Resin concrete electrolytic cell vibration compacting device

Abstract

The present application relates to the technical field of concrete vibration compaction, and particularly relates to a resin concrete electrolytic cell vibration compaction device. The device comprises a moving mechanism, the output end of the moving mechanism is connected with a driving mechanism in a transmission mode, the bottom of the driving mechanism is provided with a mounting mechanism, and the bottom of the mounting mechanism is provided with a vibration mechanism. The four groups of driving rings synchronously drive the four steel wire shaft cores built in the protective hose to rotate at a high speed, the torque is transmitted to each vibration rod to make the vibration rod generate high-frequency mechanical vibration, the swing cross bars at the two ends of the fixed cross bar swing around the fulcrum, the angle of the edge vibration point is adjusted in cooperation with the rotating grooves two on the swing cross bar, the pouring point distribution of the resin concrete electrolytic cell of different sizes is adapted, the conventional vibration blind area such as the edge corner is covered, the pain point that the point of the traditional vibration equipment is fixed and cannot adapt to the multi-region vibration of the special-shaped electrolytic cell is solved, and the use effect of the vibration compaction device and the quality of the vibration compaction work are improved.

Description

Technical Field

[0001] This invention belongs to the field of concrete vibration compaction technology, and specifically relates to a vibration compaction device for a resin concrete electrolytic cell. Background Technology

[0002] Existing electrolytic cells are usually cast in one piece using resin concrete. This type of material has a viscosity much higher than that of ordinary concrete. However, during natural curing, it will contain a large amount of air trapped in the agitation and tiny bubbles generated by the curing reaction. After curing, it will form interconnected capillary pores. Strong acidic electrolyte can seep through the pores, directly causing leakage, structural cracking, and scrapping of the cell. Therefore, it is necessary to vibrate and compact the resin concrete before curing.

[0003] According to the search, the existing technology includes Chinese patent publication number CN224413151U, with the publication date being: On June 26, 2026, a construction vibrator was disclosed, belonging to the field of construction device technology. It includes a main body with a handle inserted into its upper surface. A fan, filter plate, hose, and adjusting plate are inserted into one side of the main body. This invention allows the construction worker to grip the handle, and the vibration of the main body is transmitted through the hose to the vibrator, which then vibrates the concrete, dislodging air bubbles and making the poured concrete more compact and free of residual air. When at the edge of the pouring area and with a frame in place, the adjusting plate is moved to a suitable position within the fixed seat by unscrewing the moving bolt. This allows the moving half-ring and fixed half-ring to open and engage the frame, causing the main body to rotate down and be fixed to the frame. The construction worker can then vibrate the concrete. This design allows the equipment to be used in various environments, saving manpower and resources, making it easier for construction workers to use, and improving construction efficiency.

[0004] However, the device still has the following drawbacks: When performing vibration compaction on existing resin concrete electrolytic cells, manual vibration is usually used, which can easily lead to uneven compaction. In addition, the existing vibration compaction devices have fixed and non-adjustable equipment points, which cannot be adapted to the distribution of corner pouring points of resin concrete electrolytic cells of different sizes and shapes. Corner areas are prone to forming vibration blind spots, thereby reducing the effectiveness of the vibration compaction device. Summary of the Invention

[0005] To address the aforementioned problems, this invention provides a vibration compaction device for a resin concrete electrolytic cell, comprising a moving mechanism, a driving mechanism being drivenly connected to the output end of the moving mechanism; a mounting mechanism being provided at the bottom of the driving mechanism; a vibration mechanism being provided at the bottom of the mounting mechanism; and the driving mechanism being drivenly connected to the vibration mechanism. The vibration mechanism includes a fixed crossbar; two sets of rotating grooves are symmetrically opened on one side wall of the fixed crossbar; a set of swinging crossbars are respectively provided at both ends of the fixed crossbar; a set of rotating grooves is opened on the side wall of each set of swinging crossbars away from the fixed crossbar; a set of guide adjustment tubes are provided in each set of rotating grooves and rotating grooves. Each set of guide adjustment tubes has a set of vibrating rods at its bottom; each set of vibrating rods has a set of sealing sleeves at the connection between the guide adjustment tubes and the vibrating tubes; each set of vibrating rods has a set of protective hoses at its top; each set of protective hoses passes through the corresponding set of guide adjustment tubes; each set of protective hoses has a set of steel wire shafts inside.

