Fully automatic assembly apparatus

Abstract

The application discloses full-automatic assembling equipment, including workbench, tray conveying line, first detection mechanism, second detection mechanism, foam material placing mechanism, foam carrying mechanism, third detection mechanism, fourth detection mechanism, waste collecting mechanism, foam pressing mechanism, fifth detection mechanism, sixth detection mechanism, discharging carrying mechanism, qualified product conveying mechanism and unqualified product conveying mechanism, which can complete the assembling operation of the foam, detect the shape of the foam after the assembling, and separate the qualified products from the unqualified products, thereby reducing the workload of the subsequent manual inspection, improving the efficiency and being convenient for the enterprise to use.

Description

Technical Field

[0001] This invention relates to the field of vehicle seat belt component assembly technology, and in particular to fully automated assembly equipment. Background Technology

[0002] The components of the vehicle seat belt include a flange and studs installed around the flange. After the studs are riveted to the flange, foam needs to be assembled on it. The current method is to install the foam manually, which is inefficient and may affect the installation quality due to direct contact with the foam. In addition, there is a possibility of incorrect foam installation, which cannot meet the needs of long-term processing and use of enterprises. In view of the above, it is necessary to improve the existing method of assembling foam on flanges so that it can meet the current needs of foam assembly. Summary of the Invention

[0003] To solve the above-mentioned technical problems, the present invention provides a fully automatic assembly equipment, including a workbench, a pallet conveyor line disposed on the workbench for placing riveted flanges and studs, pallet fixtures disposed on the pallet conveyor line, a first inspection mechanism disposed on the workbench and below the pallet conveyor line, a second inspection mechanism disposed on one side of the workbench and on one side of the pallet conveyor line, a foam feeding mechanism disposed on the workbench and on one side of the pallet conveyor line, a foam handling mechanism disposed on the workbench and on one side of the foam feeding mechanism, a third inspection mechanism disposed on the workbench and above the foam feeding mechanism, a fourth inspection mechanism disposed on the workbench and on one side of the foam handling mechanism, and a fourth inspection mechanism disposed on the workbench and above the fourth inspection mechanism. The system includes a waste collection mechanism on one side of the testing mechanism, a foam pressing mechanism on the workbench and located on one side of the pallet conveyor line, a fifth testing mechanism on the workbench and located on one side of the foam pressing mechanism, a sixth testing mechanism on the workbench and located on the side of the pallet conveyor line, a material unloading and handling mechanism on the workbench and located on one side of the pallet conveyor line, a qualified product conveying mechanism on the workbench and located on one side of the material unloading and handling mechanism, and a non-qualified product conveying mechanism. The first testing mechanism, the second testing mechanism, the foam handling mechanism, the foam pressing mechanism, the fifth testing mechanism, and the material unloading and handling mechanism are arranged sequentially from left to right. The third testing mechanism and the fourth testing mechanism are fixedly installed on the workbench and are staggered on both sides of the foam handling mechanism.

[0004] As a further supplement to this technical solution, the pallet conveyor line is hollow, and the first detection mechanism is vertically set and fixedly installed on the workbench for detecting product model and product coding quality.

[0005] Further supplementing this technical solution, the second detection mechanism includes a fixed frame, a first control mechanism mounted on the fixed frame, a displacement sensor connected to the first control mechanism, a first elastic floating mechanism connected to the first control mechanism, a first positioning pin connected to the first elastic floating mechanism, and a top column connected to the first elastic floating mechanism and located on one side of the first positioning pin. The fixed frame is fixedly installed on the workbench, the first control mechanism is fixedly installed on the fixed frame, the first elastic floating mechanism is located below the displacement sensor, and the top column and the first positioning pin are fixedly installed on the first elastic floating mechanism. Laser sensors are also provided around the first elastic floating mechanism to detect displacement changes. A first lifting mechanism is provided on the workbench and directly below the second detection mechanism. The first lifting mechanism can lift the pallet fixture through the pallet conveyor line.

