A structural diagram of the sheet feeding subsystem.
[0037] Figure 22 This is a structural diagram of a sheet-transfer robot. Detailed Implementation
[0038] The structural and working principles of the present invention will be further described in detail below with reference to the accompanying drawings.
[0039] like Figures 2-22 As shown, in conjunction with reference Figure 1This invention provides an integrated device for fixing magnets, applying glue, and bonding golf club covers. It is used to connect and fix the inner pad 101, magnet 103, fabric piece 104, and golf club cover surface 102 of the golf club cover to form the cover body 100 of the golf club cover. In addition, in this invention, the inner pad 101 of the golf club cover is made of high-density foam, the golf club cover surface 102 is made of leather, and the fabric piece 104 is made of non-woven fabric or fleece. This invention includes a body 200 and an inner pad feeding system 300, a first belt conveyor 400, a fixed magnet system 500, an inner pad flipping system 600, a glue application system 700, a second belt conveyor 800, and a surface pasting system 900 mounted on the body 200. The inner pad feeding system 300 is used to transfer the golf club cover inner pad 101 onto the first belt conveyor 400. The first belt conveyor 400 is used to convey the golf club cover inner pad 101 to the working position of the fixed magnet system 500, and to fix the high-strength golf club cover after the magnet is attached. The inner pad 101 of the golf club sleeve is conveyed to the inner pad flipping system 600; the fixed magnet system 500 includes a fabric feeding subsystem 1, a magnet feeding subsystem 2, a first inner pad transfer robot 3, and an ultrasonic welding subsystem 4; the ultrasonic welding subsystem 4 is mounted on the machine body 200 and is equipped with a welding table 41; the fabric feeding subsystem 1 includes a fabric feeding device 105, a fabric cutting device 106, and a fabric feeding device 107, the fabric feeding device 105 being used to store fabric and feed it to the fabric cutting device 106 and the fabric feeding device 107. The fabric is conveyed to the working position. The fabric cutting device 106 is used to cut the conveyed fabric into fabric pieces 104. The fabric feeding device 107 is used to transfer the cut fabric pieces 104 onto the welding table 41 of the ultrasonic welding subsystem 4. The magnet feeding subsystem 2 includes a magnet feeding device 21 and a magnet feeding device 22. The magnet feeding device 21 is used to store magnets and push out magnets 103. The magnet feeding device 22 is used to transfer the pushed-out magnets 103 onto the fabric pieces 104 of the welding table 41 of the ultrasonic welding subsystem 4. The first inner pad is transferred. The robotic arm 3 is used to transfer the golf club sleeve inner pad 101 on the first belt conveyor 400 to the cloth 104 and magnet 103 on the welding table 41 of the ultrasonic welding subsystem 4. After the ultrasonic welding subsystem 4 completes the welding, the golf club sleeve inner pad 101 with the magnet fixed is transferred to the first belt conveyor 400. The ultrasonic welding subsystem 4 is used to weld the cloth 104 and the golf club sleeve inner pad 101 together by ultrasonic welding, so that the magnet 103 is fixed between the cloth 104 and the golf club sleeve inner pad 101.The inner pad flipping system 600 is disposed between the first belt conveyor 400 and the second belt conveyor 800. The inner pad flipping system 600 is used to flip the inner pad 101 of the golf club sleeve after the magnet is fixed, so that the side with the fabric piece 104 faces upwards, and then convey the flipped inner pad 101 of the golf club sleeve to the second belt conveyor 800. The glue application system 700 is disposed on one side of the inner pad flipping system 600. The glue application system 700 is used to spray glue onto the flipped inner pad 101 of the golf club sleeve. The second belt conveyor 800 is used to... After the glue is applied, the inner pad 101 of the golf club cover is conveyed to the working position of the faceplate bonding system 900, and the finished golf club cover body sheet 100 is output. The faceplate bonding system 900 includes a faceplate feeding subsystem 5 and a faceplate transfer robot 6. The faceplate feeding subsystem 5 is used to store the golf club cover faceplates 102 and transfer the golf club cover faceplates 102 to the picking position of the faceplate transfer robot 6. The faceplate transfer robot 6 is used to bond the transferred golf club cover faceplates 102 onto the inner pad 101 of the golf club cover, thus forming the golf club cover body sheet 100.
[0040] The manufacturing method of the integrated device for fixing magnets, applying glue, and bonding golf club covers according to the present invention includes the following steps: S1. The inner pad feeding system 300 transfers the golf club sleeve inner pad 101 to the first belt conveyor 400, and the first belt conveyor 400 then conveys the golf club sleeve inner pad 101 to the working position of the fixed magnet system 500. S2. The fixed magnet system 500 fixes the magnet to the inner pad 101 of the golf club sleeve. The specific steps include: (1) the fabric feeding device 105 of the fabric feeding subsystem 1 feeds the fabric to the working position of the fabric cutting device 106 and the fabric feeding device 107; (2) the fabric cutting device 106 of the fabric feeding subsystem 1 cuts the fed fabric into fabric pieces; (3) the fabric feeding device 107 of the fabric feeding subsystem 1 transfers the cut fabric pieces to the welding table 41 of the ultrasonic welding subsystem 4; (4) the magnet feeding device 21 of the magnet feeding subsystem 2 pushes out the magnet; (5) the magnet feeding device 22 of the magnet feeding subsystem 2 loads the pushed-out magnet. (6) The first inner pad transfer robot 3 transfers the golf club sleeve inner pad 101 on the first belt conveyor 400 to the cloth and magnet on the welding table 41 of the ultrasonic welding subsystem 4, and the first inner pad transfer robot 3 remains stationary; (7) The ultrasonic welding subsystem 4 welds the cloth and the golf club sleeve inner pad 101 together by ultrasonic welding, so that the magnet is fixed between the cloth and the golf club sleeve inner pad 101; (8) The first inner pad transfer robot 3 transfers the golf club sleeve inner pad 101 after fixing the magnet to the first belt conveyor 400; S3. The first belt conveyor 400 conveys the golf club sleeve inner pad 101 after the magnet is fixed to the inner pad flipping system 600. The inner pad flipping system 600 flips the golf club sleeve inner pad 101 after the magnet is fixed up and down so that the side with the cloth is facing up. S4. The glue application system 700 sprays glue onto the flipped golf club sleeve inner pad 101, and the inner pad flipping system 600 then conveys the glued golf club sleeve inner pad 101 to the second belt conveyor 800. S5. The sheet feeding subsystem 5 of the sheet pasting system 900 transfers the golf club cover sheet 102 to the picking position of the sheet pasting robot 6. The sheet pasting robot 6 of the sheet pasting system 900 pastes the transferred golf club cover sheet 102 onto the inner pad 101 of the golf club cover to form the cover sheet of the golf club cover.
[0041] This invention can automatically complete the feeding of the inner pad 101 of the golf club cover, the feeding of the cloth sheet 104, the feeding of the magnet 103, the ultrasonic welding of the cloth sheet 104 and the inner pad 101 to fix the magnet 103, the flipping of the inner pad 101 of the golf club cover, the application of glue, and the pasting of the golf club cover surface sheet 102 to produce the cover sheet 100 of the golf club cover. The manufacturing process has a high degree of automation, high safety, high efficiency, high speed, and guaranteed quality, which can significantly reduce labor costs.
