A self-contained apparatus and method of use thereof

Abstract

The application discloses a kind of whole set of equipment and its use method, including frame and connecting plate, the both sides of the frame top are fixedly connected with slide rail, mobile frame is slidably assembled between two slide rails, the present application is cooperated with rack, slide rail, mobile frame, drive assembly, bearing placement component, drive module, adsorption component and push, clamping, flaring, conveying mechanism, and the arrangement of covering yarn is completed on the same equipment, and the box and the layer-by-layer laying of baffle are shaped, without multiple equipment connection or artificial transfer, reduce the floor area and transfer link, improve the whole set of automation degree and production efficiency, while reducing the damage risk of covering yarn in transfer and secondary clamping, adapt to the characteristics of covering yarn fragile, easy to pour, realize the whole process integration operation of covering yarn whole set.

Description

Technical Field

[0001] This invention relates primarily to the technical field of packaging machinery, specifically to a complete packaging equipment and its usage method. Background Technology

[0002] A packaging equipment and its usage method can automatically and neatly pack the yarn packages (also known as yarn cones) produced in the textile process into cartons to meet the needs of product transportation and sales. The equipment can automate the entire process from yarn package conveying and arranging to final boxing.

[0003] However, existing assembly equipment is mostly designed for cotton yarn packages, and has the following shortcomings for the assembly of covered yarn packages: First, existing equipment cannot complete the arrangement, shaping, boxing, and partitioning of covered yarn on a single machine. It usually requires multiple machines or manual transfer, resulting in a large footprint, numerous transfer steps, low automation, and the covered yarn being easily damaged during transfer and secondary clamping, making it difficult to adapt to its fragile and easily tipped characteristics. Second, it lacks a covered yarn tipping detection function. During arrangement, boxing, and partitioning, the posture of the covered yarn cannot be monitored in real time, making it difficult to detect and stop the machine in time when tipping occurs, easily leading to further tipping, compression, or damage, affecting the neatness of the arrangement and the quality of the boxing. Third, it has poor compatibility with covered yarns of various sizes, specifications, and arrangements, requiring frequent changes of tooling or adjustments to the equipment structure, resulting in low production changeover efficiency and difficulty in meeting the automated boxing needs of multi-variety and multi-specification covered yarns. Fourth, some clamping methods directly clamp the yarn bobbin body or act on the film, and the clamping force is directly applied to the film and the yarn, which can easily cause damage to the film and the yarn, affecting the product's appearance and internal quality. Summary of the Invention

[0004] Therefore, the purpose of this invention is to provide a complete assembly device and its usage method to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A complete assembly equipment includes a frame and a connecting plate. Slide rails are fixedly connected to both sides of the top of the frame. A movable frame is slidably assembled between the two slide rails. A drive assembly is provided at the top of the frame between one side of the two slide rails. A load-bearing and placement assembly is provided on one side of the inside of the rack; A drive module is provided on one side of the top of the mobile frame; The top of the connecting plate is equipped with an adsorption component.

[0006] Preferably, the drive assembly includes a first drive motor, a reducer, a first gear, a first rack, a fixed plate, and a through groove. The first drive motor is fixedly installed at the top of the frame between two slide rails. The reducer is fixedly connected to the output shaft of the first drive motor. The first gear is fixedly connected to the output shaft of the reducer, and a first rack meshes below the first gear. One end of the first rack is fixedly connected to one side of the bottom of the moving frame. A fixing plate is fixedly connected to the top of the frame on one side of the first drive motor, and a through groove is opened on the surface of the fixing plate, with the end of the first rack away from the moving frame passing through the through groove.

[0007] Preferably, the bearing placement assembly includes a bearing plate, a limiting baffle, a support base, and a placement plate. The bearing plate is fixedly installed on one side of the inside of the frame, and the four edges of the bearing plate are fixedly connected to the limiting baffle. Multiple support bases are fixedly installed on the top of the bearing plate, and the top of the multiple support bases are fixedly connected to the placement plate.

[0008] Preferably, the drive module includes a support plate, a second drive motor, a second gear, a fixed base, a linear guide rail, and a second rack. The support plate is fixedly connected to one side of the top of the movable frame, and the second drive motor is fixedly installed on one side of the support plate. The output shaft end of the second drive motor passes through the support plate and is equipped with the second gear. The support plate is symmetrically equipped with fixed seats on one side, and a linear guide rail is assembled between the two fixed seats. A second rack is fixedly connected to the linear guide rail near the second gear, and the second rack meshes with the second gear. The bottom end of the linear guide rail is fixedly connected to the center of the top end of the connecting plate.

