A paper inserting machine
Patent Information
- Application Number
- CN202611345005.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-01
- Publication Date
- 2026-10-30
AI Technical Summary
[0003]然而,对于不同规格的绕线槽需要更换不同的成型模,工作人员在更换成型模的过程中常会遇到空间狭小、机构相互干涉、拆装不便等问题
预送纸模块和纸成型模块设置于纸模安装板上,纸模安装板设置于纸模安装架的上部,纸模安装架的下部与机架之间预留有行程空间,行程空间供上料模块的上料架平移或工作人员进入,当上料架与纸成型模块相对应时,所述上料转动机构驱动上料台转动,使所述上料台装载的定子铁芯的各绕线槽依次经过所述纸成型模块的推纸侧,纸成型模具能够将预送纸模块输送的绝缘纸依次进行压纸、送纸、成型、裁剪、推纸,从而实现定子铁芯上的各绕线槽的自动下插纸处理;当上料架与纸成型模块错开时,纸成型模块的下方处的行程空间空出来,以便工作人员站立,无需工作人员弯腰操作,改善了工作人员的拆卸操作空间,减少狭小空间、机构之间的干涉,工作人员可以根据不同定子铁芯的绕线槽要求快速拆装和更换纸成型模块。
Smart Images

Figure CN123019350A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stator assembly technology, and in particular to a paper insertion machine. Background Technology
[0002] The stator is the stationary part of a motor or generator, mainly composed of a stator core and coils wound around it. To prevent interference between the coils on the stator, insulating paper sheets are inserted into the winding slots of the stator core as a separator. In existing technology, a paper inserter inserts the insulating paper into the winding slots of the stator. For stator cores with high insulation requirements, such as flat wire motor stators and long core high-slot stators, to ensure insertion accuracy, the formed insulating paper is mostly inserted into the winding slots of the stator core from top to bottom. For example, utility model patent CN223414757U discloses a paper insertion device, including: a frame, including a mounting platform and a mounting plate disposed on the upper surface of the mounting platform, and a stator fixed below the mounting platform; an indentation structure for indenting two side indentations on both sides of the insulating paper and two center indentations on the insulating paper, the two center indentations being spaced apart and located between the two side indentations; a bending structure including a first bending mechanism and a second bending mechanism, the first bending mechanism being used to bend the insulating paper along the side indentations, the second bending mechanism being used to bend the insulating paper along the two center indentations and overlap the two sides of the insulating paper; and a paper pushing structure for pressing the insulating paper from top to bottom into the stator slot of the stator through the second bending mechanism.
[0003] However, different molding dies are required for different specifications of winding channels. During the process of changing molding dies, workers often encounter problems such as limited space, mutual interference between mechanisms, and inconvenience in disassembly and assembly. Summary of the Invention
[0004] The purpose of this invention is to design a paper insertion machine to overcome the shortcomings of the above-mentioned technologies. It improves the disassembly and operation space for operators, reduces interference between confined spaces and mechanisms, and allows operators to quickly disassemble and replace paper forming modules according to the winding slot requirements of different stator cores.
[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is: a paper insertion machine, comprising: A frame is provided with a paper mold mounting frame, a paper mold mounting plate is provided on the upper part of the paper mold mounting frame, and a travel space is reserved between the lower part of the paper mold mounting frame and the frame; A pre-feeding paper module is disposed on the paper mold mounting plate and is used to feed insulating paper. A paper forming module includes a base plate and a paper pressing mechanism, a paper feeding mechanism, a first forming mechanism, a cutting mechanism, and a second forming mechanism arranged sequentially along the insulating paper conveying direction on the base plate. The base plate is detachably connected to the paper mold mounting plate. A paper pushing mechanism is provided on the side of the first forming mechanism and the second forming mechanism. The power input end of the paper pressing mechanism and the power input end of the paper feeding mechanism are synchronously driven. The power input end of the second forming mechanism and the power input end of the cutting mechanism are synchronously driven. The power source module includes a first power source and a second power source, both of which are mounted on the paper mold mounting plate. The first power source has two output ends, which are detachably connected to the power input ends of the paper pressing mechanism and the paper feeding mechanism, respectively. The second power source also has two output ends, which are detachably connected to the power input ends of the second forming mechanism and the cutting mechanism, respectively. The feeding module includes a feeding rack, a feeding platform, a feeding translation mechanism, and a feeding rotation mechanism. The feeding rack is disposed on the translation end of the feeding translation mechanism, enabling the feeding rack to translate relative to the frame within the stroke space. The feeding platform is used to place the stator core. The rotation end of the feeding rotation mechanism is connected to the feeding platform, enabling the feeding platform to rotate relative to the feeding rack. The winding slots of the stator core loaded on the feeding platform pass sequentially through the paper pushing side of the paper forming module.