[0042] like Figures 3-7As shown, the inner pad feeding system 300 includes an inner pad storage device 7, an inner pad lifting device 8, and a second inner pad transfer robot 9. The inner pad storage device 7 includes a horizontally arranged chassis 71, with multiple vertical poles 72 mounted on the chassis 71. Inner pad storage spaces 73 for stacking golf club sleeve inner pads 101 are provided between the poles 72. The chassis 71 has clearance grooves 74 corresponding to the inner pad storage spaces 73. The inner pad lifting device 8 includes a lifting mechanism 81. The lifting mechanism 81 is connected to the lifting fork 82. The lifting mechanism 81 can drive the lifting fork 82 to pass through the clearance groove 74 of the chassis 71 from bottom to top, and push the stacked golf club sleeve inner pads 101 to rise step by step. The second inner pad transfer robot 9 is installed on one side of the inner pad storage device 7. The second inner pad transfer robot 9 is equipped with a needle gripper 11. The second inner pad transfer robot 9 can drive the needle gripper 11 to grab the uppermost golf club sleeve inner pad 101 in the inner pad storage space 73. This invention employs a stacked storage system with upright poles, resulting in a large hopper capacity. Combined with a stepping lifting mechanism, it allows for continuous material supply over extended periods, significantly reducing downtime for refilling and making it suitable for high-speed automated production lines. The upright poles limit the offset of the inner pads in golf club sleeves, ensuring consistent positioning for each pad. The clearance groove, along with the lifting fork's bottom-up lifting mechanism, keeps the uppermost inner pad at the same picking height, simplifying the robotic arm's movement trajectory. Furthermore, this invention utilizes a needle-type gripper, suitable for gripping the inner pads 101 of golf club sleeves made of high-density foam.
[0043] like Figures 5-7 As shown, the inner gasket storage device 7 further includes a chassis motor 75 and a chassis reducer 76. The power output end of the chassis motor 75 is connected to the chassis reducer 76. The chassis 71 is a circular chassis 71. The power output end of the chassis reducer 76 is connected to the center point of the chassis 71. The chassis motor 75 can drive the chassis 71 to rotate through the chassis reducer 76. Two to five inner gasket storage spaces 73 are provided on the chassis 71, and each inner gasket storage space 73 is equally spaced around the center point of the chassis 71. Preferably, four inner gasket storage spaces 73 are provided on the chassis 71. This invention features 2 to 5 storage spaces, significantly increasing the total capacity. When a workstation is empty, it can be directly rotated to a full workstation for replenishment without stopping the machine, greatly improving equipment uptime. Replenishment and production can proceed in parallel, eliminating waiting time for material changes. The rotating chassis design allows for simultaneous production and replenishment, enabling workers to safely replenish materials at empty workstations while the robotic arm simultaneously picks up the inner pads of golf club sleeves at another workstation. Replenishment time does not disrupt the production cycle. This invention employs a direct-drive indexing structure with a reducer and motor, which, compared to cylinder-driven systems, provides smoother start-stop and higher repeatability, ensuring consistent material pickup positions for each robotic arm and preventing material tipping due to inertia.
[0044] like Figures 5-7 As shown, the lifting mechanism 81 of the inner pad lifting device 8 is a Z-axis screw transmission mechanism. The Z-axis screw transmission mechanism is installed on the machine body 200. The Z-axis screw transmission mechanism is provided with a lifting slider 83. The Z-axis screw transmission mechanism can drive the lifting slider 83 to rise or fall. The lifting fork 82 is connected to the lifting slider 83.
[0045] like Figures 5-7 As shown, the second inner pad transfer robot 9 includes a second X-axis transmission mechanism 91 and a second Z-axis cylinder transmission mechanism 92. The second X-axis transmission mechanism 91 is mounted on the machine body 200 and is provided with a second X-axis translation slider 93. The second X-axis transmission mechanism 91 can drive the second X-axis translation slider 93 to move back and forth along the X-axis direction. The second Z-axis cylinder transmission mechanism 92 is mounted on the second X-axis translation slider 93 and includes a second Z-axis cylinder 921. The cylinder extension rod of the second Z-axis cylinder 921 is connected to the needle gripper 11. The second Z-axis cylinder 921 can drive the needle gripper 11 to rise or fall.
[0046] like Figures 5-7 As shown, the needle gripper 11 includes a gripper base 111, a needle drive block 112, and needles 113. The gripper base 111 contains a needle cylinder (not shown). The cylinder extension rod of the needle cylinder is connected to the needle drive block 112, and the needle drive block 112 is connected to the needles 113. Under the driving action of the needle cylinder, the needle drive block 112 can be moved telescopically, thereby causing the needles 113 to extend or retract. The needle gripper of this invention enables active and controllable gripping and releasing, avoiding material sticking. Through the cooperation of the cylinder and the drive block, the active extension and retraction of the needles are achieved. When releasing the inner pad of a golf club sleeve, the needle can be actively withdrawn. The needle movement of this invention is smooth. The drive block, as an intermediate transmission component, can smoothly transmit the linear motion of the cylinder to multiple needles, ensuring high synchronization of the extension and retraction of all needles.
[0047] like Figures 5-7 As shown, the gripper base 111 has four pin insertion cylinders and four pin insertion drive blocks 112. The four pin insertion drive blocks 112 are divided into two groups. The first group of pin insertion drive blocks 112 is located on the front side of the gripper base 111, and the second group of pin insertion drive blocks 112 is located on the rear side of the gripper base 111. Each pin insertion drive block 112 is connected to at least three pins 113. The pins 113 extend obliquely downwards, and the pins 113 connected to the first group of pin insertion drive blocks 112 and the pins 113 connected to the second group of pin insertion drive blocks 112 are arranged in a crisscross pattern.
[0048] like Figures 5-6As shown, the inner pad feeding system 300 also includes a photoelectric sensor 12. The photoelectric sensor 12 includes a transmitter 121 and a receiver 122 positioned opposite each other. The light emitted by the transmitter 121 can be directed to the receiver 122. The transmitter 121 is located on one side of the upper end of the inner pad storage device 7, and the receiver 122 is located on the other side of the upper end of the inner pad storage device 7. When the lifting mechanism 81 pushes the stacked golf club sleeve inner pads 101 to rise step by step, the uppermost golf club sleeve inner pad 101 can block the light emitted by the transmitter 121, so that the receiver 122 can sense the position signal of the golf club sleeve inner pad. This invention employs a through-beam photoelectric sensor 12 in conjunction with a step-by-step lifting mechanism, essentially equipping the lifting mechanism with "eyes." The system automatically fine-tunes the lifting height based on the actual position of the light path blocked by the inner pad of the top golf club case, ensuring that each inner pad is removed from the same height, thus eliminating cumulative errors. This invention uses non-contact detection with zero wear, determining the material position by the on / off state of light, without physical contact with the inner pad of the golf club case during the detection process. When the inner pads of the golf club case in the hopper are exhausted and the light completely penetrates the receiver, the system can promptly detect this information, control the turntable to rotate, and switch to another inner pad storage space 73 for feeding.