[0006] Furthermore, the moving mechanism includes a moving vehicle; a rotating seat is provided at one edge of the top of the moving vehicle; a drive seat is provided at the top of the rotating seat; a mechanical arm is drivenly connected to one edge of the top of the drive seat; a mechanical arm is drivenly connected to the end of the mechanical arm away from the drive seat; an electric push rod is drivenly connected to the end of the mechanical arm away from the mechanical arm; an electric turntable is drivenly connected to the output end of the electric push rod; the output end of the electric turntable is drivenly connected to the drive mechanism; and a maintenance component is provided at the edge of the top of the moving vehicle away from the rotating seat.

[0007] Furthermore, the driving mechanism includes a soundproof housing; a drive motor is installed inside the soundproof housing; a transmission housing is installed on one side wall of the soundproof housing; a transmission cavity is installed inside the transmission housing; a main gear is installed inside the transmission cavity; the main gear is driven and connected to the output end of the drive motor; a number of component gears are arranged in a circular array inside the transmission cavity; each group of component gears is meshed and connected to the main gear; a number of drive rings are arranged in a circular array on the side wall of the transmission housing away from the soundproof housing; each group of drive rings is driven and connected to a corresponding component gear.

[0008] Furthermore, each set of drive rings has a set of rotating rings at the end away from the transmission housing; each set of drive rings has a set of sealing connecting rings on its outer side; several sets of limiting posts are arranged in a ring array and move through the outer wall of the drive ring; several sets of limiting cavities one and limiting cavities two are arranged in a ring array inside the drive ring; each set of limiting posts moves through a corresponding set of limiting cavities one; each set of limiting cavities one has a set of guide rods.

[0009] Furthermore, each set of guide rods is sleeved on the outer wall of a corresponding set of limiting posts; a set of return springs is provided at the top of one end of each set of guide rods located in the corresponding set of limiting cavity one; a set of guide wheels is provided at one end of each set of guide rods near the corresponding set of limiting cavity two; a set of transmission plates is provided inside each set of limiting cavity two; each set of transmission plates is connected to the rotating ring for transmission, and one side wall is set as an inclined surface; each set of guide wheels rolls against the inclined surface of the corresponding set of transmission plates.

[0010] Furthermore, the installation mechanism includes a positioning plate; a sound-absorbing cover is provided at the bottom edge of the positioning plate; a movable groove 1 is provided on the top of the positioning plate; several sets of movable grooves 2 are provided on the top of the positioning plate; and a set of folding soundproof covers 1 are provided in each set of movable grooves 2.

[0011] Furthermore, the movable slot one is provided with a folded soundproof cover two; a shock absorber is provided at the bottom center of the positioning plate; a set of connecting rods is provided at the bottom of each shock absorber; the vibration mechanism is installed at the end of the connecting rod away from the shock absorber; and several decibel sensors are arranged in a circular array at the bottom of the sound-collecting cover.

[0012] Furthermore, the guide adjustment tube is made of modified vinyl ester resin reinforced PVC composite material; the end of each set of steel wire shafts away from the vibrator rod is movably inserted through the drive ring; the end of each set of protective hoses away from the vibrator rod is movably inserted through the sealing connection ring.

[0013] Furthermore, the maintenance component includes a support housing; two sets of protective covers are symmetrically arranged on the top of the support housing; a lifting groove is opened on the top of the support housing; a lifting column is provided in the lifting groove; several sets of insertion holes are arranged in a circular array on the top of the lifting column; several sets of maintenance channels are arranged in a circular array on the bottom of the lifting column.

[0014] Furthermore, the bottom inner wall of the lifting trough is provided with several sets of multi-purpose pipes arranged in a ring array; each set of multi-purpose pipes is movably inserted into a corresponding set of maintenance channels; the lifting column is provided with several sets of maintenance chambers arranged in a ring array; each set of maintenance chambers is provided with a set of rotating cleaning rings; the top inner wall of each set of maintenance chambers is provided with several sets of maintenance holes arranged in a ring array; the top of each set of maintenance channels is connected to the corresponding sets of maintenance holes.