[0006] Preferably, it also includes a protective cover, which is installed on the frame to cover the paper mold mounting frame, the pre-feeding paper module, the paper forming module and the feeding module. The protective cover has a movable door relative to the paper mold mounting frame. The protective cover has a material pick-and-place shell on the side away from the paper mold mounting frame. The top surface and side wall of the material pick-and-place shell have material pick-and-place openings, and the material pick-and-place openings are connected to the travel space.
[0007] Preferably, it also includes a controller, which is disposed on the protective cover. The first power source, the second power source, the feeding translation mechanism, and the feeding rotation mechanism are all electrically connected to and controlled by the controller.
[0008] Preferably, a feeding sensor for sensing the feeding rack is provided on the frame near the material handling shell. When the feeding sensor senses the feeding rack, the controller stops the feeding translation mechanism.
[0009] Preferably, the feeding module further includes a feeding lifting mechanism, which is electrically connected to and controlled by the controller. The feeding lifting mechanism is disposed on the feeding frame, and the feeding platform and the feeding rotation mechanism are both disposed on the lifting end of the feeding lifting mechanism. The feeding platform is driven by the feeding lifting mechanism to lift and lower relative to the feeding frame.
[0010] Preferably, a positioning frame is provided on the frame near the material loading / unloading port, and a positioning block is provided on the positioning frame. The positioning block abuts against the stator core placed on the loading platform.
[0011] Preferably, the paper pressing mechanism includes a first paper pressing wheel and a second paper pressing wheel pivotally connected to the substrate. A first gear is mounted on the pivot shaft of the first paper pressing wheel, and a second gear is mounted on the pivot shaft of the second paper pressing wheel. The first paper pressing wheel and the second paper pressing wheel cooperate with each other, and the first gear and the second gear are meshed together. The pivot shaft of the first paper pressing wheel is the power input end of the paper pressing mechanism. The paper feeding mechanism includes a paper feeding wheel and a paper feeding idler wheel pivotally connected to the substrate. The paper feeding wheel and the paper feeding idler wheel cooperate with each other, and the pivot shaft of the paper feeding wheel is the power input end of the paper feeding mechanism.
[0012] Preferably, the first power source includes a first drive motor, two first synchronous pulleys, and a first synchronous belt body sleeved on the two first synchronous pulleys. The first drive motor is disposed on the paper mold mounting plate, the first synchronous pulleys are pivotally connected to the paper mold mounting plate, the rotating end of the first drive motor is connected to the pivot shaft of any of the first synchronous pulleys, and the pivot shaft of the first synchronous pulley is the output end of the first power source.
[0013] Preferably, the first molding mechanism has a first molding cavity, the second molding mechanism has a second molding cavity, the second molding mechanism has a second molding blade, and two symmetrically spaced cover plates, the gap between the two cover plates is connected to the second molding cavity, the second molding blade is detachably connected to a first eccentric transmission mechanism for driving the second molding blade to slide intermittently in the horizontal direction, the second molding blade passes through the gap between the two cover plates and is inserted into the second molding cavity, the second molding blade is the power input end of the second molding mechanism; the cutting mechanism has a cutting blade seat and a cutting blade disposed on the cutting blade seat, the cutting blade seat is detachably connected to a second eccentric transmission mechanism for driving the cutting blade seat to slide intermittently in the horizontal direction, the cutting blade is inserted into the gap between the first molding cavity and the second molding cavity, the cutting blade seat is the power input end of the cutting mechanism.