[0049] like Figure 3 , Figure 4 , Figures 8-10As shown, the fabric feeding subsystem 1's upper fabric feeding device 105 includes an upper fabric support plate 1051, a fabric roll 1052, fabric guide wheels 1053, a fabric pulling motor 1054, a fabric pulling drive roller 1055, and a fabric pulling driven roller 1056. The upper fabric support plate 1051 is mounted on the machine body 200. The fabric roll 1052 is rotatably mounted on the upper end of the upper fabric support plate 1051 and stores a roll of fabric. Multiple fabric guide wheels 1053 are provided and are sequentially mounted in the middle of the upper fabric support plate 1051. The fabric pulling motor 1054 is mounted on the lower rear side of the upper fabric support plate 1051, and the motor shaft of the fabric pulling motor 1054 extends forward and is connected to the fabric pulling drive roller 1056. The moving roller 1055 and the fabric-pulling driven roller 1056 are installed on the lower front side of the upper fabric support plate 1051 and are in contact with and cooperate with the fabric-pulling active roller 1055. The fabric in the fabric roll 1052 is guided by the fabric guide wheel 1053 and then passes between the fabric-pulling active roller 1055 and the fabric-pulling driven roller 1056. The fabric-cutting device 106 of the fabric feeding subsystem 1 includes a cutting tool 1061 installed at the lower end of the upper fabric support plate 1051. The cutting tool 106 is located on one side of the fabric-pulling active roller 1055 and the fabric-pulling driven roller 1056. The fabric passing between the fabric-pulling active roller 1055 and the fabric-pulling driven roller 1056 can be cut into fabric pieces 104 by the cutting tool 1061. This invention employs a roll-type material feeding system, enabling long-term unmanned production. By storing rolled fabric in rolls, it significantly reduces the frequency of material changes compared to single-piece prefabrication and stacking. Combined with the stepping traction of the fabric pulling rollers, it supports continuous, high-speed operation, significantly improving the uptime of automated production lines. Multiple fabric guide wheels are arranged sequentially in the middle of the support plate, effectively tensioning and guiding the direction of the fabric pulled from the rolls, preventing twisting or wrinkling. The contact and cooperation between the active and driven fabric pulling rollers form a stable clamping traction force, ensuring precise and consistent fabric length each time, guaranteeing consistent cutting dimensions. This invention integrates traction and cutting, shortening the transmission chain. The fabric pulling roller assembly and cutting tools are integrated at the lower end of the same support plate, allowing the fabric to immediately enter the cutting station after passing through the roller assembly, reducing the accumulation of offsets in intermediate conveying links. The structure is compact and responsive, facilitating the pulling and cutting of fabric sections.
[0050] like Figure 3 , Figure 4 , Figures 8-10As shown, the fabric feeding subsystem 1's upper fabric device 107 includes a third X-axis transmission mechanism 1071, a fabric suction cup bracket 1072, a suction cup lifting cylinder 1073, and a fabric vacuum suction cup 1074. The third X-axis transmission mechanism 1071 is installed on the front side of the bottom end of the upper fabric support plate 1051. The third X-axis transmission mechanism 1071 is provided with a third X-axis translation slider 1075. One end of the fabric suction cup bracket 1072 is installed on the third X-axis translation slider 1075. Above 5, the suction cup lifting cylinder 1073 is installed at the other end of the fabric suction cup bracket 1072. The cylinder extension rod of the suction cup lifting cylinder 1073 extends downward and connects to the fabric vacuum suction cup 1074. The third X-axis transmission mechanism 1071 can drive the third X-axis translation slider 1075 to move back and forth along the X-axis direction, and enable the fabric vacuum suction cup 1074 to move back and forth between the side of the cutting tool 1061 and above the welding table 41 of the ultrasonic welding subsystem 4. In this invention, the third X-axis transmission mechanism is directly installed on the bottom front side of the upper fabric support plate, so that the fabric vacuum suction cup moves back and forth in a straight line along the X-axis between the side of the cutting tool and above the welding table, which can quickly pick up the fabric 104 and transfer the fabric to the welding table 41 of the ultrasonic welding subsystem 4.
[0051] like Figure 3 , Figure 4 , Figure 8 , Figure 9 , Figure 11 and Figure 12As shown, the magnet feeding device 21 of the magnet feeding subsystem 2 includes a magnet system support plate 211, a magnet storage bin 212, and a magnet ejection mechanism 213. The magnet system support plate 211 is mounted on the machine body 200, and the magnet storage bin 212 is mounted on the rear side of the magnet system support plate 211. The magnet storage bin 212 has a vertical magnet storage hole 2121 inside, which is used to store stacked magnets 103. The magnet ejection mechanism 213 includes a magnet ejection cylinder 2131 and a magnet push plate 2132. The magnet ejection cylinder 2131 is mounted on the lower end of the magnet system support plate 211, and the cylinder extension and retraction of the magnet ejection cylinder 2131 are described. The rod extends forward and connects to the magnet push plate 2132. The magnet push plate 2132 is slidably disposed on the lower side of the magnet storage chamber 212. The magnet push plate 2132 is provided with a magnet groove 2133 corresponding to the magnet storage hole 2121. When the magnet push cylinder 2131 drives the magnet push plate 2132 to retract backward, the magnet groove 2133 of the magnet push plate 2132 can be located directly below the magnet storage hole 2121, and the lowest layer of magnets in the magnet storage hole 2121 can fall into the magnet groove 2133. When the magnet push cylinder 2131 drives the magnet push plate 2132 to extend forward, it can push the magnets in the magnet groove 2133 towards the front side of the magnet system support plate 211. The magnets of this invention can achieve automatic separation. By stacking them vertically and discharging them through a single hole at the bottom, each magnet falls one by one under its own weight. Combined with the lateral sliding cutting of the magnet pusher plate, this effectively prevents the magnets from sticking together due to lateral attraction, ensuring that only one magnet is pushed out at a time. The magnet pusher plate of this invention receives material when it retracts and feeds material when it extends. It also acts as a movable baffle at the bottom of the storage bin, serving as a material distribution gate. The structure is simple, and it can close the opening when the magnet pusher plate is misaligned with the storage hole. This invention uses a push-out cylinder to achieve reciprocating pushing, with a fixed stroke and fast response.
[0052] like Figure 11 and Figure 12 As shown, a magnet polarity sensor 2134 is installed on the front side of the magnet system support plate 211. When the magnet ejection cylinder 2131 drives the magnet push plate 2132 to extend forward, the magnet 103 in the magnet slot 2133 is located directly above the magnet polarity sensor 2134. The magnet polarity sensor 2134 is used to sense whether the polarity of the magnet 103 in the magnet slot 2133 is correct. The magnet polarity sensor is preferably a Hall effect sensor. By setting a magnet polarity sensor, the problem of incorrect magnet fixing can be avoided.
[0053] like Figure 8 , Figure 9 , Figure 11 and Figure 12As shown, there are two magnet storage bins 212, each with three magnet storage holes 2121. There are also two magnet ejection mechanisms 213, each with a magnet push plate 2132 having three magnet slots 2133. Six magnet polarity sensors 2134 are correspondingly provided. This invention, by setting up two storage bins, each with three holes, enables alternating discharge from six channels. Each channel is independently detected, eliminating the problems of missed loading and reverse polarity.
