A stable overhead insulated conductor with windage yaw resistance
Patent Information
- Application Number
- CN202611108350.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-24
- Publication Date
- 2026-10-30
AI Technical Summary
[0004]本发明提供一种抗风偏结构的稳定型架空绝缘导线,可以有效解决上述背景技术中提出的架空线在长时间抖动过程中,架空线内部的导电组件会随电缆的摆动同步发生相对位移,进而导致电缆内部的各组件在持续摆动过程中发生磨损老化,使得电缆整体的导电性能下降,并降低了电缆的使用寿命的问题
1.设置了内部柔性缓冲防护机构,通过内部柔性缓冲防护机构内部各组件之间的相互配合,优化了架空线整体的防护过程,通过架空线内部的多层柔性结构,使架空线在微风环境中进行振动时,通过弹性缓冲囊的伸缩变形和配重摆动条交替摆动对架空线上的动能进行消耗,通过弹性缓冲囊的往复伸缩形变与配重摆动条的交替摆动形成协同耗能效应,持续耗散架空线的振动动能,同时扇形柔性套管与海绵填充块通过自身柔性形变,为内部输电导体提供额外的偏移缓冲与位移约束,有效避免振动过程中架空线内部构件发生相互摩擦损耗,显著延长架空线整体使用寿命;
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Figure CN123017617A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of overhead insulated conductor technology, specifically to a stable overhead insulated conductor with a wind-resistant deflection structure. Background Technology
[0002] Overhead insulated conductors, simply put, are power conductors erected on utility poles and towers, with an insulation layer covering the conductor. Unlike traditional bare steel-core aluminum stranded wires, which rely on air insulation and require a large safety distance between phases and to ground, overhead insulated conductors have an insulating plastic layer extruded over their metal conductive core, providing built-in insulation protection. This reduces the spacing between installations and makes them less prone to phase-to-phase short circuits. They are mainly used in urban and rural 1kV, 10kV, and 35kV distribution networks. For this purpose, a Chinese patent discloses a wind-resistant low-altitude overhead insulated conductor, application number CN202411832620.1. This patent prevents the surface of the conductor from cracking or breaking after prolonged use, and also improves the stability and wind resistance of the conductor when used overhead, preventing damage caused by significant swaying when blown by the wind.
[0003] However, during prolonged vibration, the conductive components inside the overhead line will undergo relative displacement synchronously with the cable's swing. This leads to wear and aging of the components inside the cable during continuous vibration, resulting in a decrease in the overall conductivity of the cable and a reduction in its service life. Summary of the Invention
[0004] This invention provides a stable overhead insulated conductor with a wind-resistant structure, which can effectively solve the problem mentioned in the background art that during long-term shaking of overhead lines, the conductive components inside the overhead line will undergo relative displacement synchronously with the cable's swing, leading to wear and aging of the components inside the cable during continuous swinging, resulting in a decrease in the overall conductivity of the cable and a reduction in the cable's service life.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a stable overhead insulated conductor with a wind deflection-resistant structure, comprising an internal transmission conductor and a flexible bundle layer, wherein an internal flexible buffer protection mechanism is provided outside the flexible bundle layer, which is used to provide flexible isolation protection for the inside of the cable to provide buffering for the inside of the cable during the swaying process. The internal flexible buffer protection mechanism includes a central limiting guide cable and a rubber isolation layer; A central limiting guide cable is installed on the inner side of the flexible binding layer, a limiting support strip is sleeved on the outside of the central limiting guide cable, and a clamping limiting cable is snapped on the outside of the flexible binding layer; The flexible binding layer is filled with a flexible limiting fan-shaped box on the outside, and the end of the flexible limiting fan-shaped box is connected to a fan-shaped flexible sleeve and a sponge filling block. The flexible limiting sector box is filled with an elastic buffer bladder and a counterweight swing bar. The rubber isolation layer is provided with a snap-fit dynamic traction protection mechanism. The snap-fit dynamic traction protection mechanism is used to isolate and protect the outside of the cable, so as to transfer and consume the kinetic energy during the swaying of the overhead line through kinetic energy conversion. The snap-fit dynamic traction protection mechanism includes a protective connecting housing; A protective connecting shell is installed on the outside of the rubber isolation layer by locking bolts, and sealing isolation strips are glued to the inner sides of both ends of the protective connecting shell. A buffer mounting box is installed at one end of the protective connecting shell. A buffer telescopic soft bladder is glued inside the buffer mounting box, and a buffer limiting block is glued to the bottom of the buffer telescopic soft bladder.