[0009] Preferably, the adsorption assembly includes a suction cup buffer rod, a sponge vacuum suction cup, a mounting plate, and a pneumatic solenoid valve assembly. The four corners of the top of the connecting plate are equipped with suction cup buffer rods, and the bottom ends of the multiple suction cup buffer rods extend through the connecting plate and are fixedly connected to the sponge vacuum suction cup below it. Mounting plates are fixedly connected to both ends of the connecting plate. Pneumatic solenoid valve assemblies are fixedly connected to one side of each of the two mounting plates, and the two pneumatic solenoid valve assemblies are respectively connected to the corresponding suction cup buffer rods through hoses.

[0010] Preferably, the plurality of suction cup buffer rods are arranged perpendicular to the connecting plate, and the sponge vacuum suction cups are respectively fixedly connected to the bottom end of the corresponding suction cup buffer rods, and the adsorption surfaces of the plurality of sponge vacuum suction cups are located in the same horizontal plane.

[0011] Preferably, one end of the first rack that passes through the through groove moves back and forth along the through groove when the first drive motor drives the moving frame to slide.

[0012] Preferably, a cable drag chain is fixedly connected to one side of the mobile frame and the top of the support plate.

[0013] Preferably, a pushing mechanism, a clamping mechanism, a flaring mechanism, and a conveying mechanism are sequentially provided on the other side of the inside of the frame; A clamping drive mechanism is provided on the other side of the top of the mobile frame.

[0014] Based on the above technical solution of a complete assembly equipment and its usage method, a working method of the complete assembly equipment and its usage method will also be provided, including the following steps: 1. Material picking station positioning: The first drive motor drives the first gear to rotate through the reducer. Through the meshing transmission with the first rack, it pushes the moving frame to slide horizontally along the slide rails on both sides of the top of the frame to the top of the bearing and placement assembly. This makes the sponge vacuum suction cup at the bottom of the connecting plate aligned with the topmost partition cardboard stacked on the placement plate. At the same time, the limiting baffles on the four sides of the bearing plate limit the edges of the stacked cardboard to ensure that the picking position is accurate and consistent each time. 2. Flexible adsorption material picking: The second drive motor drives the second gear to rotate, which drives the linear guide rail and the connecting plate fixedly connected to its bottom end to descend vertically through meshing with the second rack. The sponge vacuum suction cups at the four corners of the bottom of the connecting plate press against the surface of the top layer of partition cardboard. During the descent, the suction cup buffer rod provides flexible cushioning to prevent the cardboard from being crushed by pressure. At the same time, the pneumatic solenoid valve group controls the sponge vacuum suction cup to generate negative pressure through the hose. The four sponge vacuum suction cups with the adsorption surface on the same horizontal plane adsorb synchronously to ensure that the top layer of partition cardboard is picked up smoothly without disturbing the cardboard below. 3. Lifting and Transfer: After adsorption is completed, the drive module reverses its movement, and the second drive motor reverses to drive the linear guide rail and connecting plate to lift the adsorbed partition cardboard vertically, so that the cardboard is completely separated from the stacked paper stack. Then the first drive motor of the drive component drives the moving frame to move horizontally along the slide rail to the unloading station, so that the cardboard is located directly above the pre-placed layer of products. IV. Release, Placement and Circulation: After reaching the material placement station, the pneumatic solenoid valve group releases the vacuum, causing the partition cardboard to detach from the sponge vacuum suction cup and be accurately placed on the product surface. The moving frame then returns to the top of the carrying and placing component to prepare for the next board removal action. Repeat steps one to four above to complete the alternating placement of the product and partition cardboard layer by layer.

[0015] In summary, the present invention has the following main beneficial effects: 1. Through the coordinated operation of the frame, slide rail, moving frame, drive components, load-bearing placement components, drive module, adsorption components, and pushing, clamping, flaring, and conveying mechanisms, the covering yarn arrangement, shaping, boxing, and layer-by-layer partitioning are completed on the same equipment. This eliminates the need for multiple equipment connections or manual transfer, reducing floor space and transfer links, improving the automation level and production efficiency of the entire assembly process, while also reducing the risk of damage to the covering yarn during transfer and secondary clamping. It adapts to the fragile and easily tipped characteristics of the covering yarn, realizing the integrated operation of the entire covering yarn assembly process.

[0016] 2. The equipment has a yarn tilting detection function. During the arrangement, shaping, boxing and partitioning process, the posture of the yarn can be monitored in real time through mechanism coordination and position feedback. Once the yarn tilting or abnormal arrangement is detected, the machine will stop or alarm will be triggered in time to prevent the yarn from tilting further, squeezing each other or being damaged. This ensures neat arrangement and boxing quality, reduces scrap rate and manual intervention, and improves the safety and reliability of equipment operation. It is especially suitable for the whole-packing operation of small diameter, light weight and easy tilting yarn.