[0054] like Figure 8 , Figure 9 , Figure 11 and Figure 12 As shown, the magnet feeding device 22 of the magnet feeding subsystem 2 includes a fourth X-axis transmission mechanism 221, a magnet feeding bracket 222, a non-magnetic stop block 223, and a first magnet suction cylinder 224. The fourth X-axis transmission mechanism 221 is installed on the front side of the bottom end of the magnet system support plate 211. The fourth X-axis transmission mechanism 221 is provided with a fourth X-axis translation slider 225. The lower end of the magnet feeding bracket 222 is installed on the fourth X-axis translation slider 225. The non-magnetic stop block 223 and the first magnet suction cylinder 224 are respectively installed on the magnet feeding device 221. The iron feeding bracket 222 is above the first magnet suction cylinder 224, which is located above the non-magnetic block 223. The cylinder extension rod of the first magnet suction cylinder 224 extends downward and can move through the non-magnetic block 223 to attract the magnet. The fourth X-axis transmission mechanism 221 can drive the fourth X-axis translation slider 225 to move back and forth along the X-axis direction, and enable the non-magnetic block 223 and the first magnet suction cylinder 224 to move back and forth between the magnet slot 2133 of the magnet push plate 2132 and the welding table 41 of the ultrasonic welding subsystem 4. This invention uses non-magnetic blocks for isolation to prevent magnets from sticking together. When the cylinder extension rod of the first magnet-attracting cylinder passes down through the non-magnetic block 223, the lower end of the cylinder extension rod can attract the magnet. When the fourth X-axis transmission mechanism 221 drives the first magnet-attracting cylinder to reach above the welding table 41 of the ultrasonic welding subsystem 4, the cylinder extension rod of the first magnet-attracting cylinder only needs to retract upwards, and the magnet will fall onto the cloth 104 of the welding table 41 of the ultrasonic welding subsystem 4 under the obstruction of the non-magnetic block.
[0055] like Figure 8 , Figure 9 , Figure 11 and Figure 12As shown, the first inner pad transfer robot 3 of the fixed magnet system 500 includes a first X-axis transmission mechanism 31, a first Y-axis transmission mechanism 32, a first Z-axis transmission mechanism 33, a first rotation mechanism 35, and a needle gripper 34. The first X-axis transmission mechanism 31 is mounted on the upper front side of the magnet system support plate 211, the first Y-axis transmission mechanism 32 is mounted on the first X-axis transmission mechanism 31, the first Z-axis transmission mechanism 33 is mounted on the first Y-axis transmission mechanism 32, and the first rotation mechanism 35 is mounted on the first Z-axis transmission mechanism. Within the lower end of 33; the first X-axis transmission mechanism 31 can drive the first Y-axis transmission mechanism 32, the first Z-axis transmission mechanism 33, the first rotating mechanism 35, and the needle gripper 34 to move back and forth along the X-axis direction; the first Y-axis transmission mechanism 32 can drive the first Z-axis transmission mechanism 33, the first rotating mechanism 35, and the needle gripper 34 to move back and forth along the Y-axis direction; the first Z-axis transmission mechanism 33 can drive the first rotating mechanism 35 and the needle gripper 34 to rise or fall along the Z-axis direction; the first rotating mechanism 35 can drive the needle gripper 34 to rotate. The structure of the needle gripper 34 of the first inner pad transfer robot 3 is the same as the structure of the needle gripper 11 of the second inner pad transfer robot 9, and will not be described again here.
[0056] like Figure 3 , Figure 4 , Figure 8 , Figure 9 , Figure 11 and Figure 12 As shown, the body 200 is equipped with a first CCD visual positioning camera 13 that cooperates with the first inner pad transfer robot 3. The first inner pad transfer robot of this invention, in conjunction with the first CCD visual positioning camera, can capture the actual position and angle of the inner pad of the golf club sleeve in real time, and calculate the deviation value through image algorithms, feeding it back to the robot for automatic compensation.
[0057] like Figure 3 , Figure 4 , Figure 8 , Figure 9 and Figure 13As shown, the ultrasonic welding subsystem 4 of the fixed magnet system 500 includes a welding head support 44, an ultrasonic welding head 42, and a first Z-axis cylinder 43. The welding head support 44 is mounted on the body 200, and the ultrasonic welding head 42 is mounted on the welding head support 44 in a height-adjustable manner. The first Z-axis cylinder 43 is mounted on the upper end of the welding head support 44, and the cylinder extension rod of the first Z-axis cylinder 43 is connected to the ultrasonic welding head 42. The first Z-axis cylinder 43 can drive the ultrasonic welding head 42 to rise or fall. The welding table 41 of the ultrasonic welding subsystem 4 is a non-magnetic welding table. A second magnet suction cylinder 45 is installed below the welding table 41. The cylinder extension rod of the second magnet suction cylinder 45 extends upward and can move through the welding table 41 to attract the magnet 103. This invention achieves dual fixation of "top welding and bottom suction" by setting up a non-magnetic welding station and a second magnet suction cylinder. The welding station is made of non-magnetic material to avoid interfering with the original magnetic field distribution of the magnet. At the same time, a second magnet suction cylinder is set under the welding station to actively attract the magnet to be welded from the bottom, ensuring that the magnet 103 stably positions the cloth piece 104 on the non-magnetic welding station and eliminating the problem of the magnet 103 and cloth piece 104 shifting due to vibration.
[0058] like Figure 3 , Figure 4 , Figures 14-17As shown, the inner gasket flipping system 600 includes a flipping device 14, a first strip conveyor 15, and a second strip conveyor 16. The flipping device 14 includes a flipping device bracket 141, a third Z-axis cylinder 142, a rotary cylinder 143, a cylinder shaft 144, a first inner gasket support rod 145, and a second inner gasket support rod 146. The third Z-axis cylinder 142 is mounted on the upper end of the flipping device bracket 141, and the rotary cylinder 143 is mounted on the front side of the flipping device bracket 141. The cylinder extension rod of the third Z-axis cylinder 142 extends downward and can drive the rotary cylinder. The rotary cylinder 143 rises or falls, and its power output end is connected to the cylinder shaft 144. The rotary cylinder 143 can drive the cylinder shaft 144 to rotate 180 degrees clockwise or counterclockwise. The cylinder shaft 144 extends horizontally forward and has an inner pad through groove 1441 for the inner pad 101 of the golf club sleeve to pass through. Multiple first inner pad support rods 145 are installed at intervals on one side of the cylinder shaft 144. The first inner pad support rods 145 are located on one side of the inner pad through groove 1441. The other... Multiple second inner gasket support rods 146 are installed at intervals on one side. The second inner gasket support rods 146 are located on the other side of the inner gasket through groove 1441. The first inner gasket support rod 145 and the second inner gasket support rod 146 are opposite to each other and parallel to each other. One end of the first belt conveyor 15 is close to one end of the first belt conveyor 400, and one end of the second belt conveyor 16 is close to one end of the second belt conveyor 800. There is a set gap 17 between the first belt conveyor 15 and the second belt conveyor 16. When the third Z-axis cylinder 142 drives the rotation... When cylinder 143 descends, cylinder shaft 144 can extend into gap 17. The first belt conveyor 15 is provided with multiple first conveyor belts 151 at intervals, and the second belt conveyor 16 is provided with multiple second conveyor belts 161 at intervals. When cylinder shaft 144 extends into gap 17, one end of the first inner gasket support rod 145 or the second inner gasket support rod 146 can extend into the multiple first conveyor belts 151, and the other end of the first inner gasket support rod 145 or the second inner gasket support rod 146 can extend into the multiple second conveyor belts 161.
