A building ceramic firing simulation test method, system, device and storage medium

Abstract

The application relates to the technical field of building ceramic firing, in particular to a building ceramic firing simulation test method, a system, equipment and a storage medium, wherein the building ceramic firing simulation test method comprises the following steps: collecting parameters in a building ceramic firing process; simulating the running state of a building ceramic firing system based on the parameters through a pre-established simulation model; adjusting the running state of the building ceramic firing system according to a simulation result output by the simulation model; and displaying the running state of the building ceramic firing system and the simulation result. The application can effectively simulate the running process of the building ceramic firing system, evaluate the performance and characteristics of the firing system, and the stability and safety of the system, provide a scientific basis for formulating reasonable adjustment strategies and guiding production practice, so that the purposes of saving energy and reducing consumption, improving product quality and production efficiency are achieved.

Description

Technical Field

[0001] This application relates to the field of building ceramic firing technology, and in particular to a method, system, equipment and storage medium for simulating building ceramic firing. Background Technology

[0002] With the advancement of national energy supply-side reform, the firing technology of architectural ceramics is facing the need for transformation and upgrading. Traditional firing methods suffer from problems such as high energy consumption and environmental pollution, while dynamic simulation technology for firing architectural ceramics has the characteristics of energy saving, environmental protection, flexibility, and high efficiency, and has become the trend of industry development.

[0003] However, in practical applications, the operation of the firing system is affected by environmental factors such as temperature and humidity, as well as changes in the firing method. These factors all impact product quality and energy consumption. To formulate reasonable adjustment strategies and guide production practices, it is necessary to comprehensively consider the impact of unadjustable factors such as the environment based on process operation data, and to guide operations by analyzing the economic advantages and disadvantages of the firing system under different operating modes.

[0004] Traditional indicator management methods are relatively extensive and qualitative, lacking detailed quantitative analysis to predict and plan for the year's operation. Conventional methods for calculating key parameter target values ​​also suffer from low accuracy and real-time performance due to small data scale and limited data types; they also cannot directly verify through experiments whether these parameters are reasonable and accurate in actual operation. Summary of the Invention

[0005] This application provides a method, system, equipment, and storage medium for simulating the firing of building ceramics to solve the problems mentioned in the background art.

[0006] Firstly, this application provides a method for simulating the firing of architectural ceramics, including: Collect parameters during the firing process of architectural ceramics; Based on the parameters, the operating status of the building ceramics firing system is simulated using a pre-established simulation model; Based on the simulation results output by the simulation model, adjust the operating status of the building ceramic firing system; The display shows the operating status of the building ceramics firing system and the simulation results.

[0007] Furthermore, the parameters include at least one of temperature, humidity, and firing rate.

[0008] Furthermore, the operating state of the simulated building ceramic firing system includes: Simulate the temperature, humidity, firing speed, and / or the state of the building ceramics during the firing process.

[0009] Furthermore, it also includes: A simulation model is obtained by graphically modeling at least one of the temperature model, control model, electrical model, and thermal model of the building ceramic firing system.

[0010] Furthermore, it also includes: The simulation experiment scenario of the building ceramics firing system is determined according to actual production needs, and the initial input parameters, initial conditions and variation laws of the simulation model are set.

[0011] Furthermore, the initial input parameters include at least one of firing temperature, firing time, and cooling rate; The initial conditions include at least one of the initial temperature and atmosphere of the firing kiln; the variation law includes the variation law of parameters during the firing process.

[0012] Furthermore, it also includes: Based on the differences between the simulation results and the actual results, the model structure and / or model parameters of the simulation model are adjusted.

[0013] Secondly, this application provides a simulation test system for firing architectural ceramics, comprising: The parameter acquisition module is used to collect parameters during the firing process of building ceramics; The simulation module is used to simulate the operating state of the building ceramics firing system based on the parameters and through a pre-established simulation model. The status adjustment module is used to adjust the operating status of the building ceramic firing system according to the simulation results output by the simulation model. The status display module is used to display the operating status of the building ceramic firing system and the simulation results.

[0014] Thirdly, this application provides an electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the building ceramic firing simulation test method as described above.

[0015] Fourthly, this application provides a computer-readable storage medium storing a computer program that, when executed by a processor, implements the building ceramic firing simulation test method described above.