[0006] Preferably, an arc-shaped connecting bracket is snapped onto the outer side of the flexible limiting fan-shaped box along the circumferential direction. Both ends of the arc-shaped connecting bracket are embedded with insertable clamping cables. A flexible sliding groove cotton sheet is adhered to the outer side of the arc-shaped connecting bracket. A flexible silicone sheet is snapped onto the outer side of the flexible sliding groove cotton sheet. Silicone support wing pieces are uniformly adhered to the inner side of the flexible silicone sheet. The flexible silicone sheet has a spirally wound bundled braided layer on its outer side, and the bundled braided layer is tightly covered with a rubber isolation layer on its outer side. The three internal power transmission conductors and their external covering components are arranged circumferentially on the outside of the central limiting guide cable, and the outside of the clamping limiting cable is closely fitted with the side of the flexible binding layer.
[0007] Preferably, the ends of the flexible limiting fan-shaped boxes are connected by a fan-shaped flexible sleeve, and the inner arc surfaces of the flexible limiting fan-shaped boxes and the fan-shaped flexible sleeve are tightly fitted to the outer side of the flexible binding layer.
[0008] Preferably, the elastic buffer bladder is filled with damping oil, and the outer arc surface of the elastic buffer bladder and the edge arc surface of the counterweight swing bar are in close sliding contact with the inner wall of the flexible limiting fan-shaped box.
[0009] Preferably, the end faces of the arc-shaped connecting card are tightly fitted together, and the end of the arc-shaped connecting card is engaged in the gap on the side of the flexible limiting fan-shaped box. The silicone support wing is evenly embedded inside the flexible sliding groove cotton sheet, and a gap is left between the outer side of the silicone support wing and the side of the flexible sliding groove cotton sheet. The inner side of the bundled braided layer is tightly bonded to the outer side of the flexible silicone sheet, and the inner layer of the rubber isolation layer is embedded in the gap of the outer side of the bundled braided layer.
[0010] Preferably, the inner power transmission conductor is tightly wrapped with an inner rubber insulation layer, the inner rubber insulation layer is tightly wrapped with a middle silicone protective layer, the middle silicone protective layer is spirally wound with an outer insulation barrier layer, and a flexible binding layer is wrapped around the outside of multiple outer insulation barrier layers. The outer arc surface of the limiting support strip is in close contact with the outer surface of the corresponding external insulating barrier layer.
[0011] Preferably, a support mounting box is embedded in the middle of the other end of the protective connecting shell, and a compression limiting spring is fixedly connected to one end of the support mounting box. A support arc-shaped locking block is fixedly connected to the bottom of the compression limiting spring at the bottom position of the support mounting box. Both sides of the protective connecting shell are bonded with limiting flexible rubber blocks. Axial insert sleeves are inserted at the corners of the protective connecting shell. Circular sliding guide plates are slidably installed at both ends inside the axial insert sleeves. Buffer telescopic springs are fixedly connected to the sides of the circular sliding guide plates. A sliding buffer block is slidably engaged in the middle of the inner side of the axial insert sleeve.
[0012] Preferably, the inner side of the sealing isolation strip is tightly fitted to the outer side of the rubber isolation layer, and a gap is left between the inner wall of the protective connecting housing and the outer side of the rubber isolation layer.
[0013] Preferably, the end arc surfaces of the buffer limiting block and the supporting arc block are tightly fitted with the rubber isolation layer, and the buffer limiting block and the supporting arc block on the outside of the two protective connecting shells are staggered with each other.
[0014] Preferably, the side of the limiting flexible rubber block is tightly fitted with the outer side of the rubber isolation layer, and the outer side of the sliding buffer block is tightly fitted with the inner wall of the axially inserted sleeve.
[0015] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use. 1. An internal flexible buffer protection mechanism is set up. Through the cooperation between the various components of the internal flexible buffer protection mechanism, the overall protection process of the overhead line is optimized. Through the multi-layer flexible structure inside the overhead line, when the overhead line vibrates in a light wind environment, the kinetic energy of the overhead line is consumed by the expansion and contraction deformation of the elastic buffer bag and the alternating swing of the counterweight swing bar. The reciprocating expansion and contraction deformation of the elastic buffer bag and the alternating swing of the counterweight swing bar form a synergistic energy dissipation effect, continuously dissipating the vibration kinetic energy of the overhead line. At the same time, the fan-shaped flexible sleeve and the sponge filling block provide additional offset buffer and displacement constraint for the internal transmission conductor through their own flexible deformation, effectively avoiding mutual friction and loss of the internal components of the overhead line during vibration, and significantly extending the overall service life of the overhead line. Meanwhile, through the flexible deformation structure outside the arc-shaped connecting bracket, the kinetic energy inside the internal transmission conductor is transferred through relative deflection displacement between the arc-shaped connecting bracket and the flexible silicone sheet during the vibration of the overhead line. The flexible silicone sheet and its outer silicone support wing can sway before the internal structure of the overhead line under the action of airflow. The swaying of the flexible silicone sheet and silicone support wing consumes the kinetic energy of the overhead line, further reducing the relative displacement amplitude of the internal transmission conductor and internal related components, effectively improving the adaptability of the overhead line to complex environments, and thus effectively reducing the relative displacement amplitude of the internal transmission conductor and its connected components, effectively improving the overall environmental adaptability of the overhead line.