[0014] Preferably, the second power source includes a second drive motor, two second synchronous pulleys, and a second synchronous belt body sleeved on the two second synchronous pulleys. The second drive motor is mounted on the paper mold mounting plate, and the second synchronous pulleys are pivotally connected to the paper mold mounting plate. The rotating end of the second drive motor is connected to the pivot shaft of any of the second synchronous pulleys. The pivot shafts of the two second synchronous pulleys are respectively connected to the first eccentric transmission mechanism and the second eccentric transmission mechanism. The first eccentric transmission mechanism and the second eccentric transmission mechanism are the two output ends of the second power source.
[0015] Compared with the prior art, the beneficial effects of the present invention are: The pre-feeding paper module and the paper forming module are mounted on the paper mold mounting plate, which is located on the upper part of the paper mold mounting frame. A travel space is reserved between the lower part of the paper mold mounting frame and the machine frame, allowing the feeding module's feeding rack to move horizontally or for personnel to enter. When the feeding rack corresponds to the paper forming module, the feeding rotation mechanism drives the feeding platform to rotate, causing the winding slots of the stator core loaded on the feeding platform to pass sequentially through the paper pushing side of the paper forming module. The paper forming mold can sequentially press, feed, form, cut, and push the insulating paper fed by the pre-feeding paper module, thereby achieving automatic paper insertion processing for each winding slot on the stator core. When the feeding rack and the paper forming module are misaligned, the travel space below the paper forming module is freed up, allowing personnel to stand without bending over, improving the disassembly and operation space for personnel, reducing interference between confined spaces and mechanisms, and enabling personnel to quickly disassemble and replace the paper forming module according to the winding slot requirements of different stator cores. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the paper insertion machine in the embodiment; Figure 2 This is a schematic diagram of the paper inserter's movable door after it is opened, as shown in the embodiment. Figure 3 This is a schematic diagram of the paper inserter after the protective cover has been removed in the embodiment. Figure 1 ; Figure 4 This is a schematic diagram of the paper inserter after the protective cover has been removed in the embodiment. Figure 2 ; Figure 5 This is a schematic diagram of the paper forming module in the embodiment.
[0017] In the diagram: 1. Frame; 101. Paper mold mounting frame; 102. Paper mold mounting plate; 103. Stroke space; 104. Feeding sensor; 105. Positioning frame; 106. Positioning block; 2. Pre-feeding module; 3. Paper forming module; 301. Paper pushing mechanism; 31. Base plate; 32. Paper pressing mechanism; 304. First paper pressing roller; 305. Second paper pressing roller; 33. Paper feeding mechanism; 308. Paper feeding roller; 309. Paper feeding idler roller; 34. First forming mechanism; 35. Cutting mechanism; 311. Cutting holder; 312. Cutting component; 313. Second eccentric transmission mechanism; 36. Second forming mechanism; 315. Second forming blade; 316. Cover plate; 317. First eccentric transmission mechanism; 4. Power source module; 41. First power source; 411. First drive motor; 412. First synchronous belt pulley; 413. First synchronous belt body; 42. Second power source; 421. Second drive motor; 422. Second synchronous belt pulley; 423. Second synchronous belt body; 5. Feeding module; 51. Feeding rack; 501. Guide column; 52. Feeding platform; 53. Feeding translation mechanism; 54. Feeding rotation mechanism; 55. Feeding lifting mechanism; 551. Lifting platform; 552. Lifting screw; 553. Lifting drive motor; 502. Lifting drive sleeve; 503. Guide sleeve; 6. Protective cover; 601. Movable door; 602. Material pick-up and drop-off shell; 603. Material pick-up and drop-off port; 7. Controller; 8. Insulating paper; 9. Stator core. Detailed Implementation
[0018] The present invention will be further described below with reference to the embodiments and accompanying drawings.