[0016] The above-mentioned technical solution of this application has the following advantages: The simulation test method for firing building ceramics provided in the first aspect of this application collects parameters during the firing process of building ceramics, simulates the operating state of the building ceramics firing system based on these parameters using a pre-established simulation model, adjusts the operating state of the building ceramics firing system according to the simulation results output by the simulation model, and displays the operating state and simulation results of the building ceramics firing system. This method can effectively simulate the operating process of the building ceramics firing system, evaluate the performance and characteristics of the firing system, as well as the stability and safety of the system, and provide a scientific basis for formulating reasonable adjustment strategies and guiding production practices, thereby achieving the goals of energy saving, consumption reduction, improved product quality, and production efficiency.

[0017] It is understood that the beneficial effects of the second, third and fourth aspects mentioned above can be found in the relevant descriptions in the first aspect above, and will not be repeated here. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 A flowchart of the simulation test method for firing architectural ceramics provided in this application; Figure 2 The structural diagram of the building ceramic firing simulation test system provided in this application; Figure 3 A structural diagram of the electronic device provided in this application. Detailed Implementation

[0020] In the following description, specific details such as particular system architectures and techniques are set forth for illustrative purposes and not for limitation, in order to provide a thorough understanding of the embodiments of this application. However, those skilled in the art will understand that this application may also be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of this application with unnecessary detail.

[0021] It should be understood that, when used in this application specification and the appended claims, the term "comprising" indicates the presence of the described features, integrals, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or a collection thereof.

[0022] Furthermore, in the description of this application and the appended claims, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] References to "one embodiment" or "some embodiments" in this specification mean that one or more embodiments of this application include a specific feature, structure, or characteristic described in connection with that embodiment. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized. "A plurality" means "two or more."

[0024] The specific embodiments of this application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this application, but are not intended to limit the scope of this application.

[0025] like Figure 1 As shown in the figure, this application provides a method for simulating the firing of building ceramics, which specifically includes the following steps: Step 1: Collect parameters during the firing process of architectural ceramics.

[0026] In some embodiments, the parameters in the firing process of building ceramics may include, but are not limited to, at least one of the following: temperature, humidity, firing speed, etc.

[0027] In some embodiments, a unified data interface can be invoked to obtain the parameters input by the experimenter. The experimenter can then determine the simulation target and the parameters to be simulated based on actual production needs.

[0028] In some embodiments, the above-mentioned parameters can also be obtained through sensors during the actual firing process of building ceramics.

[0029] In one example, the above parameters can also be collected by temperature sensors, humidity sensors, and firing rate monitoring equipment deployed in the actual firing environment of building ceramics, and transmitted to the electronic device.

[0030] In some embodiments, the experimenter can set some parameters, such as the firing rate, and the electronic device itself can determine the temperature and humidity during the firing process based on prior knowledge.

[0031] Step 2: Based on the parameters, simulate the operating state of the building ceramics firing system using a pre-established simulation model.

[0032] In some embodiments, a module library can be used to establish temperature models, control models, electrical models, thermodynamic models, etc. of the firing system. In order to ensure the reliability of the experimental process, the above models can be graphically modeled using software.

[0033] In some embodiments, the simulation test scenario of the firing system can be determined according to actual production needs, thereby setting the initial input parameters, initial conditions and variation laws of at least one model included in the firing system according to different simulation test scenarios.

[0034] For example, the initial input parameters include, but are not limited to, the specific values ​​of parameters such as firing temperature, firing time, cooling rate, and atmosphere control.

[0035] For example, initial conditions include setting the initial temperature and atmosphere of the firing kiln.

[0036] For example, the variation patterns include the variation patterns of parameters during the firing process, such as the temperature rise curve and the atmosphere change curve.

[0037] In some embodiments, the operating status of the building ceramics firing system can be simulated using the simulation model based on collected parameters such as temperature, humidity, and firing rate.

[0038] In one example, the temperature, humidity, firing rate, and / or state during the firing process of building ceramics can be simulated.

[0039] Step 3: Adjust the operating status of the building ceramic firing system based on the simulation results output by the simulation model.

[0040] In some embodiments, the operating state of the firing system can be adjusted based on the simulation results output by the simulation model, such as firing temperature, firing time, cooling rate, atmosphere control, and other parameters, or the temperature field distribution, atmosphere change, and product stress distribution of the system can be adjusted.