[0015] The beneficial effects of this invention are: 1. Four sets of drive rings synchronously drive four steel wire shafts built into protective hoses to rotate at high speed, transmitting torque to each vibrator to generate high-frequency mechanical vibration. The swinging crossbars at both ends of the fixed crossbar swing around the fulcrum, and the angle of the edge vibration point is adjusted by the rotating groove on the swinging crossbar. This adapts to the distribution of pouring points for different sizes of resin concrete electrolytic cells, covering blind spots such as corners and edges. The guide adjustment pipe has sufficient structural strength to support the vibrator and can withstand the corrosion of the slurry in the resin concrete. The insertion stroke of the vibrator can be flexibly adjusted according to the vibration depth requirements. This solves the pain points of traditional vibration equipment, such as fixed point positions and inability to adapt to precise multi-area vibration of irregularly shaped electrolytic cells. It improves the performance of the vibration compaction device and the quality of vibration compaction work.

[0016] 2. The vibrating part of the vibration mechanism extends into the resin concrete to perform vibration compaction. The connection between the vibration mechanism and the drive mechanism is through movable groove one and a corresponding movable groove two. Movable groove one and movable groove two are respectively equipped with folded soundproof cover two and folded soundproof cover one. The drive motor is set inside the soundproof housing to prevent external sound interference. This ensures that several decibel sensors inside the soundproof cover can receive the sound generated by the vibrating part in the resin concrete in real time and accurately, thereby judging the effect of vibration compaction. This avoids the subjective error of human judgment and improves the uniformity of the vibration compaction of the resin concrete.

[0017] 3. By rotating the rotating ring, several sets of transmission plates move within their respective limiting cavities, causing the guide wheels on the guide rods to roll against the inclined surfaces of the transmission plates. This causes the guide rods to move several sets of limiting pins toward the outside of the drive ring. Subsequently, the rotating shaft of the vibration mechanism is placed into the corresponding drive ring. Then, the rotating ring is released, and the limiting pins are reset by the corresponding return springs, entering the pre-set grooves on the rotating shaft. This limits the rotating shaft from different directions, achieving torque transmission. Furthermore, when a single drive ring fails, the rotating shaft can be quickly connected to other drive rings, improving not only the installation efficiency of the vibration compaction device but also the stability of the vibration compaction operation.

[0018] 4. By controlling the lifting column to rise, the lifting column opens two sets of protective covers, exposing several sets of insertion holes. Then, the two sets of swing crossbars are controlled to swing around the fulcrum, so that the four sets of vibrating rods form a rectangular array. Then, the four sets of vibrating rods are controlled to descend and extend into the corresponding four sets of insertion holes. Then, high-pressure water is pumped in through several sets of multi-purpose pipes and sprayed at high speed onto the outer wall of the vibrating rods through several sets of curing holes. In conjunction with the rotating cleaning ring, the outer wall of the vibrating rods is cleaned of resin concrete residue. After the cleaning is completed, dry hot air can be pumped in through several sets of multi-purpose pipes to dry the vibrating rods during the removal process. This not only improves the cleaning effect of the vibratory compaction device, but also extends the service life of the vibratory compaction device.

[0019] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description, claims and drawings. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 A schematic diagram of the structure of the vibration compaction device according to an embodiment of the present invention is shown. Figure 1 ; Figure 2 A schematic diagram of the structure of the vibration compaction device according to an embodiment of the present invention is shown. Figure 2 ; Figure 3 A partial cross-sectional schematic diagram of the drive structure according to an embodiment of the present invention is shown; Figure 4 An embodiment of the present invention is shown. Figure 3 An enlarged view of point A; Figure 5 A schematic diagram of the installation mechanism according to an embodiment of the present invention is shown. Figure 1 ; Figure 6 A schematic diagram of the installation mechanism according to an embodiment of the present invention is shown. Figure 2 ; Figure 7 A schematic diagram of the structure of the vibration mechanism 4 according to an embodiment of the present invention is shown; Figure 8 An embodiment of the present invention is shown. Figure 7 An enlarged view of point B; Figure 9 A schematic diagram of the structure of the maintenance component according to an embodiment of the present invention is shown; Figure 10 A cross-sectional schematic diagram of a maintenance component according to an embodiment of the present invention is shown.