[0019] refer to Figures 1 to 5 A paper insertion machine includes a frame 1, a pre-feeding module 2, a paper forming module 3, a power source module 4, a feeding module 5, a protective cover 6, and a controller 7. A paper mold mounting frame 101 is provided on the frame 1. The frame 1 and the paper mold mounting frame 101 form an L-shaped frame structure. A paper mold mounting plate 102 is provided on the upper part of the paper mold mounting frame 101. A travel space 103 is reserved between the lower part of the paper mold mounting frame 101 and the frame 1.
[0020] The pre-feed module 2 is mounted on the paper mold mounting plate 102. The pre-feed module 2 is used to feed the insulating paper 8. The pre-feed module 2 can be referred to as the pre-feed assembly disclosed in the patent with publication number CN113691089A. The pre-feed module 2 is prior art and will not be described in detail here.
[0021] The paper forming module 3 includes a substrate 31 and a paper pressing mechanism 32, a paper feeding mechanism 33, a first forming mechanism 34, a cutting mechanism 35 and a second forming mechanism 36 arranged sequentially along the conveying direction of the insulating paper 8 on the substrate 31. A paper pushing mechanism 301 is arranged on the side of the first forming mechanism 34 and the second forming mechanism 36.
[0022] The substrate 31 is detachably connected to the paper mold mounting plate 102. The edge of the substrate 31 is detachably connected to the paper mold mounting plate 102 by bolt fixing, so that the staff can disassemble and assemble the paper forming module 3 on the paper mold mounting plate 102.
[0023] The paper pressing mechanism 32 is provided with a first paper pressing wheel 304 and a second paper pressing wheel 305 pivotally connected to the base plate 31. A first gear is provided on the pivot shaft of the first paper pressing wheel 304, and a second gear is provided on the pivot shaft of the second paper pressing wheel 305. The first paper pressing wheel 304 and the second paper pressing wheel 305 cooperate with each other, and the first gear and the second gear are meshed and connected. The pivot shaft of the first paper pressing wheel 304 is the power input end of the paper pressing mechanism 32.
[0024] The paper feeding mechanism 33 is provided with a paper feeding roller 308 and a paper feeding idler roller 309 pivotally connected to the base plate 31. The paper feeding roller 308 and the paper feeding idler roller 309 cooperate with each other, and the pivot shaft of the paper feeding roller 308 is the power input end of the paper feeding mechanism 33.
[0025] The first forming mechanism 34 is provided with a first forming cavity, and the second forming mechanism 36 is provided with a second forming cavity. The second forming mechanism 36 is provided with a second forming blade 315 and two cover plates 316 arranged symmetrically and at intervals. The gap between the two cover plates 316 is connected to the second forming cavity. The second forming blade 315 is detachably connected to a first eccentric transmission mechanism 317 for driving the second forming blade 315 to slide intermittently in the horizontal direction. The second forming blade 315 passes through the gap between the two cover plates 316 and is inserted into the second forming cavity. The second forming blade 315 is the power input end of the second forming mechanism 36.
[0026] The cutting mechanism 35 is provided with a cutting base 311 and a cutting blade 312 disposed on the cutting base 311. The cutting base 311 is detachably connected to a second eccentric transmission mechanism 313 for driving the cutting base 311 to slide intermittently in the horizontal direction. The cutting blade 312 is inserted into the gap between the first forming cavity and the second forming cavity. The cutting base 311 is the power input end of the cutting mechanism 35.
[0027] The paper forming module 3 can refer to the stator slot bottom paper forming module disclosed in the patent with publication number CN219592251U. The paper pressing mechanism 32, paper feeding mechanism 33, first forming mechanism 34, cutting mechanism 35, second forming mechanism 36 and paper pushing mechanism 301 correspond to the paper pressing mechanism, paper feeding mechanism, lower forming mechanism, cutting mechanism, upper forming mechanism and paper pushing mechanism disclosed in the patent with publication number CN219592251U. The paper pressing mechanism 32, paper feeding mechanism 33, first forming mechanism 34, cutting mechanism 35, second forming mechanism 36 and paper pushing mechanism 301 are all prior art, and will not be described in detail here.