[0016] 2. A snap-fit dynamic traction protection mechanism is installed. Through the cooperation between the various components inside the snap-fit dynamic traction protection mechanism, the overall protection performance of the overhead line is optimized. Through the flexible support element inside the protective connection shell, a pre-tight constraint can be applied to the outside of the overhead line. By reciprocating the compression limit spring, when the overhead line swings, the axial vibration kinetic energy of the overhead line is transferred and dissipated. In conjunction with the buffer telescopic soft bladder and the limit flexible rubber block, a flexible limit is formed on the outside of the overhead line, improving the telescopic buffer performance of the overhead line and avoiding the traction force generated by the swing from being concentrated on the connection between the overhead line and the terminal frame, which would cause the joint to loosen. This greatly improves the assembly stability and operational reliability of the overhead line, and further enhances the stability and reliability of the overhead line installation. Meanwhile, through the cooperation between the components inside the axially inserted sleeve, the reciprocating sliding of the sliding buffer block, and the alternating extension and contraction of the buffer extension spring, the axial kinetic energy generated by the swing of the overhead line is further consumed, thereby enhancing the overall stability of the overhead line. At the same time, according to the usage environment of the overhead line, an appropriate number of protective connection shells are selected for installation, thereby improving the environmental adaptability of the overhead line.
[0017] In summary, through the cooperation between the internal flexible buffer protection mechanism and the snap-fit dynamic traction protection mechanism, and by adding additional movable components inside and outside the overhead line, the kinetic energy of the overhead line vibration is transferred and consumed by the deflection and movement of the internal components of the overhead line, thus preventing the internal transmission conductors of the cable from losing power due to self-friction. Furthermore, the kinetic energy during the swinging process of the overhead line is transferred and consumed by the expansion and contraction deformation of the movable components inside the protective connection shell, thus preventing the connection points from loosening during the swaying of the overhead line. This effectively improves the environmental adaptability of the overhead line and extends its service life. Attached Figure Description
[0018] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0019] In the attached diagram: Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure of the end of the protective connecting shell of the present invention; Figure 3 This is a schematic diagram of the structure for installing the bundled braided layer of the present invention; Figure 4 This is a schematic diagram of the structure of the end of the internal power transmission conductor of the present invention; Figure 5 This is a schematic diagram of the internal flexible buffer protection mechanism of the present invention; Figure 6 This is a schematic diagram of the installation structure of the limiting support strip of the present invention; Figure 7 This is a schematic diagram of the structure for installing the counterweight swing bar of the present invention; Figure 8 This is a schematic diagram of the snap-fit dynamic traction protection mechanism of the present invention; Figure 9 This is a schematic diagram of the installation structure of the compression limiting spring of the present invention; Figure 10 This is a schematic diagram of the structure for installing the limiting flexible rubber block of the present invention; The markings in the diagram are: 1. Internal power transmission conductor; 2. Internal rubber insulation layer; 3. Middle silicone protective layer; 4. External insulation barrier layer; 5. Flexible binding layer. 6. Internal flexible buffer protection mechanism; 601. Central limiting guide cable; 602. Polygonal limiting rubber strip; 603. Clamping limiting cable; 604. Flexible limiting fan-shaped box; 605. Fan-shaped flexible sleeve; 606. Sponge filling block; 607. Elastic buffer bladder; 608. Counterweight swing bar; 609. Arc-shaped connecting card seat; 610. Interlocking clamping cable; 611. Flexible sliding groove cotton sheet; 612. Flexible silicone sheet; 613. Silicone support wing; 614. Bundling braided layer; 615. Rubber isolation layer; 7. Snap-fit dynamic traction protection mechanism; 701. Protective connecting shell; 702. Locking bolt; 703. Sealing isolation strip; 704. Buffer mounting box; 705. Buffer telescopic soft bladder; 706. Buffer limit block; 707. Support mounting box; 708. Compression limit spring; 709. Support arc-shaped block; 710. Limiting flexible rubber block; 711. Axial insertion sleeve; 712. Circular sliding guide plate; 713. Buffer telescopic spring; 714. Sliding buffer round block. Detailed Implementation