[0041] Step 4: Display the operating status of the building ceramics firing system and the simulation results.

[0042] In some embodiments, the operating status of the building ceramics firing system and the simulation results can be visualized to intuitively display the operating status of the building ceramics firing system and the simulation results, which facilitates the evaluation of the stability and safety of the simulation experimental system.

[0043] The above embodiments can effectively simulate the operation process of the building ceramics firing system, evaluate the performance and characteristics of the firing system, as well as the stability and safety of the system, and provide a scientific basis for formulating reasonable adjustment strategies and guiding production practices, thereby achieving the goals of energy saving, consumption reduction, and improved product quality and production efficiency.

[0044] In some embodiments, the method may further include: Based on the differences between the simulation results and the actual results, the model structure and / or model parameters of the simulation model are adjusted.

[0045] In some embodiments, the differences between simulation results and actual firing results can be compared to optimize the model structure and / or model parameters of the simulation model, making the simulation results closer to the actual firing results. This provides a scientific basis for formulating reasonable adjustment strategies and guiding production practices, thereby achieving the goals of energy conservation, emission reduction, improved product quality, and increased production efficiency.

[0046] In some embodiments, the performance and characteristics of the firing system, such as product quality, energy consumption, and production efficiency, can be evaluated based on simulation results, and the operating status of the building ceramics firing system can be adjusted to improve the performance and characteristics of the firing system.

[0047] In some embodiments, the stability and safety of the system, such as risks like temperature runaway and atmospheric fluctuations, can be analyzed based on the simulation results output by the simulation model.

[0048] The following is a description through specific embodiments.

[0049] Example 1 Suppose a ceramics factory wants to optimize its production line to improve the quality and output of its ceramic products and reduce energy consumption. The method described in this application is used to conduct dynamic simulation experiments on the firing of building ceramics, including the following steps: 1. Determine the simulation objectives and parameters: Objective: To optimize firing process parameters, improve product quality and yield, and reduce energy consumption.

[0050] Parameters: Key parameters such as firing temperature, firing time, cooling rate, and atmosphere control.

[0051] 2. Model building: Temperature Model: A temperature field model of the firing kiln is established using the module library, taking into account factors such as material properties, heat conduction, convection and radiation.

[0052] Control Model: Establish a control system model for the firing process, including temperature control, atmosphere control, fuel control, etc.

[0053] Electrical Model: Establish an electrical system model of the firing system, including motors, fans, heating elements, etc.

[0054] 3. Graphical modeling: Simulation software is used to graphically represent the established model, making it easier for users to understand and operate.

[0055] 4. Set up the simulation scenario: Input parameters: Set the specific values ​​for parameters such as firing temperature, firing time, cooling rate, and atmosphere control.

[0056] Initial conditions: Set the initial temperature, atmosphere, and other conditions of the firing kiln.

[0057] Variation pattern: Set the variation pattern of parameters during the firing process, such as the temperature rise curve and the atmosphere change curve.

[0058] 5. Run the simulation experiment: Load the established temperature field model of the firing system.

[0059] Run simulation experiments and monitor simulation results, including indicators such as temperature field distribution, atmosphere changes, and product quality.

[0060] 6. Analyze the simulation results: Evaluate the performance and characteristics of the firing system, such as product quality, energy consumption, and production efficiency.

[0061] Analyze the stability and safety of the system, including risks such as temperature runaway and atmospheric fluctuations.

[0062] 7. Optimization and Improvement: Based on simulation results and evaluation feedback, the firing process parameters were adjusted and the firing process was optimized.

[0063] Modify model parameters to improve the simulation model and increase simulation accuracy.

[0064] 8. Verification Experiment: The optimized firing process parameters were applied to actual production for verification experiments.

[0065] By comparing actual production results with simulation results, the accuracy and reliability of the simulation model can be verified.

[0066] Using the method described in this embodiment, ceramic factories can optimize firing process parameters, improve the quality and yield of ceramic products, and reduce energy consumption. It can predict potential risks during the firing process and take preventative and control measures. This can reduce production costs, improve economic efficiency, and achieve sustainable development.

[0067] Clearly, the simulation experiment method provided in this disclosure can provide an effective tool for optimizing the firing process of building ceramics, and can help ceramic factories improve product quality and output, reduce energy consumption, and achieve sustainable development.