[0022] In the diagram: 1. Moving mechanism; 2. Drive mechanism; 3. Installation mechanism; 4. Vibration mechanism; 101. Moving vehicle; 102. Rotary seat; 103. Drive seat; 104. Robotic arm one; 105. Robotic arm two; 106. Electric push rod; 107. Electric turntable; 108. Maintenance components; 201. Soundproof housing; 202. Drive motor; 203. Transmission housing; 204. Transmission cavity; 205. Main gear; 206. Component gear; 207. Drive ring; 208. Rotating ring; 209. Sealing connection ring; 210. Limiting post; 211. Limiting cavity one; 212. Limiting cavity two; 213. Guide rod; 214. Return spring; 215. Guide wheel; 216. Transmission plate; 301. Positioning plate; 302, Sound receiver cover; 303, Movable groove one; 304, Movable groove two; 305, Folding soundproof cover one; 306, Folding soundproof cover two; 307, Shock absorber; 308, Connecting rod; 309, Decibel sensor; 401, Fixed crossbar; 402, Rotating groove one; 403, Swinging crossbar; 404, Rotating groove two; 405, Guide adjustment tube; 406, Vibrating rod; 407, Sealing sleeve; 408, Protective hose; 409, Steel wire shaft; 1081, Support housing; 1082, Protective cover; 1083, Lifting column; 1084, Insertion hole; 1085, Lifting groove; 1086, Multi-purpose pipe; 1087, Maintenance channel; 1088, Maintenance chamber; 1089, Maintenance hole. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] This invention provides a vibration compaction device for a resin concrete electrolytic cell, including a moving mechanism 1. For example,... Figure 1 and Figure 2 As shown, a drive mechanism 2 is connected to the output end of the moving mechanism 1; a mounting mechanism 3 is provided at the bottom of the drive mechanism 2; a vibration mechanism 4 is provided at the bottom of the mounting mechanism 3; and the drive mechanism 2 and the vibration mechanism 4 are connected in a transmission manner.

[0025] The moving mechanism 1 includes a moving vehicle 101; a rotating seat 102 is provided at one edge of the top of the moving vehicle 101; a drive seat 103 is provided at the top of the rotating seat 102; a robotic arm 104 is drivenly connected to one edge of the top of the drive seat 103; a robotic arm 105 is drivenly connected to one end of the robotic arm 104 away from the drive seat 103; an electric push rod 106 is drivenly connected to one end of the robotic arm 105 away from the robotic arm 104; an electric turntable 107 is drivenly connected to the output end of the electric push rod 106; the output end of the electric turntable 107 is drivenly connected to the drive mechanism 2; a maintenance component 108 is provided at one edge of the top of the moving vehicle 101 away from the rotating seat 102.

[0026] During the vibration compaction of the resin concrete electrolytic cell, the control vehicle 101 can drive the vibration mechanism 4 to move. During the movement, the resin concrete in the electrolytic cell mold is fully vibrated and compacted. The rotating seat 102 can adjust the direction of the vibration mechanism 4, and the robotic arm 104 and robotic arm 2 105 can adjust the angle of the vibration mechanism 4. The electric push rod 106 drives the vibration part of the vibration mechanism 4 to extend into the resin concrete for vibration compaction. The electric turntable 107 is used to further enable the vibration mechanism 4 to rotate around its own axis. After the vibration compaction is completed, the curing component 108 can be used to clean and cure the vibration part.

[0027] For example, such as Figure 3 and Figure 4As shown, the drive mechanism 2 includes a soundproof housing 201; a drive motor 202 is disposed inside the soundproof housing 201; a transmission housing 203 is disposed on one side wall of the soundproof housing 201; a transmission cavity 204 is disposed inside the transmission housing 203; a main gear 205 is disposed inside the transmission cavity 204; the main gear 205 is connected to the output end of the drive motor 202; a plurality of component gears 206 are arranged in a circular array inside the transmission cavity 204; each group of component gears 206 is meshed with the main gear 205; a plurality of drive rings 207 are arranged in a circular array on the side wall of the transmission housing 203 away from the soundproof housing 201; each group of drive rings 207 is connected to a corresponding group of component gears 206; a set of rotating rings 208 is disposed at the end of each group of drive rings 207 away from the transmission housing 203; a set of sealing connecting rings 209 is disposed on the outer side of each group of drive rings 207; the drive rings 20... The outer wall of the drive ring 207 is provided with several sets of limiting posts 210 arranged in a ring array and moving through it; the drive ring 207 is provided with several sets of limiting cavities 1 211 and limiting cavities 212 arranged in a ring array inside it; each set of limiting posts 210 moves through a corresponding set of limiting cavities 1 211; each set of limiting cavities 1 211 is provided with a set of guide rods 213; each set of guide rods 213 is sleeved on the outer wall of a corresponding set of limiting posts 210; each set of guide rods 21... 3. A set of return springs 214 are provided at the top of one end of the corresponding set of limiting cavities 211; a set of guide wheels 215 are provided at the end of each set of guide rods 213 near the corresponding set of limiting cavities 212; a set of transmission plates 216 are provided in each set of limiting cavities 212; each set of transmission plates 216 is connected to the rotating ring 208 and one side wall is set as an inclined surface; each set of guide wheels 215 rolls against the inclined surface of the corresponding set of transmission plates 216.