[0020] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0021] Example: Figures 1-10 As shown, the present invention provides a technical solution, a stable overhead insulated conductor with a wind deflection structure, including an inner transmission conductor 1, an inner rubber insulation layer 2 tightly wrapped around the inner transmission conductor 1, a middle silicone protective layer 3 tightly wrapped around the inner rubber insulation layer 2, an outer insulation barrier layer 4 spirally wound around the middle silicone protective layer 3, and a flexible bundle layer 5 jointly wrapped around the outer sides of multiple outer insulation barrier layers 4. The flexible bundling layer 5 is provided with an internal flexible buffer protection mechanism 6. The internal flexible buffer protection mechanism 6 is used to provide flexible isolation protection for the inside of the cable, so as to provide buffer for the inside of the cable during the swaying process. The internal flexible buffer protection mechanism 6 includes a central limiting guide cable 601, a limiting support bar 602, a clamping limiting cable 603, a flexible limiting sector box 604, a sector flexible sleeve 605, a sponge filling block 606, an elastic buffer bladder 607, a counterweight swing bar 608, an arc-shaped connecting card seat 609, an interlocking clamping cable 610, a flexible sliding cotton sheet 611, a flexible silicone sheet 612, a silicone support wing 613, a bundled braided layer 614, and a rubber isolation layer 615; A central limiting guide cable 601 is inserted and installed in the middle of the inner side of the flexible bundle layer 5. A limiting support bar 602 is uniformly sleeved on the outside of the central limiting guide cable 601 along the axial direction. A clamping limiting cable 603 is snapped on the outer side of the flexible bundle layer 5. Three internal power transmission conductors 1 and their external covering components are arranged in a circumferential direction on the outside of the central limiting guide cable 601. The outer arc surface of the limiting support bar 602 is tightly fitted with the outer side of the corresponding external insulating barrier layer 4. The outer side of the clamping limiting cable 603 is tightly fitted with the side of the flexible bundle layer 5. The flexible binding layer 5 is filled with a flexible limiting sector box 604 along the circumferential direction on the outer side. A sector flexible sleeve 605 is fixedly connected to the end of the flexible limiting sector box 604. A sponge filling block 606 is filled inside the sector flexible sleeve 605. The ends of the flexible limiting sector box 604 are connected to each other through the sector flexible sleeve 605. The inner arc surface of the flexible limiting sector box 604 and the sector flexible sleeve 605 is tightly fitted to the outer side of the flexible binding layer 5. The flexible limiting sector box 604 is filled with an elastic buffer 607. A counterweight swing bar 608 is embedded in the middle of the outer side of the elastic buffer 607. The elastic buffer 607 is filled with damping oil. The outer arc surface of the elastic buffer 607 and the edge arc surface of the counterweight swing bar 608 are tightly slidably attached to the inner wall of the flexible limiting sector box 604. An arc-shaped connecting bracket 609 is snapped onto the outer side of the flexible limiting fan-shaped box 604 along the circumferential direction. Both ends of the arc-shaped connecting bracket 609 are embedded with insertable clamping cables 610. A flexible sliding groove cotton sheet 611 is bonded to the outer side of the arc-shaped connecting bracket 609. A flexible silicone sheet 612 is snapped onto the outer side of the flexible sliding groove cotton sheet 611. Silicone support wing pieces 613 are evenly bonded to the inner side of the flexible silicone sheet 612. The end faces of the arc-shaped connecting bracket 609 are tightly fitted together, and the end of the arc-shaped connecting bracket 609 is snapped into the gap on the side of the flexible limiting fan-shaped box 604. The silicone support wing pieces 613 are evenly embedded inside the flexible sliding groove cotton sheet 611. A gap is left between the outer side of the silicone support wing piece 613 and the side of the flexible sliding groove cotton sheet 611. A flexible silicone sheet 612 has a spirally wound braided layer 614 on its outer side. A rubber insulating layer 615 tightly covers the outer side of the braided layer 614. The inner side of the braided layer 614 is tightly fitted to the outer side of the flexible silicone sheet 612. The inner layer of the rubber insulating layer 615 is embedded in the gaps between the outer sides of the braided layer 614. Through the cooperation of the various components within the internal flexible buffer protection mechanism 6, the overall protection process of the overhead line is optimized. Through the multi-layered flexible structure inside the overhead line, when the overhead line vibrates in a light wind environment, it is elastically buffered. The expansion and contraction deformation of the bladder 607 and the alternating swing of the counterweight swing bar 608 consume the kinetic energy of the overhead line. The reciprocating expansion and contraction deformation of the elastic buffer bladder 607 and the alternating swing of the counterweight swing bar 608 form a synergistic energy dissipation effect, continuously dissipating the vibration kinetic energy of the overhead line. At the same time, the fan-shaped flexible sleeve 605 and the sponge filling block 606 provide additional offset buffer and displacement constraint for the internal transmission conductor 1 through their own flexible deformation, effectively avoiding mutual friction and loss of internal components of the overhead line during vibration, and significantly extending the overall service life of the overhead line. Meanwhile, through the flexible deformation structure outside the arc-shaped connecting bracket 609, the kinetic energy inside the internal transmission conductor 1 is transferred through relative deflection displacement between the arc-shaped connecting bracket 609 and the flexible silicone