[0006] Further supplementing this technical solution, the foam feeding mechanism includes a lateral moving mechanism, a mounting plate connected to the lateral moving mechanism, multiple foam placement fixtures mounted on the mounting plate, a longitudinal moving mechanism positioned below the foam placement fixtures, and a second lifting mechanism positioned on one side below the mounting plate. The lateral moving mechanism is fixedly mounted on the workbench, the longitudinal moving mechanism is fixedly mounted on the mounting plate, the foam placement fixtures are connected to the longitudinal moving mechanism, and the mounting plate has an opening for the second lifting mechanism to lift the foam on the foam placement fixtures, facilitating the foam handling mechanism to complete the handling operation. A third detection mechanism is positioned above the foam placement fixtures to detect the upper surface of the foam, and a fourth detection mechanism is used to detect the lower surface of the foam.

[0007] As a further supplement to this technical solution, the foam placement fixture includes a base plate, first limiting posts arranged around the perimeter of the base plate, second limiting posts arranged above the base plate and located inside the first limiting posts, and lifting handles symmetrically arranged on the left and right sides of the base plate. The base plate is connected to a longitudinal moving mechanism. The lower ends of the first and second limiting posts are fixedly installed on the base plate. An opening is provided at the center of the base plate for a second lifting mechanism to pass through and lift the foam.

[0008] As a further supplement to this technical solution, the foam handling mechanism includes a first Y-axis moving mechanism, a first X-axis moving mechanism connected to the first Y-axis moving mechanism, a first Z-axis moving mechanism connected to the first X-axis moving mechanism, and a vacuum nozzle structure connected to the first Z-axis moving mechanism. The first Y-axis moving mechanism is fixedly installed on the worktable.

[0009] As a further supplement to this technical solution, a third lifting mechanism is provided below the pallet conveyor line and on one side of the foam handling mechanism. The third lifting mechanism is used to lift the pallet fixture to facilitate the foam handling mechanism to place the foam on it. The waste collection mechanism is hollow and one side of its inner wall is inclined.

[0010] As a further supplement to this technical solution, the foam pressing mechanism includes a mounting frame, a second control mechanism mounted on the mounting frame, a second elastic floating mechanism connected to the second control mechanism, and a pressing fixture connected to the second elastic floating mechanism. The lower end of the mounting frame is fixedly mounted on the worktable, and the second control mechanism is fixedly mounted on the mounting frame. The pressing fixture includes a connecting plate, a second positioning pin located below the connecting plate, and a second spring pin located around the perimeter of the connecting plate. The connecting plate is connected to the second elastic floating mechanism, the second positioning pin is fixedly mounted below the connecting plate, and the second spring pin is mounted on the connecting plate.

[0011] As a further supplement to this technical solution, a fourth lifting mechanism is provided below the pallet conveyor line and directly below the foam pressing mechanism. The fourth lifting mechanism is fixedly installed on the worktable. A fifth lifting mechanism is also provided below the pallet conveyor line and directly below the fifth detection mechanism. A sixth lifting mechanism is provided below the pallet conveyor line and on one side of the unloading and handling mechanism. The fifth and sixth lifting mechanisms are fixedly installed on the worktable.

[0012] As a further supplement to this technical solution, the unloading and conveying mechanism includes a second Y-axis moving mechanism, a second Z-axis moving mechanism connected to the second Y-axis moving mechanism, and a bidirectional gripper mechanism connected to the second Z-axis moving mechanism. The second Y-axis moving mechanism is fixedly installed on the workbench. The qualified product conveying mechanism and the unqualified product conveying mechanism are arranged in parallel.