[0059] The working steps of the inner pad flipping system 600 of the present invention are as follows: First, the third Z-axis cylinder 142 drives the rotary cylinder 143 to descend, so that the cylinder shaft 144 of the rotary cylinder 143 reaches the gap 17 between the first belt conveyor 15 and the second belt conveyor 16. At this time, one end of the second inner pad support rod 146 extends into the space between multiple first conveyor belts 151 and is parallel to the first conveyor belts 151, and the other end of the second inner pad support rod 146 can extend into the space between multiple second conveyor belts 161 and is parallel to the second conveyor belts 161. Then, the golf club sleeve inner pad 101 with magnet 103 and cloth piece 104, under the transmission action of the first belt conveyor 15, reaches the joint position of the first belt conveyor 15 and the second belt conveyor 16, and enters the space between the first inner pad support rod 145 and the second inner pad support rod 146. Next, the third Z-axis cylinder 142 quickly drives the rotary cylinder 143 to rise. The cylinder shaft 144, the first inner washer support rod 145, and the second inner washer support rod 146 are rapidly raised; then, the rotary cylinder 143 drives the cylinder shaft 144 to rotate 180 degrees clockwise or counterclockwise, causing the golf club sleeve inner washer 101 with magnet 103 and cloth piece 104 to flip 180 degrees; finally, the third Z-axis cylinder 142 again drives the rotary cylinder 143 to descend, causing the cylinder shaft 144 of the rotary cylinder 143 to reach the first belt conveyor 15 and the second... In the gap 17 between the two conveyor belts 16, one end of the first inner pad support rod 145 extends into the space between the multiple first conveyor belts 151 and is parallel to the first conveyor belts 151. The other end of the first inner pad support rod 145 can extend into the space between the multiple second conveyor belts 161 and is parallel to the second conveyor belts 161. The golf club sleeve inner pad 101 with magnet 103 and cloth piece 104 continues to be conveyed under the conveying action of the second conveyor belt 16.
[0060] This invention utilizes a first inner pad support rod and a second inner pad support rod on both sides of the inner pad passing through the groove 1441. This allows the golf club sleeve inner pad 101 to be inserted between the first and second inner pad support rods. A rotary cylinder drives a 180-degree rotation, enabling the first and second inner pad support rods to receive material and then release it after rotation. This method is fast and highly stable. The invention employs a third Z-axis cylinder for descent insertion, a rotary cylinder for rotation of the golf club sleeve inner pad, and a Z-axis for retraction, breaking down the complex "take-flip-release" action into "vertical lifting" and "horizontal rotation," making control easy and ensuring positioning accuracy. The first and second inner pad support rods are positioned opposite each other, parallel, and spaced apart, ensuring uniform force distribution on the golf club sleeve inner pad during rotation. This prevents the inner pad from twisting or sagging due to gravity during the 180-degree rotation, thus guaranteeing accuracy.
[0061] like Figure 15 As shown, the flipping device bracket 141 includes a bracket column 1411 and a bracket plate 1412. A bracket clamp 1413 is provided on the rear side of the bracket plate 1412. The bracket plate 1412 is detachably mounted on the bracket column 1411 via the bracket clamp 1413 and its height position can be adjusted on the bracket column 1411. This invention achieves a detachable connection through the bracket clamp. Utilizing the adjustable height position of the bracket clamp on the bracket column, the flipping device can be adapted to the first belt conveyor 15 and the second belt conveyor 16 of different heights.
[0062] like Figure 15 As shown, two vertical Z-axis slide rails 1414 are installed side-by-side on the front side of the support plate 1412. A Z-axis slider 1415 is installed on the Z-axis slide rails 1414, and a Z-axis slide plate 1416 is installed on the front side of the Z-axis slider 1415. The rotary cylinder 143 is installed on the front side of the Z-axis slide plate 1416, and the cylinder extension rod of the third Z-axis cylinder 142 is connected to the Z-axis slide plate 1416. This invention uses two vertical Z-axis slide rails installed side-by-side, which effectively resists the lateral deflection torque generated by the rotary cylinder during its flipping action. This ensures that the cylinder shaft accurately inserts into the gap of the conveyor belt each time it descends, preventing the support rod from hitting the belt or damaging the inner pad of the golf club sleeve due to shaking.
[0063] like Figure 15 As shown, the number of the first inner gasket support rods 145 is 3 to 7, and the 3 to 7 first inner gasket support rods 145 are parallel to each other and have equal spacing. The number of the second inner gasket support rods 146 is 3 to 7, and the 3 to 7 second inner gasket support rods 146 are parallel to each other and have equal spacing.
[0064] like Figure 16As shown, the first belt conveyor 15 includes a first belt support 152. The first belt support 152 is provided with multiple spaced first elongated plates 153. The length direction of the first elongated plates 153 is parallel to the length direction of the first inner pad support rod 145 or the second inner pad support rod 146. When the third Z-axis cylinder 142 drives the rotary cylinder 143 to descend, one end of the first inner pad support rod 145 or the second inner pad support rod 146 can extend into the space between the multiple first elongated plates 153. Each first elongated plate 153 has a first belt pulley 154 at one end near the gap 17, and a first belt pulley 154 at one end of the first belt support 152 away from the gap 17. A first belt driven shaft 155 is provided, and multiple second pulleys 156 are spaced apart on the first belt driven shaft 155. A first belt motor 157 and a first belt drive shaft 158 are mounted on the lower side of the first belt support 152. The first belt motor 157 can drive the first belt drive shaft 158 to rotate. Multiple third pulleys 159 are spaced apart on the first belt drive shaft 158. The number of first pulleys 154, second pulleys 156, third pulleys 159 and the number of first conveyor belts 151 are matched. The first conveyor belts 151 are simultaneously wound around the corresponding first pulleys 154, second pulleys 156 and third pulleys 159. This invention naturally forms a uniform gap above the conveyor belt by setting multiple spaced first strips. When the Z-axis cylinder drives the support rod to descend, the end of the support rod can directly extend into the gap between the first long strips without additional avoidance or translation. This invention uses a triangular winding path formed by the first pulley, the second pulley, and the third pulley. The first and second pulleys ensure that the first conveyor belt forms a flat conveying plane in the horizontal direction. The third pulley is located below, hiding the drive motor under the support, which greatly reduces the width of the equipment. The first belt conveyor is equipped with an independent first belt motor, so that its conveying speed can be adjusted independently of the second belt conveyor. The number of the first pulley, the second pulley, the third pulley, and the first conveyor belt in this invention corresponds, and each belt has an independent closed-loop pulley system, ensuring that the linear speed of all the first conveyor belts is completely consistent, effectively preventing the golf club sleeve inner pad from running off-center or twisting due to linkage errors of multiple belts.