[0028] Power source module 4 includes a first power source 41 and a second power source 42, both of which are mounted on the paper mold mounting plate 102. The first power source 41 includes a first drive motor 411, two first synchronous pulleys 412, and a first synchronous belt body 413 sleeved on the two first synchronous pulleys 412. The first drive motor 411 is a rotary motor. The first drive motor 411 is mounted on the paper mold mounting plate 102, and the first synchronous pulleys 412 are pivotally connected to the paper mold mounting plate 102. The rotating end of the first drive motor 411 is connected to the pivot shaft of any one of the first synchronous pulleys 412. The rotation of the first drive motor 411... The moving end can be synchronously connected to the pivot shaft of any of the first synchronous pulleys 412 by gear transmission. The pivot shaft of the first synchronous pulley 412 is the output end of the first power source 41, so that the first power source 41 has two output ends. The power input ends of the paper pressing mechanism 32 and the paper feeding mechanism 33 are both provided with first connection positions. The two output ends of the first power source 41 are detachably connected to the two first connection positions respectively. The output ends of the first power source 41 and the first connection positions can be a drive column and a drive sleeve that are sleeved and keyed. The power input ends of the paper pressing mechanism 32 and the power input ends of the paper feeding mechanism 33 are synchronously transmitted.
[0029] The second power source 42 includes a second drive motor 421, two second synchronous pulleys 422, and a second synchronous belt body 423 sleeved on the two second synchronous pulleys 422. The second drive motor 421 is mounted on the paper mold mounting plate 102. The second synchronous pulleys 422 are pivotally connected to the paper mold mounting plate 102. The rotating end of the second drive motor 421 is connected to the pivot shaft of any of the second synchronous pulleys 422. The pivot shafts of the two second synchronous pulleys 422 are respectively connected to the first eccentric transmission mechanism 317 and the second eccentric transmission mechanism 313. The first eccentric transmission mechanism 317 and the second eccentric transmission mechanism 313 correspond to the eccentric transmission mechanism one and the eccentric transmission mechanism two disclosed in the patent with publication number CN219592251U. The first eccentric transmission mechanism 317 and the second eccentric transmission mechanism 313 are both prior art and will not be described in detail here. The first eccentric transmission mechanism 317 and the second eccentric transmission mechanism 313 are the two output ends of the second power source 42, so that the second power source 42 has two output ends. The power input end of the second forming mechanism 36 and the power input end of the cutting mechanism 35 are both provided with second connection positions. The two output ends of the second power source 42 are detachably connected to the two second connection positions respectively. The output ends of the second power source 42 and the second connection positions can be a drive column and a drive sleeve that are sleeved and rotatably connected. The power input ends of the second forming mechanism 36 and the power input ends of the cutting mechanism 35 are synchronously transmitted.
[0030] The feeding module 5 includes a feeding rack 51, a feeding platform 52, a feeding translation mechanism 53, a feeding rotation mechanism 54, and a feeding lifting mechanism 55. The feeding lifting mechanism 55 is mounted on the feeding rack 51. The feeding platform 52 and the feeding rotation mechanism 54 are both mounted on the lifting end of the feeding lifting mechanism 55. The feeding platform 52 is driven by the feeding lifting mechanism 55 to lift and lower relative to the feeding rack 51.
[0031] The feeding platform 52 is used to place the stator core 9. The feeding rotation mechanism 54 is a rotary motor. The rotating end of the feeding rotation mechanism 54 is connected to the feeding platform 52, so that the feeding platform 52 can rotate relative to the feeding frame 51. The winding slots of the stator core 9 loaded on the feeding platform 52 pass through the paper pushing side of the paper forming module 3 in sequence. The feeding rotation mechanism 54 and the feeding platform 52 are staggered and can be connected to each other through a transmission component. The transmission component can be any of the following: gear transmission component, synchronous belt transmission component, sprocket and chain transmission component.