[0013] Its advantages lie in its ability to efficiently complete the assembly of foam, and after assembly, it can also inspect the shape of the foam, separating qualified and unqualified foam, further reducing the workload of subsequent manual inspection, making it highly efficient and easy for enterprises to promote and use. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention from a first angle; Figure 2 This is a schematic diagram of the overall structure of the present invention from a second angle; Figure 3 This is a schematic diagram of the structure of the second detection mechanism of the present invention; Figure 4 This is a first-angle structural schematic diagram of the foam handling mechanism, foam pressing mechanism, and foam discharging mechanism of the present invention. Figure 5 This is a second-angle structural diagram of the foam handling mechanism, foam pressing mechanism, and foam discharging mechanism of the present invention. Figure 6 This is a third-angle structural diagram of the foam handling mechanism, foam pressing mechanism, and foam discharging mechanism of the present invention; Figure 7 This is a schematic diagram of the first angle installation structure of the fifth and sixth testing mechanisms, the material handling mechanism, the qualified product conveying mechanism, and the unqualified product conveying mechanism of the present invention; Figure 8 This is a schematic diagram of the second angle installation structure of the fifth and sixth testing mechanisms, the material handling mechanism, the qualified product conveying mechanism, and the unqualified product conveying mechanism of the present invention. In the diagram, 1. Workbench; 2. Pallet conveyor line; 3. Pallet fixture; 4. First inspection mechanism; 5. Second inspection mechanism; 51. Fixture; 52. First control mechanism; 53. First elastic floating mechanism; 54. First positioning pin; 55. Top column; 56. First spring pin; 57. First lifting mechanism; 6. Foam feeding mechanism; 61. Lateral movement mechanism; 62. Mounting plate; 63. Foam placement fixture; 631. Base plate; 632. First limiting post; 633. Second limiting post; 634. Lifting handle; 64. Longitudinal movement mechanism; 65. Second lifting mechanism; 7. Foam handling mechanism; 71. First Y-axis movement mechanism; 72. First X-axis movement mechanism; 73. First Z-axis movement mechanism; 74. Vacuum Suction nozzle structure; 75. Third lifting mechanism; 8. Third detection mechanism; 9. Fourth detection mechanism; 10. Waste collection mechanism; 11. Foam pressing mechanism; 111. Mounting frame; 112. Second control mechanism; 113. Second elastic floating mechanism; 114. Pressing fixture; 1141. Connecting plate; 1142. Second positioning pin; 1143. Second spring pin; 115. Fourth lifting mechanism; 12. Fifth detection mechanism; 13. Sixth detection mechanism; 14. Unloading and handling mechanism; 141. Second Y-axis moving mechanism; 142. Second Z-axis moving mechanism; 143. Bidirectional gripper mechanism; 15. Qualified product conveying mechanism; 16. Unqualified product conveying mechanism; 17. Fifth lifting mechanism; 18. Sixth lifting mechanism. Detailed Implementation