sheet 612 during the vibration of the overhead line. The flexible silicone sheet 612 and its outer silicone support wing 613 can sway before the internal structure of the overhead line under the action of airflow. The swaying of the flexible silicone sheet 612 and the silicone support wing 613 consumes the kinetic energy of the overhead line, further reducing the relative offset amplitude of the internal transmission conductor 1 and its internal related components, effectively improving the adaptability of the overhead line to complex environments, and thus effectively reducing the relative offset amplitude of the internal transmission conductor 1 and its connected components, effectively improving the overall environmental adaptability of the overhead line. The rubber isolation layer 615 is provided with a snap-fit dynamic traction protection mechanism 7. The snap-fit dynamic traction protection mechanism 7 is used to isolate and protect the outside of the cable, so as to transfer and consume the kinetic energy during the swaying process of the overhead line through kinetic energy conversion. The snap-fit dynamic traction protection mechanism 7 includes a protective connecting housing 701, a locking bolt 702, a sealing isolation strip 703, a buffer mounting box 704, a buffer telescopic soft bladder 705, a buffer limiting block 706, a support mounting box 707, a compression limiting spring 708, a support arc-shaped block 709, a limiting flexible rubber block 710, an axial insertion sleeve 711, a circular sliding guide plate 712, a buffer telescopic spring 713, and a sliding buffer round block 714; The rubber isolation layer 615 is symmetrically snapped with protective connecting shells 701. Locking bolts 702 are threaded through and installed at the four corners of the two protective connecting shells 701. Sealing isolation strips 703 are glued to the inner side of both ends of the protective connecting shells 701. The inner side of the sealing isolation strips 703 is tightly fitted with the outer side of the rubber isolation layer 615. A gap is left between the inner wall of the protective connecting shells 701 and the outer side of the rubber isolation layer 615. A buffer mounting box 704 is embedded in the middle of one end of the protective connecting shell 701. A buffer telescopic soft bladder 705 is glued to one end inside the buffer mounting box 704. A buffer limiting block 706 is glued to the bottom of the buffer telescopic soft bladder 705. A support mounting box 707 is embedded in the middle of the other end of the protective connecting shell 701. A compression limiting spring 708 is fixedly connected to one end of the support mounting box 707. A support arc-shaped locking block 709 is fixedly connected to the bottom of the compression limiting spring 708 at the bottom position of the support mounting box 707. The end arc surfaces of the buffer limiting block 706 and the support arc-shaped locking block 709 are tightly fitted with the rubber isolation layer 615, and the buffer limiting block 706 and the support arc-shaped locking block 709 on the outside of the two protective connecting shells 701 are staggered and arranged with each other. Both sides of the protective connecting housing 701 are bonded with limiting flexible rubber blocks 710. Axially inserted sleeves 711 are installed at the corners of the protective connecting shell 701. Circular sliding guide plates 712 are slidably installed at both ends inside the axially inserted sleeves 711. Buffer telescopic springs 713 are fixedly connected to the sides of the circular sliding guide plates 712. A sliding buffer block 714 is slidably engaged with the middle of the inner side of the axially inserted sleeve 711. The side of the limiting flexible rubber block 710 is tightly fitted with the outer side of the rubber isolation layer 615, and the outer side of the sliding buffer block 714 is tightly fitted with the inner wall of the axially inserted sleeve 711. Through the mutual cooperation of the various components inside the snap-fit dynamic traction protection mechanism 7, the overhead [protection mechanism] is optimized. The overall protection performance of the line is improved by the flexible support element inside the protective connection shell 701, which can apply pre-tight constraint to the outside of the overhead line. When the overhead line swings, the compression limit spring 708 reciprocates to transfer and dissipate the axial vibration kinetic energy of the overhead line. In conjunction with the buffer telescopic soft bag 705 and the limit flexible rubber block 710, a flexible limit is formed on the outside of the overhead line, which improves the telescopic buffer performance of the overhead line and avoids the traction force generated by the swing from being concentrated on the connection between the overhead line and the terminal frame, causing the joint to loosen. This greatly improves the assembly stability and operational reliability of the overhead line and further enhances the stability and reliability of the overhead line installation. Meanwhile, through the cooperation between the components inside the axially inserted sleeve 711, the reciprocating sliding of the sliding buffer block 714, and the alternating extension and retraction of the buffer extension spring 713, the axial kinetic energy generated by the swing of the overhead line is further consumed, thereby enhancing the overall stability of the overhead line. At the same time, according to the usage environment of the overhead line, an appropriate number of protective connection shells 701 are selected for installation, thereby improving the environmental adaptability of the overhead line.