[0028] By controlling the drive motor 202 to drive the main gear 205 to rotate, the main gear 205 and several component gears 206 mesh with each other, allowing the component gears 206 to drive the corresponding vibration structures via the corresponding drive rings 207, forming multi-point simultaneous vibration compaction and improving the efficiency of vibration compaction. By rotating the rotating ring 208, several sets of transmission plates 216 move within the corresponding limiting cavities 212, causing the guide wheels 215 on the guide rods 213 to roll against the inclined surfaces of the transmission plates 216, thereby causing the several sets of guide rods 213 to drive the several sets of limiting cavities 212. The positioning post 210 moves outward toward the drive ring 207, and then the rotating shaft of the vibration mechanism 4 is placed into the corresponding drive ring 207. Then the rotating ring 208 is released, and several sets of positioning posts 210 are reset under the action of the corresponding return springs 214 and enter the preset grooves on the rotating shaft. The rotating shaft is limited from different directions to achieve torque transmission. When a single drive ring 207 fails, the rotating shaft can be quickly connected to other sets of drive rings 207. This not only improves the installation efficiency of the vibration compaction device, but also improves the stability of the vibration compaction operation.

[0029] For example, such as Figure 5 and Figure 6 As shown, the installation mechanism 3 includes a positioning disk 301; a sound-absorbing cover 302 is provided at the bottom edge of the positioning disk 301; a movable groove 303 is provided at the top of the positioning disk 301; several sets of movable grooves 304 are provided at the top of the positioning disk 301; a set of folded soundproof covers 305 is provided in each set of movable grooves 304; a folded soundproof cover 306 is provided in each movable groove 303; a shock absorber 307 is provided at the bottom center of the positioning disk 301; a set of connecting rods 308 is provided at the bottom of each shock absorber 307; the vibration mechanism 4 is installed at the end of the connecting rods 308 away from the shock absorber 307; several decibel sensors 309 are arranged in a circular array at the bottom of the sound-absorbing cover 302.

[0030] During the vibration compaction of the resin concrete electrolytic cell, the vibrating part of the vibration mechanism 4 extends into the resin concrete for vibration compaction. The connection between the vibration mechanism 4 and the drive mechanism 2 is through the movable groove 303 and the corresponding movable groove 304. The movable groove 303 and the movable groove 304 are respectively equipped with a folded soundproof cover 306 and a folded soundproof cover 305. The drive motor 202 is set inside the soundproof housing 201 to prevent external sound interference. This ensures that the several decibel sensors 309 inside the sound-collecting cover 302 can receive the sound generated by the vibrating part in the resin concrete in real time and accurately, thereby judging the effect of vibration compaction, avoiding the subjective error of manual judgment, and improving the uniformity of the vibration compaction of the resin concrete.

[0031] For example, such as Figure 7 and Figure 8 As shown, the vibration mechanism 4 includes a fixed crossbar 401; two sets of rotating grooves 402 are symmetrically formed on one side wall of the fixed crossbar 401; a set of swinging crossbars 403 are respectively provided at both ends of the fixed crossbar 401; a set of rotating grooves 404 are formed on the side wall of each set of swinging crossbars 403 away from the fixed crossbar 401; a set of guide adjustment tubes 405 are provided in each set of rotating grooves 402 and 404; the guide adjustment tubes 405 are made of, but are not limited to, modified vinyl ester resin reinforced PVC composite material; the bottom of each set of guide adjustment tubes 405 has... A set of vibrating rods 406 is provided; a set of sealing sleeves 407 is provided at the connection between each set of vibrating rods 406 and the guide adjustment tube 405; a set of protective hoses 408 is provided at the top of each set of vibrating rods 406; each set of protective hoses 408 passes through the corresponding set of guide adjustment tubes 405; a set of steel wire shafts 409 is provided inside each set of protective hoses 408; the end of each set of steel wire shafts 409 away from the vibrating rods 406 is movably inserted into the drive ring 207; the end of each set of protective hoses 408 away from the vibrating rods 406 is movably inserted into the sealing connection ring 209.