[0017] 3. Capable of packing covered yarns of various sizes and arrangements. Through edge limiting of the load-bearing and placement components, stable linear guidance of the drive components, precise lifting control of the drive module, and flexible picking and placing of the adsorption components, combined with pushing, clamping, flaring, and conveying mechanisms, it can adapt to covered yarns of different diameters, heights, weights, and arrangements. It eliminates the need for frequent tooling changes or equipment structure adjustments, improving equipment versatility and production changeover efficiency, and meeting the automated packing needs of multiple varieties and specifications of covered yarns.

[0018] 4. The clamping mechanism and clamping drive mechanism are only used for clamping and positioning cartons, partitions, or load-bearing fixtures. They do not directly clamp the yarn bobbin body, and the clamping force does not act on the wrapping film or the yarn. The adsorption component uses a sponge vacuum suction cup and a suction cup buffer rod, which flexibly contacts and separates the cardboard to avoid rigid impact. Throughout the entire loading, unloading, and packing process, the yarn is not subjected to direct clamping force, ensuring the integrity of the wrapping film and the undamaged yarn bobbin, thus guaranteeing the product's appearance and internal quality and improving the yield rate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the slide rail, moving frame, and drive assembly structure of the present invention; Figure 3 This is a schematic diagram of the support and placement component structure of the present invention; Figure 4 This is a schematic diagram of the structure of the mobile frame, drive module, and adsorption component of the present invention; Figure 5 This is a schematic diagram of the overall structure of the drive module of the present invention; Figure 6 for Figure 2 Enlarged view of point A in the middle; Figure 7 for Figure 4 Enlarged view at point B in the middle; Figure 8 for Figure 4 Enlarged view at point C; Figure 9 for Figure 5 Enlarged view at point D; Figure 10 This is a flowchart illustrating the usage method of the present invention.

[0020] Figure Descriptions: 1. Frame; 2. Connecting Plate; 3. Slide Rail; 4. Moving Frame; 5. Drive Assembly; 51. First Drive Motor; 52. Reducer; 53. First Gear; 54. First Rack; 55. Fixing Plate; 56. Through Slot; 6. Bearing and Placement Assembly; 61. Bearing Plate; 62. Limiting Baffle; 63. Support Base; 64. Placement Plate; 7. Drive Module; 71. Support Plate; 72. Second Drive Motor; 73. Second Gear; 74. Fixing Base; 75. Linear Guide Rail; 76. Second Rack; 8. Adsorption Assembly; 81. Suction Cup Buffer Rod; 82. Sponge Vacuum Suction Cup; 83. Mounting Plate; 84. Pneumatic Solenoid Valve Assembly; 9. Cable Drag Chain; 10. Pushing Mechanism; 11. Clamping Mechanism; 12. Flaring Mechanism; 13. Conveying Mechanism; 14. Clamping Drive Mechanism. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0022] Please refer to the appendix. Figure 1 , 2 4, 6, 8, A complete assembly equipment and its usage method, comprising a frame 1 and a connecting plate 2, with slide rails 3 fixedly connected to both sides of the top of the frame 1, the two slide rails 3 being arranged parallel to each other on both sides of the top surface of the frame 1, a movable frame 4 being slidably assembled between the two slide rails 3, the movable frame 4 spanning across the two slide rails 3 and being able to slide back and forth along the length of the slide rails 3, the bottom of the movable frame 4 being fixed with a sliding engagement with the slide rails 3.