[0022] The working principle and usage process of this invention: In practical applications, when it is necessary to produce overhead lines, the inner rubber insulation layer 2 and the middle silicone protective layer 3 are extruded and wrapped around the outside of the inner power transmission conductor 1 by an extrusion device. Then, the outer insulation barrier layer 4 is tightly wrapped around the outside of the middle silicone protective layer 3 by a winding device. Next, multiple inner power transmission conductors 1 and their external components are arranged around the outside of the limiting support bar 602 by a splicing device. Then, the flexible binding layer 5 is wrapped around the outside of the outer insulation barrier layer 4 by a winding device, so as to constrain the internal components of the overhead line through the flexible binding layer 5. When it is necessary to splice the external components of the flexible bundling layer 5, the clamping and limiting cable 603 is snapped onto the outside of the flexible bundling layer 5 by the assembly equipment. Then, the flexible limiting fan-shaped box 604 and the fan-shaped flexible sleeve 605 and their components are assembled onto the outside of the clamping and limiting cable 603 by the splicing equipment. Next, the arc-shaped connecting card seat 609 and the flexible silicone sheet 612 are snapped onto the outside of the flexible limiting fan-shaped box 604 by the splicing equipment. Then, the bundling braided layer 614 is wound onto the outside of the flexible silicone sheet 612 by the bundling equipment. Finally, the rubber isolation layer 615 is wrapped onto the outside of the bundling braided layer 614 by the extrusion equipment to complete the production of the overall structure of the overhead line. During the use of overhead lines, the internal transmission conductor 1 needs to be connected to a suitable location to transmit electrical energy. When the cable is subjected to high-altitude airflow and swaying during use, it will generate high-frequency, small-amplitude vibrations in a light wind environment. Simultaneously, the cable vibrates, causing the elastic buffer 607 and counterweight swing bar 608 inside the flexible limiting sector box 604 to vibrate synchronously. At the same time, the counterweight swing bar 608 and the elastic buffer 607 also compress each other during vibration, utilizing the elastic buffer 607... The viscous resistance of the internal damping oil causes the swaying frequency of the overhead line, the swaying frequency of the counterweight swing bar 608, and the elastic deformation frequency of the elastic buffer bladder 607 to be different during continuous swaying. The inertia of the overhead line is converted into the kinetic energy of the counterweight swing bar 608 and the internal energy of the self-friction of the damping oil inside the elastic buffer bladder 607 through inertial force, thereby consuming the vibration kinetic energy of the overhead line. In turn, the inertia inside the elastic buffer bladder 607 and the counterweight swing bar 608 provides auxiliary shock absorption for the overhead line, thereby reducing the overall swaying amplitude of the overhead line. When the airflow velocity outside the overhead line accelerates, the flexible groove cotton sheet 611 and flexible silicone sheet 612 are snapped onto the outside of the flexible limiting fan-shaped box 604 by the arc-shaped connecting bracket 609. When the cable shakes, the density of the internal transmission conductor 1 is nine times that of the external protective structure of the arc-shaped connecting bracket 609. The internal transmission conductor 1 is made of hard metal material, while the external protective structure of the arc-shaped connecting bracket 609 is made of polymer elastic material. This results in different kinetic energy and deformation of the internal transmission conductor 1 and the arc-shaped connecting bracket 609 during cable vibration. Therefore, when the overhead line shakes, the internal and external structures of the cable will have relative displacement, which will cause relative torsion between the flexible groove cotton sheet 611 and the flexible silicone sheet 612. This will form wrinkles on the outside of the bundled braid layer 614 and the rubber isolation layer 615. The deformation of the external components of the arc-shaped connecting bracket 609 will transfer and consume the kinetic energy inside the cable, preventing frictional loss of the internal transmission conductor 1 inside the cable, thereby effectively improving the service life of the overhead line. When it is necessary to buffer and protect the overall tension of the overhead line, the protective connecting shell 701 is installed on the outside of the rubber isolation layer 615 by locking bolt 702, and the end of the protective connecting shell 701 is sealed by sealing isolation strip 703, and then the internal components of the protective connecting shell 701 are installed on the outside of the rubber isolation layer 615. Next, the compression limiting spring 708 and the supporting arc-shaped clip 709 are installed into the protective connection housing 701 through the support mounting box 707. The compression limiting spring 