[0032] The loading and lifting mechanism 55 includes a lifting platform 551, two lifting screws 552, and a lifting drive motor 553. The lifting platform 551 is the lifting end of the loading and lifting mechanism 55. The loading platform 52 is rotatably connected to the lifting platform 551. The lifting screws are symmetrically arranged and rotatably connected to the loading rack 51. The lifting platform 551 is provided with a lifting drive sleeve 502 for threaded connection of the lifting screws. The lifting drive motor 553 is located on the loading rack 51. The rotating end of the lifting drive motor 553 and each lifting screw can be synchronously transmitted through a sprocket and chain transmission mechanism. The loading and lifting mechanism 55 utilizes the threaded connection between the lifting screws and the lifting drive sleeve 502 to accurately control the height position of the lifting platform 551. A guide sleeve 503 is provided around the lifting platform 551. The loading rack 51 is provided with guide posts 501 for sliding engagement of the guide sleeve 503 to guide the lifting movement of the lifting platform 551.
[0033] The loading rack 51 is mounted on the translation end of the loading translation mechanism 53, enabling the loading rack 51 to translate relative to the frame 1 within the stroke space 103. The bottom of the loading rack 51 is slidably mounted on the frame 1. The loading translation mechanism 53 consists of a rotary motor, a gear structure, and a rack structure. The rotary motor is mounted on the bottom of the loading rack 51, and the rotating end of the rotary motor is connected to the gear structure. The rack structure is mounted on the frame 1 and extends along the length of the stroke space 103. The gear structure and the rack structure are meshed together. The loading translation mechanism 53 uses gear and rack transmission to control the translation of the loading rack 51 more precisely. The loading translation mechanism 53 is existing technology and will not be described in detail here.
[0034] A protective cover 6 is installed on the frame 1 to cover the paper mold mounting frame 101, the pre-feeding paper module 2, the paper forming module 3, and the feeding module 5. The protective cover 6 has a movable door 601 relative to the paper mold mounting frame 101. The pre-feeding paper module 2 and the paper forming module 3 are installed on the paper mold mounting plate 102, which is located on the upper part of the paper mold mounting frame 101. A travel space 103 is reserved between the lower part of the paper mold mounting frame 101 and the frame 1. The travel space 103 allows the feeding rack 51 of the feeding module 5 to move horizontally or for personnel to enter. There are two movable doors 601, with the two movable surfaces corresponding to the paper forming module 3 and the power source module 4, respectively, so that personnel can open the corresponding movable doors 601 to disassemble or maintain the paper forming module 3 and the power source module 4.
[0035] The controller 7 is mounted on the protective cover 6. The first power source 41, the second power source 42, the feeding translation mechanism 53, the feeding rotation mechanism 54, and the feeding lifting mechanism 55 are all electrically connected to and controlled by the controller 7.
[0036] When the feeding rack 51 corresponds to the paper forming module 3, the feeding rotation mechanism 54 drives the feeding platform 52 to rotate, so that the winding slots of the stator core 9 loaded on the feeding platform 52 pass through the paper forming module 3 in sequence. The paper forming mold can press, feed, form, cut and push the insulating paper 8 conveyed by the pre-feeding paper module 2 in sequence, thereby realizing the automatic paper insertion processing of each winding slot on the stator core 9.
[0037] When the feeding rack 51 is offset from the paper forming module 3, the travel space 103 below the paper forming module 3 is freed up, allowing the operator to stand without having to bend over. This improves the operator's disassembly and operation space, reduces interference between confined spaces and mechanisms, and allows the operator to quickly disassemble and replace the paper forming module 3 according to the winding slot requirements of different stator cores 9.
[0038] A material handling housing 602 is provided on the side of the protective cover 6 away from the paper mold mounting frame 101. Material handling ports 603 are provided on the top surface and side wall of the material handling housing 602, and are connected to the travel space 103. A loading sensor 104 for sensing the loading rack 51 is provided on the frame 1 near the material handling housing 602. The loading sensor 104 can be an infrared sensor or a metal sensor. A positioning frame 10 is provided on the frame 1 near the loading port 603. 5. A positioning block 106 is provided on the positioning frame 105. When the feeding sensor 104 senses the feeding frame 51, the controller 7 stops the feeding translation mechanism 53. The positioning block 106 abuts against the stator core 9 placed on the feeding platform 52. The operator can control the feeding lifting mechanism 55 through the controller 7 to adjust the height of the feeding platform 52 so that the stator core 9 after paper insertion extends to the outside of the pick-up and drop-off port 603 for the pick-up and drop-off operation of the stator core 9.