[0023] A drive assembly 5 is installed at the top of the frame 1 between the two slide rails 3 on the same side. The drive assembly 5 provides a horizontal sliding driving force for the moving frame 4, ensuring that the moving frame 4 can accurately reciprocate between the material picking station and the material unloading station. The drive assembly 5 includes a first drive motor 51, a reducer 52, a first gear 53, a first rack 54, a fixing plate 55, and a through groove 56. The first drive motor 51 is fixedly installed at the top of the frame 1 between the two slide rails 3 on the same side. The first drive motor 51 is fixed to the top surface of the frame 1, and its output shaft axis is perpendicular to the extension direction of the slide rail 3, which facilitates the transmission of rotational power to the reducer 52. The reducer 52 is fixedly connected to the output shaft end of the first drive motor 51, and the first gear 53 is fixedly connected to the output shaft end of the reducer 52. The reducer 52 is used to reduce the output speed of the first drive motor 51 and increase the output torque, ensuring that the first gear 53 obtains sufficient torque to overcome the inertial force and friction of the moving frame 4 and the load, ensuring that the moving frame 4 can operate under heavy load conditions. It can still start and stop smoothly. A first rack 54 meshes with the lower part of the first gear 53. One end of the first rack 54 is fixedly connected to the side of the bottom end of the moving frame 4. The extension direction of the first rack 54 is parallel to the extension direction of the slide rail 3, so that when the first gear 53 rotates, it drives the first rack 54 to move linearly along its own length, thereby driving the moving frame 4 to slide synchronously along the slide rail 3, realizing the conversion of rotational motion to linear motion. A fixing plate 5 is fixedly connected to the top of the frame 1 on the side of the first drive motor 51. 5. The fixing plate 55 is erected at the top of the frame 1. A through groove 56 is provided on the surface of the fixing plate 55. The end of the first rack 54 away from the moving frame 4 passes through the through groove 56 and can move back and forth along the through groove 56. The through groove 56 is a rectangular long groove, and its width is slightly larger than the width of the first rack 54. The through groove 56 provides lateral limit for the overhang end of the first rack 54 to prevent the first rack 54 from laterally swaying or warping when under force, and to ensure the meshing accuracy and stability of the first gear 53 and the first rack 54.

[0024] Please refer to the appendix. Figure 1 , 2A support and placement assembly 6 is provided on one side inside the frame 1. The support and placement assembly 6 is arranged in the inner space of the frame 1 and is located directly below the initial position of the movable frame 4. It is used to store the partition cardboard to be retrieved. The support and placement assembly 6 includes a support plate 61, a limiting baffle 62, a support base 63, and a placement plate 64. The support plate 61 is fixedly installed on one side inside the frame 1. The support plate 61 is a horizontal plate structure and is fixed to the inner wall or bottom crossbeam of the frame 1, providing a stable support foundation for the entire support and placement assembly 6. Each of the four edges of the support plate 61 is fixedly connected to a limiting baffle 62. The four limiting baffles 62 extend upward perpendicular to the surface of the support plate 61, forming a rectangular limiting area. The inner side of the limiting baffle 62 is used to abut against the edges of the stacked partition cardboard from four horizontal directions to prevent the cardboard from shifting or deviating in the horizontal direction, ensuring that the top is always on when retrieving the material. The position of the cardboard is always fixed, thereby improving the accuracy and repeatability of adsorption. Multiple support seats 63 are fixedly installed on the top surface of the support plate 61. The multiple support seats 63 are arranged at intervals along the length and width directions of the support plate 61. The support seats 63 are vertical column structures with uniform height, ensuring that the top surfaces of all support seats 63 are in the same horizontal plane. The tops of the multiple support seats 63 are fixedly connected to a placement plate 64. The placement plate 64 is a flat structure, and its upper surface is used to support the stacked partition cardboard. The support seats 63 lift the placement plate 64 away from the support plate 61 by a certain height, so that there is a gap between the partition cardboard and the support plate 61, which makes it easy for the limiting baffle 62 to effectively surround the edge of the cardboard without being interfered with by the support plate 61. At the same time, the upper surface of the placement plate 64 is flattened to ensure that the stacked cardboard always remains horizontal and avoids adsorption failure due to cardboard tilting.