[0015] To facilitate a clearer understanding of this technical solution for those skilled in the art, the following will be described in conjunction with the appendix. Figure 1-8 The technical solution of the present invention is described in detail below: The fully automatic assembly equipment includes a workbench 1, a pallet conveyor line 2 for placing riveted flanges and studs on the workbench 1, a pallet fixture 3 on the pallet conveyor line 2, a first inspection mechanism 4 on the workbench 1 and below the pallet conveyor line 2, a second inspection mechanism 5 on one side of the workbench 1 and on one side of the pallet conveyor line 2, a foam feeding mechanism 6 on the workbench 1 and on one side of the pallet conveyor line 2, a foam handling mechanism 7 on the workbench 1 and on one side of the foam feeding mechanism 6, a third inspection mechanism 8 on the workbench 1 and above the foam feeding mechanism 6, and a third inspection mechanism 9 on the workbench 1 and above the foam feeding mechanism 1. The following are listed: a fourth inspection mechanism 9 on one side of the cotton handling mechanism 7; a waste collection mechanism 10 located on the workbench 1 and on one side of the fourth inspection mechanism 9; a foam pressing mechanism 11 located on the workbench 1 and on one side of the pallet conveyor line 2; a fifth inspection mechanism 12 located on the workbench 1 and on one side of the foam pressing mechanism 11; a sixth inspection mechanism 13 located on the workbench 1 and on the side of the pallet conveyor line 2; a material unloading and handling mechanism 14 located on the workbench 1 and on one side of the pallet conveyor line 2; a qualified product conveying mechanism 15 located on the workbench 1 and on one side of the material unloading and handling mechanism 14; and a non-qualified product conveying mechanism 16. The first inspection mechanism 4, the fourth... The second inspection mechanism 5, the foam handling mechanism 7, the foam pressing mechanism 11, the fifth inspection mechanism 12, and the unloading and handling mechanism 14 are arranged sequentially from left to right. The third inspection mechanism 8 and the fourth inspection mechanism 9 are fixedly installed on the workbench 1 and are staggered on both sides of the foam handling mechanism 7. The pallet conveyor line 2 is hollow. The first inspection mechanism 4 is vertically arranged and fixedly installed on the workbench 1 to inspect the product model and the quality of the product coding. Further, the first inspection mechanism 4 is used to identify the product model, detect whether there are duplicate codes, and whether the coding is clear. The second inspection mechanism 5 is used to inspect the position of the studs and the flatness of the flange. The foam unloading mechanism 6 is used for... The foam handling mechanism 7 is used to place several stacks of foam and facilitate the handling of the foam. Before the foam handling mechanism 7 handles the foam, the third inspection mechanism 8 first inspects the defects on the upper surface of the foam. After the inspection is completed, the foam handling mechanism 7 moves the foam directly above the fourth inspection mechanism 9. Then, the fourth inspection mechanism 9 inspects the size and dirt on the lower surface of the foam handled by the foam handling mechanism 7. If it is qualified, the product is placed on the pallet fixture 3. If it is unqualified, the unqualified product is placed in the waste collection mechanism 10. Then, the pallet conveyor 2 drives the pallet fixture 3 to move to the foam pressing mechanism 11. The foam pressing mechanism 11 presses the foam into the flange and studs.Then, pallet conveyor 2 continues to move pallet fixture 3 to the fifth inspection mechanism 12 and the sixth inspection mechanism 13. The fifth inspection mechanism 12 and the sixth inspection mechanism 13 inspect the assembled foam. The fifth inspection mechanism 12 inspects the external dimensions and assembly gaps of the pressed foam, and the sixth inspection mechanism 13 inspects whether the foam is warped. After the inspection is completed, pallet conveyor 2 continues to work and moves to the foam handling mechanism 7. The foam handling mechanism 7 transfers the products on pallet fixture 3. If the previous test is qualified, it is placed on the qualified product conveying mechanism 15; if the previous test is unqualified, it is placed on the unqualified product conveying mechanism 16.

[0016] The structure of the second detection mechanism 5 will be described in detail below. The second detection mechanism 5 includes a fixed frame 51, a first control mechanism 52 mounted on the fixed frame 51, a displacement sensor connected to the first control mechanism 52, a first elastic floating mechanism 53 connected to the first control mechanism 52, a first positioning pin 54 connected to the first elastic floating mechanism 53, and a top column 55 connected to the first elastic floating mechanism 53 and located on one side of the first positioning pin 54. The fixed frame 51 is fixedly mounted on the workbench 1, the first control mechanism 52 is fixedly mounted on the fixed frame 51, the first elastic floating mechanism 53 is located below the displacement sensor, and the top column 55 and the first positioning pin 54 are fixedly mounted on the first elastic floating mechanism 53. The first elastic floating mechanism 53 is also provided with... A laser sensor detects displacement changes. A first lifting mechanism 57 is provided on the workbench 1 and directly below the second detection mechanism 5. The first lifting mechanism 57 can lift the pallet fixture 3 through the pallet conveyor line 2. The first elastic floating mechanism 53 can float in the X and Y directions. The top column 55 and the first positioning pin 54 cooperate to insert into the positioning hole on the flange, which can detect the position of the stud. During the process, the pressure is fed back to the pressure sensor to detect the pressure magnitude. The laser sensor can detect displacement changes. A first spring pin 56 is also provided around the bottom of the first elastic floating mechanism 53 to detect the flatness of the flange surface. During the operation, the first lifting mechanism 57, the first elastic floating mechanism 53, the spring pin, the first positioning pin 54, and the top column 55 work together to complete the testing of the product to be installed with foam.