[0068] Example 2 A ceramics factory's existing firing kiln suffers from unstable temperature control, leading to significant fluctuations in product quality. They hope to identify the root cause of the problem and implement improvements through dynamic simulation testing, which may include the following steps: 1. Determine the simulation objectives and parameters: Objective: To optimize the temperature control of the firing kiln and improve the stability and accuracy of temperature control.

[0069] Parameters: Temperature sensor location, control algorithm, control parameters, etc.

[0070] 2. Model building: Temperature model: Establish a temperature field model for the firing kiln, taking into account factors such as material properties, heat conduction, convection and radiation, and simulate the process of temperature sensor measuring temperature.

[0071] Control Model: Establish a control system model for the firing process, including temperature control algorithms and control parameter settings.

[0072] Electrical Model: Establish an electrical system model of the firing system, including the control of equipment such as heating elements and fans.

[0073] 3. Graphical modeling: Simulation software is used to graphically represent the established model, making it easier for users to understand and operate.

[0074] 4. Set up the simulation scenario: Input parameters: Set the specific values ​​for parameters such as firing temperature, firing time, cooling rate, and atmosphere control.

[0075] Initial conditions: Set the initial temperature, atmosphere, and other conditions of the firing kiln.

[0076] Variation Pattern: Set the variation pattern of parameters during the firing process, such as the temperature rise curve and the atmosphere change curve.

[0077] 5. Run the simulation experiment: Load the established temperature field model of the firing system.

[0078] Run simulation experiments, monitor simulation results, including indicators such as temperature field distribution, atmosphere changes, and product quality, and focus on analyzing the stability and accuracy of temperature control.

[0079] 6. Analyze the simulation results: Analyze the stability and accuracy of temperature control, and identify the causes of temperature fluctuations, such as unreasonable temperature sensor placement, imperfect control algorithm, or improper control parameter settings.

[0080] Analyze the impact of temperature fluctuations on product quality, such as product dimensional deviations and glaze defects.

[0081] 7. Optimization and Improvement: Based on simulation results and evaluation feedback, the position of the temperature sensor was adjusted, the control algorithm and control parameters were optimized, and the structure and equipment of the firing kiln were improved.

[0082] Modify model parameters to improve the simulation model and increase simulation accuracy.

[0083] 8. Verification Experiment: The optimized firing process parameters and control strategies were applied to actual production for verification experiments.

[0084] By comparing actual production results with simulation results, the accuracy and reliability of the simulation model are verified, and the improvement effect is evaluated.

[0085] Using the simulation method provided in this application, ceramic factories can identify the causes of unstable temperature control in firing kilns and make improvements to enhance the stability and accuracy of temperature control. This can reduce product quality fluctuations and improve product quality stability. Furthermore, it can reduce production costs, increase economic efficiency, and achieve sustainable development.

[0086] Corresponding to the building ceramics firing simulation test method described in the above embodiments, this application also provides a building ceramics firing simulation test system, such as... Figure 2 As shown, the building ceramic firing simulation test system includes: The parameter acquisition module is used to collect parameters during the firing process of building ceramics; The simulation module is used to simulate the operating state of the building ceramics firing system based on the parameters and through a pre-established simulation model. The status adjustment module is used to adjust the operating status of the building ceramic firing system according to the simulation results output by the simulation model. The status display module is used to display the operating status of the building ceramic firing system and the simulation results.

[0087] It should be noted that the information interaction and execution process between the above modules / units are based on the same concept as the method embodiments of this application. For details on their specific functions and technical effects, please refer to the method embodiments section, and they will not be repeated here.

[0088] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the above-described division of functional units and modules is merely an example. In practical applications, the above functions can be assigned to different functional units and modules as needed, that is, the internal structure of the system can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiments can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit. Furthermore, the specific names of the functional units and modules are only for easy differentiation and are not intended to limit the scope of protection of this application. The specific working process of the units and modules in the above system can be referred to the corresponding process in the foregoing method embodiments, and will not be repeated here.

[0089] This application also provides an electronic device, such as... Figure 3 As shown, it includes a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the computer program, it implements the steps of the building ceramic firing simulation test method provided in the first aspect.