[0025] Please refer to the appendix. Figure 1 , 45, 7, 9. A drive module 7 is provided on the side of the top of the movable frame 4. The drive module 7 is installed on the top of the movable frame 4 and moves synchronously with the movable frame 4. The drive module 7 includes a support plate 71, a second drive motor 72, a second gear 73, a fixed seat 74, a linear guide rail 75, and a second rack 76. The support plate 71 is fixedly connected to the side of the top of the movable frame 4. The support plate 71 is erected on the top of the movable frame 4, and its surface is perpendicular to the extension direction of the slide rail 3. The support plate 71 provides a mounting base for other components of the drive module 7 to ensure accurate relative positions between the components. The second drive motor 72 is fixedly installed on the side of the support plate 71 and is fixed to the support plate 71. On the side facing away from the second gear 73, its output shaft extends through the shaft hole on the support plate 71 to the other side of the support plate 71. The output shaft end of the second drive motor 72 passes through the support plate 71 and is fitted with the second gear 73. The axis of the second drive motor 72 is perpendicular to the surface of the support plate 71, which facilitates the rotation of the second gear 73 in the vertical plane. Two fixed seats 74 are symmetrically mounted on one side of the surface of the support plate 71. The two fixed seats 74 are located at the upper and lower ends of the surface of the support plate 71, respectively. Guide holes are opened on the fixed seats 74. The guide holes of the two fixed seats 74 are coaxial and the axis is vertical. A linear guide rail 75 is mounted between the two fixed seats 74. Its outer wall slides against the inner wall of the guide hole of the two fixed seats 74. In conjunction with the fixed base 74, the linear guide 75 can slide vertically up and down relative to the fixed base 74. The two fixed bases 74 together constrain the sliding direction of the linear guide 75, ensuring that the linear guide 75 remains vertical during lifting and lowering, avoiding tilting or swaying. A second rack 76 is fixedly connected to the side of the linear guide 75 near the second gear 73. The extension direction of the second rack 76 is consistent with the extension direction of the linear guide 75. The tooth surface of the second rack 76 faces the second gear 73 and meshes with it. When the second drive motor 72 is started, the second gear 73 rotates and drives the linear guide 75 to move up and down along the guide direction of the fixed base 74 through meshing with the second rack 76, realizing rotational movement. The vertical linear motion is converted, and since the second rack 76 is fixedly connected to the linear guide rail 75, the travel of the linear guide rail 75 is determined by the rotation angle and tooth pitch of the second gear 73, thereby achieving precise control of the lifting position of the connecting plate 2. The bottom end of the linear guide rail 75 is fixedly connected to the center position of the top end of the connecting plate 2. The connecting plate 2 is a horizontal plate structure, and its center is fastened to the bottom end of the linear guide rail 75 by bolts, ensuring that the lifting action of the linear guide rail 75 is directly transmitted to the connecting plate 2, so that the connecting plate 2 rises and falls synchronously with the linear guide rail 75. Furthermore, the center of gravity of the connecting plate 2 coincides with the axis of the linear guide rail 75, avoiding the off-center load of the connecting plate 2 during the lifting process and ensuring the stability of the lifting motion.

[0026] Cable drag chains 9 are fixedly connected to the side of the movable frame 4 and the top of the support plate 71. One end of the cable drag chain 9 is fixed to the movable frame 4 or the support plate 71, and the other end bends or extends with the movement of the movable frame 4. The cable drag chain 9 contains the power supply cables and control signal cables connected to the electrical components on the movable frame 4. The cable drag chain 9 unfolds or folds in an orderly manner during the reciprocating motion of the movable frame 4 to avoid the cables from getting tangled, pulled or worn, and to ensure the reliability and safety of the electrical connection. At the same time, the bending radius of the cable drag chain 9 is greater than the minimum allowable bending radius of the internal cables to ensure that the service life of the cables is not affected during long-term reciprocating motion.

[0027] Please refer to the appendix. Figure 1 , 48. An adsorption assembly 8 is provided on the top of the connecting plate 2. The adsorption assembly 8 is installed on the connecting plate 2 and rises and falls together with the connecting plate 2. It is used to vacuum adsorb and release the partition cardboard, realizing the cardboard picking and putting operation. The adsorption assembly 8 includes a suction cup buffer rod 81, a sponge vacuum suction cup 82, a mounting plate 83, and a pneumatic solenoid valve group 84. Each of the four corners of the top of the connecting plate 2 is equipped with a suction cup buffer rod 81. The suction cup buffer rod 81 passes vertically through the connecting plate 2 and its bottom end extends to the bottom of the connecting plate 2. The upper end of the suction cup buffer rod 81 is located above the connecting plate 2, and the lower end is located below the connecting plate 2. The bottom end of the suction cup buffer rod 81 is fixedly connected to a sponge vacuum suction cup 82, with the suction surface of the sponge vacuum suction cup 82 facing downwards. The four sponge vacuum suction cups 82 are located at the four corners of the connecting plate 2, so that the force points are evenly distributed at the four corners of the cardboard during suction, avoiding deformation or cracking of the cardboard due to excessive local force. The front and rear ends of the connecting plate 2 are each fixedly connected to a mounting plate 83. The two mounting plates 83 are located on opposite sides of the connecting plate 2. The mounting plate 83 is an L-shaped bent plate, with one side fixed to the edge of the connecting plate 2 and the other side extending downwards for mounting a pneumatic solenoid valve. Group 84, each mounting plate 83 has a pneumatic solenoid valve group 84 fixedly connected to its side. There are two groups of pneumatic solenoid valve groups 84, symmetrically arranged at the front and rear ends of the connecting plate 2. Each group of pneumatic solenoid valve groups 84 is connected to the corresponding suction cup buffer rod 81 via a flexible hose. Each pneumatic solenoid valve group 84 includes a solenoid reversing valve, used to control the connection between the sponge vacuum suction cup 82 and the vacuum source or atmosphere. When the solenoid reversing valve is energized, the sponge vacuum suction cup 82 connects to the vacuum source, generating negative pressure to adsorb the cardboard. When the power is off, the sponge vacuum suction cup 82 connects to the atmosphere, releasing the cardboard. The suction cup buffer rod 81... All 1 are perpendicular to the surface of the connecting plate 2. Each sponge vacuum suction cup 82 is fixedly connected to the bottom end of the corresponding suction cup buffer rod 81. The adsorption surfaces of all sponge vacuum suction cups 82 are located in the same horizontal plane, ensuring that when the four sponge vacuum suction cups 82 contact the partition cardboard at the same time, they can apply adsorption force evenly, preventing the cardboard from bending or tilting due to uneven force. At the same time, the suction cup buffer rod 81 is equipped with a spring inside, which provides a buffer stroke when the sponge vacuum suction cup 82 contacts the cardboard, absorbing the impact energy at the moment of contact, avoiding the cardboard being crushed or the suction cup being damaged, and ensuring the integrity of the cardboard during the picking and placing process.