708 applies additional compression force to both ends of the corresponding rubber isolation layer 615, so that the overhead line is in a bent state inside the protective connection housing 701. When the overhead line swings back and forth under the action of strong wind, the tension on the overhead line will change periodically, and the traction force generated by the overhead line will periodically act on the connection position between the overhead line and the terminal frame, causing the overhead line to easily loosen and detach during continuous swing. When the tension on the overhead line increases, the overhead line inside the protective connection housing 701 will be gradually straightened under the action of tension. During the deformation of the overhead line, it will squeeze the compression limiting spring 708 in the opposite direction. In this way, the kinetic energy of the overhead line is consumed by the alternating compression of the compression limiting spring 708, so as to prevent the connection between the overhead line and the terminal frame from loosening. Meanwhile, the buffer telescopic soft bladder 705 and the buffer limiting block 706 are installed on the side of the support mounting box 707 through the buffer mounting box 704, so that the buffer limiting block 706 fills the gap on the side of the rubber isolation layer 615, providing buffer for the deformation process of the overhead line, and the side of the overhead line is clamped by multiple limiting flexible rubber blocks 710 to prevent the overhead line from deflecting during the expansion and contraction process. During the oscillation of the overhead line, the protective connection housing 701 will tilt and oscillate synchronously. The potential energy change during the tilting process of the protective connection housing 701 will cause the sliding buffer block 714 to slide back and forth along the axial insertion sleeve 711. During the sliding of the sliding buffer block 714 to both ends of the axial insertion sleeve 711, the kinetic energy will be transferred to the buffer telescopic spring 713 through the circular sliding guide plate 712. The extension and contraction of the buffer telescopic spring 713 will alternately store and release the kinetic energy during the sliding process of the sliding buffer block 714. At the same time, since the extension and contraction of the telescopic spring 713 and the sliding of the sliding buffer block 714 are lagging behind the vibration process of the overhead line, when the tilting direction of the protective connection housing 701 is opposite to the sliding direction of the sliding buffer block 714, the potential energy converted from the vibration deflection in two different directions of the overhead line will cancel each other out and consume each other, further realizing the self-consumption of kinetic energy on the overhead line and improving the overall stability of the cable.
[0023] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A stable overhead insulated conductor with a wind-resistant structure, comprising an internal transmission conductor (1) and a flexible bundle layer (5), characterized in that: The flexible bundle layer (5) is provided with an internal flexible buffer protection mechanism (6) on the outside. The internal flexible buffer protection mechanism (6) is used to provide flexible isolation protection for the inside of the cable, so as to provide buffer for the inside of the cable during the swaying process. The internal flexible buffer protection mechanism (6) includes a central limiting guide cable (601) and a rubber isolation layer (615). A central limiting guide cable (601) is installed on the inner side of the flexible binding layer (5), a limiting support strip (602) is sleeved on the outside of the central limiting guide cable (601), and a clamping limiting cable (603) is snapped on the outside of the flexible binding layer (5). The flexible binding layer (5) is filled with a flexible limiting fan-shaped box (604) on the outside, and the end of the flexible limiting fan-shaped box (604) is connected to a fan-shaped flexible sleeve (605) and a sponge filling block (606). The flexible limiting sector box (604) is filled with an elastic buffer bladder (607) and a counterweight swing bar (608). The rubber isolation layer (615) is provided with a snap-fit dynamic traction protection mechanism (7) on the outside. The snap-fit dynamic traction protection mechanism (7) is used to isolate and protect the outside of the cable, so as to transfer and consume the kinetic energy during the swaying process of the overhead line through kinetic energy conversion. The snap-fit dynamic traction protection mechanism (7) includes a protective connecting housing (701). The rubber isolation layer (615) is fitted with a protective connecting shell (701) by locking bolts (702), and sealing isolation strips (703) are glued to the inner sides of both ends of the protective connecting shell (701). A buffer mounting box (704) is installed at one end of the protective connecting shell (701). A buffer telescopic soft bladder (705) is bonded inside the buffer mounting box (704). A buffer limiting block (706) is bonded to the bottom of the buffer telescopic soft bladder (705).