[0090] In applications, electronic devices may include, but are not limited to, processors and memory. Figure 3 This is merely an example of an electronic device and does not constitute a limitation on the device. It may include more or fewer components than illustrated, or combinations of certain components, or different components, such as input / output devices, network access devices, etc. Input / output devices may include cameras, audio capture / playback devices, displays, etc. Network access devices may include network modules for wireless network communication with external devices.

[0091] In applications, the processor can be a Central Processing Unit (CPU), but it can also be other general-purpose processors, digital signal processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor can be a microprocessor or any conventional processor.

[0092] In applications, memory can be an internal storage unit of an electronic device in some embodiments, such as a hard drive or RAM. In other embodiments, memory can be an external storage device of the electronic device, such as a plug-in hard drive, Smart Media Card (SMC), Secure Digital (SD) card, or Flash Card. Memory can also include both internal and external storage units of the electronic device. Memory is used to store operating systems, applications, bootloaders, data, and other programs, such as program code for computer programs. Memory can also be used to temporarily store data that has been output or will be output.

[0093] This application also provides a computer-readable storage medium storing a computer program, which, when executed by a processor, can implement the steps in the above-described method embodiments.

[0094] This application implements all or part of the processes in the methods of the above embodiments, which can be accomplished by a computer program instructing related hardware. The computer program can be stored in a computer-readable storage medium, and when executed by a processor, it can implement the steps of the various method embodiments described above. The computer program includes computer program code, which can be in the form of source code, object code, executable file, or some intermediate form. The computer-readable medium can at least include: any entity or device capable of carrying the computer program code to an electronic device, a recording medium, a computer memory, a read-only memory (ROM), a random access memory (RAM), an electrical carrier signal, a telecommunication signal, and a software distribution medium, such as a USB flash drive, a portable hard drive, a magnetic disk, or an optical disk.

[0095] Those skilled in the art will recognize that the device and algorithm steps of the various examples described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this application.

[0096] In the embodiments provided in this application, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are merely illustrative. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interface, or the device may be indirectly coupled or communicated, and may be electrical, mechanical, or other forms.

[0097] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.

Claims

1. A method for simulating the firing of architectural ceramics, characterized in that, include: Collect parameters during the firing process of architectural ceramics; Based on the parameters, the operating status of the building ceramics firing system is simulated using a pre-established simulation model; Based on the simulation results output by the simulation model, adjust the operating status of the building ceramic firing system; The display shows the operating status of the building ceramics firing system and the simulation results.

2. The method for simulating the firing of architectural ceramics as described in claim 1, characterized in that, The parameters include at least one of temperature, humidity, and firing rate.

3. The method for simulating the firing of architectural ceramics as described in claim 1, characterized in that, The operating status of the simulated building ceramic firing system includes: Simulate the temperature, humidity, firing speed, and / or the state of the building ceramics during the firing process.

4. The method for simulating the firing of architectural ceramics as described in claim 1, characterized in that, Also includes: A simulation model is obtained by graphically modeling at least one of the temperature model, control model, electrical model, and thermal model of the building ceramic firing system.

5. The method for simulating the firing of architectural ceramics as described in claim 1, characterized in that, Also includes: The simulation experiment scenario of the building ceramics firing system is determined according to actual production needs, and the initial input parameters, initial conditions and variation laws of the simulation model are set.

6. The method for simulating the firing of architectural ceramics as described in claim 5, characterized in that, The initial input parameters include at least one of firing temperature, firing time, and cooling rate; The initial conditions include at least one of the initial temperature and atmosphere of the firing kiln; the variation law includes the variation law of parameters during the firing process.

7. The method for simulating the firing of architectural ceramics as described in claim 1, characterized in that, Also includes: Based on the differences between the simulation results and the actual results, the model structure and / or model parameters of the simulation model are adjusted.

8. A simulation test system for firing architectural ceramics, characterized in that, include: The parameter acquisition module is used to collect parameters during the firing process of building ceramics; The simulation module is used to simulate the operating state of the building ceramics firing system based on the parameters and through a pre-established simulation model. The status adjustment module is used to adjust the operating status of the building ceramic firing system according to the simulation results output by the simulation model. The status display module is used to display the operating status of the building ceramic firing system and the simulation results.

9. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the building ceramic firing simulation test method as described in any one of claims 1 to 7.

10. A computer-readable storage medium storing a computer program, characterized in that, When the computer program is executed by the processor, it implements the simulation test method for firing architectural ceramics as described in any one of claims 1 to 7.

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