[0032] During the vibration compaction of the resin concrete electrolytic cell, the drive mechanism 2 synchronously drives four steel wire shafts 409 embedded in the protective hoses 408 to rotate at high speed via four sets of drive rings 207, transmitting torque to each vibrator 406 to generate high-frequency mechanical vibration. The swinging crossbars 403 at both ends of the fixed crossbar 401 swing around the fulcrum, and the rotating grooves 404 on the swinging crossbars 403 adjust the angle of the edge vibration points, adapting to the distribution of pouring points for resin concrete electrolytic cells of different sizes, covering blind spots in conventional vibration such as corners. The guide adjustment pipe 405 is made of modified vinyl ester resin-reinforced PVC composite material, which has sufficient structural strength to support the vibrator 406 and can withstand the corrosion of the slurry in the resin concrete. The insertion stroke of the vibrator can be flexibly adjusted according to the required vibration depth. The vibrator 406 is connected to the guide adjustment pipe 405. The sealing sleeve 407 at the joint and the sealing ring 209 at the end of the protective hose 408 form a double sealing structure, which completely blocks uncured resin slurry and dust from entering the transmission path and prevents the vibrator 406 from getting stuck after the slurry cures. The whole mechanism can realize the independent start, stop and frequency adjustment of a single vibrator 406, and adjust the optimal vibration frequency for resin concrete with different slumps. This forces the low-flow resin slurry to carry the aggregate to suspend and rearrange, quickly expel the air bubbles trapped in the mixture, eliminate internal honeycomb voids, and finally achieve high-density molding of the entire electrolytic cell. This not only solves the pain points of traditional vibration equipment with fixed points and inability to adapt to precise multi-area vibration of irregularly shaped electrolytic cells, improving the efficiency of vibration compaction work, but also greatly extends the continuous operating life of the equipment under high-corrosion conditions through the full-link sealing design, effectively reducing the risk of leakage after the electrolytic cell is formed.

[0033] For example, such as Figure 9 and Figure 10 As shown, the maintenance component 108 includes a support housing 1081; two sets of protective covers 1082 are symmetrically arranged on the top of the support housing 1081; a lifting groove 1085 is opened on the top of the support housing 1081; a lifting column 1083 is provided in the lifting groove 1085; several sets of insertion holes 1084 are arranged in a circular array on the top of the lifting column 1083; several sets of maintenance channels 1087 are arranged in a circular array on the bottom inner wall of the lifting groove 1085. Several sets of multi-purpose pipes 1086 are arranged in a ring array; each set of multi-purpose pipes 1086 is movably inserted into a corresponding set of maintenance channels 1087; several sets of maintenance chambers 1088 are arranged in a ring array inside the lifting column 1083; each set of maintenance chambers 1088 is provided with a set of rotating cleaning rings; several sets of maintenance holes 1089 are arranged in a ring array on the top inner wall of each set of maintenance chambers 1088; the top of each set of maintenance channels 1087 is connected to the corresponding sets of maintenance holes 1089.

[0034] After the resin concrete electrolytic cell has undergone vibratory compaction, the lifting column 1083 is raised, causing it to open two sets of protective covers 1082 and expose several sets of insertion holes 1084. Then, two sets of swing bars 403 are controlled to swing around a fulcrum, causing four sets of vibrating rods 406 to form a rectangular array. The four sets of vibrating rods 406 are then lowered and inserted into the corresponding four sets of insertion holes 1084. High-pressure water is then pumped in through several sets of multi-purpose pipes 1086 and sprayed at high speed onto the outer wall of the vibrating rods 406 through several sets of curing holes 1089. This, combined with a rotating cleaning ring, cleans the outer wall of the vibrating rods 406 of any resin concrete residue. After cleaning, dry hot air is pumped in through several sets of multi-purpose pipes 1086 to dry the vibrating rods 406 during extraction. This process not only improves the cleaning effect of the vibratory compaction device but also extends its service life.