[0017] The structure of the foam feeding mechanism 6 will be described in detail below. The foam feeding mechanism 6 includes a transverse moving mechanism 61, a mounting plate 62 connected to the transverse moving mechanism 61, multiple foam placement fixtures 63 set on the mounting plate 62, a longitudinal moving mechanism 64 set below the foam placement fixtures 63, and a second lifting mechanism 65 set on one side below the mounting plate 62. The transverse moving mechanism 61 is fixedly installed on the workbench 1, the longitudinal moving mechanism 64 is fixedly installed on the mounting plate 62, the foam placement fixtures 63 are connected to the longitudinal moving mechanism 64, the mounting plate 62 has an opening for the second lifting mechanism 65 to lift the foam on the foam placement fixtures 63 to facilitate the foam handling mechanism 7 to complete the handling operation, the third detection mechanism 8 is set above the foam placement fixtures 63 to detect the upper surface of the foam, and the fourth detection mechanism 9 is used to detect the lower surface of the foam; the second lifting mechanism 65 can lift the foam stacked at the bottom to facilitate the foam handling mechanism 7 to handle the foam.

[0018] The foam placement fixture 63 includes a base plate 631, first limiting posts 632 arranged around the base plate 631, second limiting posts 633 arranged above the base plate 631 and inside the first limiting posts 632, and lifting handles 634 symmetrically arranged on the left and right sides of the base plate 631. The base plate 631 is connected to a longitudinal moving mechanism 64. The lower ends of the first limiting posts 632 and the second limiting posts 633 are fixedly installed on the base plate 631. An opening is provided at the center of the base plate 631 for the second lifting mechanism 65 to pass through and lift the foam. The lifting handle 634 has an inverted L-shaped cross-section.

[0019] The structure of the foam handling mechanism 7 will be described in detail below. The foam handling mechanism 7 includes a first Y-axis moving mechanism 71, a first X-axis moving mechanism 72 connected to the first Y-axis moving mechanism 71, a first Z-axis moving mechanism 73 connected to the first X-axis moving mechanism 72, and a vacuum suction nozzle structure 74 connected to the first Z-axis moving mechanism 73. The first Y-axis moving mechanism 71 is fixedly installed on the workbench 1. A third lifting mechanism 75 is provided below the pallet conveyor line 2 and on one side of the foam handling mechanism 7. The third lifting mechanism 75 is used to lift the pallet fixture 3 to facilitate the foam handling mechanism 7 to place the foam on it. The waste collection mechanism 10 is hollow and one side of its inner wall is inclined, making it convenient and quick to discharge materials.

[0020] The structure of the foam pressing mechanism 11 will be described in detail below. The foam pressing mechanism 11 includes a mounting frame 111, a second control mechanism 112 mounted on the mounting frame 111, a second elastic floating mechanism 113 connected to the second control mechanism 112, and a pressing fixture 114 connected to the second elastic floating mechanism 113. The lower end of the mounting frame 111 is fixedly mounted on the workbench 1, and the second control mechanism 112 is fixedly mounted on the mounting frame 111. The pressing fixture 114 includes a connecting plate 1141, a second positioning pin 1142 located below the connecting plate 1141, and a second spring pin 1143 located around the connecting plate 1141. The connecting plate 1141 is connected to the second elastic floating mechanism 113, the second positioning pin 1142 is fixedly mounted below the connecting plate 1141, and the second spring pin 1143 is mounted on the connecting plate 1141. The second elastic floating mechanism 113, the second spring pin 1143, and the positioning pin work together to better press the foam into the flange.

[0021] A fourth lifting mechanism 115 is provided below the pallet conveyor line 2 and directly below the foam pressing mechanism 11. The fourth lifting mechanism 115 is fixedly installed on the workbench 1. A fifth lifting mechanism 17 is also provided below the pallet conveyor line 2 and directly below the fifth detection mechanism 12. A sixth lifting mechanism 18 is provided below the pallet conveyor line 2 and on one side of the unloading and handling mechanism 14. The fifth lifting mechanism 17 and the sixth lifting mechanism 18 are fixedly installed on the workbench 1.