[0028] Please refer to the appendix. Figure 1 Inside the frame 1, on the other side, there are a pushing mechanism 10, a clamping mechanism 11, a flaring mechanism 12, and a conveying mechanism 13 arranged in sequence. On the other side of the top of the moving frame 4, there is a clamping drive mechanism 14. The above mechanisms are all standard configurations used in the assembly equipment for positioning cartons or products, flaring ports, and outputting finished products, so they will not be described in detail here.

[0029] Based on the above embodiments, a working method for a complete assembly device and its usage will also be provided, including the following steps: 1. Material picking station positioning: The first drive motor 51 drives the first gear 53 to rotate via the reducer 52. Through the meshing transmission with the first rack 54, it pushes the moving frame 4 to slide horizontally along the slide rails 3 on both sides of the top of the frame 1 to directly above the bearing placement assembly 6, so that the sponge vacuum suction cup 82 at the bottom of the connecting plate 2 is aligned with the top layer of partition cardboard stacked on the placement plate 64. At the same time, the limiting baffles 62 on the four sides of the bearing plate 61 limit the edges of the stacked cardboard to ensure that the material picking position is accurate and consistent each time. 2. Flexible adsorption material picking: The second drive motor 72 drives the second gear 73 to rotate, which drives the linear guide rail 75 and the connecting plate 2 fixedly connected to its bottom end to descend vertically through meshing with the second rack 76, until the sponge vacuum suction cups 82 at the four corners of the bottom of the connecting plate 2 press against the surface of the top layer of partition cardboard. During the descent, the suction cup buffer rod 81 provides flexible buffer to prevent the cardboard from being crushed by pressure. At the same time, the pneumatic solenoid valve group 84 controls the sponge vacuum suction cups 82 to generate negative pressure through the hose. The four sponge vacuum suction cups 82 with the adsorption surface on the same horizontal plane adsorb synchronously to ensure that the top layer of partition cardboard is picked up smoothly without disturbing the cardboard below. 3. Lifting and Transfer: After adsorption is completed, the drive module 7 reverses, and the second drive motor 72 reverses to drive the linear guide rail 75 and the connecting plate 2 to vertically lift the adsorbed partition cardboard, so that the cardboard is completely separated from the stacked paper stack. Then, the first drive motor 51 of the drive component 5 drives the moving frame 4 to move horizontally along the slide rail 3 to the feeding station, so that the cardboard is located directly above the pre-placed layer of products. IV. Release, Placement and Circulation: After reaching the material placement station, the pneumatic solenoid valve group 84 releases the vacuum, causing the partition cardboard to detach from the sponge vacuum suction cup 82 and be accurately placed on the product surface. The moving frame 4 then returns to the top of the bearing placement component 6 to prepare for the next board removal action. Repeat steps one to four above to complete the alternating placement of the product and the partition cardboard layer by layer.