[0035] Four sets of drive rings 207 synchronously drive four steel wire shafts 409 built into protective hoses 408 to rotate at high speed, transmitting torque to each vibrator 406 to generate high-frequency mechanical vibration. With the help of the swinging crossbars 403 at both ends of the fixed crossbar 401 swinging around the fulcrum, and the rotation groove 404 on the swinging crossbar 403 adjusts the angle of the edge vibration point, adapting to the distribution of pouring points of resin concrete electrolytic cells of different sizes, covering blind spots of conventional vibration such as corners. The guide adjustment pipe 405 has sufficient structural strength to support the vibrator 406 and can withstand the corrosion of the slurry in the resin concrete. The insertion stroke of the vibrator can be flexibly adjusted according to the vibration depth requirements, solving the pain points of traditional vibration equipment with fixed points and inability to adapt to the precise vibration of multiple areas of irregularly shaped electrolytic cells. It improves the use effect of the vibration compaction device and the quality of vibration compaction work.

[0036] The vibrating part of the vibration mechanism 4 extends into the resin concrete to perform vibration compaction. The connection between the vibration mechanism 4 and the drive mechanism 2 is through the first movable groove 303 and the corresponding second movable groove 304. The first movable groove 303 and the second movable groove 304 are respectively equipped with a second folding soundproof cover 306 and a first folding soundproof cover 305. The drive motor 202 is set inside the soundproof housing 201 to prevent external sound interference. This ensures that the several decibel sensors 309 inside the sound-receiving cover 302 can receive the sound generated by the vibrating part in the resin concrete in real time and accurately, thereby judging the effect of vibration compaction, avoiding the subjective error of manual judgment, and improving the uniformity of the vibration compaction work of the resin concrete.

[0037] The rotating ring 208 drives several sets of transmission plates 216 to move within corresponding limiting cavities 212, causing the guide wheels 215 on the guide rods 213 to roll against the inclined surfaces of the transmission plates 216. This causes the guide rods 213 to drive several sets of limiting posts 210 to move outward toward the drive ring 207. Subsequently, the rotating shaft of the vibration mechanism 4 is placed into the corresponding drive ring 207. Then, the rotating ring 208 is released, and the limiting posts 210 are reset under the action of the corresponding return springs 214, entering the preset grooves on the rotating shaft. This limits the rotating shaft from different directions, achieving torque transmission. Furthermore, when a single drive ring 207 fails, the rotating shaft can be quickly connected to other sets of drive rings 207, which not only improves the installation efficiency of the vibration compaction device but also enhances the stability of the vibration compaction operation.

[0038] By controlling the lifting column 1083 to rise, the lifting column 1083 pushes open the two sets of protective covers 1082, exposing several sets of insertion holes 1084. Then, the two sets of swing crossbars 403 are controlled to swing around the fulcrum, so that the four sets of vibrating rods 406 form a rectangular array. Then, the four sets of vibrating rods 406 are controlled to descend and extend into the corresponding four sets of insertion holes 1084. Then, high-pressure water is pumped in through several sets of multi-purpose pipes 1086 and sprayed at high speed onto the outer wall of the vibrating rods 406 through several sets of curing holes 1089. In conjunction with the rotating cleaning ring, the outer wall of the vibrating rods 406 is cleaned of resin concrete residue. After the cleaning is completed, dry hot air can also be pumped in through several sets of multi-purpose pipes 1086 to dry the vibrating rods 406 during the withdrawal process. This not only improves the cleaning effect of the vibratory compaction device, but also extends the service life of the vibratory compaction device.

[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A vibratory compaction device for a resin concrete electrolytic cell, comprising a moving mechanism, characterized in that: A drive mechanism is driven to the output end of the moving mechanism; a mounting mechanism is provided at the bottom of the drive mechanism; a vibration mechanism is provided at the bottom of the mounting mechanism; the drive mechanism and the vibration mechanism are driven to each other. The vibration mechanism includes a fixed crossbar; two sets of rotating grooves are symmetrically opened on one side wall of the fixed crossbar; a set of swinging crossbars are respectively provided at both ends of the fixed crossbar; a set of rotating grooves is opened on the side wall of each set of swinging crossbars away from the fixed crossbar; a set of guide adjustment tubes are provided in each set of rotating grooves and rotating grooves. Each set of guide adjustment tubes has a set of vibrating rods at its bottom; each set of vibrating rods has a set of sealing sleeves at the connection between the guide adjustment tubes and the vibrating tubes; each set of vibrating rods has a set of protective hoses at its top; each set of protective hoses passes through the corresponding set of guide adjustment tubes; each set of protective hoses has a set of steel wire shafts inside.