2. The stable overhead insulated conductor with wind-resistant deflection structure according to claim 1, characterized in that, The flexible limiting fan-shaped box (604) is fitted with an arc-shaped connecting seat (609) along the circumferential direction on the outside. Both ends of the arc-shaped connecting seat (609) are embedded with insertable clamping cables (610). A flexible sliding groove cotton sheet (611) is bonded to the outside of the arc-shaped connecting seat (609). A flexible silicone sheet (612) is fitted to the outside of the flexible sliding groove cotton sheet (611). Silicone support wing pieces (613) are evenly bonded to the inside of the flexible silicone sheet (612). The flexible silicone sheet (612) has a bundled braided layer (614) spirally wound on the outside, and a rubber isolation layer (615) is tightly wrapped around the outside of the bundled braided layer (614). The three internal power transmission conductors (1) and their external covering components are arranged in a circumferential direction outside the central limiting guide cable (601), and the outer side of the clamping limiting cable (603) is closely attached to the side of the flexible binding layer (5).
3. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 1, characterized in that, The ends of the flexible limiting fan-shaped box (604) are connected by a fan-shaped flexible sleeve (605), and the inner arc surface of the flexible limiting fan-shaped box (604) and the fan-shaped flexible sleeve (605) are closely fitted with the outer side of the flexible binding layer (5).
4. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 1, characterized in that, The elastic buffer bladder (607) is filled with damping oil, and the outer arc surface of the elastic buffer bladder (607) and the edge arc surface of the counterweight swing bar (608) are closely slidably attached to the inner wall of the flexible limiting fan-shaped box (604).
5. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 2, characterized in that, The ends of the arc-shaped connecting card holder (609) fit tightly together, and the end of the arc-shaped connecting card holder (609) is engaged in the side gap of the flexible limiting fan-shaped box (604). The silicone support wing (613) is evenly embedded in the flexible sliding groove cotton sheet (611), and there is a gap between the outer side of the silicone support wing (613) and the side of the flexible sliding groove cotton sheet (611). The inner side of the bundled braided layer (614) is tightly fitted to the outer side of the flexible silicone sheet (612), and the inner layer of the rubber isolation layer (615) is embedded in the gap on the outer side of the bundled braided layer (614).
6. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 1, characterized in that, The inner power transmission conductor (1) is tightly wrapped with an inner rubber insulation layer (2), the inner rubber insulation layer (2) is tightly wrapped with a middle silicone protective layer (3), the middle silicone protective layer (3) is spirally wound with an outer insulation barrier layer (4), and a flexible binding layer (5) is wrapped around the outside of multiple outer insulation barrier layers (4). The outer arc surface of the limiting support strip (602) is closely fitted with the outer surface of the corresponding external insulating barrier layer (4).
7. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 1, characterized in that, A support mounting box (707) is embedded in the middle of the other end of the protective connecting shell (701). A compression limiting spring (708) is fixedly connected to one end of the support mounting box (707). A support arc-shaped locking block (709) is fixedly connected to the bottom end of the compression limiting spring (708) at the bottom position of the support mounting box (707). Both sides of the protective connecting shell (701) are bonded with limiting flexible rubber blocks (710). The protective connecting shell (701) is equipped with axially inserted sleeves (711) at each corner. Circular sliding guide plates (712) are slidably installed at both ends inside the axially inserted sleeves (711). Buffer telescopic springs (713) are fixedly connected to the sides of the circular sliding guide plates (712). A sliding buffer block (714) is slidably engaged in the middle of the inner side of the axially inserted sleeves (711).
8. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 7, characterized in that, The inner side of the sealing isolation strip (703) is tightly fitted to the outer side of the rubber isolation layer (615), and a gap is left between the inner wall of the protective connecting shell (701) and the outer side of the rubber isolation layer (615).
9. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 7, characterized in that, The end arc surfaces of the buffer limiting block (706) and the supporting arc-shaped block (709) are tightly fitted with the rubber isolation layer (615), and the buffer limiting block (706) and the supporting arc-shaped block (709) on the outside of the two protective connecting shells (701) are staggered with each other.
10. A stable overhead insulated conductor with a wind-resistant deflection structure according to claim 7, characterized in that, The side of the limiting flexible rubber block (710) is tightly fitted with the outer side of the rubber isolation layer (615), and the outer side of the sliding buffer block (714) is tightly fitted with the inner wall of the axially inserted sleeve (711).
Citation Information
Patent Citations
Wind-resistant low-altitude overhead insulated wire
CN119314732A