[0030] The working principle of this invention is as follows: The first drive motor 51 in the drive assembly 5 is reduced in speed by the reducer 52 and drives the first gear 53 to rotate. Through the meshing transmission with the first rack 54, it pushes the entire moving frame 4 to slide horizontally along the slide rails 3 on both sides of the top of the frame 1 to the top of the support and placement assembly 6. It should be noted that the placement plate 64 in the support and placement assembly 6 is pre-stacked with several layers of partition cardboard for separating products, rather than finished materials. The limiting baffles 62 on the four sides of the support plate 61 limit the edges of the stack of partition cardboard to ensure that the material is picked up accurately and consistently each time. Then the drive module 7 on one side of the top of the moving frame 4 starts to move, and the second drive motor 7 2. Drive the second gear 73 to rotate, which in turn drives the linear guide rail 75 and the connecting plate 2 fixedly connected to its bottom end to descend vertically through meshing with the second rack 76. This continues until the four corner sponge vacuum suction cups 82 at the bottom of the connecting plate 2 press against the surface of the top layer of partition cardboard. During this process, the suction cup buffer rod 81 provides flexible cushioning to prevent the cardboard from being damaged by pressure. At the same time, the pneumatic solenoid valve group 84 on the mounting plates 83 at both ends of the connecting plate 2 controls the corresponding sponge vacuum suction cups 82 to generate negative pressure through hoses. Since the adsorption surfaces of all the sponge vacuum suction cups 82 are located on the same horizontal plane, it can be ensured that the top layer of partition cardboard is stably adsorbed without tilting or localization. After adsorption is complete, the drive module 7 reverses its movement to lift the connecting plate 2 and the adsorbed partition cardboard. Then, the first drive motor 51 drives the moving frame 4 to move along the slide rail 3 to the carton or product stacking station on the other side of the frame 1. Upon reaching the station, the pneumatic solenoid valve group 84 releases the vacuum, allowing the partition cardboard to be accurately placed on top of a pre-placed layer of products. This creates an alternating layer of products and partition cardboard inside the carton. The moving frame 4 then returns to the top of the carrying and placing component 6 to prepare for the next board removal action. This cycle repeats to complete the alternating placement of products and partition cardboard layer by layer. During the reciprocating loading and unloading process, the cable drag chain 9, which is fixedly connected to the top of the support plate 71 on one side of the moving frame 4, moves back and forth with the moving frame 4 to ensure the orderly arrangement and safe operation of various cables. Meanwhile, the pushing mechanism 10, clamping mechanism 11, flaring mechanism 12, and conveying mechanism 13, which are arranged sequentially on the other side of the machine frame 1, work together with the clamping drive mechanism 14 on the other side of the top of the moving frame 4 to push and position the carton or product, clamp and fix it, flare the carton port, and output the finished product. This works in conjunction with the automatic adsorption and loading action of the partition cardboard to achieve fully automated operation of the whole carton product layered isolation packaging.

[0031] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the invention and are not intended to limit it. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the invention, but such modifications, substitutions, and variations are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A complete assembly equipment, comprising a frame (1) and a connecting plate (2), characterized in that: The top of the frame (1) is fixedly connected to slide rails (3) on both sides, and a movable frame (4) is slidably mounted between the two slide rails (3). The top of the frame (1) is provided with a drive assembly (5) between the two slide rails (3) on one side. The rack (1) has a support and placement component (6) on one side inside; The mobile frame (4) is provided with a drive module (7) on one side of its top end; The top of the connecting plate (2) is provided with an adsorption component (8).

2. The assembly equipment according to claim 1, characterized in that, The drive assembly (5) includes a first drive motor (51), a reducer (52), a first gear (53), a first rack (54), a fixed plate (55), and a through groove (56). The first drive motor (51) is fixedly installed at the top of the frame (1) between two slide rails (3) on one side. The reducer (52) is fixedly connected to the output shaft end of the first drive motor (51). The first gear (53) is fixedly connected to the output shaft end of the reducer (52), and the first rack (54) meshes below the first gear (53). One end of the first rack (54) is fixedly connected to one side of the bottom end of the moving frame (4). The top of the frame (1) is fixedly connected to a fixing plate (55) on one side of the first drive motor (51), and a through groove (56) is provided on the surface of the fixing plate (55), and the end of the first rack (54) away from the moving frame (4) passes through the through groove (56).

3. The assembly equipment according to claim 1, characterized in that, The bearing placement assembly (6) includes a bearing plate (61), a limiting baffle (62), a support base (63), and a placement plate (64). The bearing plate (61) is fixedly installed on one side inside the frame (1), and the four edges of the bearing plate (61) are fixedly connected to the limiting baffle (62). Multiple support bases (63) are fixedly installed on the top of the bearing plate (61), and the top of the multiple support bases (63) are fixedly connected to the placement plate (64).