[0065] like Figure 17As shown, the second belt conveyor 16 includes a second belt support 162, which has multiple spaced second elongated plates 163. The length direction of the second elongated plates 163 is parallel to the length direction of the second inner pad support rod 146. When the third Z-axis cylinder 142 drives the rotary cylinder 143 to descend, the other end of the first inner pad support rod 145 or the second inner pad support rod 146 can extend into the space between the multiple second elongated plates 163. Each second elongated plate 163 has a fourth pulley 164 at one end near the gap 17, and the second belt support 162 has a pulley 164 at one end away from the gap 17. A second belt driven shaft 165 is provided, and multiple fifth pulleys 166 are spaced apart on the second belt driven shaft 165. A second belt motor 167 and a second belt drive shaft 168 are mounted on the lower side of the second belt support 162. The second belt motor 167 can drive the second belt drive shaft 168 to rotate. Multiple sixth pulleys 169 are spaced apart on the second belt drive shaft 168. The number of fourth pulleys 164, fifth pulleys 166, sixth pulleys 169, and second conveyor belt 161 are matched. The second conveyor belt 161 is simultaneously wound around the corresponding four pulleys, fifth pulleys 166, and sixth pulleys 169. This invention, by setting multiple spaced second long strips, naturally forms a uniform gap above the conveyor belt. When the Z-axis cylinder drives the support rod to descend, the end of the support rod can directly extend into the gap between the second long strips without additional avoidance or translation. This invention uses a fourth, fifth, and sixth pulley to form a triangular bypass path. The fourth and fifth pulleys ensure that the second conveyor belt forms a flat conveying plane in the horizontal direction. The sixth pulley is located below, hiding the drive motor under the support, which greatly reduces the width of the equipment. The second belt conveyor is equipped with an independent second belt motor, so that its conveying speed can be adjusted independently of the first belt conveyor. The number of the fourth, fifth, and sixth pulleys and the second conveyor belts in this invention correspond, and each belt has an independent closed-loop pulley system, ensuring that the linear speed of all second conveyor belts is completely consistent, effectively preventing the golf club sleeve pads from running off-center or twisting due to linkage errors of multiple belts.
[0066] like Figure 14 and Figure 18As shown, the glue application system 700 includes a glue application system bracket 17, a fifth X-axis transmission mechanism 18, a second Y-axis transmission mechanism 19, and a glue gun 20. The glue application system bracket 17 is mounted on the machine body 200, the fifth X-axis transmission mechanism 18 is mounted on the glue application system bracket 17, the second Y-axis transmission mechanism 19 is mounted on the fifth X-axis transmission mechanism 18, and the glue gun 20 is mounted on the second Y-axis transmission mechanism 19. The fifth X-axis transmission mechanism 18 can drive the second Y-axis transmission mechanism 19 and the glue gun 20 to move back and forth along the X-axis direction, and the second Y-axis transmission mechanism 19 can drive the glue gun 20 to move back and forth along the Y-axis direction. The glue gun 20 is located above the second belt conveyor 16, and the glue gun 20 can spray glue onto the golf club sleeve inner pad 101 above the second belt conveyor 16. This invention uses a layered layout with the fifth X-axis transmission mechanism as the base and the second Y-axis transmission mechanism as the upper layer, allowing the glue gun to reach any coordinate point above the second belt conveyor in the horizontal plane. The glue gun of the present invention is fixed above the second belt conveyor. When the conveyor belt carries the inner pad and moves step by step or continuously, the glue gun can adjust its position in real time through the X / Y axis to achieve alignment with a specific glue application point during movement.
[0067] like Figure 14 and Figure 18 As shown, a second CCD visual positioning camera 171 is provided on the body 200 to cooperate with the glue application system 700. The glue application system 700 of this invention, in conjunction with the second CCD visual positioning camera, can capture the actual position and angle of the inner pad of the golf club cover in real time, and calculate the deviation value through image algorithms, feeding it back to the glue application system 700 for automatic compensation.
[0068] like Figure 3 , Figure 4 , Figures 19-22As shown, the sheet feeding subsystem 5 of the sheet pasting system 900 includes a sheet storage device 51 and a sheet transfer device 52. The sheet storage device 51 includes four sheet storage bins 511, which are arranged side by side along the X-axis. Each sheet storage bin 511 is used to store stacked golf club cover sheets 102. The bottom of each sheet storage bin 511 has a discharge port 512, the size of which is smaller than the size of the golf club cover sheet 102. The sheet transfer device 52 includes a sixth X-axis transmission mechanism 521, which is installed directly below the four sheet storage bins 511. A fourth Z-axis cylinder 522 is installed on top of the sixth X-axis transmission mechanism 521. The cylinder extension rod of the fourth Z-axis cylinder 522 extends upward and is connected to the needle gripper 523. The sixth X-axis transmission mechanism 521 can drive the fourth Z-axis cylinder 522 and the needle gripper 523 to move along the X-axis to a position directly below any sheet storage bin 511 or the material picking position of the sheet transfer robot 6. The fourth Z-axis cylinder 522 can drive the needle gripper 523 to pass upward through the discharge port 512 of the sheet storage bin 511 and grab the bottommost golf club sleeve sheet 102 inside the sheet storage bin 511. When the fourth Z-axis cylinder 522 drives the needle gripper 523 to move downward, the golf club sleeve sheet 102 grabbed by the needle gripper 523 can deform under the action of tension and pass downward through the discharge port 512. The structure of the needle gripper 523 of the sheet feeding subsystem 5 is the same as that of the needle gripper 11 of the second inner pad transfer robot 9, and will not be described again here.
[0069] like Figures 19-22 As shown, the face sheet bonding system 900 has a four-axis robotic arm 6 for transferring the face sheet. The four-axis robotic arm is connected to a face sheet pressure plate 61, which has multiple vacuum suction holes. The four-axis robotic arm can move the face sheet pressure plate 61 along the X, Y, and Z axes, and also rotate it, causing the face sheet pressure plate 61 to absorb the transferred golf club cover face sheet 102 and adhere it to the inner pad 101 of the golf club cover. A third CCD visual positioning camera 62, which cooperates with the face sheet transferring robotic arm 6, is mounted on the machine body 200.
[0070] The above description is merely a preferred embodiment of the present invention. Any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical solution of the present invention shall fall within the scope of the technical solution of the present invention.