[0039] Of course, the above are just typical examples of the present invention. In addition, the present invention may have many other specific embodiments. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by the present invention.
Claims
1. A paper inserter, characterized in that, include: A frame (1) is provided with a paper mold mounting frame (101), a paper mold mounting plate (102) is provided on the upper part of the paper mold mounting frame (101), and a travel space (103) is reserved between the lower part of the paper mold mounting frame (101) and the frame (1). A pre-feeding paper module (2) is disposed on the paper mold mounting plate (102) and is used to feed insulating paper (8); Paper forming module (3), the paper forming module (3) includes a base plate (31), and a paper pressing mechanism (32), a paper feeding mechanism (33), a first forming mechanism (34), a cutter mechanism (35) and a second forming mechanism (36) arranged sequentially on the base plate (31) along the conveying direction of the insulating paper (8). The base plate (31) is detachably connected to the paper mold mounting plate (102). A paper pushing mechanism (301) is provided on the side of the first forming mechanism (34) and the second forming mechanism (36). The power input end of the paper pressing mechanism (32) and the power input end of the paper feeding mechanism (33) are synchronously driven. The power input end of the second forming mechanism (36) and the power input end of the cutter mechanism (35) are synchronously driven. The power source module (4) includes a first power source (41) and a second power source (42). The first power source (41) and the second power source (42) are both mounted on the paper mold mounting plate (102). The first power source (41) has two output ends. The two output ends of the first power source (41) are detachably connected to the power input end of the paper pressing mechanism (32) and the power input end of the paper feeding mechanism (33), respectively. The second power source (42) has two output ends. The two output ends of the second power source (42) are detachably connected to the power input end of the second forming mechanism (36) and the power input end of the cutting mechanism (35), respectively. The feeding module (5) includes a feeding rack (51), a feeding platform (52), a feeding translation mechanism (53), and a feeding rotation mechanism (54). The feeding rack (51) is located on the translation end of the feeding translation mechanism (53), so that the feeding rack (51) can translate relative to the frame (1) within the stroke space (103). The feeding platform (52) is used to place the stator core (9). The rotation end of the feeding rotation mechanism (54) is connected to the feeding platform (52), so that the feeding platform (52) can rotate relative to the feeding rack (51). The winding slots of the stator core (9) loaded on the feeding platform (52) pass sequentially through the paper pushing side of the paper forming module (3).
2. A paper inserter according to claim 1, characterized in that, It also includes a protective cover (6), which covers the frame (1) to cover the paper mold mounting frame (101), the pre-feeding paper module (2), the paper forming module (3) and the feeding module (5). The protective cover (6) is provided with a movable door (601) relative to the paper mold mounting frame (101). The protective cover (6) is provided with a material pick-up and drop shell (602) on the side away from the paper mold mounting frame (101). The top surface and side wall of the material pick-up and drop shell (602) are provided with material pick-up and drop ports (603), and the material pick-up and drop ports (603) are connected to the travel space (103).
3. A paper inserter according to claim 2, characterized in that, It also includes a controller (7), which is disposed on the protective cover (6). The first power source (41), the second power source (42), the feeding translation mechanism (53) and the feeding rotation mechanism (54) are all electrically connected to and controlled by the controller (7).
4. A paper inserter according to claim 3, characterized in that, A feeding sensor (104) for sensing the feeding rack (51) is provided on the frame (1) near the material pick-up and drop-off shell (602). When the feeding sensor (104) senses the feeding rack (51), the controller (7) stops the feeding translation mechanism (53).