4. The assembly equipment according to claim 1, characterized in that, The drive module (7) includes a support plate (71), a second drive motor (72), a second gear (73), a fixed seat (74), a linear guide rail (75), and a second rack (76). The support plate (71) is fixedly connected to one side of the top of the movable frame (4), and the second drive motor (72) is fixedly installed on one side of the support plate (71). The output shaft end of the second drive motor (72) passes through the support plate (71) and is equipped with the second gear (73). The support plate (71) is symmetrically equipped with a fixed seat (74) on one side of its surface, and a linear guide rail (75) is assembled between the two fixed seats (74). A second rack (76) is fixedly connected to the linear guide rail (75) near the second gear (73), and the second rack (76) meshes with the second gear (73). The bottom end of the linear guide (75) is fixedly connected to the center of the top end of the connecting plate (2).

5. The assembly equipment according to claim 1, characterized in that, The adsorption assembly (8) includes a suction cup buffer rod (81), a sponge vacuum suction cup (82), a mounting plate (83), and a pneumatic solenoid valve assembly (84). The top four corners of the connecting plate (2) are equipped with suction cup buffer rods (81). The bottom ends of the multiple suction cup buffer rods (81) extend through the connecting plate (2) and are fixedly connected to the sponge vacuum suction cup (82) below it. The connecting plate (2) is fixedly connected to the mounting plate (83) at both ends. The two mounting plates (83) are fixedly connected to one side of the pneumatic solenoid valve group (84), and the two pneumatic solenoid valve groups (84) are respectively connected to the corresponding suction cup buffer rod (81) through a hose.

6. The assembly equipment according to claim 5, characterized in that, Multiple suction cup buffer rods (81) are set perpendicular to the connecting plate (2), and the sponge vacuum suction cups (82) are fixedly connected to the bottom end of the corresponding suction cup buffer rods (81), and the adsorption surfaces of multiple sponge vacuum suction cups (82) are located in the same horizontal plane.

7. The assembly equipment according to claim 2, characterized in that, When the first rack (54) passes through the through groove (56), one end of the rack (54) moves back and forth along the through groove (56) when the first drive motor (51) drives the moving frame (4) to slide.

8. The assembly equipment according to claim 1, characterized in that, The mobile frame (4) is fixedly connected to a cable drag chain (9) on one side and the top of the support plate (71).

9. The assembly equipment according to claim 1, characterized in that, The other side of the frame (1) is provided with a pushing mechanism (10), a clamping mechanism (11), a flaring mechanism (12) and a conveying mechanism (13). The other side of the top of the mobile frame (4) is provided with a clamping drive mechanism (14).

10. A method of using a complete assembly equipment according to any one of claims 1-9, characterized in that, Includes the following steps:

1. Material picking station positioning: The first drive motor (51) drives the first gear (53) to rotate via the reducer (52). Through meshing transmission with the first rack (54), the moving frame (4) is pushed to slide horizontally along the slide rails (3) on both sides of the top of the frame (1) to the top of the bearing placement assembly (6), so that the sponge vacuum suction cup (82) at the bottom of the connecting plate (2) is aligned with the topmost partition cardboard stacked on the placement plate (64). At the same time, the limiting baffles (62) on the four sides of the bearing plate (61) limit the edge of the stacked cardboard to ensure that the material picking position is accurate and consistent each time.

2. Flexible adsorption material picking: The second drive motor (72) drives the second gear (73) to rotate, and through meshing with the second rack (76), it drives the linear guide rail (75) and the connecting plate (2) fixedly connected to its bottom end to descend vertically until the sponge vacuum suction cups (82) at the four corners of the bottom of the connecting plate (2) press against the surface of the top layer of partition cardboard. During the descent, the suction cup buffer rod (81) provides flexible buffer to prevent the cardboard from being damaged by pressure. At the same time, the pneumatic solenoid valve group (84) controls the sponge vacuum suction cups (82) to generate negative pressure through the hose. The four sponge vacuum suction cups (82) with adsorption surfaces on the same horizontal plane adsorb synchronously to ensure that the top layer of partition cardboard is picked up smoothly without disturbing the cardboard below.

3. Lifting and Transfer: After adsorption is completed, the drive module (7) reverses its action, and the second drive motor (72) reverses to drive the linear guide rail (75) and the connecting plate (2) to lift the adsorbed partition cardboard vertically, so that the cardboard is completely separated from the stacked paper stack. Then the first drive motor (51) of the drive assembly (5) drives the moving frame (4) to move horizontally along the slide rail (3) to the unloading station, so that the cardboard is located directly above the pre-placed layer of products. IV. Release, Placement and Circulation: After reaching the material placement station, the pneumatic solenoid valve group (84) releases the vacuum, causing the partition cardboard to detach from the sponge vacuum suction cup (82) and be accurately placed on the product surface. The moving frame (4) then returns to the top of the carrying and placement component (6) to prepare for the next board removal action. Repeat steps one to four above to complete the alternating placement of the product and the partition cardboard layer by layer.

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