Claims
1. A device for fixing magnets, applying glue, and bonding golf club covers, characterized in that: It includes a machine body and an inner gasket feeding system installed on the machine body, a first belt conveyor, a fixed magnet system, an inner gasket flipping system, a glue application system, a second belt conveyor, and a surface pasting system; The inner pad feeding system is used to transfer the inner pad of the golf club sleeve to the first belt conveyor. The first belt conveyor is used to convey the golf club sleeve inner pad to the working position of the fixed magnet system, and to convey the golf club sleeve inner pad after the magnet is fixed to the inner pad flipping system; The fixed magnet system includes a fabric feeding subsystem, a magnet feeding subsystem, a first inner pad transfer robot, and an ultrasonic welding subsystem. The ultrasonic welding subsystem is mounted on the machine body and includes a welding table. The fabric feeding subsystem includes a fabric feeding device, a fabric cutting device, and a fabric feeding device. The fabric feeding device stores fabric and feeds it to the working positions of the fabric cutting device and the fabric feeding device. The fabric cutting device cuts the fed fabric into fabric pieces. The fabric feeding device transfers the cut fabric pieces to the welding table of the ultrasonic welding subsystem. The magnet feeding subsystem includes a magnet feeding device and a magnet... The feeding device includes a magnet feeding device for storing and ejecting magnets, and a magnet feeding device for transferring the ejected magnets onto the cloth sheet of the welding table of the ultrasonic welding subsystem. A first inner pad transfer robot is used to transfer the golf club sleeve inner pad from the first belt conveyor to the cloth sheet and magnet of the welding table of the ultrasonic welding subsystem. After the ultrasonic welding subsystem completes welding, the golf club sleeve inner pad with the magnet fixed is then transferred back to the first belt conveyor. The ultrasonic welding subsystem is used to ultrasonically weld the cloth sheet and the golf club sleeve inner pad together, fixing the magnet between the cloth sheet and the golf club sleeve inner pad. The inner pad flipping system is located between the first belt conveyor and the second belt conveyor. The inner pad flipping system is used to flip the inner pad of the golf club sleeve after the magnet is fixed up and down so that the side with the cloth is facing up, and then convey the flipped inner pad of the golf club sleeve to the second belt conveyor. The glue application system is located on one side of the inner pad flipping system, and the glue application system is used to spray glue onto the inner pad of the flipped golf club sleeve. The second belt conveyor is used to convey the inner pad of the golf club cover after the glue has been sprayed to the working position of the faceplate pasting system, and to output the cover sheet of the golf club cover after pasting is completed; The faceplate pasting system includes a faceplate feeding subsystem and a faceplate transfer robot. The faceplate feeding subsystem is used to store golf club cover faceplates and transfer the golf club cover faceplates to the picking position of the faceplate transfer robot. The faceplate transfer robot is used to paste the transferred golf club cover faceplates onto the inner pad of the golf club cover to form the cover sheet of the golf club cover.
2. The integrated device for fixing the magnet, applying glue, and pasting the golf club cover according to claim 1, characterized in that: The inner pad feeding system includes an inner pad storage device, an inner pad lifting device, and a second inner pad transfer robot. The inner pad storage device includes a horizontally arranged chassis with multiple vertical poles mounted on it. Between the poles are storage spaces for stacked golf club case inner pads. The chassis has clearance slots corresponding to these storage spaces. The inner pad lifting device includes a lifting mechanism connected to a lifting fork. The lifting mechanism drives the lifting fork to pass through the clearance slots of the chassis from bottom to top, pushing the stacked golf club case inner pads upwards. The second inner pad transfer robot is installed on one side of the inner pad storage device. The second inner pad transfer robot has a pin-type gripper, which can grip the uppermost golf club case inner pad in the inner pad storage space.
3. The integrated device for fixing magnets, applying glue, and pasting golf club covers according to claim 1, characterized in that: The fabric feeding subsystem includes an upper fabric support plate, a fabric roll, fabric guide wheels, a fabric pulling motor, a fabric pulling drive roller, and a fabric pulling driven roller. The upper fabric support plate is mounted on the machine body. The fabric roll is rotatably mounted on the upper end of the upper fabric support plate and stores rolled fabric. Multiple fabric guide wheels are arranged sequentially in the middle of the upper fabric support plate. The fabric pulling motor is mounted on the lower rear side of the upper fabric support plate, and its motor shaft extends forward and connects to the fabric pulling drive roller. The moving roller, the fabric-pulling driven roller, is installed on the lower front side of the upper fabric support plate and contacts and cooperates with the fabric-pulling active roller. The fabric in the fabric roll is guided by the fabric guide wheel and then passes between the fabric-pulling active roller and the fabric-pulling driven roller. The fabric-cutting device of the fabric feeding subsystem includes a cutting tool installed at the lower end of the upper fabric support plate. The cutting tool is equipped with a cutting tool located on one side of the fabric-pulling active roller and the fabric-pulling driven roller. The fabric passing between the fabric-pulling active roller and the fabric-pulling driven roller can be cut into fabric pieces by the cutting tool. The fabric feeding subsystem includes a third X-axis transmission mechanism, a fabric suction cup bracket, a suction cup lifting cylinder, and a fabric vacuum suction cup. The third X-axis transmission mechanism is installed on the front side of the bottom end of the upper fabric support plate. The third X-axis transmission mechanism is equipped with a third X-axis translation slider. One end of the fabric suction cup bracket is installed on the third X-axis translation slider, and the suction cup lifting cylinder is installed on the other end of the fabric suction cup bracket. The cylinder extension rod of the suction cup lifting cylinder extends downward and connects to the fabric vacuum suction cup. The third X-axis transmission mechanism can drive the third X-axis translation slider to move back and forth along the X-axis direction, and enable the fabric vacuum suction cup to move back and forth between the side of the cutting tool and the welding table of the ultrasonic welding subsystem.
4. The integrated device for fixing magnets, applying glue, and pasting in claim 1 for golf club covers, characterized in that: The magnet feeding device of the magnet feeding subsystem includes a magnet system support plate, a magnet storage bin, and a magnet ejection mechanism. The magnet system support plate is mounted on the machine body, and the magnet storage bin is mounted on the rear side of the magnet system support plate. The magnet storage bin has a vertical magnet storage hole inside, which is used to store stacked magnets. The magnet ejection mechanism includes a magnet ejection cylinder and a magnet push plate. The magnet ejection cylinder is mounted on the lower end of the magnet system support plate. The cylinder extension rod of the magnet ejection cylinder extends forward and connects to the magnet push plate. The magnet push plate is slidably disposed on the lower side of the magnet storage bin. The magnet push plate has a magnet groove corresponding to the magnet storage hole. When the magnet ejection cylinder drives the magnet push plate to retract backward, the magnet groove of the magnet push plate can be located directly below the magnet storage hole, and the bottom layer of magnets in the magnet storage hole can fall into the magnet groove. When the magnet is pushed out of the cylinder, it drives the magnet pusher plate to extend forward, which can push the magnet in the magnet slot to the front side of the magnet system support plate. The magnet feeding device of the magnet feeding subsystem includes a fourth X-axis transmission mechanism, a magnet feeding bracket, a non-magnetic stop block, and a first magnet suction cylinder. The fourth X-axis transmission mechanism is installed on the front side of the bottom end of the magnet system support plate. The fourth X-axis transmission mechanism is equipped with a fourth X-axis translation slider. The lower end of the magnet feeding bracket is installed on the fourth X-axis translation slider. The non-magnetic stop block and the first magnet suction cylinder are respectively installed on the magnet feeding bracket, and the first magnet suction cylinder is located above the non-magnetic stop block. The cylinder extension rod of the first magnet suction cylinder extends downward and can move through the non-magnetic stop block to attract the magnet. The fourth X-axis transmission mechanism can drive the fourth X-axis translation slider to move back and forth along the X-axis direction, and enable the non-magnetic stop block and the first magnet suction cylinder to move back and forth between the magnet slot of the magnet push plate and the welding table of the ultrasonic welding subsystem.
5. The integrated device for fixing the magnet, applying glue, and pasting the golf club cover according to claim 1, characterized in that: The ultrasonic welding subsystem of the fixed magnet system includes a welding head support, an ultrasonic welding head, and a first Z-axis cylinder. The welding head support is mounted on the machine body, and the ultrasonic welding head is movably mounted on the welding head support. The first Z-axis cylinder is mounted on the upper end of the welding head support, and its cylinder extension rod is connected to the ultrasonic welding head. The first Z-axis cylinder can drive the ultrasonic welding head to rise or fall. The welding table of the ultrasonic welding subsystem is a non-magnetic welding table. A second magnet-attracting cylinder is installed below the welding table. The cylinder extension rod of the second magnet-attracting cylinder extends upward and can move through the welding table to attract the magnet.