[0022] The structure of the unloading and handling mechanism 14 will be described in detail below. The unloading and handling mechanism 14 includes a second Y-axis moving mechanism 141, a second Z-axis moving mechanism 142 connected to the second Y-axis moving mechanism 141, and a bidirectional gripper mechanism 143 connected to the second Z-axis moving mechanism 142. The second Y-axis moving mechanism 141 is fixedly installed on the workbench 1. The qualified product conveying mechanism 15 and the unqualified product conveying mechanism 16 are arranged in parallel. The bidirectional gripper mechanism 143 clamps the flange to complete the handling operation.

[0023] The above technical solutions only embody the preferred technical solutions of the present invention. Any modifications that may be made by those skilled in the art to certain parts thereof embody the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A fully automatic assembly equipment, characterized in that, Includes a workbench (1), a pallet conveyor line (2) set on the workbench (1) for placing riveted flanges and studs, a pallet fixture (3) set on the pallet conveyor line (2), a first inspection mechanism (4) set on the workbench (1) and located below the pallet conveyor line (2), a second inspection mechanism (5) set on one side of the workbench (1) and located on one side of the pallet conveyor line (2), a foam feeding mechanism (6) set on the workbench (1) and located on one side of the pallet conveyor line (2), a foam handling mechanism (7) set on the workbench (1) and located on one side of the foam feeding mechanism (6), a third inspection mechanism (8) set on the workbench (1) and located above the foam feeding mechanism (6), a fourth inspection mechanism (9) set on the workbench (1) and located on one side of the foam handling mechanism (7), a waste collection mechanism (10) set on the workbench (1) and located on one side of the fourth inspection mechanism (9), and a waste collection mechanism (10) set on the workbench (1) and located on one side of the fourth inspection mechanism (9). The foam pressing mechanism (11) is located on the workbench (1) and on one side of the pallet conveyor line (2). The fifth inspection mechanism (12) is located on the workbench (1) and on one side of the foam pressing mechanism (11). The sixth inspection mechanism (13) is located on the workbench (1) and on the side of the pallet conveyor line (2). The unloading and handling mechanism (14) is located on the workbench (1) and on one side of the pallet conveyor line (2). The qualified product conveying mechanism (15) and the unqualified product conveying mechanism (16) are located on the workbench (1) and on one side of the unloading and handling mechanism (14). The first inspection mechanism (4), the second inspection mechanism (5), the foam handling mechanism (7), the foam pressing mechanism (11), the fifth inspection mechanism (12), and the unloading and handling mechanism (14) are arranged sequentially from left to right. The third inspection mechanism (8) and the fourth inspection mechanism (9) are fixedly installed on the workbench (1) and are staggered on both sides of the foam handling mechanism (7).

2. The fully automated assembly equipment according to claim 1, characterized in that, The pallet conveyor line (2) is hollow, and the first detection mechanism (4) is vertically set and fixedly installed on the workbench (1) for detecting product model and product coding quality.

3. The fully automated assembly equipment according to claim 2, characterized in that, The second detection mechanism (5) includes a fixed frame (51), a first control mechanism (52) mounted on the fixed frame (51), a displacement sensor connected to the first control mechanism (52), a first elastic floating mechanism (53) connected to the first control mechanism (52), a first positioning pin (54) connected to the first elastic floating mechanism (53), and a top column (55) connected to the first elastic floating mechanism (53) and located on one side of the first positioning pin (54). The fixed frame (51) is fixedly mounted on the workbench (1). (52) Fixedly installed on the fixed frame (51), the first elastic floating mechanism (53) is set below the displacement sensor, the top column (55) and the first positioning pin (54) are fixedly installed on the first elastic floating mechanism (53), and laser sensors are also provided around the first elastic floating mechanism (53) to detect displacement changes. The first lifting mechanism (57) is provided on the workbench (1) and directly below the second detection mechanism (5). The first lifting mechanism (57) can lift the pallet fixture (3) through the pallet conveyor line (2).