5. A paper inserter according to claim 3, characterized in that, The feeding module (5) further includes a feeding lifting mechanism (55), which is electrically connected to and controlled by the controller (7). The feeding lifting mechanism (55) is mounted on the feeding rack (51). The feeding platform (52) and the feeding rotating mechanism (54) are both mounted on the lifting end of the feeding lifting mechanism (55). The feeding platform (52) is driven by the feeding lifting mechanism (55) to lift relative to the feeding rack (51).
6. A paper inserter according to claim 2, characterized in that, A positioning frame (105) is provided on the frame (1) near the loading / unloading port (603). A positioning block (106) is provided on the positioning frame (105). The positioning block (106) abuts against the stator core (9) placed on the loading platform (52).
7. A paper inserter according to claim 1, characterized in that, The paper pressing mechanism (32) is provided with a first paper pressing wheel (304) and a second paper pressing wheel (305) pivotally connected to the base plate (31). A first gear is provided on the pivot shaft of the first paper pressing wheel (304), and a second gear is provided on the pivot shaft of the second paper pressing wheel (305). The first paper pressing wheel (304) and the second paper pressing wheel (305) cooperate with each other, and the first gear and the second gear mesh with each other. The pivot shaft of the first paper pressing wheel (304) is the power input end of the paper pressing mechanism (32). The paper feeding mechanism (33) is provided with a paper feeding wheel (308) and a paper feeding idler wheel (309) pivotally connected to the base plate (31). The paper feeding wheel (308) and the paper feeding idler wheel (309) cooperate with each other. The pivot shaft of the paper feeding wheel (308) is the power input end of the paper feeding mechanism (33).
8. A paper inserter according to claim 7, characterized in that, The first power source (41) includes a first drive motor (411), two first synchronous pulleys (412), and a first synchronous belt body (413) sleeved on the two first synchronous pulleys (412). The first drive motor (411) is mounted on the paper mold mounting plate (102). The first synchronous pulleys (412) are pivotally connected to the paper mold mounting plate (102). The rotating end of the first drive motor (411) is connected to the pivot shaft of any of the first synchronous pulleys (412). The pivot shaft of the first synchronous pulley (412) is the output end of the first power source (41).
9. A paper inserter according to claim 1, characterized in that, The first molding mechanism (34) is provided with a first molding cavity, and the second molding mechanism (36) is provided with a second molding cavity. The second molding mechanism (36) is provided with a second molding blade (315) and two symmetrically and spaced-apart cover plates (316). The gap between the two cover plates (316) is connected to the second molding cavity. A first eccentric transmission mechanism (317) for driving the second molding blade (315) to slide intermittently in the horizontal direction is detachably connected to the second molding blade (315). The second molding blade (315) passes through the gap between the two cover plates (316). And inserted into the second molding cavity, the second molding blade (315) is the power input end of the second molding mechanism (36); the cutting mechanism (35) is provided with a cutting blade seat (311) and a cutting blade (312) provided on the cutting blade seat (311), the cutting blade seat (311) is detachably connected to a second eccentric transmission mechanism (313) for driving the cutting blade seat (311) to slide intermittently in the horizontal direction, the cutting blade (312) is inserted into the gap between the first molding cavity and the second molding cavity, and the cutting blade seat (311) is the power input end of the cutting mechanism (35).
10. A paper inserter according to claim 9, characterized in that, The second power source (42) includes a second drive motor (421), two second synchronous pulleys (422), and a second synchronous belt body (423) sleeved on the two second synchronous pulleys (422). The second drive motor (421) is mounted on the paper mold mounting plate (102). The second synchronous pulleys (422) are pivotally connected to the paper mold mounting plate (102). The rotating end of the second drive motor (421) is connected to the pivot shaft of any of the second synchronous pulleys (422). The pivot shafts of the two second synchronous pulleys (422) are respectively connected to the first eccentric transmission mechanism (317) and the second eccentric transmission mechanism (313). The first eccentric transmission mechanism (317) and the second eccentric transmission mechanism (313) are the two output ends of the second power source (42).
Citation Information
Patent Citations
New energy flat wire motor stator insulation paper insertion device
CN113691089A
Slot bottom paper forming module of stator
CN219592251U
Paper inserting device and motor production equipment
CN223414757U