2. The vibratory compaction device for a resin concrete electrolytic cell according to claim 1, characterized in that: The moving mechanism includes a moving vehicle; a rotating seat is provided at one edge of the top of the moving vehicle; a drive seat is provided at the top of the rotating seat; a mechanical arm is driven to one edge of the top of the drive seat; a mechanical arm is driven to one end of the mechanical arm away from the drive seat; an electric push rod is driven to one end of the mechanical arm away from the mechanical arm; an electric turntable is driven to the output end of the electric push rod; the output end of the electric turntable is driven to the drive mechanism; and a maintenance component is provided at the edge of the top of the moving vehicle away from the rotating seat.

3. The vibratory compaction device for a resin concrete electrolytic cell according to claim 1, characterized in that: The driving mechanism includes a soundproof housing; a drive motor is installed inside the soundproof housing; a transmission housing is installed on one side wall of the soundproof housing; a transmission cavity is installed inside the transmission housing; a main gear is installed inside the transmission cavity; the main gear is driven and connected to the output end of the drive motor; several component gears are arranged in a circular array inside the transmission cavity; each group of component gears is meshed and connected to the main gear; several sets of drive rings are arranged in a circular array on the side wall of the transmission housing away from the soundproof housing; each set of drive rings is driven and connected to a corresponding component gear.

4. The vibratory compaction device for a resin concrete electrolytic cell according to claim 3, characterized in that: Each set of drive rings has a set of rotating rings at the end away from the transmission housing; each set of drive rings has a set of sealing connecting rings on its outer side; several sets of limiting posts are arranged in a ring array and move through the outer wall of the drive ring; several sets of limiting cavities one and limiting cavities two are arranged in a ring array inside the drive ring; each set of limiting posts moves through a corresponding set of limiting cavities one; each set of limiting cavities one has a set of guide rods.

5. The vibratory compaction device for a resin concrete electrolytic cell according to claim 4, characterized in that: Each set of guide rods is sleeved on the outer wall of a corresponding set of limiting posts; each set of guide rods has a set of return springs at the top of one end of the corresponding set of limiting cavities; each set of guide rods has a set of guide wheels at one end near the corresponding set of limiting cavities; each set of limiting cavities has a set of transmission plates; each set of transmission plates is connected to the rotating ring, and one side wall is set as an inclined surface; each set of guide wheels rolls against the inclined surface of the corresponding set of transmission plates.

6. The vibratory compaction device for a resin concrete electrolytic cell according to claim 1, characterized in that: The installation mechanism includes a positioning plate; a sound-absorbing cover is provided at the bottom edge of the positioning plate; a movable groove 1 is provided on the top of the positioning plate; several sets of movable grooves 2 are provided on the top of the positioning plate; and a set of folding soundproof covers 1 are provided in each set of movable grooves 2.

7. The vibratory compaction device for a resin concrete electrolytic cell according to claim 6, characterized in that: The movable slot one is equipped with a folding soundproof cover two; a shock absorber is provided at the bottom center of the positioning plate; a set of connecting rods is provided at the bottom of each shock absorber; the vibration mechanism is installed at the end of the connecting rod away from the shock absorber; several decibel sensors are arranged in a circular array at the bottom of the sound-collecting cover.

8. The vibratory compaction device for a resin concrete electrolytic cell according to claim 1, characterized in that: The guide adjustment tube is made of modified vinyl ester resin reinforced PVC composite material; the end of each group of steel wire shafts away from the vibrator rod is movably inserted through the drive ring; the end of each group of protective hoses away from the vibrator rod is movably inserted through the sealing connection ring.

9. The vibratory compaction device for a resin concrete electrolytic cell according to claim 2, characterized in that: The maintenance component includes a support shell; two sets of protective covers are symmetrically arranged on the top of the support shell; a lifting groove is opened on the top of the support shell; a lifting column is provided in the lifting groove; several sets of insertion holes are arranged in a ring array on the top of the lifting column; several sets of maintenance channels are arranged in a ring array on the bottom of the lifting column.

10. The vibratory compaction device for a resin concrete electrolytic cell according to claim 9, characterized in that: The bottom inner wall of the lifting trough is provided with several sets of multi-purpose pipes arranged in a ring array; each set of multi-purpose pipes is movably inserted into a corresponding set of maintenance channels; the lifting column is provided with several sets of maintenance chambers arranged in a ring array; each set of maintenance chambers is provided with a set of rotating cleaning rings; the top inner wall of each set of maintenance chambers is provided with several sets of maintenance holes arranged in a ring array; the top of each set of maintenance channels is connected to the corresponding sets of maintenance holes.

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