4. The fully automated assembly equipment according to claim 3, characterized in that, The foam feeding mechanism (6) includes a transverse moving mechanism (61), an mounting plate (62) connected to the transverse moving mechanism (61), multiple foam placement fixtures (63) set on the mounting plate (62), a longitudinal moving mechanism (64) set below the foam placement fixtures (63), and a second lifting mechanism (65) set on one side below the mounting plate (62). The transverse moving mechanism (61) is fixedly installed on the workbench (1), the longitudinal moving mechanism (64) is fixedly installed on the mounting plate (62), the foam placement fixtures (63) are connected to the longitudinal moving mechanism (64), the mounting plate (62) has an opening for the second lifting mechanism (65) to lift the foam on the foam placement fixtures (63) to facilitate the foam handling mechanism (7) to complete the handling operation, the third detection mechanism (8) is set above the foam placement fixtures (63) for detecting the upper surface of the foam, and the fourth detection mechanism (9) is used to detect the lower surface of the foam.

5. The fully automated assembly equipment according to claim 4, characterized in that, The foam placement fixture (63) includes a base plate (631), first limiting posts (632) arranged around the base plate (631), second limiting posts (633) arranged above the base plate (631) and located inside the first limiting posts (632), and lifting handles (634) symmetrically arranged on the left and right sides of the base plate (631). The base plate (631) is connected to a longitudinal moving mechanism (64). The lower ends of the first limiting posts (632) and the second limiting posts (633) are fixedly installed on the base plate (631). An opening is provided at the center of the base plate (631) for the second lifting mechanism (65) to pass through and lift the foam.

6. The fully automated assembly equipment according to claim 5, characterized in that, The foam handling mechanism (7) includes a first Y-axis moving mechanism (71), a first X-axis moving mechanism (72) connected to the first Y-axis moving mechanism (71), a first Z-axis moving mechanism (73) connected to the first X-axis moving mechanism (72), and a vacuum nozzle structure (74) connected to the first Z-axis moving mechanism (73). The first Y-axis moving mechanism (71) is fixedly installed on the worktable (1).

7. The fully automated assembly equipment according to claim 6, characterized in that, A third lifting mechanism (75) is provided below the pallet conveyor line (2) and on one side of the foam handling mechanism (7). The third lifting mechanism (75) is used to lift the pallet fixture (3) so that the foam handling mechanism (7) can place the foam on it. The waste collection mechanism (10) is hollow and one side of its inner wall is inclined.

8. The fully automated assembly equipment according to claim 7, characterized in that, The foam pressing mechanism (11) includes a mounting frame (111), a second control mechanism (112) mounted on the mounting frame (111), a second elastic floating mechanism (113) connected to the second control mechanism (112), and a pressing fixture (114) connected to the second elastic floating mechanism (113). The lower end of the mounting frame (111) is fixedly mounted on the workbench (1), and the second control mechanism (112) is fixedly mounted on the mounting frame (111). The pressing fixture (114) includes a connecting plate (1141), a second positioning pin (1142) located below the connecting plate (1141), and a second spring pin (1143) located around the connecting plate (1141). The connecting plate (1141) is connected to the second elastic floating mechanism (113), the second positioning pin (1142) is fixedly mounted below the connecting plate (1141), and the second spring pin (1143) is mounted on the connecting plate (1141).

9. The fully automated assembly equipment according to claim 8, characterized in that, A fourth lifting mechanism (115) is provided below the pallet conveyor line (2) and directly below the foam pressing mechanism (11). The fourth lifting mechanism (115) is fixedly installed on the workbench (1). A fifth lifting mechanism (17) is also provided below the pallet conveyor line (2) and directly below the fifth detection mechanism (12). A sixth lifting mechanism (18) is provided below the pallet conveyor line (2) and on one side of the unloading and handling mechanism (14). The fifth lifting mechanism (17) and the sixth lifting mechanism (18) are fixedly installed on the workbench (1).

10. The fully automated assembly equipment according to claim 9, characterized in that, The material handling mechanism (14) includes a second Y-axis moving mechanism (141), a second Z-axis moving mechanism (142) connected to the second Y-axis moving mechanism (141), and a bidirectional gripper mechanism (143) connected to the second Z-axis moving mechanism (142). The second Y-axis moving mechanism (141) is fixedly installed on the workbench (1). The qualified product conveying mechanism (15) and the unqualified product conveying mechanism (16) are arranged in parallel.

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