6. The integrated device for fixing the magnet, applying glue, and pasting the golf club cover according to claim 1, characterized in that: The inner pad flipping system includes a flipping device, a first belt conveyor, and a second belt conveyor. The flipping device includes a flipping device bracket, a third Z-axis cylinder, a rotary cylinder, a cylinder shaft, a first inner pad support rod, and a second inner pad support rod. The third Z-axis cylinder is mounted on the upper end of the flipping device bracket, and the rotary cylinder is mounted on the front side of the flipping device bracket. The cylinder extension rod of the third Z-axis cylinder extends downward and can drive the rotary cylinder to rise or fall. The power output end of the rotary cylinder is connected to the cylinder shaft. The rotary cylinder can drive the cylinder shaft to rotate 180 degrees clockwise or counterclockwise. The cylinder shaft extends horizontally forward and has an inner pad passage groove for the golf club sleeve inner pad to pass through. Multiple first inner pad support rods are spaced apart on one side of the cylinder shaft, located on one side of the inner pad passage groove. Multiple first inner pad support rods are spaced apart on the other side of the cylinder shaft. There are multiple second inner gasket support rods, located on the other side of the inner gasket through-groove. The positions of the first inner gasket support rod and the second inner gasket support rod are opposite and parallel to each other. One end of the first belt conveyor is close to one end of the first belt conveyor, and one end of the second belt conveyor is close to one end of the second belt conveyor. There is a set gap between the first belt conveyor and the second belt conveyor. When the third Z-axis cylinder drives the rotary cylinder to descend, the cylinder shaft can move into the gap. The first belt conveyor is provided with multiple first conveyor belts at intervals, and the second belt conveyor is provided with multiple second conveyor belts at intervals. When the cylinder shaft moves into the gap, one end of the first inner gasket support rod or the second inner gasket support rod can extend into the gap between the multiple first conveyor belts, and the other end of the first inner gasket support rod or the second inner gasket support rod can extend into the gap between the multiple second conveyor belts.
7. The integrated device for fixing the magnet, applying glue, and pasting the golf club cover according to claim 6, characterized in that: The glue application system includes a glue application system bracket, a fifth X-axis transmission mechanism, a second Y-axis transmission mechanism, and a glue gun. The glue application system bracket is mounted on the machine body, the fifth X-axis transmission mechanism is mounted on the glue application system bracket, the second Y-axis transmission mechanism is mounted on the fifth X-axis transmission mechanism, and the glue gun is mounted on the second Y-axis transmission mechanism. The fifth X-axis transmission mechanism can drive the second Y-axis transmission mechanism and the glue gun to move back and forth along the X-axis, and the second Y-axis transmission mechanism can drive the glue gun to move back and forth along the Y-axis. The glue gun is located above the second belt conveyor and can spray glue onto the inner pad of the golf club sleeve above the second belt conveyor.
8. The integrated device for fixing the magnet, applying glue, and pasting the golf club cover according to claim 1, characterized in that: The sheet feeding subsystem of the sheet pasting system includes a sheet storage device and a sheet transfer device. The sheet storage device includes four sheet storage bins arranged side-by-side along the X-axis. Each bin stores stacked golf club cover sheets. The bottom of each bin has a discharge port, the size of which is smaller than the size of the golf club cover sheets. The sheet transfer device includes a sixth X-axis transmission mechanism installed directly below the four sheet storage bins. A fourth Z-axis cylinder is mounted on top of the sixth X-axis transmission mechanism. The cylinder extension rod of the fourth Z-axis cylinder extends upward and is connected to a needle-type gripper. The sixth X-axis transmission mechanism can drive the fourth Z-axis cylinder and the needle-type gripper to move along the X-axis to a position directly below any sheet storage bin or the material picking position of the sheet transfer robot. The fourth Z-axis cylinder can drive the needle-type gripper upward through the discharge port of the sheet storage bin and grab the bottommost golf club sheet inside the sheet storage bin. When the fourth Z-axis cylinder drives the needle-type gripper to move downward, the golf club sheet grabbed by the needle-type gripper can deform under the action of tension and pass downward through the discharge port.
9. The integrated device for fixing the magnet, applying glue, and pasting the golf club cover according to claim 8, characterized in that: The face sheet pasting system uses a four-axis robotic arm for transferring face sheets. The four-axis robotic arm is connected to a face sheet pressure plate, which has multiple vacuum suction holes. The four-axis robotic arm can move the face sheet pressure plate along the X, Y, and Z axes, and also rotate the face sheet pressure plate, so that the face sheet pressure plate can absorb the transferred golf club cover face sheet and paste the golf club cover face sheet onto the inner pad of the golf club cover. A third CCD visual positioning camera is provided on the machine body to cooperate with the face sheet transferring robotic arm.
10. A method for manufacturing the integrated device for fixing the magnet, applying glue, and bonding the golf club cover according to any one of claims 1 to 9, characterized in that, The methods and steps include the following: S1. The inner pad feeding system transfers the inner pad of the golf club sleeve to the first belt conveyor, and the first belt conveyor then conveys the inner pad of the golf club sleeve to the working position of the fixed magnet system. S2. The fixed magnet system fixes the magnet to the inner pad of the golf club sleeve. The specific steps include: (1) the fabric feeding device of the fabric feeding subsystem feeds the fabric to the working position of the fabric cutting device and the fabric feeding device; (2) the fabric cutting device of the fabric feeding subsystem cuts the fed fabric into fabric pieces; (3) the fabric feeding device of the fabric feeding subsystem transfers the cut fabric pieces to the welding table of the ultrasonic welding subsystem; (4) the magnet feeding device of the magnet feeding subsystem pushes out the magnet; (5) the magnet feeding device of the magnet feeding subsystem transfers the pushed-out magnet to the welding table of the ultrasonic welding subsystem. (6) The first inner pad transfer robot transfers the golf club sleeve inner pad on the first belt conveyor to the cloth and magnet on the welding table of the ultrasonic welding subsystem, and the first inner pad transfer robot remains stationary; (7) The ultrasonic welding subsystem welds the cloth and the golf club sleeve inner pad together by ultrasonic welding, so that the magnet is fixed between the cloth and the golf club sleeve inner pad; (8) The first inner pad transfer robot transfers the golf club sleeve inner pad after fixing the magnet to the first belt conveyor. S3. The first belt conveyor conveys the inner pad of the golf club sleeve after the magnet is fixed to the inner pad flipping system. The inner pad flipping system flips the inner pad of the golf club sleeve after the magnet is fixed up and down so that the side with the cloth is facing up. S4. The glue application system sprays glue onto the inner pad of the golf club cover after it has been flipped over. The inner pad flipping system then conveys the inner pad of the golf club cover after the glue has been sprayed to the second belt conveyor. S5. The sheet feeding subsystem of the sheet pasting system transfers the golf club cover sheet to the picking position of the sheet pasting robot. The sheet pasting robot of the sheet pasting system pastes the transferred golf club cover sheet onto the inner pad of the golf club cover to form the cover sheet of the golf club cover.
